* _0318* Drive Technology \ Drive Automation \ System Integration \ Services. Manual. SEW Workbench

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services * _0318* Manual SEW Workbench Edition 03/ /EN-US

2 SEW-EURODRIVE Driving the world

3 Table of Contents Table of Contents 1 Welcome to SEW Workbench Introduction to "SEW Workbench" What is "SEW Workbench"? Structure of "SEW Workbench" Registering and enabling SEW Workbench Working with SEW Workbench Creating a drive or application object Creating a drive system Working with objects Connecting objects Working with projects and project folders Printing projects Selecting objects Selecting drives from the catalog Supply system Selecting electronics Accessories selection Cable selection Selecting additional products Exporting SEW Workbench data to interfaces Other functions Option settings SEW Workbench Project planning Power supply Tips and tricks Exporting documents Only print specific configurations in the overall printout of the Workbench Print area lines Reassigning position numbers Changing the project planning type Project planning and DriveConfigurator quick start Configuring a drive system with safety technology System with modular safety controller Product Logic and Technical Check Automatic connection check Complete check Manual 3

4 1 Welcome to SEW Workbench 1 Welcome to SEW Workbench SEW Workbench is a tool designed to help the user create and test drive systems. We recommend that you read this documentation before using the tool. The following descriptions give the user an insight into the scope of the program and its various functions. The description is made up of a number of sections: Introduction to SEW Workbench This chapter provides basic information about the structure of the SEW Workbench. Working with the SEW Workbench This chapter describes how to use the program to select and configure the required product. Option settings: This chapter describes the different settings that you can make within SEW Workbench to make your work easier. Product logic and technical check: SEW Workbench is mainly used to create and test drive systems. In order to do so there are combination rules that must be followed. This section describes the existing rules and explains when they are applied. Note: This manual was created on the basis of SEW Workbench version Manual

5 Introduction to "SEW Workbench" What is "SEW Workbench"? 2 2 Introduction to "SEW Workbench" 2.1 What is "SEW Workbench"? SEW Workbench is a central tool that you use to put together complex drive systems from individual SEW products including drives, inverters, cables, field distributors etc. using the drag and drop function. Different catalog functions are available for selecting the individual products. Each product is represented in the work area by a graphical object. Several objects (products) can be combined to form a drive system. The program checks the drive systems assembled by the user at several stages and reports any errors that occur. This graphical work area represents one project. Several work areas (several projects) can be created at the same time to be included in a project folder. The objects (products) can be copied, inserted, deleted and moved. Projects can be saved or printed as a PDF file. Project folders can be saved, loaded and sent to other locations. SEW Workbench can also accept individual SEW products or project plans and, as such, functions as a shopping cart that can be saved and exchanged as a file between two users. The end result of using SEW Workbench is a product list that can be transferred directly to the SEW order processing system. 2.2 Structure of "SEW Workbench" "SEW Workbench" consists of: A menu bar with various pull-down menus A configurable icon bar containing various function calls A toolbox containing individual SEW products and preconfigured product combinations for decentralized technology The graphical work area (drawing area) for creating the layout of the drive systems Several information windows that can be hidden or displayed as required and placed anywhere on the screen (product list, product characteristics, object characteristics and document list) The status bar to display program messages Manual 5

6 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" Pull-down menus of the menu bar and icons File Manual

7 Introduction to "SEW Workbench" Structure of "SEW Workbench" 2 New project folder: Creates a new project folder. Before doing so, the program offers to save the current project folder. Open: Calls a saved project folder. Before doing so, the program offers to save the current project folder. Save: Saves the current project folder under the name specified. If you have not yet specified a name, you will be prompted to do so. Save as: Saves the current project folder under a different name. Print: Used to print a project and select the required printed materials. If you click the Print icon in the icon bar, the program will use the most recent print options and will print directly without asking you to select print options. Printer Settings: Opens the printer and properties selection screen. Send Used to send an Two sub-items offer the choice of sending either a single active project or the complete project folder by . Export: For exporting the defined SEW products to other programs. Beispiel2.SEWpro: Opens the project folder that was last worked on Close: Exits the program. If you did not save the project after you made the last change, you will be asked if you want to save. Project New: Creates a new project (new tab page with the name Project x ). The tab page header can be changed by double clicking the tab. Before doing so, the program offers to save the current project folder. Manual 7

8 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" Import: An import screen appears. This function can be used to import projects from other project folders. Delete: Deletes the current project. You cannot do this if there is only one project in the project folder. A message informing you of this will appear. Check all objects: Calls the function to check the entire project. The program checks the project s drive combination to make sure the individual elements are allowed to be combined and that the drive system is complete. Display results: Calls the results of the last complete check that was performed. Apply user data in all reports: After the entered user data has been changed in the characteristics dialog, it can be transferred to the project planning reports. Archive: A complete copy of SEW Workbench is transferred to an internal SEW archiving system. Prepare project folder for CRM import: The project folder is formatted for the CRM import in the background. At the same time, the user receives a predefined to forward the respective project path and customer data. Edit Manual

9 Introduction to "SEW Workbench" Structure of "SEW Workbench" 2 Show/Hide comment: Comments about objects that were previously edited in the information window can be shown or hidden by marking the respective object and selecting this function. Delete: Deletes one or more selected objects. Cut: Cuts (and copies to the clipboard) one or more selected objects. Copy: Copies one or more selected objects to the clipboard. Paste: Inserts the objects that have been copied to the clipboard. Paste content: Use this function to replace a marked object with a previously configured and copied object of the same type. Connect 2 objects: Connects 2 marked objects. Delete connection: Deletes an existing connection between 2 marked objects. Select group: Marks all the groups objects that belong to the object you have selected. Select all: Selects all objects within a project. Change project planning type: The previously selected project planning type can be converted in to the opposite type. For example, a non-controlled project planning type can be converted into a controlled type. This step modifies the operation diagram (e.g. non-linear ramps) and also removes drives (e.g. servo drives for non-controlled application). Documents: The sub-items available here can be used to append documents to the associated objects or remove them. Append means that the documents are downloaded from the Internet and saved with the project on the hard disk for offline availability. You use the Determine new sub-item to update existing documents. This is necessary, for example, when a dimension sheet has been changed and now has a new number Manual 9

10 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" View Toolbox: Displays/hides the toolbox and sets the icon size within the toolbox Characteristics: Displays/hides the info window for the characteristics of an object or project. Product list: Displays/hides the info window for the product list. Documents: Displays/hides the info window for the documents. Show/hide print area lines (100%): Shows/hides the print area lines within the drawing area. These show the pagination when printing. Full screen: Displays/hides all info windows, the toolbox and the icon bar. Makes a larger or smaller work area available. Window positions: To save and call the user-defined window arrangement and to call the default setting. Tool bars: Displays/hides individual icon groups in the icon bar. Zooming in on the drawing area: You can set various zoom factors for viewing the drawing area. Alternatively, you can turn the mouse wheel while holding the CTRL key to change the zoom factor for the drawing area. 10 Manual

11 Introduction to "SEW Workbench" Structure of "SEW Workbench" 2 Function Tools Once a product has been selected, this menu is used to select advanced functionalities. The menu is built up dynamically depending on the functions that are integrated. Manual 11

12 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" Options: Calls the program options. Internet update: Updates program functions using an Internet update. Rollback: Function to restore the last program version Help Help: Calls the online help. PDF manual: Calls the program manual in PDF format. Program info: Displays program information (version, directory structure etc.) Release notes: Lists information about program and product changes to the last versions. Terms of use: Displays the terms of use for SEW Workbench. Project history: Displays information about the history of the opened project. Inquiry data sheet: Data sheets for a formatted inquiry to SEW-EURODRIVE regarding layouts, hoists and cranks in German and English. All options from the pull-down menu are also available on the icon bar The toolbox The toolbox contains graphical objects for individual products and product combinations. The objects in the toolbox represent empty containers for specific product groups. These initially empty objects (containers) can be moved to the drawing area using the drag and drop function. To do so, select an object in the toolbox, click and hold the left mouse button and move the object to the work area. When you let go of the mouse button, the object or an object group is created in the drawing area. The empty objects can then be configured and assigned the required product specifications using the catalog functions. The individual objects can then be connected to a system manually. The toolbox is divided into the following main groups: 12 Manual

13 Introduction to "SEW Workbench" Structure of "SEW Workbench" Components The following components can be dragged over to the drawing area, where they can then be configured. Drives (all gearmotors, motors and stand-alone gear units) Inverters (electronic controllers and accessories) Electronic accessories and options Servo technology components Decentralized technology divided into controllers and drives Industrial gear units Automation components / tools Safety technology The following toolbox areas all contain a recycle bin in which the elements from the last 100 erase operations are stored. These erase operations can be restored from the recycle bin using drag and drop. The recycle bin is deleted when SEW Workbench is exited. If more then 100 deletions are carried out, the first deletions are lost according to the first in - first out principle. Manual 13

