RPB-1600 series. 1600W Intelligent Single Output Battery Charger. File Name:RPB-1600-SPEC Sicherheit ID

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1 Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID W Intelligent Single Output Battery Charger RPB-600 series File Name:RPB-600-SPEC

2 600W Intelligent Single Output Battery Charger RPB-600 series SPECIFICATI MODEL OUTPUT INPUT PROTECTI OLTAGE RANGE Note.4 90 ~ 64AC 7 ~ 370DC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) EFFICIENCY (Typ.) 0.97/30AC at full load 9% AC CURRENT (Typ.) Note.4 4A/5AC 8A/30AC INRUSH CURRENT (Typ.) COLD START 35A/30AC LEAKAGE CURRENT <ma / 40AC OER OLTAGE OER TEMPERATURE 9.5% 5A/5AC 8.5A/30AC 93.5% 5.75 ~ ~ ~ 75 Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down AUXILIARY POWER 0.8A REMOTE -OFF CTROL By electrical signal or dry contact Power :short Power OFF:open. Please refer to Function Manual OUTPUT OLTAGE Adjustment of output voltage is allowable to 75 ~ 5% of nominal output voltage PROGRAMMABLE(P) Please refer to the Function Manual. FUNCTI OUTPUT CURRENT Adjustment of output current is allowable to 0 ~ 00% of rated current PROGRAMMABLE(PC) Please refer to the Function Manual. TEMPERATURE COMPENSATI -3m / / cell / ( = 6 cells ; 4 = cells ; 48 = 4 cells) ALARM SIGNAL Isolated signal output for T-alarm and DC OK WORKING TEMP. -30 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY 0 ~ 90% RH non-condensing ENIRMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 0 ~ 95% RH TEMP. COEFFICIENT ± 0.03%/ (0 ~ 50 ) IBRATI 0 ~ 500Hz, G 0min./cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL60950-, TU EN approved SAFETY & WITHSTAND OLTAGE I/P-O/P:3KAC I/P-FG:KAC O/P-FG:.5KAC EMC ISOLATI RESISTANCE I/P-O/P, I/P-FG, O/P-FG:00M Ohms / 500DC / 5 / 70% RH (Note 5) EMC EMISSI Compliance to EN550 (CISPR) Conduction Class B, Radiation Class A ; EN ,-3 EMC IMMUNITY Compliance to EN ,3,4,5,6,8,, EN (EN5008-), light industry level, criteria A MTBF 54K hrs min. Telcordia SR-33 (Bellcore) ; 00.3K hrs min. MIL-HDBK-7F (5 ) OTHERS DIMENSI 300*85*4mm (L*W*H) PACKING.8Kg;6pcs/.8Kg/.3CUFT NOTE RPB-600- RPB RPB BOOST CHARGE OLTAGE(boost)(default) FLOAT CHARGE OLTAGE(float)(default) OUTPUT CURRENT 00A 55A 7.5A CSTANT CURRENT(CC)(default) 00A 55A 7.5A OLTAGE ADJ. RANGE By built-in potentiometer, SR.5 ~ ~ ~ 58.8 RECOMMENDED BATTERY 330 ~ 000Ah CAPACITY(AMP HOURS)(Note 3) 80 ~ 550Ah 90 ~ 70Ah LEAKAGE CURRENT FROM BATTERY (Typ.) <ma File Name:RPB-600-SPEC

3 600W Intelligent Single Output Battery Charger RPB-600 series Block Diagram PFC fosc : 90KHz PWM fosc : 70KHz I/P EMI FILTER ACTIE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING RECTIFIERS & FILTER ORING FET PFC CTROL PWM CTROL O..P. DETECTI CIRCUIT ORING FET CTROL P/PC TRANSCEIERS DA/DB DETECTI CIRCUIT MCU O.T.P. AUX POWER FAN MCU RECTIFIERS & FILTER /0.8A AUX POWER 5/0.3A DATA ISOLATI T-Alarm DC-OK SDA/SCL Remote -OFF Derating Curve Static Characteristics LOAD (%) AC Input only LOAD (%) AMBIENT TEMPERATURE ( ) (HORIZTAL) INPUT OLTAGE (AC) 60Hz File Name:RPB-600-SPEC

4 600W Intelligent Single Output Battery Charger RPB-600 series Function Manual.PMBus Communication Interface RPB-600 supports PMBus Rev.. with maximum 00KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details, please refer to the Installation Manual..Charging Curve By factory default, this charger performs the default curve which can be programmed via PMBus. To disable / enable the charging curve, change to a stage curve, a different curve frequently used for certain types of batteries in the industry, and so on, please refer to the Installation Manual. Default 3 stage charging curve Embedded 3 stage charging curve 3 Stage Start Charge oltage Charge Current Color of LED Status Indicator Constant Current Constant oltage Float stage stage stage 3 Orange Green Charger fail if charging time exceed charging timeout boost float 00% CC 0% CC Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). 3. Front Panel LED Indicators & Corresponding Signal at Function Pins MODEL 4 Default, programmable Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, AGM battery Default, programmable Pre-defined, gel battery Pre-defined, flooded battery Pre-defined, AGM battery Default, programmable CC (default) 00A 55A Pre-defined, gel battery A Pre-defined, flooded battery Pre-defined, AGM battery boost float LED Green Orange Red Float (stage 3) Charging (stage or stage ) Abnormal status (OTP, OLP, Fan Fail, Charging timeout.) 4. Output oltage Programming (or, P / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL OLTAGE. CN EXTERNAL OLTAGE (DC) PIN P PIN4 -signal RPB RPB RPB-600- OUTPUT OLTAGE(%) Non-Linear EXTERNAL OLTAGE (DC) File Name:RPB-600-SPEC

