DATAPRO 500 INSTRUCTION HANDBOOK

Transcription

1 DATAPRO 500 INSTRUCTION HANDBOOK - installation, setup, technical reference - Manual Part Number: MAN/EN English Revision C Copyright Jun 2010

2 Contents Proprietary Statement... 3 European Commission Requirements... 4 Declaration of Conformity... 5 Safety Information... 6 Introduction... 6 Installation... 7 Instructions for Protective Earthing/Grounding... 7 Connections to the Supply... 7 Ventilation Requirements... 7 Maximum Sound Level... 7 LaserSafety... 8 Equipment Interconnections... 9 LaserSpeed... 9 LaserSpeed Signal Pass Thru... 9 LaserSpeed RS232 Connection... 9 Indicator RS Alarms... 9 Operation Key Switch PAR SEL RST Programmable Indicator Troubleshooting General Servicing and Returning Your Equipment Specifications Power requirements Environmental Outputs Indicator Rear Panel Connections LS RS LaserSpeed Connection Pass Thru Index Part No. MAN/EN Page 2 of 32 Revision C (Jun 2010)

3 Proprietary Statement Proprietary Statement Manufacturer/Distributor Beta LaserMike, 8001 Technology Blvd., Dayton, OH 45424, USA About This Manual This manual contains descriptions, drawings, and specifications for a Beta LaserMike product. Equipment or products made prior to or subsequent to the publication date of this manual may have parts, features, options, or configurations that are not covered by this manual. Specifications contained herein are subject to change by Beta LaserMike without prior notice. Beta LaserMike is not responsible for errors or omissions that may be contained herein or for incidental or consequential damages in connection with the furnishing or use of this information. Comments or suggestions for possible improvements to the manual are appreciated. Please us at manualfeedback@betalasermike.com. The information contained in this manual is the property of Beta LaserMike. The information disclosed in this document is furnished in confidence and upon the condition that individual and corporate intellectual rights, whether patented or not, will be respected. If this document is supplied on removable media (e.g. CD), an electronic copy (stored on-site) and one printout is permitted. If this document is supplied in printed form, no part of this document may be reproduced or scanned without the prior written consent of Beta LaserMike. This document may not be distributed or circulated to third parties. Limited Warranty Beta LaserMike will correct by repair, or at Beta LaserMike s option, by replacement, F.O.B Beta LaserMike s plant, any defect in workmanship or material in any equipment manufactured by Beta LaserMike which appears under normal and proper use within twelve months from the date of shipment (eighteen months for OEM s), provided Beta LaserMike is given reasonable opportunity to inspect the alleged defective equipment at the place of its use and under conditions of its use. EXCLUSIONS: This warranty does not cover products which have been modified, altered, or repaired by any other party than Beta LaserMike or its authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence, misuse, incorrect handling, servicing, or maintenance; or has been damaged as a result of excessive current/voltage or temperature; or has had its serial number(s), any other markings, or parts thereof altered, defaced, or removed will also be excluded from this warranty. WARRANTY SERVICE AT CUSTOMER SITE: Warranty service performed at the customer s facility will be free of charge for parts and labor; however, the customer will be liable for transportation and living expenses of personnel dispatched to effect such repair. A purchase order or other written confirmation of the acceptance of these charges, signed by an authorized individual, will be required prior to commencement of repairs. Additional charges may be assessed the customer if: 1) The equipment is not made available on a timely basis, 2) The equipment is found to be without fault, and/or 3) It is determined the equipment is not under warranty, whether by expiration of the warranty or any act which voids the warranty. OTHER THAN AS SET FORTH HEREIN, BETA LASERMIKE MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, OF MERCHANTABILITY AS TO THE EQUIPMENT MANUFACTURED BY IT, AND THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE THEREOF. Beta LaserMike s obligation to correct defects in such equipment by repair or replacement in accordance with the foregoing provisions is in lieu of any other warranties, expressed or implied, and in no event shall Beta LaserMike be liable for incidental or consequential damages. No service of Beta LaserMike s equipment is permitted during the warranty period without the specific written consent of Beta LaserMike. Note: For information about servicing and returning your equipment, see the section at the end of this manual. Part No. MAN/EN Page 3 of 32 Revision C (Jun 2010)