14 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" Drivelines Drivelines are pre-fabricated systems that contain logically connected objects and can be extended further. Systems are extended on the drawing area by selecting the object to be added from the toolbox and dragging it to the required connecting object. If the two drive systems can be connected, the existing object on the drawing area will be highlighted in blue and information will be displayed in the status bar, stating that the mouse has to be released to append new objects. The following drivelines can be inserted as pre-fabricated systems: Decentralized technology Control cabinet technology Servo technology Applications The Applications area is used for project planning. A distinction is made here between controlled (frequency inverter operation) and non-controlled (line operation) project planning. Multi-axis project planning can be selected to optimize multiple drive cycles and supply system project planning to check the supply system characteristics for operating a MOVIAXIS regenerative power supply unit The graphical drawing area The graphical drawing area is used to collect objects (products, applications, cables). One or more objects are grouped into a project (= current drawing area). Several work areas (several projects) can be created at the same time to be included in a "project folder". Each project has a project tab page with a project name. The project names can be changed manually by double clicking the tab. All projects in a project folder are saved in one file. Individual objects in the work area can be connected to one another by drawing lines (pressing the right mouse button) between them. The internal program logic recognizes whether the connection is permitted or not and prevents certain combinations of connections Manual

15 Introduction to "SEW Workbench" Structure of "SEW Workbench" Information windows The SEW Workbench has additional information windows that can be displayed or hidden. The size and arrangement of these windows can also be adjusted individually. Window templates defining the size and position of the windows can be saved and called up again later using the pull-down menu View/Window positions. The standard setting can also be restored, if required. The following information windows are available: Product list All selected products are listed in this window. Identical components can either be displayed individually in the list or grouped together into a single item number. This can be accomplished using either the summation or list symbol on the right. Alternatively, you can select a view using the context menu entries "Representation/Aggregate by part numbers" and "Representation/Product list". If the components are grouped by part number, the number of entries in the list decreases and the quantity in the PC (pieces) column increases for certain entries There are two arrow buttons above and below this button. You can use these arrow buttons to move the selected products up or down in the list and in this way change the order and the item numbers. Right clicking opens a context menu that can be used to make various settings. "Selection" can be used to specify whether all or none of the products in the list are selected. A product is considered selected when a check mark is shown in the "Check" column. The selected products are included in any CRM export. "Export" can be used to transfer product and project data to other programs. "Representation/Reassign product items" can be used to renumber the components consecutively. The numbering begins at the supply system and logical rules are used to put the products into the correct order. Any gaps in the numbering are eliminated. You can close gaps in item numbers occurred during your work via "Representation/close gaps in item numbers" without altering the specified order of the products. Manual 15

16 2 Introduction to "SEW Workbench" Structure of "SEW Workbench" Project and object characteristics The Properties window displays important properties of the object that is currently selected. The values displayed depend on the selected object (e.g. current, voltage, speed, gear unit reduction ration, price, etc). Some characteristics (calculated currents or loads) can be edited manually. Values in blue can be edited. Use key combination <Ctrl><C> to copy the contents of the Value column to the clipboard for fast and easy processing in other programs. Values in blue font have been calculated or proposed by the program and can be changed by the user. There is a multi-line entry field by each object and project at the bottom of the window for users to record comments. These comments can also be displayed as a comment field on the drawing area The comment field allows you to change the font or insert images using the key combination <CTRL><P>. These images are also displayed on the layout page of the printout, but not at the object properties. Text only will be printed here as usual. In addition, the button Apply user data in all reports is displayed for projects. This is used to include modified project characteristics in previously created project planning reports without having to reopen the reports. In addition, the button Use application name in function group is displayed for project plans. This is used to include a modified application name in the Application reference field for all components of this group. A function group usually ends with drive electronics. Documents The document window shows the documents belonging to the product. These documents include: Operating instructions Wiring diagrams Mounting position sheets Dimension drawings Spare parts lists Different icons indicate the availability of the document: The document is available locally and can be opened by doubleclicking. The document is not available locally, but can be called from SEW-EURODRIVE on the Internet. 16 Manual

17 Introduction to "SEW Workbench" Registering and enabling SEW Workbench 2 The document is neither available locally nor on the Internet. The document has been appended to the object and is therefore integrated in the current SEW Workbench project. Note that appending multiple documents can cause the project file to become very large, making it more difficult to send by . The Type column contains an abbreviation indicating the document type. The abbreviations used are as follows: RPT: Project planning report / Application folder MB: Dimension sheet CAD: CAD drawing or model BA: Operating Instructions SB: Wiring diagram SPL: Spare parts list URL: Link to web address You can use the filing cabinet component to drag any documents into the document window. For example, s can be copied into the SEW Workbench project. The filing cabinet is located in the toolbox under Components / Accessories and options Status bar The status bar displays the status check of the project in the form of a traffic light and issues error messages about the object connections. The project can accept three check statuses that can be set when changes are made to the project or once the complete check has been performed. Red traffic light Yellow traffic light Green traffic light Checked, errors found Unchecked Checked and no errors found If objects cannot be connected, the appropriate error message is displayed in the status bar. 2.3 Registering and enabling SEW Workbench The purpose of registration and subsequent activation is to identify you as an SEW Workbench user and provide you with the latest information in a timely manner. There are also a considerable number of new functions available, such as CAD data transfer or system checks, which are intended to facilitate cooperation between yourself and SEW-EURODRIVE. Start the SEW Workbench after successful installation. The Registration assistant window opens. You can also access this assistant by choosing Extras / Registration assistant. Note: If your SEW Workbench has already been activated, this pull-down menu will not be displayed. Choose the option Yes, please register to start registration. Manual 17

18 2 Introduction to "SEW Workbench" Registering and enabling SEW Workbench Click Next to go to the next step. The registration code is now displayed. This registration code is a computer-specific code that is created during installation and is uniquely assigned to your computer In order to complete the activation process for SEW Workbench, you need an activation code in addition to the registration code. This activation code contains the authorization levels for specific functions within SEW Workbench. It also gives you authorization to use the program with no time limits. To receive your activation code, you first have to log on to the SEW customer portal using your credentials. Click the "sew-workbench.registration" link in the registration assistant. 18 Manual

19 Introduction to "SEW Workbench" Registering and enabling SEW Workbench 2 You can now select your country and confirm with OK. Auswahl Land Enter your user and password and then click Login. If you do not yet have these credentials, create a new user Then click "SEW Workbench" under the "Options/Settings" menu item. Then enter the registration code provided in the SEW Workbench and click the "Request release code" button. The code you have requested will then be sent to your personal address Manual 19

20 2 Introduction to "SEW Workbench" Registering and enabling SEW Workbench Once you have received this activation code, enter it into the dedicated field in the Registration assistant of SEW Workbench After clicking Next, you will see confirmation that your version of SEW Workbench has now been activated and you will be able to use the program with no time limits. 20 Manual

21 Working with SEW Workbench Creating a drive or application object 3 3 Working with SEW Workbench 3.1 Creating a drive or application object You can create a drive or application object in various ways. Creating a drive object using the objects in the toolbox In the toolbox, choose the main group "Components" and then "Drives". Select the drive object "Geared Motor" by clicking the left mouse button. Hold it down to drag the object to the drawing area. When you release the mouse button, a drive object appears in the drawing area. At this point, the object is simply an empty container for a gearmotor. A "?" is displayed on the object to show that its characteristics have not been defined yet. Mark the object by clicking the left mouse button (a frame appears around the object) and then click the right mouse button. A context menu opens. If you select the "Function" menu item, another menu containing various catalog functions opens. Only those catalog functions available for a gearmotor (threephase) object can be selected (for example "DriveConfigurator"). Select one of the active catalog functions by clicking it: Note:Double clicking the left mouse button on an existing application object also directly accesses the catalog. Important:If you have marked several objects, no catalog functions are offered for selection. An external catalog function starts. As you have selected a gearmotor object, the input screen for gearmotors appears automatically. Select the drive design, size and any drive options you require. You can use the "Back to SEW Workbench" button to return to the drawing area. This drive with its specific characteristics (designation, power, speed, etc.) is then added to the selected object or to a new object and the image for the drive object is adjusted according to the selected gear unit type. Now that the object has been defined, the "?" disappears. You can only define one drive at a time and assign it to the drive object. The drive appears in the product list and you can view the technical data in the characteristics window. You have now created the drive. You can call the catalog function as often as required. For an existing, empty drive object, the program jumps directly to the relevant section of the catalog based on the object s product category (gearmotor, MOVIMOT drive, etc.). If you have already defined the drive object, the results screen for the catalog function appears. If you select a different product category within the catalog function, the program issues an appropriate warning message when you return to SEW Workbench. Creating a drive object via the context menu in the work area Click in the work area with the right mouse button. Do not click on any objects that may already have been entered. A context menu appears. You can access all the catalog functions and the additional functions from the "Functions" menu item. Choose the "DriveConfigurator" function. Manual 21