5 600W Intelligent Single Output Battery Charger RPB-600 series 5. Output Current Programming (or, PC / remote current programming / dynamic current trim) The output current can be trimmed to 0~00% of the rated current by applying EXTERNAL OLTAGE. Iout 00 CN EXTERNAL OLTAGE (DC) PIN PC PIN4 -signal OUTPUT CURRENT (%) Non-Linear EXTERNAL OLTAGE (DC) 6. Remote -OFF Control The power supply can be turned /OFF individually or along with other units in parallel by using the "Remote -OFF" function. PIN3 +5-AUX switch Between Remote -OFF and +5-AUX Power Supply Status Switch Short PIN4 Remote -OFF Switch Open OFF CN 7.Temperature Compensation PIN5 RTH+ NTC PIN6 RTH- To exploit the temperature compensation function, please attach the temperature sensor, NTC, which is enclosed with the charger, to the battery or the battery's vicinity. The charger is able to work normally without the NTC. CN Unit 5 6 NTC When multiple chargers are connected in parallel, please configure with the NTC as exhibited in the diagram. If the temperature compensation is not required, RTH+ (PIN5) and RTH- (PIN6) from each unit still need to be connected. Unit 5 6 Unit Alarm Signal Output There are alarm signals, DC OK and T-ALARM, in TTL signal form, on CN. These signals are isolated from output. The maximum sink current is 0mA. PIN5 DC OK PIN6 T-ALARM Application Circuit CN PIN GND-AUX File Name:RPB-600-SPEC

6 600W Intelligent Single Output Battery Charger RPB-600 series 9.Current Sharing with Remote Sensing RPB-600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(rated current per unit) (Number of unit) 0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit) the current shared among units may not be balanced. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. CN500/SW Function pin connection Parallel unit X unit 3 unit PSU PSU PSU3 CN500 SW CN500 SW CN500 SW OFF ( : CN500 connected ; X : CN500 not connected.) RPB-600 RPB-600 RPB-600 PSU PSU PSU3 TB TB TB LOAD Fig DA DB (signal) DA DB (signal) DA DB (signal) DA DB (signal) DA DB (signal) DA DB (signal) PSU CN500 PSU CN500 PSU3 CN500 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. DA,DB and (signal) are connected mutually in parallel. File Name:RPB-600-SPEC

7 W Intelligent Single Output Battery Charger RPB-600 series Mechanical Specification Case No.50 Unit:mm M4 L= CN CN LED SW SR I/P (TOP iew) Air flow direction 85 -ψ M4 L=5.8 4 max (Bottom iew) 3-M3 L= Mounting Instruction Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque 5 6 M3 M4 6mm 7mm Control Pin No. Assignment( CN) : HRS DF-6DP-DS or equivalent Mating Housing Terminal 6~8Kgf-cm 7~0Kgf-cm HRS DF-6DS or equivalent HRS DF-**SC or equivalent Mounting Surface Mounting Screw L Chassis of RPB-600 Pin No ,8,9 0 3 Function +-AUX GND-AUX +5-AUX Remote -OFF DC-OK T-ALARM A0,A,A D0 PC P (Signal) Auxiliary voltage output, 0.6~3., referenced to GND-AUX (pin). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by Remote -OFF. Auxiliary voltage output GND. The signal return is isolated from the output terminals ( & ). Auxiliary voltage output, 4.5~5.5, referenced to GND-AUX (pin). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by Remote -OFF The unit can turn the output /OFF by electrical signal or dry contact between Remote /OFF and +5-AUX. (Note.) Short (4.5 ~ 5.5) : Power ; Open (0 ~ 0.5) : Power OFF ; The maximum input voltage is 5.5. High (4.5 ~ 5.5) : When the out 8/6/3 ±. Low (0 ~ 0.5) : When out 8/6/3 ±. The maximum sourcing current is 0mA and only for output. (Note.) DC OK is associated with battery low protection. High (4.5 ~ 5.5) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (0 ~ 0.5) : When the internal temperature is normal, and when Fan normally works. The maximum sourcing current is 0mA and only for output(note.) PMBus interface address lines. (Note.) DIP-switch interface lines for charging curve selection. (Note.) Connection for output current programming. (Note.) Connection for output voltage programming. (Note.) Positive output voltage signal. It cannot be connected directly to the load. 4 (Signal) Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. 5 RTH+ Temperature sensor(ntc, 5KOhm) comes along with the charger can be connected to the unit to allow temperature 6 RTH- compensation of the charging voltage. Note: Non-isolated signal, referenced to the [(signal)]. Note: Isolated signal, referenced to GND-AUX. File Name:RPB-600-SPEC

8 600W Intelligent Single Output Battery Charger RPB-600 series AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram Maximum mounting torque 3 FG AC/N AC/L 8Kgf-cm Control Pin No. Assignment( CN500) : HRS DF-4DP-DS or equivalent 7 Mating Housing HRS DF-4DS or equivalent 8 Terminal HRS DF-**SC or equivalent Pin No., 3,4 5,6 7 8 Function DA DB (Signal) SDA SCL Differential digital signal for parallel control. Differential digital signal for parallel control. Negative output voltage signal. It is for local sense; and certain function reference; it cannot be connected directly to the load. Serial clock used in the PMBus interface. Serial clock used in the PMBus interface. Control Pin No. Assignment(SW) Pin No., Function Terminal resistance SW is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. Installation Manual Please refer to : File Name:RPB-600-SPEC