CONTENTS. Contents. E5 Series Universal Variable Speed Drive Catalog. Product Introduction

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2 CONTENTS Series Universal ariable Speed Drive Catalog Contents Product Introduction Brief Introduction Applications Main Performance Product Model Explanation Product Model Explanations Product Nameplate Nameplate & Bar code Product Series Introduction Technical Specifications Product Outline Product Outline Operation Panel Outline Operation Panel Mounting Box Outline Product Merchanical Parameters Operation Panel Operation Panel Schematic Diagram Key Instructions Operation Panel Installation Components Installation & Wiring Wiring of Basic Operation Input & Output s of Main Circuit Wiring of Control Circuit Connection of Control Circuit s Connection of Control Panel s Connection of Communication s Communication Protocol Networking Mode Protocol Format Interface Mode Communication Mode

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4 Product Series Ratings Product Series Tech. Specifications Rated voltage: phases input (3 phases output) Drive model (55P or below) (A: constant torque, P: Fan & pump) -04R0A-T2-05R5A-T2-07R5A-T2-11R0A-T2-15R0A-T2-18R5A-T2-0022A-T2-0030A-T2-0037A-T2-0045A-T2-0055A-T2 Rated capacity (ka) Rated input current (A) Rated output current (A) Motor power (kw) Input Output Item Description Rated voltage & frequency Three-phase,380~440; 50Hz/60Hz Permissible fluctuation range oltage:320~460;oltage unbalance rate:<3%; Frequency:±5% Rated voltage 380 Frequency 0H z 650Hz Type A: 150% rated current for 1 minute, 200% rated current for 0.5 second; Over load ability Type P: 110% rated current for 1 minute, 150% rated current for 1 second Modulation mode Flux vector PWM modulation Speed range 1:100 Starting torque 180% rated torque at 0.50Hz Steady accuracy of speed ±0.5% rated synchronous speed Drive model (55G or above) Constant torque Fan & pump (ka) Rated input current -03R0A-T R0A-T4-05R5A-T4-07R5A-T4-11R0A-T4-15R0A-T4-18R5A-T4-0022A-T4-0030A-T4-0037A-T4-0045A-T4-0055A-T4-0075A-T4-0090A-T4-0110A-T4-0132A-T4-0160A-T4-0185A-T4-0200A-T4-0220A-T4-0250A-T4-04R0P-T4-05R5P-T4-07R5P-T4-11R0P-T4-15R0P-T4-18R5P-T4-0022P-T4-0030P-T4-0037P-T4-0045P-T4-0055P-T4-0075P-T4-0090P-T4-0110P-T4-0132P-T4-0160P-T4-0185P-T4-0200P-T4-0220P-T4-0250P-T4-0280P-T4 Rated voltage: phases input (3 phases output) Rated capacity (A) Rated output current (A) Motor power (kw) Accuracy of frequency Digital setting: highest frequency ±0.01%;analog setting: highest frequency ±0.2% Setting frequency resolution Digital setting:0.01hz;analog setting: highest frequency 0.1% Torque boost /F curve Main control functions Acc/Dec curve DC injection braking Jog Multi-step speed running Internal PI Auto-energy saving operation Auto torque boost, Manual torque boost0.1%~30.0% 4 modes: 1 /F curve mode set by user and 3 kinds of torque-derating modes (2.0 order, 1.7 order, and 1.2 order) 3 modes: linear Acc/Dec, S ramp Acc/Dec and auto Acc/Dec; Acc/Dectime(maximum: 60 hours) and unit(second or minute) are settable. Initial frequency of DC injection braking process: 0.20~60.00Hz; braking time: 0.0~ 30.0s; braking current: Type A: 0.0~100.0% Type P: 0.0~80.0% Range of jog frequency:0.20hz~50.00hz; Acc/Dec time of Jog operation: 0.1~60.0s, Interval of Jog operation is also settable. Multi-step speed running can be realized by internal PLC or control terminal Be able to form simple control system easily /F curve is optimized automatically according to the load condition to realize energy-saving operation. Auto voltage regulation(ar) When source voltage changes, the modulation rate can be adjusted automatically, so that the output voltage is unchanged. Auto current limiting Auto adjusting of carrier frequency Operating current is limited automatically to avoid frequent tripping of the drive. Optional function. The carrier frequency can be adjusted automatically according to theload condition. / Series Universal ariable Speed Drive 3 4 Series Universal ariable Speed Drive