22 3 Working with SEW Workbench Creating a drive or application object An external catalog function starts. As you have not selected a drive already, the selection menu for different types of drives appears. Choose "Motors/gearmotors" and follow the instructions from the program. Select the drive design, size and any drive options you require. Once you have defined the drive, press the "Back to SEW Workbench" button or select "File/Back to Workbench" from the pull-down menu to return to the drawing area. A new drive object appears in the top left corner of the work area. The image for the drive object is adjusted according to the type of gear unit you have selected, the drive appears in the product list and the technical data appears in the Characteristics window. Creating a drive object via the pull-down menu The third option is to access the catalog function from the pull-down menu "Function/DriveConfigurator". The remaining procedure is the same as for point 2. Creating an application object by using a project planning function requires several steps. You can also carry out the various procedures for step 2 without having first created an application object, as described in step 1. The application object is created automatically once you have defined the drive. You can define one or more drives within the project planning. You can select the drive design as well as additional options. When you leave the project planning, these characteristics are assigned to the application object you have selected in SEW Workbench. The question mark disappears. The application object contains all the input values entered in the project planning as well as a PDF file the input values and resulting values of the project planning. These two files can be found in the documents window for the particular object. When you exit the project planning program, one or more drive objects are created (depending on the number of drives you have entered). These drive objects are attached directly to the application object and contain all the specified drive characteristics. You can call the project planning function as often as required. Any previously specified input values are available when you open the function again. If you change the number of drives, the number of drives attached to the application object is also adjusted when you return to SEW Workbench. The drives (drive objects) created with the project planning program can be transferred to a catalog function in order to select or deselect additional options. Options selected automatically by the project planning program (e.g. brakes) cannot be deselected in the catalog function. If you change any drive characteristics that are relevant to project planning (e.g. drive size, power, gear ratio, speed, drive design, etc.) using the catalog function, SEW Workbench informs you that the project planning is no longer valid once you return to the program. This message is also displayed after the "Complete check" if the number of drives attached to the application object no longer matches the number of drives specified in project planning. 22 Manual

23 Working with SEW Workbench Creating a drive system 3 A special feature of the project planning is that the title of the project planning can be changed directly on the object within the drawing area. This can be done by first left clicking on the application in the drawing area in order to select it and then clicking on it again (note: not a double click). The title now appears with a blue background and can be changed Tip: New project planning objects can be created quickly and easily by copying the existing application object. In this way, all entries you made in the first project planning project are available in the new object. 3.2 Creating a drive system SEW Workbench offers a dedicated main group Drivelines in the toolbox and a procedure for extending the drive systems to help you create a layout for systems with decentralized technology, control cabinet technology and servo technology quickly and easily. The following pre-fabricated systems are available for selection in the SEW Workbench for decentralized technology: MOVIFIT FDC with MOVIGEAR MOVIFIT MC with MOVIMOT drive MOVIFIT SC/FC with three-phase drive Z1 with MOVIMOT drive Z1 with MOVI-SWITCH drive Z3/Z6 with MOVIMOT drive Z7/Z8 with three-phase drive MOVIMOT with AS-interface MOVIMOT with fieldbus option Supply system for line connection values (The supply system is not an SEW product, but is used as the feed point for different supply voltages.) The following example uses a system with MOVIFIT FDC with MOVIGEAR to illustrate the layout creation procedure: Manual 23

24 3 Working with SEW Workbench Creating a drive system Create a new, empty project. In the toolbox, under the main group Drivelines, select system MOVIFIT FDC from the Dec. technology option and drag it over to the drawing area. The object Supply system is created in addition to various objects for cables, field distributors and drives. The supply system object is populated with default supply voltage values. You can modify the values. You can select additional drive systems to extend the first driveline. This can either be the same system as before or a different one. Drag the drive system of your choice over to the object to be appended by holding down the left mouse button. This can be a supply system or an existing field distributor. For the MOVIFIT FDC system, for instance, an extension is only possible for the MOVIFIT FDC object. You can tell whether the new system can be added at this point when the object you want to add it to changes color (blue marking) and a + sign appears next to it. Only release the mouse button when this happens. Once you have added or inserted this new system, a new group is created with its own supply system. If you want to delete this new group, select one object that is part of the group, click the right mouse button to call the context menu and choose Mark group. You can then delete it as usual. When you add different drive systems to your project, the cables are adapted automatically to fit the neighboring systems. 24 Manual

25 Working with SEW Workbench Working with objects 3 Once you have designed the layout, you must fill the empty containers (objects with a question mark) with the product specifications. Mark the first object (only one) and press the right mouse button to call the context menu. From the Function menu item, you can choose one of the available external functions to define the product specifications. Another way to call the program for product specification is to double-click the left mouse button. If the object is assigned several functions, the first function (the function at the top of the context menu) is opened when you call the product specification program in this way. Now select the required product from within the catalog function and return to SEW Workbench. The selected object is now assigned the characteristics of this product, the question mark disappears and the object representation is adapted to fit the chosen product. Repeat this procedure for all objects that display a question mark. For objects with identical products, we recommend that you define an object and then copy the content of this object to other objects by choosing Paste content. You must run a Complete check. You should do this after you have defined all the objects at the latest, but it can also be run during the definition. If a project has not yet been checked, a yellow traffic light is displayed in the bottom left corner of the status bar. To start the check, either click Check all objects or choose Project / Check all objects from the pull-down menu. You can follow the checks performed by the program in the check window that appears automatically. The results ( Error, OK or Information ) are represented by different icons. If errors occur, detailed information is available from the Results window. For more information about the checks that are run, see the Product logic section. When creating drive systems with decentralized technology it is unlikely that the project will be error-free at the first attempt. Therefore, you should run the Complete check as you are creating the system for example, when you have finished defining one system and then copy the object contents from this checked system to the other objects. There are also pre-fabricated modules for control cabinet technology and servo technology. These can be selected and configured in a project in the same manner as described above. For control cabinet technology, the brake module and regenerative power supply module are available for selection, while for servo technology, you can select module 1 axis/synchronous. 3.3 Working with objects Objects can be marked, deleted, copied, cut and inserted. You can also choose to insert only the content of an object. Marking objects: Actions (delete, copy, and drag for example) can be performed in a number of different ways: Press and hold the left mouse button and draw a window around the object(s) you want to edit. All objects marked in this way will be selected. Mark an object by clicking on it with the left mouse button. To mark more objects, press and hold down the <Ctrl> key and click any additional objects you want to edit with the left mouse button. To mark object groups (connected objects), simply mark one object and click the right mouse button to call up the context menu. Choose Mark group. Use key combination <Ctrl><A> to mark all objects within the drawing area. Manual 25

26 3 Working with SEW Workbench Working with objects The cursor must be positioned over the marked objects to carry out the following actions (for example, calling the context menu) as otherwise the markings will be removed. To remove the markings you have made, click in the background of the drawing area with the left mouse button. Deleting objects: Mark the object(s) you want to delete. Press the <Del> key or call up the context menu and choose Delete. Copying objects: Mark the object(s) you want to copy. Use key combination <Ctrl><C> or call up the context menu and choose Copy. Cutting objects: Mark the object(s) you want to cut. Use key combination <Ctrl><X> or call up the context menu and choose Cut. Unlike when deleting objects, cutting copies the objects at the same time, meaning that they can be subsequently pasted elsewhere. Pasting objects: You can insert objects that you have just copied or cut. To do so, use key combination <Shift><Ins> or <Ctrl><V> or call up the context menu and choose Paste. If the product characteristics have already been specified, these will be copied over too. Inserting object contents: You can use this function to copy the product specifications from one object to another. Mark and copy an object that has already been assigned a product specification. Mark the required target object. Call the context menu and choose Paste content. Content can only be copied from one object, which means an object already has to exist to accept the content. Object remarks: You can enter additional information about an object in the Properties window. You must mark the object to be able to display or enter information. Information icons on objects on the drawing area: Different icons can be displayed on objects on the drawing area to provide an indication of the status of these objects in respect of the specification or complete check. The following information icons are possible: Blue question mark: This information icon indicates that the object has not yet been specified. Specific product characteristics still have to be defined by means of project planning or catalog selection. Green question mark: This icon indicates that this object has not been completely specified. In other words, not all characteristics can be set by project planning. Additional object characteristics therefore still have to be defined after this in the catalog selection. MOVIGEAR is an example of this. Red exclamation point: There are two possible indications with this icon: On the one hand, it is possible that object characteristics are no longer compatible because the project originates from an older Workbench version and the component has changed in the meantime. On the other, it is possible that the product is obsolete and therefore no longer exists in the SEW Workbench. 26 Manual

