Secure energy supply. Energy Automation for the Chemical and Pharmaceutical Industry

Transcription

1 Secure energy supply for the Chemical and Pharmaceutical Industry

2 Electrical Power Supply for the Chem&Pharma Industry Characteristics Has an effect directly on the core business Availability clearly measurable Necessary for the operation of a chemical plant Produced material e.g. fuel, gas, lubricants etc. Basic Requirement Not customers core business side-show Production Costs Benefit Electrical Power Supply Maintenance Profitability Differences to power utilities Simply must work!!! Slide 2 Power Automation/EMCS is not naturally Connection/Coupling to other system is a must (Process Control, Building Automation, etc.) Industrial standards are necessary

3 for the Chem&Pharma Industry One Piece of a Whole Totally Integrated Power Enterprise Resource Planning (ERP) Enterprise Resource Planning (ERP) Manufacturing Execution Systems (MES) Manufacturing Execution Systems (MES) Automation Automation Totally Integrated Automation Total Building Solutions Slide 3

4 for the Chem&Pharma Industry The purpose Nothing runs without electricity!!! Every component in the process chain, from columns and reactors to centrifuges or driers, places specific demands on the power supply. The following key tasks must be taken into account: Protection and Power Quality Protecting power infrastructure Station Automation Economical control of operations Energy Management Integral control of power requirement Energy automation not only protects your system against possible damages, it also ensures consistent quality of the electrical power supply - and thus of your processes as well. In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at least minimize, any interruption of the supply Slide 4

5 for Chem&Pharma Secure energy supply Slide 5

6 for Chem&Pharma Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Slide 6

7 for Chem&Pharma Continous and high availability Slide 7

8 for Chem&Pharma Standard solution (1) Slide 8

9 for Chem&Pharma Standard solution (2) Slide 9

10 for Chem&Pharma Performance made to measure Our energy automation systems offer the following functional modules: Protection and automation of the power supply Power Quality registration Calculation and storage of power supply system parameters Monitoring and control of the entire power supply system (SCADA) Alarm management and logging functions Comprehensive analyses Load management including controlling of power generation Load shedding in the event of overload and crisis situations Automatic restarting of consumers (load restoration) Energy management Slide 10

11 for Chem&Pharma One System many advantages Concrete benefits for you: Integrated solution: Supervise your low- and medium voltage system with one system. Central human-machine interface: All activities can be carried out from one central operator terminal. Highest supply reliability: Thanks to Load Shedding functionality High availability and reliability: Thanks to tested components and the use of proven standards Optimum utilization of electrical energy: Thanks to load management functions Lower operating and maintenance costs: Thanks to the use of automatic functions Compliance with local energy saving and environmental issues: Thanks to comprehensive monitoring and reporting functions Slide 11

12 Productivity for Chem&Pharma With other words Protect Control Analyze Improve Protect against blackouts and damages. Reduces downtimes due to fast error detection and analyses. Reduces operating and maintenance costs. Reduces energy costs by an optimized consumption of energy. Optimal investment by knowing the system behavior and its operating figures. Page Slide 12 May 2008

13 for Chem&Pharma Our customers References (Only an extract!) Slide 13

14 for Chem&Pharma References BASF/China Scope: Energy Management and Control System (EMCS) as a part of a MEV contract for complete power supply system. Solvay/Spain Scope: Energy Management and Control System (EMCS) including protection and substation automation based on IEC61850 substation automation protocol. Bayer/China Scope: Power Automation System including protection and power quality. Slide 14

15 for the Oil&Gas Industry Info-Material Slide 15

16 for Chem&Pharma Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Slide 16

17 Functionality Numerical Protection SIPROTEC For each Application the right Relay SIPROTEC Easy Protection SIPROTEC Compact Class Protection SIPROTEC 4 Protection & Control Amount of process information Slide 17

18 for Chem&Pharma Our Power Quality Portfolio SIMEAS Hardware SIMEAS P Power Meter for Electrical Power Measuring & Monitoring SIMEAS Q Power Quality Recorder for Distribution Networks SIMEAS R Disturbance and PQ Recorder SIMEAS R PMU Disturbance Recorder with PMU Feature Slide 18

19 for Chem&Pharma Station Automation and Remote Control with SICAM SICAM TM 1703 mic Terminal Module for micro control is a low-cost, modular, telecontrol unit. SICAM TM 1703 ACP Compact telecontrol unit with automation functionality for small to mid size system. SICAM AK 1703 ACP Modular and flexible control and automation system based on sub rack technology for every requirement from small and compact systems up to very large systems. SICAM PAS Power Automation System based on PC-Technology. Page Slide 19

20 Gateway Automatic Enhanced Functionality for Chem&Pharma Station Automation and Remote Control with SICAM SICAM AK 1703 SICAM PAS SICAM TM 1703 ACP SICAM TM 1703 mic Amount of process information Slide 20

21 for Chem&Pharma Control Center: Spectrum PowerCC and SINAUT Spectrum Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers. SCADA Customized Applications Generation BASE Transmission Trading Distribution SINAUT Spectrum Unix-based automation system for large and medium sized transport and distribution networks. Slide 21