4 /European Commission Requirements European Commission Requirements This equipment is intended for use in a heavy industrial environment. The equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other equipment. There is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to other equipment the user is encouraged to try to correct the interference by one or more of the following measures: - Re-orientate or relocate the equipment. - Increase the separation between the pieces of equipment. - Connect the pieces of equipment on separate mains circuits. - Ensure that the relevant items of equipment are properly and securely earthed to a common earth point using adequately sized cable or other means of connection. Where supplied or specified, shielded interconnection cables must be employed with this equipment to ensure compliance with the pertinent RF limits. Changes or modifications not expressly approved by the company could void the user s authority to operate the equipment. This product has been rigorously tested to comply with the European EMC (Electromagnetic Compatibility) Directive. With regard to this, Beta LaserMike recommends that any non-beta LaserMike peripheral equipment is CE marked for the Heavy Industrial environment (EN ). Beta LaserMike also recommends that any cables not supplied by Beta LaserMike, but used for powering Beta LaserMike equipment, be built using good EMC practices (i.e. cables with braided shield, and connectors with 360 termination of the braid to a metal/metalised shell connector at both ends). If you have any questions regarding this, contact the Beta LaserMike Service Department. Part No. MAN/EN Page 4 of 32 Revision C (Jun 2010)

5 Declaration of Conformity Declaration of Conformity Part No. MAN/EN Page 5 of 32 Revision C (Jun 2010)

6 Safety Information Note: If the equipment is not used in the manner This section acquaints you with the advisory and identification labels on the instrument specified and the by Beta safety features incorporated into the design of the instrument. LaserMike, the protection provided The following figure shows the advisory and identification labels on the Length Indicator. by the equipment may be impaired. Safety Information Introduction The DataPro 500 works in conjunction with LaserSpeed model 4000/8000/9000 speed and length sensors to measure and display the accumulated length and speed of a product. The length is computed by counting pulses that are transmitted by the LaserSpeed. The indicator has a front panel LED that can be configured, along with the LaserSpeed, to indicate status information. Part No. MAN/EN Page 6 of 32 Revision C (Jun 2010)

7 Installation Installation The DataPro 500 is self-contained, and is designed to sit on top of a table or bench in a control room or area protected from mist and spray, excessive dirt, and harsh environments. The DataPro 500 should be positioned so that the front panel key switch and display controls can be operated, and so the display is easily visible. The power switch for the Data Pro 500 is located on the rear panel next to the power cord inlet. The unit should be positioned so that the power switch is easily accessible. Instructions for Protective Earthing/Grounding The DataPro 500 is connected to Earth ground via the Earth ground conductor in the power cord. If this cord is damaged in any way it should be replaced immediately with a similar power cord. The power cord s protective earth terminal should not be removed. Removing the protective earth terminal may result in electrical shock. The DataPro 500 must be plugged into an appropriate wall outlet equipped with a protective earth conductor terminal. Connections to the Supply The DataPro 500 is connected to mains supply via the supplied power cord, or with a compatible power cord. Ventilation Requirements The DataPro 500 has an internal power supply and needs to be positioned so that air can circulate around the enclosure to allow heat to dissipate. Maximum Sound Level The DataPro 500 emits less than 85db SPL, so hearing protection is not required. Part No. MAN/EN Page 7 of 32 Revision C (Jun 2010)

8 Installation LaserSafety The DataPro 500 is accessory equipment for Beta LaserMike LaserSpeed Speed and Length sensors. Precautions should be taken when using these sensors to ensure that eye damage does not occur. Details about what precautions are required are located in the LaserSpeed sensor s instruction handbook. For safety, The DataPro 500 has a safety interlock key switch located on the front panel. This key switch must be turned to the On or I position for the laser to operate. There is also an additional interlock located on a rear panel connector. These safety interlocks should not be tampered with or removed. Modifying the DataPro 500 in a manner not specified by Beta LaserMike may impair the protection provided by the equipment, and will void the factory warranty. Part No. MAN/EN Page 8 of 32 Revision C (Jun 2010)

9 Equipment Interconnections Equipment Interconnections LaserSpeed 25 pin D-type connector for powering the connected LaserSpeed and interfacing the internal indicator to the LaserSpeed pulse outputs LaserSpeed Signal Pass Thru 25 pin D-type connector that has most of the LaserSpeed signals passed thru. For the LS8000/9000 models, the high speed differential outputs are passed thru as scaled voltages. This allows external equipment, such as other counters, PLCs or printers to be connected to the second output. Important Note: 24v is also passed thru so no other source of current should be connected to the 24v pins on the pass thru connector (pins 24 and 25). LaserSpeed RS232 Connection 9 pin D-type connector that allows an external device, usually a PC, to connect directly to the gauge over RS232. This is most commonly used by PCs running LaserTrak so the gauge can be configured. See the LaserSpeed handbook for a complete description of the commands Indicator RS232 Not available at this time. Alarms There are two NO/NC relay outputs that are triggered based on two setpoint values. These are typically used to trigger ramp down and change reel/roll. See the Specifications section for output pin definitions. Part No. MAN/EN Page 9 of 32 Revision C (Jun 2010)

