TECHNICAL DOCUMENTATION
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1 TECHNICAL DOCUMENTATION COMMERCIAL CODE: K8400 PRODUCT NAME: Vertex DATE: 2/10/2014 REVISION: 01
2 TECHNICAL DOCUMENTATION MANUFACTURED BY Velleman NV Legen Heirweg Gavere Belgium PREPARED BY M. Denecker APPROVED BY Date:2/10/2014 Date:
3 PRODUCT FEATURES AND SPECIFICATIONS: PRINTING Print technology: Fused Filament Fabrication (FFF) Layer resolution: standard: 0.1 mm (maximum: 0.2 mm minimum: 0.05 mm) Build volume: 180 x 240 x 190 mm (7 x 9.4 x 7.5 ) Print speed: 30 mm/s 120 mm/s Travel speed: 30 mm/s 300 mm/s Build plate surface: Removable layer of BuildTak (consumable; also sold separately) Filament diameter: 1.75 mm (accepts all filament spools with a mounting hole 53 mm). Open filament policy Prints: PLA, ABS, HIPS Testing with other materials in progress Nozzle 1&2 diameter: 0.35mm One nozzle supplied. Second nozzle optional Distance between nozzles: 23.7 mm Maximum nozzle operating temperature: 270 C
4 SOFTWARE Firmware: Modified Open Source Marlin 3D Printer Firmware user upgradable Software: Repetier CuraEngine Slic3(RepRap compatible) PHYSICAL Dimensions: X Y Z mm (14 x 15 x 15.5 ) (without filament spools) Frame: Polycarbonate panels ELECTRICAL Communication: USB 2.0 or SD card Controller board: AVR ATmega2560 based Dual head and heated bed capable 3 Optical endstops Display: 4 x 20 ch. blue LCD with white backlight External power supply MEAN WELL RS I/P: U ac : V~ / V~ (selected by switch), f: 47-63Hz, I typ :3A@115V~ / 2A@230V~ O/P: U dc :15Vdc, I max : 10A, P max : 150W
5 PRODUCT PICTURE:
6 SCHEMATIC DIAGRAM MAIN BOARD:
7
8 SCHEMATIC DIAGRAM STEPPER DRIVER BOARD:
9 SCHEMATIC DIAGRAM STAND-ALONE CONTROLLER:
10 PCB LAYOUT MAIN BOARD:
11 PCB LAYOUT STEPPER DRIVER BOARD:
12 PCB LAYOUT STAND-ALONE CONTROLLER:
13 BOM MAIN BOARD: Name Designator Description PCB Resistors R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 10 ohm 100 kohm 1,8 kohm 10 ohm 100 kohm 1,8 kohm 1,8 kohm 1,8 kohm 1,8 kohm 470 ohm 470 ohm 10 ohm 10 ohm 330 ohm 330 ohm 330 ohm 330 ohm 100 kohm 100 kohm 100 kohm 100 kohm 330 ohm 330 ohm 100 kohm
14 R50 R51 R52 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 R67 R68 R69 R70 1 kohm 1 kohm 1 kohm 1 kohm 1 kohm 1 kohm Capacitors C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 100µF/25V electrolytic 100µF/25V electrolytic 10µF/35V electrolytic 10µF/35V electrolytic 10µF/35V electrolytic 22pF ceramic 22pF ceramic 100µF/25V electrolytic 100µF/25V electrolytic 100µF/25V electrolytic 4,7µF/35V electrolytic 4,7µF/35V electrolytic Diodes D1 D2 GF1M BAT42W
15 D3 D4 D5 D6 D7 D8 D9 D10 MBRA140TRPBF MBRA140TRPBF GF1M GF1M GF1M GF1M GF1M PGB102ST23WR Transistors T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 BUK C BUK C BUK C BUK C BUK C BC817 BC817 BC817 BC817 BC817 BC807 BC807 BC807 BC817 BC817 BC817 BC817 IC U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 U11 ATMEGA AU MC7805ABD2T FT232RL Female header pitch 2,54 8 pole (2x) (for stepper driver) Female header pitch 2,54 8 pole (2x) (for stepper driver) Female header pitch 2,54 8 pole (2x) (for stepper driver) Female header pitch 2,54 8 pole (2x) (for stepper driver) Female header pitch 2,54 8 pole (2x) (for stepper driver) SN74LVC1G14DBVR SN74LVC1G14DBVR SN74LVC1G14DBVR LED LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9 LD10 LD11 green top view universal (Kingbright KP-2012CGCK) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC) red top view universal (Kingbright KP-2012EC)
16 XTAL LD12 LD13 LD14 Q1 green top view universal (Kingbright KP-2012CGCK) red top view universal (Kingbright KP-2012EC) green top view universal (Kingbright KP-2012CGCK) X-tal 16 MHz Zener diodes Coil Misc. DZ1 DZ2 DZ3 DZ4 DZ5 DZ6 L1 PL1 P1 USB 11x 3x 6x BZV55-C10 BZV55-C10 BZV55-C10 BZV55-C5V1 BZV55-C5V1 BZV55-C5V1 BK0603HS330-T DC jack 2,1mm / 5,5mm tactile switch 6x6mm h:5mm USB-B connector through hole Board to wire - male - 2 pole Board to wire - male - 3 pole Board to wire - male - 4 pole 1x 1x Pin header male pitch 2, pole Jumper