5 Drive's Specification Outline General Parameters Outline Item Description Customized function Operating function Operation panel Protection function Optional parts Environment Traverse operation Fixed-length control Droop control Tone adjusting Traverse operating function with adjustable central frequency The drive stops when preset fixed length is reached Used in the application that several drives drive one motor. Adjust the tone of the operating motor Non-stop operation upon power Uninterrupted operation can be realized by controlling the bus voltage failure when power failure occurs. Bundling function Methods of inputting operating commands Methods of setting up frequency Auxiliary frequency reference Pulse output terminal Analog output terminals LED display LCD display Parameter copy Keys locking up and function selection Application environment Elevation Ambient temperature Humidity ibration Control mode and reference selector (for example panel input or analog CI input) can be selected together at one time Commands can be input by terminals and serial ports. Digital setting; Analog voltage/current setup; pulse frequency setup; set via serial port and different setting modes are selectable Realize flexible fine tuning of auxiliary frequency. 0~50kHz pulse signal output. Signals like frequency setting and output frequency can be output. 2 analog outputs of 0/4~20mA and 0/2~10(selectable). Be able to output signals like reference frequency and output frequency. Be able to display about 20 kinds of parameters such as frequency setting, output frequency, output voltage and current, etc. Optional, Chinese/English display Fast parameter copy can be realized by using LCD panel. Be able to lock part or all the keys. Be able to define the functions of part of the keys to avoid wrong operation. Phase failure protection, Over current protection; Over voltage protection; Under voltage protection; Over heat protection; overload protection LCD operation panel, braking kit, remote mounted keypad, remote control cable and field bus adapter In-door, free from direct sunlight, dust, corrosive gas, combustible gas, oil mist, steam, water drop or salt Lower than 1000m -10 ~+40 (ambient temperature is within 40 ~50, deration is required) Less than 95%RH, without condensation 2 Less than 5.9m/s (0.6g) A W Fig a -02R2A/03R7P-T4 ~ -11R0P/11R0A-T4 A w B B H H D D Fig A W b -15R0P/15R0A-T4 ~ -0030P/0030A-T4 A W B B H H D D Storage temperature -40 ~+70 Structure Mount modes Efficiency Protection level Cooling IP20 Fan cooling Mounted on the wall or inside cabinet For 45kW or below: 93%, 55kW or above: 95% Fig c -0037P/0037A-T4~ -0055P/0055A-T4 Fig d -0075P-T4 ~ -0110A-T4 Series Universal ariable Speed Drive 5 6 Series Universal ariable Speed Drive

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8 基本运行配线连接 Wire Connections of Drive for Basic Operation Applicable models: -0055A-T4~-0280P-T4 Notes: 3-phase /60Hz R S T Forward/stop Reverse/stop Multi-function input1 Multi-function input2 Multi-function input3 Multi-function input4 Multi-function input5 Multi-function input6 Multi-function input7 Multi-function input8 Speed command 0~10 Breaker 0~10/0~20mA DCL DC reactor (connect externally,optional parts for 75kW or below) R S T PLC FWD RE X1 X2 X3 X4 X5 X6 X7 X8 RF CI P1 R0 T0 CCI. I CN10 (+) (-) 0/4~20mA 0~10. Braking resistor or braking unit Aux. Power supply P P N PB X7 X8 AO1 CN16 AO2 0/4~20mA. 0~10 CN17 DO... Basic wiring 2 Y1 Y2 CME 485+ RXD U W Output 1 Output 2 TA TB TC (Connect optional parts externally) M PG DC current meter 0/4-20mA current signal Output 0-24 pulse signal Frequency meter Bi-direction open collector output Common terminal Programmable relay output communication port communication port 1. CCI can be input voltage or current signal by switching the jumper CN10 on control board; 2. The auxiliary power supply s AC supply comes from R0 and T0 which are shorted with R and T of 3-phase input. If you want to use an external AC supply, the shorting bars between R and R0, T and T0 have to be removed before connecting the external AC supply via R0 and T0. Otherwise, short-circuit will occur. 