27 Working with SEW Workbench Connecting objects 3 Warning triangle: This information icon indicates that the complete check has identified an error. An error in this case means that something has been specified incorrectly within the object or the characteristic is not compatible with neighboring objects. Yellow exclamation point: This icon indicates that the complete check has issued a warning. A warning in this case means that the specification is not explicitly incorrect, but may lead to problems. 3.4 Connecting objects One of the main tasks of SEW Workbench is to create drive systems from different products and check whether they are compatible. Each product is represented by an object in the graphical work area. Connections between the products (objects) are visualized by connecting lines. SEW Workbench differentiates between logical connections and cable connections. Logical connections represent the fact that two objects belong together. For example, a Drive configuration object has a logical connection to a configured drive object. A cable connection is also a connection between two objects. However, in this case, objects are connected by a cable. The cable itself is also an object. For example, a drive object is connected to an inverter object with a cable connection as both objects are connected via a cable. SEW Workbench recognizes whether the connection between objects should be a logical connection or a cable connection and inserts a cable automatically. The following options are available to create a connection between two objects: Press and hold the right mouse button and draw a line from the source object to a target object. Mark two objects, go to the context menu (click the right mouse button on one of the objects) and call the function Connect 2 objects. If it is possible to connect the two objects, the connection is represented visually in the work area. If objects cannot be connected, a message will appear in the status bar. The following objects can be connected: Three-phase drive MOVITRAC inverter (cable connection) Project planning three-phase drive (logical connection) MOVIFIT MC MOVIMOT drive MOVIFIT SC/FC three-phase drive (cable connection) Etc. The following are examples of objects that cannot be connected: Stand-alone gear unit stand-alone gear unit Project planning inverter Manual 27

28 3 Working with SEW Workbench Working with projects and project folders MOVIGEAR MOVIDRIVE inverter Etc. For drive systems with decentralized technology, special 1, 2, and 3-cable connections are used to represent the different types of cables. 1-cable power supply (e.g. 230 or 400 V) 2-cable bus system and 24 V supply 3-cable bus system, 24 V supply and power supply (e.g. 230 or 400 V) Unlike normal cable connections, these connections can only be routed horizontally and vertically. Normal cable connections and logical connections can be routed in any direction. 3.5 Working with projects and project folders The drawing area and objects represent a project. The tab page above the work area contains the name of the project. When you create a new project, the project name is generated automatically and can be changed by double-clicking the left mouse button. Several projects can be created in parallel. Each project has its own tab page. You can switch between the projects by left-clicking the tab page. Project folder is the generic term for all projects (tab pages), even if there is only one project. Projects can be created, copied, deleted and imported. Project folders can be saved and opened. Creating a new project folder: To create a new project folder, start SEW Workbench and choose New project folder from the initial screen. A new project folder opens and displays an empty project called Project1. If the initial screen is not displayed when SEW Workbench starts up, choose pull-down menu Extras / Options / SEW Workbench / General and select Show startup screen at every program start. The initial screen will then be displayed the next time you launch the program. If you have already started SEW Workbench, you can open a new project folder by pressing the New project folder icon or via the pull-down menu File/New project folder. You may be asked whether you want to save the project folder you are currently working on. Creating a new project: When you create a new project folder, a new project is created automatically and assigned the name Project1. To create additional projects, click the New project icon or go to the pull-down menu Project/New. Changing a project name: To change the project name once it has been created, double click the project tab and overwrite it. Another way of renaming the project is to change the project name value in the Properties window. Copying a project: To copy projects, first copy the objects within the original project. Then create a new project and paste the copied objects into it. Deleting a project: To delete the project you are working on, press the Delete project icon or go to the pull-down menu Project/Delete. This only works if the project folder still contains at least one additional project. The last project cannot be opened. 28 Manual

29 Working with SEW Workbench Working with projects and project folders 3 Importing a project: Projects are imported using a special import function. To call this import function, press the Import project icon or go to the pull-down menu Project/Import In the screen that appears, select the project folder file that contains the projects you want to import. Choose one or more projects with the appropriate checkboxes and start the import process. Each selected project is created as a new project in SEW Workbench. Saving a project folder: Project folders containing all the projects can be saved as a file. Choose the path and file name. You should enter a name you will recognize easily at a later date. The file extension is set automatically to *.SEWpro. To save a project folder, choose Save file or go to the pull-down menu File / Save. A dialog then appears in which you can select the directory to which you want to save the project folder under the desired file name. The file name is displayed in the program header. Opening a project folder: To open a project folder, start SEW Workbench and, when the initial screen appears, choose Open project folder. A dialog then appears in which you can select the required project folder file. You can open the last four project folders that you have worked on directly from the initial screen. Manual 29

30 3 Working with SEW Workbench Printing projects If you have already started SEW Workbench, you can open a saved project folder by choosing Open file or via the pull-down menu File / Open. You may be asked whether you want to save the project folder you are currently working on. Project remarks: In the Properties window, you can store additional information for every project, including the contact person, company or a customer purchase order number. This information will then be displayed on the front cover of the printout. 3.6 Printing projects To print out projects, the print function can be called in a number of different ways: Using the pull-down menu File / Print : You can make a number of settings in the print options dialog before printing. A print preview can be viewed before actually sending the print commands to the installed printers and printing the reports in accordance with the option settings. This print preview also gives you the option to print out on paper or create a PDF print file. Using the Print icon in the icon bar: When printing is started from this icon, the print options dialog is not displayed and the desired print settings must be defined in advance via the pull-down menu Extras / Options. A print preview will then be shown, allowing you to view the print format before printing. The following figure shows the print options dialog: 30 Manual

31 Working with SEW Workbench Printing projects The following print settings can be made for the document: Print drawing area layout Define size of printout (normal size of project or fit to one page) Print a front page Print test results Print project remarks Print object remarks Print product list Print prices, if available Print complete product description Print without form feed between positions Templates (currently SEW, USOCOME, IMHOF). This affects the company logo on the cover sheet and in the footer Print language The following reports can be printed out, if available: Project planning reports Manual 31

32 3 Working with SEW Workbench Printing projects Startup reports Energy reports Industrial gear unit reports MOVIAXIS and MOVIDRIVE modular supply system project planning reports MOVIAXIS result report Reports of the Safety Configuration Library Report on special application with ATEX You can also choose one of the following print range options: Print complete project Print products selected in the drawing area Print products selected in the product list The following paper formats and page orientations can be selected: A4 210 x 297 mm US Letter 8.5 x 11 inches When you trigger the print function, a print preview screen appears. In this screen you can choose to print the file on paper or to create a print file in PDF format Manual

33 Working with SEW Workbench Selecting objects Selecting objects A selection assistant supports the selection of objects from the catalog. This is launched for all objects, except for electronic accessories (solo) and cable selection. This assistant contains the following tabs: Information Search Variants Options Results The information page will only be displayed if this was set in the option settings under Extras / Options / General. If this option is not set, the selection assistant will skip to the second page immediately after launch. The results page will also be displayed as a PDF file in the document list of the respective object. If the selection assistant is launched before an object has been stored on the drawing area, a toolbox will be displayed once again within the selection assistant. In this toolbox, you first have to specify more precisely the type of component you want to search for. You can then continue with the configuration. Click Next to go to the next tab page. Click Back to Workbench at the end of the selection assistant to return to the drawing area. To make changes to an already edited tab page, you can click back through the tabs. Manual 33

34 3 Working with SEW Workbench Selecting drives from the catalog Selecting drives from the catalog DriveConfigurator is a program for selecting items from the catalog and allows you to select a drive based on various characteristics. These characteristics will differ depending on the drive type that was previously selected in the toolbox. DriveConfigurator can be opened via the context menu "Function/DriveConfigurator". The Search tab contains characteristics fields in which predefined values can be selected or values can be freely entered. There are also dependencies between the fields. For example, an aseptic motor can only be selected if a DT/DV motor has already been selected. Furthermore, a frequency inverter drive can only be selected for ATEX or LSPM motors. 34 Manual

