Micro-Sensor Products 2014 / English

Transcription

1 Micro-Sensor Products 2014 / English Safety for Motion

2 imprint editor: Micro-Sensor GmbH concept and Text: contentico 3-D Graphic, p. 14: Maria Pichura cover: istock.com/nadla Graphic Design: Katrin coco, natascha Köbel Micro-Sensor GmbH, August 2014

3 Æ CONTENT Introduction 2 Sensor Demo Kit 4 Acceleration Sensors AccSENS 5 6 AccSENS 10 8 Inclination Sensors AccIS AccIS OEM Railway, Military, Industrial 14 FSS ACCELERATION SENSOR TECHNOLOGY MEMS Sensor high repeatability for high precision measurement sensors withstands harsh environments Æ The measuring element consists of a pendelum whose static and dynamic movements are picked up capacitively. The measuring element made of high purity silicon is hermetically enclosed in glass and silicon and has a high long-term stability. The symmetric design compensates a high degree of temperature variations which are caused by the expansion coefficient of the silicon. Further temperature compensation is done the same way depending on the model.

4 MICRO-EPSILON GROUP MICRO-EPSILON MICRO-SENSOR FACTS AND FIGURES Micro-Sensor GmbH is rooted in one of the numerous research institutes in Jena. The spin-off took place in 1997 aiming to build up core competence in the development and production of optical and microtechnological components. In 2000 Micro-Hybrid Electronic GmbH in Hermsdorf acquired a stake in the former M+S Mikrotechnik und Sensorik GmbH. The acquisition of a 50%-share by the Micro-Epsilon Group ensured the development of important core competencies. It was now feasible to realize a focused and growth-oriented market strategy. Immediately afterwards, microsytem technological competencies enabled to start first product development projects in the field of force sensors. At the same time, the first analog acceleration sensors were launched. In 2006/2007 BG 2168 series started (two-axis acceleration sensors), the development of the CANopen sensor BG 2180 (fully digital acceleration sensor) began in 2010/11, in 2012/13 the USB sensor BG 2190 (power supply via USB) followed. Now inclination sensors of AccIS 10 series round off the product portfolio. A high precision sensor to handle highest metrological tasks will be introduced to the market in Since 2012 the company trades under the name Micro-Sensor and focuses exclusively on sensor solutions in the fields of acceleration, position, inclination and force. Thus, it is the competence center of sensor technology for acceleration and force of the globally operating Micro-Epsilon Group. Micro-Sensor was fully integrated into the Micro-Epsilon Group in Micro-Sensor is part of the Micro-Epsilon Group, the supplier of world's largest selection of high-precision displacement sensors, temperature sensors as well as measuring instruments and systems for industrial applications. More than 10,000 users throughout the world rely on measuring technology from Micro-Epsilon. Micro-Epsilon is a medium-sized family-run company. For more than 40 years Micro-Epsilon has continuously offered reliable, high performance, unique solutions particularly when high precision measurement or inspection is required. Our product range covers sensors for the measurement of distance and displacement, sensors for IR temperature measurement and color detection, as well as systems for dimensional measurement and defect detection. Innovative products that provide the very highest levels of precision are created through intensive research and development processes, unique know-how and a broad network of collaborative operations, which are essential for the high performance measurement systems of the Micro- Epsilon Group. As a member of the ME Group, Micro-Sensor perceives customers as business partners which creates a win-win situation for both parties. Our products often provide customers with a genuine competitive advantage. However, this is only the case if the products are of higher precision and so provide a clear, decisive competitive edge. With more precision. Micro-Sensor complements the wide product range of sensors of the company group in one of the largest global growth markets: acceleration and force sensor technology. Product tests included Vibration and acceleration tests Test on electrical functionality Long-term testing Climatic tests Type examination, serial testing and replicate tests Quality standards Micro-Sensor GmbH is certified according to ISO 9001:2008 Product certification for railway systems EMV examination according to EN , climate testing, vibration and shock testing (EN 50155) Product development acc. to DIN ISO 13849/ IEC Factory certification 2.1/ 2.2/ 3.1 acc. to DIN EN After Sales Management Application engineering Claim- and complaints management Key account management PCM product life cycle management 2 MICrO-SENSOr PrODuCTS 3