3. It is prohibited to connect to the control power supply without disconnecting the short-circuit bar, so as to avoid short-circuit accident; 4. If external braking parts are needed, then braking kit and braking resistors should be included; Pay attention to the polarity of the braking kit when wiring; 5. In the above figure, O is the terminal in main circuit, and is the control terminal; Wire Connections of Drive for Basic Operation Applicable models: -0030A/0037P-T4~-0045A/0055P-T4 3-phase /60Hz R S T Foward/Stop Reverse/Stop MS input 1 MS input 2 MS input 3 MS input 4 MS input 5 MS input 6 MS input 7 MS input 8 Notes: Speed instruction breaker 0~10 0~10/0~20mA R S T PLC FWD RE X1 X2 X3 X4 X5 X6 X7 X8 DCL DC reactor (external, optional) buffer resistor (built-in) P P1 (+) (-) RF CI CCI Transistor R0 T0.. I CN10 Basic Auxiliary power supply braking unit and braking resistor (external, optional) P P N PB 0/4-20mA CN16 X7 X8 AO1 AO2 0/4-20mA CN17 DO Y1 Y2 CME TXD TXD. RXD W iring 3 U W output 1 output 2 TA TB TC M PG DC current meter 0/4-20mA current signal frequency meter (open collector output) 0-24 pulse output signal 2-way open collector output common terminal Programmable relay output Standard port Standard port 1. CCI can be input voltage or current signal by switching the jumper CN10 on control board; 2. The auxiliary power supply of -18R5A/0022P-T4~-0022A/0030P-T4(+) and (-) 3. The auxiliary power supply of -0030A/0037P-T4~-0045A/0055P-T4 is from R and T. If you want to use an external AC supply, the jumper on CN4 should be connected to CN3 first, and then connect it to R0 and T0. 4. If external braking kit, the braking unit and braking resistors should be included; Pay attention to the polarity of the braking kit when wiring; 5. In the above figure, O is the terminal in main circuit, and is the control terminal; Series Universal ariable Speed Drive Series Universal ariable Speed Drive

9 Input/Output s in Main Circuit 1) Applicable models: -02R2A/03R7P~-07R5A/11R5P-T4 R S T P1 (+) PB (-) U W POWER SUPPLY MOTOR Table 3-3 s of main circuit s R, S, T 3-phase 380 AC supply input terminals P1, (+) Reserved terminals for DC reactor, connected with copper bar before delivery. (+), PB Reserved terminals for braking resistor (-) Output terminal for DC Minus Bus U,, W 3-phase AC output terminals Notes: Earth terminal s PB of -11R0A/18R5P-T4 and -15R0A/18R5P-T4 are suspended. 3) Applicable models: -0055A-T P-T4 Top: Bottom: (-) (+) P1 R S T POWER SUPPLY U W MOTOR Table 3-5 s of main circuit R, S, T 3-phase 380 AC supply input terminals P1, (+) Reserved terminals for DC reactor (-) Output terminal for DC Minus Bus U,, W 3-phase AC output terminals Earth terminal s and Jumpers of Control Board s and jumpers of control board Locations of terminals CN5, CN6 and CN7 and jumpers CN10,, CN16 and CN17. CN7 CN6 CN1 CN5 CN3 CN2 DSP CN4 CN9 ma CN16 ma CN I CN10 2) Applicable models: 4) Applicable models: Locations of jumpers on the control board -11R0A/15R0P-T4~-0045A/0055P-T4 R S T POWER SUPPLY P P1 (+) (-) U W MOTOR Table 3-4 s of main circuit s R. S. T P P1, (+) 3-phase 380 AC supply input terminals Positive pole of the rectifying bridge Reserved terminals for DC reactor, connected by copper bar before delivery (-) Output terminal for DC Minus Bus U.. W 3-phase AC output terminals Earth terminal -0075A-T4~-0220A-T4-0090P-T4~-0220P-T P-T4 Top: Bottom: R S T POWER SUPPLY U W P1 (+) (-) MOTOR Table 3-6 s of main circuit s R. S. T 3-phase 380 AC supply input terminals P1. (+) Reserved terminals for DC reactor (-) Output terminal for DC Minus Bus U.. W 3-phase AC output terminals Earth terminal SN CN5 CN6 CN7 s of terminals provided to users Analog input and output terminal, and RS communication port Digital input/output terminal Relay output terminal SN CN10 CN16 CN17 s of jumpers provided to users and settings Used for selecting CCI current/voltage input I: 0/4~20mA current signal, : 0~10 voltage signal Used for selecting communication ports ( or ) : Select port, : Select RS port Used for selecting the output signal (current or voltage) of analog output terminal AO1; 0/4~20mA: AO1 output current signal; 0~10: A01 output voltage signal Used for selecting the output signal (current or voltage) of analog output terminal AO2; 0/4~20mA: AO2 output current signal; 0~10: AO2 output voltage signal Factory settings 0~10 0~10 0~10 Series Universal ariable Speed Drive Series Universal ariable Speed Drive