10 Operation Operation Key Switch The DataPro 500 front panel key switch provides laser power and beam shutter interlock protection. Neither the LaserSpeed s laser nor the beam shutter will be activated unless this key is turned to the I position. The key switch on the DataPro 500 is connected in parallel with the remote interlock contacts on the pass thru port, so when using remote contacts to control the shutter and laser interlock signals, leave the key switch on the DataPro 500 in the 0 position. PAR This puts the display in programming mode and allows access to the configurable parameters. The unit can be configured to restrict access to certain parameters for use by line operators. SEL In the normal run mode, the SEL key toggles between length and rate display. In programming mode, the SEL key toggles through configurable items as well as incrementing the digits of programmed values RST In normal run mode, the RST key will reset the count display. In programming mode, the RST key increments the programmed values Part No. MAN/EN Page 10 of 32 Revision C (Jun 2010)

11 Operation Part No. MAN/EN Page 11 of 32 Revision C (Jun 2010)

12 Operation Programmable Indicator You can easily configure the DP500 via the pushbuttons on the front panel. Depending on the application, the DP500 is configured with different settings. This section describes the general operation of the indicator and how to change settings. Key Parameters There are parameters that are normally accessed by the process engineer to configure the counter and those that are entered by the operator. Typically the operator will not have access to the configuration apart from setpoints. As part of the configuration, all configurable items can be locked out leaving just the setpoint values accessible by the operator. See the Code section below for instructions on locking out parameters. Parameter Programming and Examples The below parameters are to be used by process engineers who configure the counter once for use by line operators. See the section Code below on instructions for locking out the configurable parameters. Length By default, the DP500 is configured for 100 pulses per unit length. This means the connected LaserSpeed needs to be configured to provide 100 pulses per unit length. The DP500 does not have units so whether the LaserSpeed is configured for metric or imperial units of measure, the DP500 will count accurately. There may be instances where the DP500 needs to be set to a higher or lower resolution or the connected LaserSpeed may not be set to the defaults of the DP500. The scaling factor is dependent on pulses per unit length from the gauge and the number of decimals to the right of the decimal. The key parameters are: InP - Ab is always set to quad 1 (quadrature x1) A dpt indicates the decimal position, where: A - ScF indicates the scaling factor, where: Scaling Factor = Desired decimal position Number of pulses per unit length Part No. MAN/EN Page 12 of 32 Revision C (Jun 2010)

13 Operation For example: We want to have tenths (0.0) on the display and the LaserSpeed is set to 100 pulses per unit length (metric or imperial) Scaling Factor = 10/100 = 0.1 So 0.1 would be entered for A ScF. Another example: We want to have one hundredths (0.00) displayed, and the LaserSpeed is set to 500 pulses per unit length Scaling Factor = 100/500 = 0.2 So 0.2 would be entered for A ScF. Rate Unlike length, the rate formula is not dependent on the decimal point position; the key parameters are rt-enb, rt-dpt, StYLE rt-dsp and rt-inp. rt-enb - must be set to yes to enable rate display. rt-dpt - The desired decimal position StyLE This parameter should be set to KEY rt-dsp - Typically 60 (number of seconds to display the rate information) rt-inp - Pulses per unit length. The default is 100. Setpoints You can set up to two setpoints that can be triggered or reset on various conditions. The most common is to have setpoint 1 trigger at a certain length (i.e. near the end of a roll/reel) and setpoint 2 trigger at another length (i.e. at the end of a roll/reel). To set the setpoint up, go to module 4 of the configuration menu. Part No. MAN/EN Page 13 of 32 Revision C (Jun 2010)

14 Operation Key Parameters SP-SEL should be set to 1 or 2 depending on which setpoint is being configured. Enb-n = yes ASN = Cnt A ACT-n = LAtCH SPt-n = The desired setpoint value. Code A code can be entered to lockout users so that the programmed values can t be accidentally changed. The code can also be set to allow a subset of the parameters to be changed without entering the access code. For example, if you want the operator to be able to change setpoint values but nothing else. For setting a code to limit access to only the setpoints: Key Parameters CodE = The access code. Three digit codes ( ) lock out all parameters. Two digit codes (01-99) lockout all parameters other than those setup for quick programming. Once a two digit code is entered (if setpoints are enabled), two more parameters appear in this list, SP-1 and SP-2. Setting these to Yes will allow access to the setpoints (and only the setpoints) when the PAR key is pressed. Note: after the setpoints are set, the Code prompt will appear. When the correct access code is entered (i.e. by the process engineer), the full list of programmable parameters becomes accessible. However, if the PAR key is pressed (i.e. by the operator) the program mode will be cancelled and the display will revert back to the length or rate display. If the access code is ever forgotten, 222 will always allow the process engineer access to all parameters and a new access code can be entered. Part No. MAN/EN Page 14 of 32 Revision C (Jun 2010)