35 Working with SEW Workbench Selecting drives from the catalog 3 The results table in the lower area of the window lists all drives that match the selected criteria. The desired drive can be selected from this table. If the selected criteria do not match any drives, the status message "No results found" is displayed at the top edge of the window If you click on the menu item "Options/Search tolerance", you can specify the search tolerance by setting a maximum and a minimum for the characteristics fields in which values can be freely entered. Please note that when a minimum value is specified, results that fall below the original value by less than the minimum are displayed. When a maximum is specified, the maximum value is added to the value originally entered. Example: 1.0 was selected as the service factor. The minimum search tolerance for the service factor was set at 20% and the maximum search tolerance was set at 50%. Therefore, drives with a service factor from 0.8 to 1.5 are displayed. There are also additional selection criteria that are specific to the drive type. The most important and most frequently selected field contents are already preselected. To change these criteria, click the "+" button to display these selection criteria. Manual 35

36 3 Working with SEW Workbench Selecting drives from the catalog If you click on the "Complete drive entry" button, a dialog box opens in which you can enter the catalog designation of a drive and select the country of use. If you click OK, the corresponding technical data is displayed In the Variants tab, you can define the drive more precisely according to the installation conditions. In the Options tab, you can select motor and gear unit options as well as general options. There are dependencies between these options. Once a certain option has been selected, only options that are compatible with this option are displayed. All option types and their particular variants can be selected in the left area of the window. The upper right area displays information on the selected option, while the lower right area provides an overview of all options that have already been selected Manual

37 Working with SEW Workbench Supply system Supply system The "Supply system" object serves as the central connection point for the supply cables. For decentralized systems in particular, the supply system has a power connection (AC connection), up to 4 DC connections and the option to set the bus and baud rate The number of selected DC supply sources for a "decentralized supply system" can be used to adjust the number of connection points used later for the field distributors. Depending on the fieldbus modules used, the 24 V connection points can be jumpered. This combines the load of 2 connection points. The complete check determines the number of possible connection points. If the preselected number is too large or too small, the complete check automatically adjusts the number of supply sources in the supply system to the closest value. Examples: All 4 DC sources are selected in the supply system. The complete check reveals that only 2 or 3 points are permitted for the fieldbus modules you have selected. The 4th DC source is therefore automatically deselected and 3 24 V connection points are used for the field distributors. The user can manually select between 2 or 3 DC sources. If only 1 or 2 connection points are possible, the 3rd and 4th DC sources are automatically deselected and the user can manually select between 1 and 2 connection points. In other words, the system automatically sets the highest possible number of connection points. If only one DC source is selected in the supply system and the complete check detects more than one point, the DC sources are reduced automatically to the lowest possible number of points. You can increase the number of points manually, if required. Manual 37

38 3 Working with SEW Workbench Selecting electronics The standard supply system for "control cabinet technology" only includes the AC supply The values for the supply system can be set as required using the entry form. You can open the entry form as follows: Select a supply system and choose "Function/Mains entry" from the context menu or use the "Function Mains entry" button Double click on the supply system object In addition to the predefined values in the drop-down lists, you can also use the "Details" button to define your own values. The values defined in the supply system object (voltage, frequency and number of phases) are needed in the complete check to test the connections between the products Selecting electronics You can use the "Electronic selection" screen to choose the size of your electronics component based on the particular load and motor data. You can open the "Electronic selection" screen as follows: Right click and select "Function/Electronic selection" from the context menu Click the "Function Electronics selection" button Double click with the left mouse button on the electronics object 38 Manual

39 Working with SEW Workbench Selecting electronics 3 Regardless of the option selected, you must then click on the "Unit feature" tab If defined drives or drives with an application are connected to the electronics object, the loads and characteristics already defined are adopted as the selection criteria. If the electronics object is not connected to a drive, the selection criteria must be entered manually. Certain rows in the bottom section of the screen are displayed in color to help you quickly orient yourself. The various colors mean the following: Red Green White Yellow Gray Not recommended (risk of overloading) Recommended Possible Possible but not recommended Current selection Selecting a frequency inverter Detailed calculation results for the electronics component are displayed in the corresponding tooltip. You can see the information in the tooltip by moving the cursor over the desired entry in the results table without clicking on it. A small window containing the information appears next to the cursor. The motor encoder and the load currents of the frequency inverter are automatically adopted from the connected motor. All other characteristics, which may vary according to the inverter type, must be selected by the user. Frequency inverter settings such as PWM frequency and operating mode are also suggested but can be changed as needed. These settings influence the capacity utilization of the unit. Manual 39

40 3 Working with SEW Workbench Selecting electronics There is also a setting for the inverter connection type. This is used to specify how an inverter is connected to another inverter, if present, in the drawing area. The following options can be selected: Power: The inverter is connected via a DC link connection, over which energy is exchanged. This is relevant for dimensioning braking resistors in multi-axis systems, for example. Communication: This option should be selected when the inverter is connected to a controller (PLC) via a bus connection. Power and communication: This connecting line indicates that a DC link connection has been created and that the inverter is connected to a controller Selecting a regenerative power supply unit/brake module The procedure for selecting regenerative power supply units and brake modules is the same as for selecting inverters, except there are fewer unit characteristics that must be selected in this case. If you wish to select and calculate a brake module in place of a regenerative power supply unit, the inverter connected to the regenerative power supply unit must already be connected to the supply system in the drawing area. 40 Manual

41 Working with SEW Workbench Selecting electronics 3 There are 2 pre-fabricated systems for this purpose in the toolbox under "Drivelines Control cabinet technology" The figure on the left shows a system that uses a regenerative power supply unit; in the graphic on the right, the regenerative power supply unit is selected as the brake module. If multiple inverters with configured drives are connected to the regenerative power supply unit, a detailed calculation is provided so that the capacity utilization of the regenerative power supply unit can be determined in greater detail. In this calculation, the current profiles from the different project planning sections are superimposed on top of one another. This requires that travel diagrams in the various project planning sections have the same duration. Manual 41

42 3 Working with SEW Workbench Selecting electronics Selecting MOVIAXIS MOVIAXIS is a multi-axis system that consists of multiple different components. These are: Supply module Axis module Master module Capacitor module Switched-mode power supply The basic system consists of a supply/regenerative power supply module and 1-8 axis modules. The other components are optional Manual

43 Working with SEW Workbench Selecting electronics 3 If an axis module that has been configured is used, a detailed calculation must be performed. You can access this detailed calculation using the button with the same name at the bottom of the catalog selection area. The purpose of the detailed calculation is to calculate the load on the axis module based on the load profile from the travel diagram; this calculation is significantly more detailed than that for standard inverters Once the axis modules are selected, the energy-saving component can be selected within the catalog selection area for the supply module. This energy-saving component is either a combination of a supply module and a capacitor module with a braking resistor or a regenerative power supply unit. A detailed calculation is absolutely necessary in this case as well. It is also possible to attach additional modules from the "Components Servo technology" section of the toolbox to the existing objects Selecting a gateway and MOVI-PLC You will find objects for selecting MOVI-PLC s and gateways in a separate housing in the toolbox under Components - Automation components/tools. If required, these objects can be connected to an existing inverter object To specify the gateway or MOVI-PLC more precisely, double click the respective object to open window Electronic selection MOVI-PLC compact controller. Then choose the different technical characteristics for the object. Choosing these characteristics leads to precisely one result. The Next and Back to Workbench buttons return you to the drawing area Options and accessories for an electronics object If an electronic component has already been selected, as described above, you will be able to select additionally offered options and accessories for the chosen electronic component. Manual 43

44 3 Working with SEW Workbench Selecting electronics You make these settings on the Options and accessories tab within the electronic selection. First select the accessory type on the left side. Note that the individual selection options here are structured in a hierarchy. This means that some accessory types are mutually exclusive. Dependencies between different accessories are also checked and only relevant options will be displayed. For example, you will only be able to select the touch guard for braking resistors if the braking resistor was selected in a previous step. Compatible accessories will be displayed on the right. These selection options are filtered by the previously selected electronic object. Now double click the required accessories to select. The selected options and accessories now appear in the lower right of the window under Selected options and accessories. The individual entries can also be deleted by marking the required list entry and then clicking the Del key on the keyboard, the right mouse button and choosing Delete. delete icon or clicking the Detailed information about a specific selection is provided in the central area of the Information screen. This area displays the type of selection and associated nominal power, for example The lower left of the window under field label You still have to select the following accessories lists the accessory types that still have to be selected before you can continue selecting and editing the electronic component. These accessory types are mandatory in order to achieve a full configuration. 44 Manual