10 Wire Connections of s on Control Board CN5 on control board RF CI CCI AO1 AO2 TXD RXD Wire Connections of s on Control Board Layout of CN6: Y1 Y2 CME DO PLC X1X2 X3 X4 X5 X6 FWD RE X7 X8 s of the terminals Category s Name Specification Communication Analog input Analog input Analog output Power supply Shielding layer communication port - TXD RXD CI CCI communication port Analog input CI Analog input CCI AO1 Analog output 1 AO2 Analog output 2 RF +10 power supply of +10 power supply of shielding layer Transmitting pin (Reference ground: ) Receiving pin (reference ground: ) / can be selected by jumper, mode is the default mode. Be able to accept analog voltage input (Reference ground: ) Be able to accept analog voltage/current input. Jumper CN10 can select voltage or current input mode, oltage input mode is the default mode.(reference ground: ) Standard RS-485 communication port, please use twisted-pair cable or shielded cable. Standard communication port, 3-wire connection (only use TXD, RXD and ). Maximum distance: 15m Input voltage range:0~10 (input resistance:100kω) Resolution: 1/2000 Input voltage range:0~10(input resistance:100kω) Input current range:0~20ma (input resistance:500ω) Resolution: 1/2000 Be able to output analog voltage/current (total 12 kinds of signals). Jumper CN16 can select voltage or current input mode, oltage input mode is the default mode. Refer to F7.26 for details. (reference ground: ) Output current range: 0/4~20mA Be able to output analog voltage/current (total 12 kinds of signals). Jumper CN17 can select voltage or current input mode, oltage input mode is the default mode. Refer to F7.27 for details.(reference ground: ) Provide +10 power supply Reference ground of analog signal and 10 power supply used for the earthing the shielding layer. The shielding layers of analog signal cable, communication cable and motor cable can be connected to the terminal. Output voltage range:0/2~10 Maximum output current is 50mA Isolated with and CME Connected to inside the drive. Layout of CN7: TA TB TC PA PB PC Series Universal ariable Speed Drive Series Universal ariable Speed Drive

11 Control Panel Connertion Control Panel Connertion s of terminals of CN6 and CN7 Category Name s Specifications Operation control terminals Multi- function input terminal Multi-functi on output terminal Multi-functi on output terminal Relay s output terminals FWD RE X1 X2 X3 X4 X5 X6 X7 X8 Y1 Y2 DO TA TB TC for inputting run forward operation command for inputting run reverse operation command terminal 1 terminal 2 terminal 3 terminal 4 terminal 5 terminal 6 terminal 7 terminal 8 Open collector output terminal 1 Open collector output terminal 2 Open collector pulse output terminal Output terminals of relay See the explanations of F7 parameters for the commands of run forward and run reverse (common terminal: PLC) See section 5.8 Chapter 8 for the programmable multi-function digital input terminal (Common terminal: PLC) Optical-isolator input input resistance: R=2kΩ Maximum input frequency:200hz Input voltage range: 9~ PLC +5 R Xi FWD RE Equivalent circuit of optical- s X7 and X8 can be used as isolator input is shown above. common multi-function terminals input resistance: R=2kΩ (same with X1~X6), they can also be Max input frequency: 100kHz used as high speed pulse input port. (single phase)/50khz (dual See section 5.8 Chapter 8 for details. phase) (Common terminal: PLC) Input voltage range: 15~30 Optical-isolator output Multi-function digital output terminal Operating voltage