Simplifying Control of your Water Treatment Plant Wireless SCADA System Case Study
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1 Simplifying Control of your Water Treatment Plant Wireless SCADA System Case Study Michael Buzicky, P.E. Kevin Stock. Sangamon Valley Public Water District Mahomet, Illinois 1
2 GOALS OF THE SCADA SYSTEM Simple to Operate Expandable for Future Sites Provide Operator Monitoring and Input Wireless Remote Monitoring Cost Effective Talk with Proposed PLC Units Proposed SVPWD SCADA Sites New Water Treatment Plant and Clearwell Tank Existing Elevated Tank New Remote Booster Station & Tank New Well Future SVPWD SCADA Remote Sites Waste Water Treatment Plant Pump Stations Existing Wells 2
3 SVPWD Proposed Water Treatment Plant Who Could Benefit From Having a SCADA System? Water and Waste Water Industrial Manufacturing Machine Condition Monitoring Medical & Pharmaceutical Manufacturing Oil & Gas Energy/Power Flood Control Monitoring Government/Defense/Aerospace 3
4 Why is a SCADA System Important? **Specifically Related to Water and Wastewater But Not Limited To. Allows an operator to monitor and control processes that are distributed among various remote sites. Monitoring- Water Tower Level, Water Pressure, Chemical Levels, etc.. Ability to turn on or off Equipment Example: Turning on Pumps to replenish water in a Tank or Tower Alarming in the event of possible leaks or malfunctions long before human engineers can find the same problems Why is a SCADA System Important? Reduces operational costs Provides immediate knowledge of system performance Improves system efficiency Increases equipment life Reduces costly repairs Reduces number of man-hours (labor costs) required for troubleshooting or service Frees up personnel for other important tasks 4
5 SVPWD SCADA Technology Platform SCADA Software Suite Primary Interface Located at the Plant Turnkey User Friendly Software PLC- Programmable Logic Controller Tonka Filter Panel An industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices. Example- Allen Bradley PLC RTU- Remote Terminal Unit Wells & Booster Site A microprocessor-controlled electronic device that interfaces objects in the physical world to a SCADA system by transmitting telemetry data to the software. Forward Compatible Technology Platform Expandable for growth and future technology Example-Condition Monitoring - Motors SVPWD - SCADA System Features Off-the-Shelve Turnkey Software Real-Time Information Log History Every Second Print Reports Excel, Word Control Equipment Remotely Historical/Instant Trend Graphs Predict Problems Alarm/Notify Instantly Remote Access Smart Phone App 5
6 SVPWD - SCADA System Overview Chart RTU RTU RTU Real Time Monitoring Notifications/Alarms Tonka Panel OFFICE CTU SVPWD Water Treatment Plant Conditional Alarms Reports Trending PC with SCADA Software Notifications Cell phones Smart Phones Tablets Levels CONTROL LAN Network Internet Remote or Local LAN WEB Enabled Remote Access or Phone App SVPWD Google Earth Overview 6
7 SVPWD - Path Study Overview Communications SVPWD Communications Platform: Mission Critical Radio Supplier MHZ Unlicensed Radios Jamming Resistant Frequency Hopping Spread Spectrum Forward Compatible Technology Fast Speeds No Monthly Cost Directional Antenna Multi-Directional Antenna 900 MHZ Radio 7
8 Mesh Radio Technology Radios Communicate to One Another Determine Strongest Signal Millisecond Transmission Speed Secure Jam Resistant SVPWD Water Plant SCADA Panel 8
9 SVPWD Booster SCADA Panel SVPWD - Distribution Overview 9
10 SVPWD - Production Treatment (Draft) SVPWD - Chemical Feed System 10
11 SVPWD - Pur-IX System SVPWD - Water Treatment Plant Pump Details 11
12 SVPWD - Well 1 Design & Implementation PLC as Primary Control, SCADA Secondary SCADA design utilized PLC structure, screens, I/O, and functionality Booster Station Remote Site to serve as template for future remote expansions Incorporating Owner and Operators a plus Treatment Equipment and Project only as good as the Controls 12
13 Questions? Insight Experience Results 13
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