45 Working with SEW Workbench Accessories selection 3 The subsequent display of the accessories and options on the drawing area results from two different procedures: Components that can also be used by other electronic equipment are generated as independent objects. These include line chokes and line filters for example. Components assigned to only one electronic device are integrated in the object. The green cross in the bottom left corner of the electronic object and the different numbers displayed above it indicate that the object contains integrated components. Defined components and accessories/options are listed in the product list Accessories selection You can use the "Accessories selection" screen to select electronics accessories and options irrespective of a specified inverter. These individual components cannot be retroactively connected to an inverter. The electronics selection screen is provided for this purpose. When an accessory type is selected for an existing inverter, only the accessories that are compatible with the particular inverter are displayed. It follows that when accessories are selected independent of an inverter, more components are displayed. The "Accessory selection" screen can be accessed via the toolbox. Under the "Components" main group, select the subgroup "Accessories and options". Then drag the "Accessory and option selection" object to the drawing area. The selection window appears when you double click on the object. Select your component in the "Accessory type" field. There is also an entry "Part number search" among the accessory types. This entry can be used to search for a part number or a catalog designation (both must be complete) if you do not know the exact accessory type Cable selection There is a separate cable selection screen for selecting or defining cables. You can call the screen as follows: Select a cable object and choose "Function/Cable selection" from the context menu. Manual 45

46 3 Working with SEW Workbench Cable selection Select a cable object and click the "Function Cable selection" button Double click with the left mouse button on the cable object. Depending on the type of objects that are connected, either an input screen appears in which you can enter cable values of your choice, or a selection list appears containing pre-fabricated cables Pre-fabricated cables All pre-fabricated cables that can be used to connect the objects in question are displayed in the cable selection window. If the neighboring objects have not yet been defined (objects without a product assignment), the selection offered is very large. Once the neighboring objects have been defined, the selection list is limited to the relevant cable products. The available cables are displayed in a table, which includes the following: Product group Product range Part number Installation type Core description If you click on one of the column headers, the table is sorted according to this particular field. 46 Manual

47 Working with SEW Workbench Cable selection 3 If no objects are connected to a cable, a part number search is also offered. If you enter the part number of a pre-fabricated cable and then click "Search", the corresponding cable is displayed in the list. If objects are connected to the cable, multiple cable types may be displayed in certain circumstances and one cable from each of these types can/must be selected. For example, between a motor and an inverter, motor cables, encoder cables and extension cables for each are offered. In this case, it is possible to select a total of 4 cables Only predefined values can be selected for the cable length. The length of the cable can therefore not be freely selected. The ends of the selected cable are also displayed as images in the bottom section of the window. They provide you with a lateral view of the cable and the cross section Cables for "user-defined entry" for control cabinet technology For cables used in control cabinet technology that are not pre-fabricated, it is possible to perform a voltage drop calculation. This requires that the maximum tolerated voltage drop (e.g. 5%) be set in the "Supply system" object under "Function/Mains entry". Manual 47

48 3 Working with SEW Workbench Cable selection You can also set the number of phases, the voltage and the frequency by clicking the "Detail" button in the "Supply system Parameter" shows these settings: window. The following figure Next, go back to SEW Workbench, click on the cable to be configured between the inverter and the drive and select "Function/Cable selection". Select the "User-defined cable entry" line in the list. The results of the voltage drop calculation are then displayed at the bottom right of the window. The results that are displayed depend on the following characteristics: cable length, cross section and material. Once you have entered the cable length in the cable selection window, the smallest possible cross section is automatically selected. The following figure shows the results of the voltage drop calculation: Cables for "user-defined entry" for decentralized technology The manual cable selection screen appears when there are no prefabricated cables on offer. This would be the case, for example, if an AC motor is to be connected directly to the supply system. In this case, the technical values (shielding and cross section) for the cable have to be entered manually for the subsequent calculations (voltage drop) and checks (mechanical cable connection). 48 Manual

49 Working with SEW Workbench Selecting additional products A list of cable types that can be entered, depending on the cable object and cable purpose (recognized neighboring objects), is displayed: Bus cable to control the field distributors AC supply cable (e.g. for 3x 400 V/50Hz) 1 to 4 DC supply cables (e.g. for various 24 V points in the field distributors). Multi-core cables containing different cable types are used particularly in systems with field distributors. These are physically separate cables that are grouped into a cable bundle. The AC cable and 4 DC cables are assigned to the connections with the same designation in the supply system. They are assigned to the corresponding points DC1 to DC 3 on the field distributor side. Different cable values can be entered in the fields in the cable screen (each cable type has its own input fields). Additional information regarding mechanically connectible cable cross sections, maximum permitted cable lengths and associated voltage drop helps the user choose cable. Prerequisite: The cable ends already have predefined products Selecting additional products MOVIMOT/MOVI-SWITCH close to motor As with the other product selections, an assistant is used to facilitate the selection of a MOVIMOT or MOVI-SWITCH to be mounted close to the motor. Manual 49

50 3 Working with SEW Workbench Selecting additional products You can call the screen as follows: Under menu item Function / MOVIMOT / MOVI-SWITCH mounted close to the motor of the right mouse button context menu Via the toolbox under Components / Dec. technology / MOVIMOT / MOVI- SWITCH mounted close to the motor By clicking the icon MOVIMOT / MOVI-SWITCH mounted close to the motor You first have to select MOVIMOT or MOVI-SWITCH. You can then select the required unit features. If a motor to which the controller is to be connected has already been created, certain characteristics are predefined in the selection and cannot be changed subsequently. Different units are then listed in the lower part of the window. Any controllers that are incompatible, and therefore not permitted, on account of their power rating will be marked in red in the result list Choose a compatible unit from this preselected list and then check your selection in the result report MOVIFIT To open the MOVIFIT selection assistant, open the context menu and choose Function / MOVIFIT. You first have to select the type. The Information tab on the right provides an overview of the relevant technical properties for the selected type. Configurations can be made on the Selection tab. Note that there are differences in the selection of characteristics depending on whether you are configuring a MOVIFIT FDC and MC or a MOVIFIT FC and SC. In both cases, the maximum and effective capacity utilization of the connected drives is displayed. The utilization factor can also be determined when selecting FDC and MC components. 50 Manual

51 Working with SEW Workbench Selecting additional products In the case of SC and FC units, on the other hand, a warning will be displayed if the unit will be overloaded Field distributors You select a compatible field distributor on the Selection tab by systematically selecting the required characteristics in the different characteristic fields. Manual 51

52 3 Working with SEW Workbench Exporting SEW Workbench data to interfaces In this case too, once you have finished making your selection, you will be given a result report, providing an overview of all the selected characteristics User-defined product The free product is a placeholder for products that are not part of the SEW product line, but are requested by the customer. This is accessed via the toolbox under Components / Accessories and options / Free product. Double-clicking the created free product causes the product title in the Properties window to go blue, allowing you to overwrite the title Exporting SEW Workbench data to interfaces CAD data To create CAD data for any component in the drawing area, open the context menu for the respective component and choose Function / CAD data creation. This opens DriveCAD, from where you can create 2D and 3D CAD data in the latest CAD formats. It may be necessary to specify additional characteristics that could not be defined previously during the selection. The created CAD data will then be displayed in the document list within SEW Workbench. Please note: DriveCAD is an online service only and is therefore only available if you are connected to the Internet. 52 Manual

53 Working with SEW Workbench Exporting SEW Workbench data to interfaces Startup/MotionStudio Startup data can be created and saved in a file for MOVIDRIVE B and MOVITRAC B inverters with appended configured drives. This is accessed via the context menu under Function / Startup. The created files are then displayed in the document window. This contains the parameters and values that have to be created when starting up an inverter. A transfer file for MotionStudio with extension.sewwib is created especially for MOVITRAC B. This allows startup data to be transmitted electronically rather than having to be entered manually into the inverter. Manual 53

54 3 Working with SEW Workbench Other functions Documents As a general rule, it is possible to export the existing documents for a project. In the following cases, this is triggered from File / Export. Choose Save as pdf to select complete project folders and save as a PDF file. Choose Documents to list all the documents of the active project. Required documents can be selected from the list and saved as a ZIP file Other functions MXR supply system project planning If the project planning is for an MXR supply system, the check determines the supply system requirements with the use of MOVIAXIS regenerative power supply units. MXR supply system project planning can be accessed either from the toolbox under Application / Project planning / MXR supply system project planning or from the context menu. No products must be selected from the product portfolio in this case. On the Supply system / Transformer data tab, you enter general data about the existing supply system and/or the transformer. On the MXR tab, you can define the number of devices that are to be connected. 54 Manual