range:9~30 can be defined. See section 5.8 Max output current: 50mA Chapter 5 for details. (Common Refer to the explanations of terminal: CME) F7.10~F7.11 for the using methods. Multi-function pulse signal output Output frequency range: terminal can be defined. See section dependent on F7.32, and the 5.8 Chapter 5 for details. (Reference Max frequency is 50kHz ground: ) TA-TB: normally closed, TA-TC: normally open Capacity of contacts: AC250/2A(COSΦ=1) Multi-function relay output terminal AC250/1A(COSΦ can be defined. See section 5.8 =0.4),DC30/1A Chapter 5 for details. Refer to the explanations of F7.12 for the using methods. Overvolt class of the input volt at relay output terminal: II. 1. Wiring analog input terminal CI can accept analog voltage signal input and wiring is shown below: 2CCI can accept analog signal input and the jumper can be used to select voltage input (0~10) and current input (0/4~20mA). The wiring is shown below: CCI current RF(+10) I CCI CCI voltage 0 ~+10 or 0/4~20mA I Nearer shielding wire's end that is connected to the CN10 2. Wiring connections analog output terminal If the analog output terminals AO1 and AO2 are connected to analog meters, then various kinds of physical values can be indicated. The jumper can select current output (0/4~20mA) and voltage output(0/2~10). Communication Connertion port Transmit Receive TXD RXD The kilobit of FF.00 is set to 0 0 ~+10 Nearer shielding wire's end is connected to AO1 AO2 Analog meter The drive connects to the host via its port: Shielded cable RF(+10) CI Control PC ( DB9) Signal Analog current output 0/4-20mA 0-10 Anlog voltage output 0/4-20mA 0-10 AO1: CN16; AO2: CN17 Pin Enclosure RXD 2 TXD 3 5 DTR 4 DSR 6 RI 9 CD 1 RTS 7 CTS 8 Series Universal ariable Speed Drive Series Universal ariable Speed Drive

12 Communication Connertion 2 Connection between the drive s port and the host PC: - + port - + / converter 5 power Transmit Receive Ground Connect the drive to the host PC via a MODEM: Func port Transmit Receive Ground +5 TXD RXD - + Shielded cable Control PC ( DB9) Signal -(/)- communication cable TXD RXD The kilobit of FF.00 is set to 1 Signal MODEM Pin Enclosure TXD 3 RXD 2 5 DTR 4 DSR 6 RI 9 CD 1 RTS 7 CTS 8 PSTN Telephone network MODEM Pin Enclosure RXD 2 TXD 3 5 DTR 4 DSR 6 RI 9 CD 1 RTS 7 CTS 8 Wiring of -(MODEM-PSTN-MODEM)- communication PC ( PC or PLC) 4The drive s port connects to PROFIBUS via the C-BS01(field bus made by INEX): port Func signal-func - signal+ Func + Twisted cable Func C-BS01 fieldbus - + C-BS01 A B Connect to PROFIBUS Be able to connect 1-32 Communication Protocol Networking Mode Interfaces Communication Mode 1.Drive s communication protocol is Modbus. Besides supporting common function of register read-write, it also extend some commands to control the drive s function code. 2.The drive is a slave in the network. It communicates in point to point mode.the drive will not response to the command sent by the master via broadcast address. 3.Under the circumstance of multi-machine communication or long distance communication,i t s suggested to connect the signal ground of master station to the drive s signal ground, to improve communication s anti-interference. 4. provides two interfaces: and. Pay attention that the Jumper should be in correct position. Protocol Format Modbus protocol supports RTU Mode and ASCII Mode simultaneously. Corresponding frame formats are below: Beginning, at least 3.5 characters idle Master PC or Master PLC Master PC F5 F3 or :asynchronous,semi-duplex. Default :8-N bps.Please refer to FF parameter settings. RTU Mode Modbus data frames Additional address Code Data Error Check In the End at least 3.5 characters idle ASCII Mode Modbus data frames - - adapter adapter single master and multi-slave Networking diagram of drives Master PC single master and single-slave F7 C-BS01 Startÿ"0x3A" Additional Address Code Data Error Check End:"0xD,0xA" Wire connections of -(C-PA01)-PROFIBUS communication Series Universal ariable Speed Drive Series Universal ariable Speed Drive