15 Operation Complete Programming Reference Part No. MAN/EN Page 15 of 32 Revision C (Jun 2010)

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22 Troubleshooting Troubleshooting General Problem Possible Cause(s) Corrective Action Display does not turn on No laser output from the gauge No AC power Sensor cable damaged Indicator is off and laser is off No power to the indicator / fuse blown Cable not plugged in or damaged Indicator is on but laser is off Laser interlock is open Indicator is on and laser light is on Shutter signal is open Check power switch Unplug 25 pin sensor cable to remove a possible short-circuit if the cable is damaged Check and replace fuses as required Inspect cables for damage, verify connections Check laser interlock key switch and make sure it is on Check rear panel shutter interlock connection Wait a few minutes for the laser to turn on Gauge is rebooting / laser on light on sensor cycles on & off / comm led on sensor is perpetually blinking If unit was just turned on, and the sensor is hot or cold, it can take a few minutes for the sensor to bring the laser to the proper temperature LaserSpeed sensor temperature specification exceeded Not enough power to the gauge Cooling / heating may be required. Run compressed air or C water through sensor s coolant ports. To avoid condensation, the sensor temperature should not be allowed to go below dewpoint Make sure a good quality sensor cable, of the proper length, is being used. Refer to the LaserSpeed handbook for information on cables Fuse blow Fuse blown Replace the fuse with 1.5A 250V Type T or Slo fuses. The fuse holder can hold two ¼ x 1 or two 5mm x 20mm fuses. Disconnect all cables before powering the DataPro 500 back on. Reconnect cables one at a time to determine the source of the problem. Display reads zero Improper count or rate on the indicator Improper scale factor No laser Scale factors in sensor and indicator do not match Pulse frequency too high Check indicator scale factor Check interlocks and shutter Correct either indicator scale factor or sensor scale factor to match Lower the scale factor in the sensor and indicator Part No. MAN/EN Page 22 of 32 Revision C (Jun 2010)

23 Servicing and Returning Your Equipment Servicing and Returning Your Equipment Your instrument was carefully inspected electrically and mechanically prior to shipment. It should be free of surface mars and scratches, and it should be in perfect working order upon receipt. If any indication of damage is found, file a claim with the carrier immediately, prior to using the instrument. If no damage is apparent, proceed by using this manual to install and setup this instrument. Save the shipping carton and packing material for future storing or shipment of the instrument. If, at some future time, the instrument must be returned to the factory for service, include a full description of the instrument failure and the mode of operation the instrument was in at the time of failure. Also include a contact person to discuss the instrument failure. When returning equipment for service, it is important to first obtain a Return Material Authorization (RMA) number. The RMA number is needed for proper handling of returned equipment. To obtain an RMA, go to Select Service Select Equipment Return / RMA from the drop-down menu. Follow the instructions to obtain an RMA. Ship the instrument in the original carton, or, if the original carton is unavailable, ship in a carton providing sufficient protection. Send the instrument to the Asia, Europe, or USA office (addresses listed in the supplied Contacts/CE Compliance Manual), whichever is closest to you or to the office indicated by your sales engineer. Place the RMA number on the outside of the carton, and include a purchase order number and any other information specific to your instrument. Field warranty service is available, if the customer pays travel expenses by advance purchase order. All service operations should be performed by skilled electronics technicians, who have been trained by Beta LaserMike. Part No. MAN/EN Page 23 of 32 Revision C (Jun 2010)

24 Specifications Specifications Power requirements Input voltage Input current Fuse type VAC 1.2 A 1.5A, Type T or Slo, 250v Environmental Temperature range Humidity 0-40 C < 80% non-condensing Outputs Sensor RS232 Indicator RS232 Contact closures The signals are not used in the DataPro 500, and are simply routed from the sensor s 25-pin DB connector to the 9-pin DB connector Currently not used Form C contacts 3 120/240 VAC or 28 VDC (resistive load) Life expectancy of 100K cycles min at full load rating Indicator Max count frequency Accuracy +/- 0.01% Display range KHz with setpoints enabled and in quadrature X1 mode Part No. MAN/EN Page 24 of 32 Revision C (Jun 2010)