55 Working with SEW Workbench Other functions 3 On the Topology tab, the entered data is connected in a network and represented as a graphic. The final tab, Results, provides a report that shows whether the existing supply system and transformer power are sufficiently dimensioned to operate the regenerative power supply units. Once the supply system project planning is complete, the report is displayed in the document window Energy report An energy report can only be created if project planning for the drive system has been completed in SEW Workbench. The energy report contains the total energy consumption for the drive technology. To create an energy report, choose Function / Energy report from the context menu, which must be accessed by right-clicking the drawing area itself rather than a specific object since you want to create the energy report for the complete project. After launching the assistant, you will find detailed information about the drives for which the report is being created on the Information tab. On the Calculation bases tab, you enter costs and running times for the drive systems to be configured and specify the project plans for which a report is to be created Then, on the Print preview tab, you will find the results report, showing the energy requirements analysis for each selected project plan as well as the calculation bases entered. Click Back to SEW Workbench to return to the drawing area; the created report will now be displayed in the document window of the individual project plans. Manual 55

56 3 Working with SEW Workbench Other functions Sending It is generally possible to send entire project folders or only the active project by e- mail. When you call the File / function, your program will create an e- mail in which the required project file from SEW Workbench is already attached. Then just fill in the recipient's address, the subject line and (if needed) any additional text, and send the as you normally do. 56 Manual

57 Option settings SEW Workbench 4 4 Option settings The Extras / Options menu offers different SEW Workbench settings and additional plug-ins A sidebar to the left of the Options window lists the available option settings. An arrow next to the options shows which settings are currently displayed. 4.1 SEW Workbench General You can set the following values in this screen: Manual 57

58 4 Option settings SEW Workbench Language: To set the language for SEW Workbench as a whole. Display supply currents, cable currents: Checkbox for setting whether supply and cable currents are to be displayed or be available in the background only. Draw all cable lines rectangular: Rectangular means that the cable between 2 objects that are not on the same horizontal line is not to be drawn in a straight line (diagonally) but at right angles. Show startup screen at every program start: If this checkbox is selected, a startup screen will be displayed when SEW Workbench is launched, allowing you to select the most recently opened project folders. Show information page at product selection: If this checkbox is selected, the information page is shown as the initial page when selecting an object (see chapter Selecting objects ) and provides an overview of the selection options for this object. Global adoption for project settings: Adopts the same customer data for all projects; this is then displayed on the printout. Use project and userdata for filenames: If this checkbox is selected, the project and user data for the file names will be used when saving. Perform the calculation of the quantity of the lubricant (online): If a drive is selected, a web service calculates how much lubricant is required for this gear unit. An Internet connection is required to perform this calculation. The Total lubricant quantity field in the Properties window for the gear unit will then show the quantity that has been calculated and is therefore required. 58 Manual

59 Option settings SEW Workbench 4 Issue warning if the size of the file to be saved exceeds the following size: You can set here the file size in MB that will trigger a system warning when reached. This note is only displayed if data can be removed without loss of information. Such data are, for example, calculation results that can be generated again by recalculation. Prices: The specified prices are calculated on the basis of a currency factor. If you enter a currency symbol (currency code) and a discount rate, the system will automatically calculate a discount for the end price Print Various print options can be selected in this section. For further information, please see the instructions in the section "Working with SEW Workbench Printing projects". Manual 59

60 4 Option settings SEW Workbench User This window allows you to enter your user data. This includes the following information: Company Name User code Address Telephone number address Customer number This data then appears in the results report for the project. 60 Manual

61 Option settings SEW Workbench Send Here you can determine the maximum size of attachments. When the size is reached, the program will issue a warning. This is a good idea if you are not permitted to send attachments above a certain size. attachments can contain an entire project folder or only a single, active project. Manual 61

62 4 Option settings SEW Workbench Registration This section displays the computer-specific registration code and the corresponding release code that was generated when SEW Workbench was enabled. You can also see your authorization level, which can be used to determine your authorizations for the program. For further instructions on enabling the program, please see the section "Registration". 62 Manual

63 Option settings SEW Workbench Internet update The following settings can be made here: Automatic check for available updates: The system automatically checks whether new updates are available for SEW Workbench. You must enter a check interval. The search is then started according to this time interval. For example, if 10 days is set, the program searches for a system update every 10 days. Transfer proxy settings from Internet Explorer automatically: The proxy settings that have already been entered in Internet Explorer are used for accessing the Internet via SEW Workbench. This prevents unauthorized access. Use proxy server: Here you can specify which proxy server you wish to use. This requires you to enter the particular IP address as well as the port. Identification requested: This field depends on whether a proxy server is used or not. Here you can specify whether users are asked to enter their login data when SEW Workbench is started. You can enter a login and a password. Manual 63

64 4 Option settings SEW Workbench Documentation This option can be used to choose automatic creation of documentation for a new product. If the checkbox is not selected, documents can be appended manually to an object via the context menu (which is accessed by right-clicking the object), by selecting the Documents item and the document type, and choosing Append. You can also select the different languages in which you want documentation to be created in this document management screen. 64 Manual

65 Option settings Project planning Project planning General You can set the following values in this screen: Print language: With this option, you can define the language you want to be used when printing the project planning. Alternative print language: If an alternative print language has been specified, the document will be printed out in both the language specified above and the language specified here. These documents are listed in the document list. Confirmation prompt when deleting drives in the drive list: This option allows you to define whether or not to display a confirmation prompt before deleting drives listed in the drive list. This helps to prevent accidental erase operations. Confirmation prompt when creating a new calculation: If this option is selected, a confirmation prompt will appear before a new project plan is created, asking if you want to save the opened project plan. If not, the project plan will be deleted. Minimum and maximum value of mass moment of inertia: In this section, you can enter a minimum and maximum limit value for the mass moment of inertia depending on whether the drive object is a frequency-controlled AC (three-phase) drive or a synchronous/asynchronous servo drive. Number of drives in a search run: If a search is launched within a project plan, the most compatible drive will be selected. The number of drives displayed will correspond to the number entered here. Show motors with reduced power in drive search: If a drive search is launched within the project plan, motors with reduced power will also be displayed. Manual 65

66 4 Option settings Project planning Display only DRN.. motors, if possible, when searching for drives with energy efficiency class IE3: If this option is activated, no DRP.. motors will be displayed as long as a DRN.. motor is available for the particular size. If this option is not activated, all DRN.. and DRP.. motors are displayed together in a mixed sequence. Display compound gear units in a drive search: This setting determines whether compound gear units are found in the search or not. Write configuration: This setting determines what happens when project planning with a previously adjusted configuration (in DriveConfigurator or SCE) is completed. If you select "always rewrite", the project planning always creates a new product configuration when completed, and all previously made adjustments (other encoders, for example) are discarded. If you select "refresh is possible", the project planning checks whether the existing configuration can be adjusted (if only the braking torque was changed, for example). In some cases, however, this leads to inconsistent product configurations, and the user is then forced to open the catalog selection program again. This setting is also recommended if, for example, the motor was changed by only one size. In this case you can assume that virtually all adjustments from the catalog selection program are still valid Print You can make the following print settings here: Motor diagram: A motor diagram will be printed with the printout. This diagram contains characteristic curves for thermal and dynamic motor power. Motor and gear unit data: Motor and gear unit data will be printed out with the project plan printout. The drive data page is part of the printout (extended catalog data). 66 Manual

67 Option settings Project planning 4 Project comments: The project comments that were entered in the Properties window will be printed out with the project plan. Kinematic default values for non-controlled drives: Kinematic default values for non-controlled drives will be printed out with the project plan printout. Print style: Here, you can choose between a long and short print. If the Always query option is selected, a prompt will appear for every printout, asking what print style to use. A long print is a detailed printout of at least 6 pages. A short print, on the other hand, consists of 2 pages only, one of which is the front page. The actual printout is compressed on the one page. If print style Alway query has been selected and errors occurred during project planning, you have the option of not printing error messages that appear in the results table within the drive search. To do this, select the option Suppress error messages in the dialog box that appears when printing out the project plan Texts Here, you can define general boilerplates to be used in the project plans Manual 67

68 4 Option settings Project planning To create a new text, write the required designation for the text in the title line and paste the boilerplate in the free field provided. Then click the the entered text. To delete a text that has been created, click the Delete icon. These texts can subsequently be selected and used within project planning. Save icon to save For detailed project planning descriptions, please refer to the separate SEW Project Planning Tool manual User units Here, you can define which units to use for different properties by default For detailed project planning descriptions, please refer to the separate SEW Project Planning Tool manual. 68 Manual

69 Option settings Power supply Power supply Standard values In the Power supply standards screen you can enter the values for the voltage sources for the power supply system and the maximum tolerated voltage drop. These values are needed to check the supply voltage and to calculate and check the voltage drop during the complete check of the drive systems. Manual 69