5 usb-demo-kit usb-demo-kit USB-SenSor (digital) MeaSUred VariaBle: inclination, acceleration, ViBration Using the demo kit, experiences in acceleration measurement can be easily gained and data for analysis in vibration spectrum are obtained. a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination, vibration analysis and acceleration measurement. FEATURES USER INTERFACE easy commissioning visualization of data graphic display of inclination display of acceleration vectors in all 3 axes FIR filtering of data display of inclination angle and angular velocity possibility to store data (saved data can be used by data analysis programs) The demo kit contains: USB sensor system Cable for USB standard plug Evaluation software / user interface SENSOr ACCurACY*: Axes 3 Measurement range ±2 g resolution acceleration 4 mg resolution angle 0.2 Transverse sensitivity 2 % Nonlinearity 1 % Temperature sensitivity 0.01 %/K Sampling rate 200 Hz AuxILIArY POwEr Power supply Sensor power consumption via usb (5 V DC) < 0.2 w ENvIRONMENT Temperature range -40 C to +85 C Shock resistance 1000 g Housing material Grivory Protection class IP 67 Plug AMP Superseal AMP Superseal 1.5 Fastening M4 * Technical data of sensor system - easy commissioning Acceleration in g 1,0 0,5 0,0-0,5-1,0 filtered value unfiltered value ACCELERATION X-AXIS Time in c Angle in Angle , USB-Acceleration u/min SINUS OF ANGLE Time in c Z Acceleration in g filtered value unfiltered value ACCELERATION Y-AXIS 1,0 0,5 0,0-0,5-1, Time in c Angle in Angle ROTATION ANGLE Time in c Requirements: Windows 7 or 8 recommended Order now online: Acceleration in g 1,0 0,5 0,0-0,5-1,0 filtered value unfiltered value ACCELERATION Z-AXIS Time in c Overview displays, red: filtered; blue: calculated U/min U/min ROTATION SPEED Time in c Y X Acc x-axis Acc y-axis Acc z-axis left: visualization in 3D and as bar chart Value: -0,840a Value: 0,535a Value: -0,043a 4 MICrO-SENSOr PrODuCTS usb-demo-kit 5

6 AccSENS 5 ACCELErATION SENSOr AccSENS 5 PrODuCT NAME until 2013 = BG 2168 analog SenSor - industrial VerSion MeaSUred VariaBle: inclination, acceleration and ViBration a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination. MAIN FEATURES failure rate = 86 FIT MTBF = 1327 years measurement range ±2 g (±19.62 m/s²) protection class IP 67 current output (4-20 ma) or voltage output ( V) power supply reverse polarity protected with V MEASurEMENT OuTPuT (selectable between current output or voltage output) -2 g -1 g 0 g 1 g 2 g Current 4 ma 8 ma 12 ma 16 ma 20 ma Voltage 0.5 V 1.5 V 2.5 V 3.5 V 4.5 V Load max. 500 Ω (24 V) resp. 200 Ω (10.8 V) up to 1 kω (at 30 V) Measurement range ±2 g Sensitivity 1 V/g or 4 ma/g resolution 2 mg Transverse sensitivity max. ±5 % Nonlinearity max. ±2.5 % Zero offset max. 5 % AuxILIArY POwEr Power supply 10.8 V to 30 V DC Sensor power consumption < 0.2 w ENvIRONMENT Temperature range -40 C to +85 C Shock resistance up to 1000 g Housing material Grivory Protection class IP 67 Plug AMP Superseal 1.5 Fastening M Y X PIN CONNECTION CABLE SET COLOr/NuMBEr one axis two axes one axis two axes 1 n.c. Y n.a. yellow / 1 2 x x green / 2 green / 2 3 GND GND brown / 3 brown / 3 4 Power Power white / 4 white / 4 ORDER CODES SENSOR VOLTAGE OuTPuT CurrENT OuTPuT uniaxial (x) biaxial (x, Y) biaxial with low-pass (-3 db at 10 Hz) OrDEr CODES CABLE 3-pin (uniaxial) 1 m 4 m 10 m 20 m unshielded shielded with kink protection pin (biaxial) 1 m 4 m 10 m 20 m unshielded shielded with kink protection MICrO-SENSOr PrODuCTS ACCELErATION SENSOrS 7