25 Specifications Rear Panel Connections LS RS232 Name Type Gender Diagram LS RS232 DB9 Female As seen when looking at the DataPro 500 s rear panel Part No. MAN/EN Page 25 of 32 Revision C (Jun 2010)

26 Specifications Pin Description 1 No Connection 2 RS232 Transmit (from sensor to user) 3 RS232 Receive (from user to sensor) 4 No Connection 5 Ground 6 No Connection 7 No Connection 8 No Connection 9 No Connection LaserSpeed Connection Name Type Gender Diagram LaserSpeed Connection DB25 Female As seen when looking at the DataPro 500 s rear panel Part No. MAN/EN Page 26 of 32 Revision C (Jun 2010)

27 Specifications Pin Description 1 RS232 Transmit (from user to sensor) 2 RS232 Receive (from sensor to user) 3 Phase A True output 2* 4 Phase A false output 1* 5 Phase A false output 2* 6 Phase B true output 1* 7 Phase B true output 2* 8 Phase B false output 1* 9 Phase B false output 2* 10 Material present input/hold signal* 11 Signal ground 12 Power ground 24v 13 Power ground 24v 14 Measurement direction 15 Phase A true output 1* 16 Laser interlock 17 Shutter control 18 Length reset 19 Signal ground 20 User Vin 21 Signal ground 22 Index pulse true 23 Index pulse false 24 24VDC 25 24VDC * See Instruction Handbook for specific LaserSpeed model for pinout descriptions. Part No. MAN/EN Page 27 of 32 Revision C (Jun 2010)

28 Specifications Pass Thru Name Type Gender Diagram Pass Thru DB25 Male As seen when looking at the DataPro 500 s rear panel Pin Description 1 RS232 Transmit (from user to sensor) 2 RS232 Receive (from sensor to user) 3 Phase A True output 2* - Converted to scaled voltage 4 Phase A false output 1* 5 Phase A false output 2*- Converted to scaled voltage 6 Phase B true output 1* 7 Phase B true output 2*- Converted to scaled voltage 8 Phase B false output 1* 9 Phase B false output 2*- Converted to scaled voltage 10 Material present input/hold signal* 11 Signal ground 12 Power ground 24v 13 Power ground 24v 14 Measurement direction 15 Phase A true output 1* 16 Laser interlock 17 Shutter control 18 Length reset 19 Signal ground 20 User Vin 21 Signal ground 22 Index pulse true 23 Index pulse false * See Instruction Handbook for specific LaserSpeed model for pinout descriptions. Part No. MAN/EN Page 28 of 32 Revision C (Jun 2010)

29 Specifications 24 24VDC 25 24VDC Name Type Gender Diagram Alarms DB9 Male As seen when looking at the DataPro 500 s rear panel Pin Description 1 Normally Open 1 2 Normally Closed 1 3 Normally Open 2 4 Normally Closed 2 5 Common 1 6 Common 2 7 No Connection 8 No Connection 9 No Connection Part No. MAN/EN Page 29 of 32 Revision C (Jun 2010)

30 Specifications Front Panel Status LED The LED drive signal can be routed to one of 3 LaserSpeed outputs based on a jumper setting internal to the indicator enclosure. There is a 4 th position that routes the LED to power to indicate the DataPro 500 is powered up. To access this jumper, open the lid of the indicator and locate the PC board mounted to the back panel. On the board there are 4 jumpers. Once the jumper is set, refer to the LaserSpeed Instruction Handbook for instructions on defining which output represents the status value required. Part No. MAN/EN Page 30 of 32 Revision C (Jun 2010)

31 Specifications Jumper Position Output JP1 Phase B, second LaserSpeed pulse output (pin 7) JP2 Phase A, second LaserSpeed pulse output (pin 3) JP3 Index pulse (pin 22) JP4 Power (this will be on when the indicator is on) Part No. MAN/EN Page 31 of 32 Revision C (Jun 2010)

32 Index Index Alarms Complete Programming Reference EMC Directiv e... 5 Equipment Interconnections Front Panel Status LED Industrial Environment... 5 Installation... 8 Introduction... 7 Key Switch LaserSafety... 9 LaserSpeed Connection LaserSpeed Signal Pass Thru Operation PAR Programmable Indicator Protective Earthing/Grounding... 8 Rear Panel Connections RS232 Connection RST Safety Information... 7 SEL Servicing and Returning Your Equipment 24 Sound Level... 8 Specifications Troubleshooting Ventilation... 8 Part No. MAN/EN Page 32 of 32 Revision C (Jun 2010)