17 BOM STEPPER DRIVER BOARD: Name Designator Description PCB Resistors Capacitors IC Connector R1 R2 R3 R4 R5 R6 R7 C1 C2 C3 C4 C5 C6 U1 2x Trimmer (cfr. Panasonic EVM2WSX80B14) 0,10 ohm 0,10 ohm 1,5 kohm 2,2µF / 25V ceramic 10nF ceramic 470nF ceramic DRV8825 (Texas instruments) Male pin header pitch 2,54 8 pin
18 BOM STAND-ALONE CONTROLLER: Name: Designator Description P8401'1 / PCB P8401'1 100µF/25V C6,C7 ELCO RADIAL 10K R2,R3,R4,R5 SMD RESISTOR 10K 33E R1 SMD RESISTOR 33E 100nF C1,C2,C3 SMD CAPACITOR 10nF C4,C5 SMD CAPACITOR MCP1702T-3302E/CB VR1 LOW DROP REGULATOR 3,3V CD74HC4050M96 IC1 HEX BUFFER SMD SOIC-16 K010SV RV1 TRIMMER 10K (SMALL - VERT - FOR SCREWDRIVER) CC092 for LCD 16-POLE SINGLE ROW FEMALE HEADER STRAIGHT PITCH 2,54mm HEIGHT 5mm G-B SK2 18-POLE DUAL ROW MALE HEADER 90 PITCH 2,54 mm EC11MSDHBFZ EC1 SHAFT ENCODER 11mm METAL - 20 PULSE WITH PUSHBUTTON SDC009A0 SK1 SD CARD CONNECTOR TS-04PV SW1 TACT SWITCH
19
20 150W Single Output Switching Power Supply RS-150 s e r i e s SPECIFICATION MODEL RS RS RS RS RS RS OUTPUT INPUT PROTECTION DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER RIPPLE & NOISE (max.) Note.2 80mVp-p 80mVp-p 120mVp-p 120mVp-p 120mVp-p 200mVp-p VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE EFFICIENCY(Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT WORKING TEMP. WORKING HUMIDITY Note.4 Note.5 ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT OTHERS NOTE OVERLOAD OVER VOLTAGE VIBRATION SAFETY STANDARDS Note.8 3.3V 5V 12V 15V 24V 48V 30A 26A 12.5A 10A 6.5A 3.3A 0 ~ 30A 0 ~ 26A 0 ~ 12.5A 0 ~ 10A 0 ~ 6.5A 0 ~ 3.3A 99W 130W 150W 150W 156W 158.4W 3.2V ~ 3.5V 4.75 ~ 5.5V 11.4 ~ 13.2V ~ 16.5V 22.8 ~ 26.4V 45.6 ~ 52.8V 3.0% 2.0% 1.0% 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 2.0% 1.0% 0.5% 0.5% 0.5% 0.5% 800ms, 20ms/230VAC 28ms/230VAC 1200ms, 30ms/115VAC at full load 20ms/115VAC at full load 88 ~ 132VAC / 176 ~ 264VAC selected by switch 248 ~ 373VDC(Withstand 300VAC surge for 5sec. Without damage) 47 ~ 63Hz 74% 3A/115VAC 2A/230VAC COLD START 40A/230VAC <2mA / 240VAC 110 ~ 150% rated output power 78% 83% 84% 86% 87% Protection type : Hiccup mode, recovers automatically after fault condition is removed 3.8 ~ 4.45V 5.75 ~ 6.75V 13.8 ~ 16.2V ~ 20.25V 27.6 ~ 32.4V 55.2 ~ 64.8V Protection type : Hiccup mode, recovers automatically after fault condition is removed -25 ~ +70 (Refer to output load derating curve) 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 10min./1cycle, period for 60min. each along X, Y, Z axes UL , TUV EN approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC (Note 6) EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class B HARMONIC CURRENT Compliance to EN ,-3 EMS IMMUNITY Compliance to EN ,3,4,5,6,8,11; ENV50204, EN (EN ), heavy industry level, criteria A MTBF 244KHrs min. MIL-HDBK-217F (25 ) DIMENSION 199*98*38mm (L*W*H) PACKING 0.7Kg; 20pcs/15Kg/0.8CUFT File Name:RS-150-SPEC
21 150W Single Output Switching Power Supply RS-150 s e r i e s Mechanical Specification Case No. 902A Unit:mm M M Terminal Pin No. Assignment Pin No. Assignment Pin No. 1 AC/L 4,5 2 AC/N 6,7 3 FG Assignment DC OUTPUT -V DC OUTPUT +V Block Diagram fosc : 60KHz I/P EMI FILTER RECTIFIERS & FILTER POWER SWITCHING RECTIFIERS & FILTER +V -V FG O.L.P. CONTROL DETECTION CIRCUIT O.V.P. Derating Curve Static Characteristics Ta= Others LOAD (%) V,5V LOAD (%) (VERTICAL) (HORIZONTAL) AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (VAC) 60Hz File Name:RS-150-SPEC
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