7 AccSENS 10 ACCELErATION SENSOr AccSENS 10 PrODuCT NAME until 2013 = BG 2166 analog SenSor - industrial VerSion MeaSUred VariaBle: inclination, acceleration and ViBration a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination. MAIN FEATURES failure rate = 48 FIT MTBF = 2377 years measurement range ±2 g (±19.62 m/s²) protection class IP 67 voltage output ( V) high precision low thermal drift high accelerations possible X MEASurEMENT OuTPuT (after sensor resolution) Voltage 0.5 V 1.5 V 2.5 V 3.5 V 4.5 V 2 g sensor - 2 g - 1 g 0 g 1 g 2 g 50 g sensor -50 g -25 g 0 g 25 g 50 g Measurement range ±2 g or ±50 g Sensitivity 1 V/g reso V/g resolution 1 mg Transverse sensitivity max. ±5 % Hysteresis 0 % Nonlinearity max. ±2 % Zero offset max. 6 % AuxILIArY POwEr Power supply 5 V DC ±5 % Sensor power consumption < 0.1 w ENvIRONMENT Temperature range -40 C to +85 C Shock resistance up to 1000 g Housing material Grivory Protection class IP 67 Plug AMP Superseal 1.5 Fastening M4 PIN CONNECTION CABLE SET COLOr/NuMBEr two axes two axes 1 n.c. N / A 2 x green / 2 3 GND brown / 3 4 Power white / 4 ORDER CODES SENSOR 2 g sensor, standard/order code g sensor, standard/order code (extended voltage range on request) OrDEr CODES CABLE 3-pin (uniaxial) 1 m 4 m 10 m 20 m unshielded unshielded with kink protection pin (uniaxial) 1 m 4 m 10 m 20 m shielded shielded with kink protection MICrO-SENSOr PrODuCTS ACCELErATION SENSOrS 9

8 AccIS 10 INCLINATION SENSOr AccIS 10 inclination SenSor WitH linear analog output a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination. MAIN FEATURES protection class IP 67 resolution < 0.1 measurement range 0 to 360 (corresponds ±180 ) versions with closer measurement range of ±60 and ±30 power supply reverse polarity protected with V Easy setup via teach switch GENErAL CHArACTErISTICS OF THE SENSOr resolution angle 0.1 Low-pass filter 10 Hz weight ~ 50 g Protection class IP 67 Plug AMP Superseal 1.5 Load typ. typ. 300 Ohm (+/-50 %) TEMPErATurE SENSITIVITY Standard Temperature stabilized 0.03 /K (typ) 0.01 /K temperature range (-40 C to +85 C) MEASurEMENT OuTPuT (selectable between current output or voltage output) -180 / -90 / / +180 / -60 / -30 / +30 / +60 / Current 4 ma 8 ma 12 ma 16 ma 20 ma Voltage 0.5 V 1.5 V 2.5 V 3.5 V 4.5 V Switch off off switching on on If the external teach input is set to 0 volts, the output of the inclination sensor is also set to 0 degrees for the current position. ENvIRONMENT Temperature range -40 C to +85 C Shock resistance up to g Housing material Grivory Fastening M4 AuxILIArY POwEr Power supply 10.8 V - 30 V DC Sensor power consumption < 0.2 w α PIN CONNECTION CABLE SET COLOr/Nr 1 Teach (IN) yellow / 1 2 α - Alpha (OuT) green / 2 3 GND brown / 3 4 VCC / Power white / 4 ORDER CODES SENSORS STANDARD Meas. range ±180 Meas. range ±60 Meas. range ±30 Current output (A) AccIS 10-1.A.180 AccIS 10-1.A.60 AccIS 10-1.A.30 Voltage output (V) AccIS 10-1.V.180 AccIS 10-1.V.60 AccIS 10-1.V.30 Switch output AccIS 10-1.S AccIS 10-1.S AccIS 10-1.S TEMPErATurE STABILIZED Meas. range ±180 Meas. range ±60 Meas. range ±30 Current output (A) AccIS 10-1.A.180-T AccIS 10-1.A.60-T AccIS 10-1.A.30-T Voltage output (V) AccIS 10-1.V.180-T AccIS 10-1.V.60-T AccIS 10-1.V.30-T OrDEr CODES CABLE 4-pin 1 m 4 m 10 m 20 m unshielded unshielded with kink protection pin 1 m 4 m 10 m 20 m shielded shielded with kink protection MICrO-SENSOr PrODuCTS INCLINATION SENSOrS 11

9 AccIS 100 INCLINATION SENSOr AccIS 100 ACCELErATION SENSOr AccSENS 100 digital SenSor MeaSUred VariaBle: inclination / acceleration a micromechanical spring-mass system continuously measures gravity / acceleration. a controller is calculating the calibrated inclination value. MAIN FEATURES compact and robust design miniaturized controller ideally suited for measurements requiring high precision and stability linear analog output for acceleration or inclination teach-input GENErAL CHArACTErISTICS OF THE SENSOr AccIS 100 (inclination) AccSENS 100 (acceleration) FSO (Full Scale Output) 360 (±180 )* ± 10 m/s² resolution (6 Sigma) % FSO (=0.01 ) % FSO (=100 µg) Bandwidth 10 Hz 10 Hz Temperature stability 100 ppm 100 ppm Sampling rate 50 Hz 50 Hz Operating temperature - 40 C to + 80 C - 40 C to + 80 C Protection class IP 65 IP 65 Plug (Zero force plug) ODu, S31B0N-P10MCC ODu, S31B0N-P10MCC Load typ. 300 Ohm (+/- 50 %) typ. 300 Ohm (+/- 50 %) Output current (4 20 ma) current (4 20 ma) or voltage ( V), usb, or voltage ( V), usb, other interfaces on request other interfaces on request Supply 24 V DC (12 30 V) 24 V DC (12 30 V) Fastening 2x M4 screws 2x M4 screws * other available on request MEASurEMENT OuTPuT (selectable between current output or voltage output) -180 / -90 / / +180 / -60 / -30 / +30 / +60 / Current 4 ma 8 ma 12 ma 16 ma 20 ma Voltage 0.5 V 1.5 V 2.5 V 3.5 V 4.5 V Switch off off switching on on If the external teach input is set to 0 volts (GND), the output of the inclination sensor will get set to 0 degrees for the current position. α Preliminary - available Q1/ MICrO-SENSOr PrODuCTS INCLINATION SENSOrS 13

10 OEM Single system components such as the sensor element, the interface to your system or the housing can be individually selected for your OEM solution. You decide which solution offers the biggest advantage in competition. A maximum of transparency of metrological achievable performance and costs provides you with a multi-dimensional basis for decision-making. Our goal is to improve your product or even make it realizable in the first place with our metrological solution. OEM - High-performance products for customer specific high-tech solutions Engineering and design competency for customer specific developments Small batches e.g. 20 pieces per year OEM HIGH-PERFORMANCE PRODUCTS FOR INCLINATION / VIBRATION / ACCELERATION Mobile Automation Rail vehicle construction Aviation Defence Wind power and solar Customer specific solutions account for 80% of Micro-Sensor's total sales. The development of special metrological concepts together with the customer is at the center of our business model. OEM sensor technology by Micro-Sensor is based on standard catalog products. As a customer you can start with reasonably priced standard products which are in stock and evaluate these quickly. We will gladly join a development project with you in case of justified technical and commercial prospects of success. We put all of our expert knowledge of acceleration sensors and application into these customer specific projects. So it is possible to have a tested and verified sensor within a few months. Our engineering team proceeds with the product development in a structured way. Intelligent project management with milestone planning and defined termination criteria ensures a results-oriented project progression on schedule. railway technology Vibration analysis railway safety electronics derailment protection at high-speed OEM High-performance products for inclination / vibration acceleration defense High-precision vibration sensor extreme durability robust, high reliable electronics CUrVe detector System to measure the angular velocity Curve detector sensor to (de)activate the tilting system of coaches extremly high reliability For railway applications according to en design 2 development 3 PROJeCT MAnAgeMenT 4 sensor 5 development interfaces 6 HOUsing Your competitive advantage oem products are the core of our specialisation and competence and account for 80 % of sales according to the business strategy of the Micro-epsilon group 14 MICrO-SENSOr PrODuCTS HIGH-PErFOrMANCE-PrODuCTS 15

11 FSS 100 THrEAD TENSION SENSOr FSS 100 analog SenSor - industrial VerSion MeaSUred VariaBle: ForCe (thread tension) MAIN FEATURES high accuracy low thermal drift mechanical overload protection high dynamics MEASurED VArIABLE: THrEAD TENSION Measurement range 0 N to 1 N (100 cn) Voltage output 0.5 to 4.5 V resonance frequency 1200 Hz resolution 0.1 % Temperature error 0.1 % Zero offset 0.1 % FSS 100 FN.XXXX.XXX AuxILIArY POwEr Power supply 12 V bis 30 V DC Power consumption sensor < 0.1 w ENvIRONMENT Temperature range 5 C to +70 C Housing material ceramics and aluminium Protection class IP 54 Plug M8/male A MEASurEMENT OuTPuT Thread tension 0 cn 25 cn 50 cn Voltage output 0.5 V 1.5 V 2.5 V Thread tension 75 cn 100 cn Voltage output 3.5 V 4.5 V + U OUT 1... OUT U 4... GND GND MICrO-SENSOr PrODuCTS

12 ProDucT TeSTS included Vibration and acceleration tests Test on electrical functionality Long-term testing Type examination, serial testing and replicate tests QuAliTy STAnDArDS Micro-Sensor GmbH is certified according to ISO 9001:2008 Product certification for railway systems EMV examination acc. to EN , climate testing, vibration and shock testing acc. to EN Product development according to DIN ISO 13849/ IEC Factory certification 2.1/ 2.2/ 3.1 according to DIN EN AfTer SAleS MAnAGeMenT Application engineering Claim- and complaints management Key account management PCM - product life cycle management

13 Micro-Epsilon UK Ltd. No.1 Shorelines Building Shore Road Birkenhead CH41 1AU Phone +44 (0) Fax +44 (0)