70 5 Tips and tricks Exporting documents 5 Tips and tricks This chapter contains a number of tips and tricks designed to make it easier for you to work with the SEW Workbench. 5.1 Exporting documents Use this function to save specific documents on your computer either individually or grouped. For example, you can use it to group all the dimension sheets for your current project in order to then forward these to the customer. To access this option, go to the menu bar and select File / Export / Documents. A new window opens here, listing all the documents of objects that are in the drawing area Click the documents to mark them and then choose the Export button to save to a Zip file on your computer. To mark multiple entries at the same time, hold down the Ctrl key and then use the left mouse button to mark the required documents. To mark an adjacent area, hold down the shift key. Then click Export to save the documents in a Zip file on your computer. 5.2 Only print specific configurations in the overall printout of the Workbench If there are several configurations in one project, but you want to list only a specific part on the overall printout (because alternatives were calculated, for example), proceed as follows: 1. Select all symbols that should be included in the printout. This means all configurations and all components. 70 Manual

71 Tips and tricks Print area lines 5 2. Open the print dialog via "File/Print..." to define the content. 3. In the "Print area" section, select the option "Print products selected in the drawing area" 5.3 Print area lines You use this function to show and hide the print area on the drawing area. It can be accessed from the menu bar under View / Show/hide print area lines. This allows you to optimize the position of objects on the drawing area for a clear print layout. 5.4 Reassigning position numbers Each object on the drawing area is assigned a position number. This is the red number above the object or displayed in the Pos. column within the product list. It is possible to renumber all the components. If you do this, the numbering always begins with the electronic device, followed by the cable and then the drive. The same then occurs with the subsequent function group. Renumbering removes any gaps that have arisen within the number range. To access this option, open the context menu by right-clicking within the product list. Then choose Display / Redefine position numbers You can also define the position numbers individually. To do this, mark a specific component within the product list. There are two arrow buttons to the right of the product list. Click the appropriate arrow button to move the object up or down. Changing the sequence of objects within the list reassigns the position numbers automatically. Manual 71

72 5 Tips and tricks Changing the project planning type 5.5 Changing the project planning type As a general rule, it is possible to change between controlled project planning and non-controlled project planning and vice versa. To do this, right-click the project planning object on the drawing area. This opens a context menu, in which you can choose Change project planning type Incompatible acceleration ramps and drives will be changed accordingly or removed according to the project planning type. Note that the existing project planning object is not copied, meaning that there is a risk of data loss. 5.6 Project planning and DriveConfigurator quick start Individual areas of SEW Workbench, such as project planning or the DriveConfigurator, can be launched directly from a link in the Start menu or a desktop shortcut. This means that, in addition to not needing to launch SEW Workbench, you do not have to create a project. To launch the areas in a link or shortcut, you need the following path: Controlled project planning: C:\Program Files (x86)\sew\graphicalworkbench\workbench\graphicalworkbench.exe -cc Non-controlled project planning: C:\Program Files (x86)\sew\graphicalworkbench\workbench\graphicalworkbench.exe -cn DriveConfigurator: C:\Program Files (x86)\sew\graphicalworkbench\workbench\graphicalworkbench.exe -e To create a shortcut on the desktop, right-click the desktop and choose New / Shortcut. Now follow the instructions of the assistant and enter the respective path to create the desired shortcut. 72 Manual

73 Tips and tricks Configuring a drive system with safety technology 5 To make selection even easier, the shortcuts can also be given the associated icons. To do this, right-click the shortcut. In the context menu that opens, click Properties / Shortcut. Then click the Change Icon... button and enter the path under which the icons are saved. By default, these are stored here: C:\Program Files (x86)\sew \GraphicalWorkbench\Install Support. Alternatively, you can use NetInstall to create the shortcuts Once you have created the shortcut on the desktop, you can also attach it to the Start menu. Hold the left mouse button down over the shortcut and drag it to the Start menu, until info Pin to Start menu appears. Then release. The shortcut will now be displayed in the upper part of the Start menu. Once the program has finished running, you can decide whether to exit the program or transfer your results to SEW Workbench in order to start a project. 5.7 Configuring a drive system with safety technology The information explained below refers to a system consisting of a motor, an inverter, and safety technology. The motor can either be selected in the DriveConfigurator or created by project planning. Manual 73

74 5 Tips and tricks System with modular safety controller Motors with integrated, safety-rated accessories are displayed on the drawing area with an FS icon. 5.8 System with modular safety controller There are two ways of configuring a system with a modular safety controller: Option 1: System without split box The system consists of a motor, inverter, and the safety-rated component MO- VISAFE. The safety component is accessed via the toolbox under Components / Safety technology / MOVISAFE. There is typically a difference in the configuration and arrangement of components between the configuration in SEW Workbench and the physical configuration. The illustration on the left shows the configuration in SEW Workbench, while the one on the right shows the purely physical configuration of the drive system with modular safety technology Manual

75 Tips and tricks System with modular safety controller 5 In this example, the difference between the purely physical configuration and the configuration in SEW Workbench is that in SEW Workbench, the motor cable, the encoder cable, and the encoder split cable are all grouped into one cable object between the inverter and the motor (no. 1). To achieve the solution depicted above, connect MOVISAFE with the inverter and the inverter with the motor, as illustrated in the graphic. Double-click the cable icon between the inverter and motor, and choose the following cable objects: Encoder cable (standard DR) Encoder split cable with 2 connectors (safe technology) Free cable or motor cable The connecting line between the inverter and MOVISAFE components contains no additional cable here. The sole purpose of this connection is to symbolize to the user that the inverter uses safety technology. Option 2: System with split box With this option, a split box is integrated into the system in addition to the above motor and inverter components and the safety-rated component. The split box is positioned between the inverter and MOVISAFE. The split box is accessed via the toolbox under Components / Safety technology / split box. Here too, there is a difference in the configuration and arrangement of components between the configuration in SEW Workbench and the physical configuration. Manual 75

76 5 Tips and tricks System with modular safety controller The illustration on the left shows the configuration in SEW Workbench while the one on the right shows the purely physical configuration To achieve this solution, connect up the motor and inverter objects and the split box and inverter. As described in option 1, you have to select an associated encoder card and DCS card for the inverter. Then click the cable between the motor and inverter and select the two following cables: Encoder cable (standard DR) Free cable or motor cable Configure the cable between the inverter and split box as follows: Encoder cable from split box to MOVIDRIVE (safe technology) Encoder cable from split box to DCS (safe technology) Manual

77 Product Logic and Technical Check Automatic connection check 6 6 Product Logic and Technical Check Complex drive systems can be designed in the work area of the SEW Workbench by connecting individual products. SEW Workbench checks whether the products you have selected can be combined as requested. Various checks run automatically in the background and can also be called specifically by the user during the final check. To understand how these checks work, the user must be familiar with the concept behind the objects represented on the screen. All products, connections, project planning applications and so on are represented as objects in the work area. Objects are divided into: Symbol objects which can represent a product, connection supply or a project planning application. Line objects, which connect different symbol objects with one another. Symbol objects are also divided into main and subgroups. Examples of main groups and subgroups are described in the following. Main groups: Drives, inverters, field distributors, supply systems, project planning products, cables Subgroups (e.g. of the "Drives" main group): Gearmotor, stand-alone gear unit, MOVIMOT, etc. Each symbol object in the work area is already assigned to a main or subgroup, even if the object has not yet been defined. The empty objects can be assigned specific product characteristics using various catalog functions. The following checks are performed when empty objects are connected or once the object characteristics have been defined for all objects: Automatic combination check based on the main groups and subgroups when objects are connected. Manually-triggered complete check based on the specific product characteristics. 6.1 Automatic connection check When objects are connected, an automatic combination check is triggered based on the object types and the main and subgroups of the objects. This check runs through three levels. The level 1 check is minor. It simply ensures that icon objects are only connected with one line object. The level 2 check examines the main groups of the objects to see whether they can be combined. If the main groups can be combined, the third check level is triggered. The level 3 check examines the subgroups to see whether they can be combined. For example, if the level 2 check has confirmed that an object from the Drives main group can be combined with an object from the Inverter main group, in the level 3 check the MOVIMOT drive subgroup cannot be combined with a frequency inverter (the MOVIMOT drive already has a frequency inverter in the terminal box). If objects can be combined, a line connection is drawn between the objects to create a visual connection. When the program detects that there is not only a logical connection between two objects, but also a physical (cable) connection, it automatically inserts a cable object. If objects cannot be combined, the program displays an appropriate error message in the status bar and does not create a line connection. Manual 77

78 6 Product Logic and Technical Check Complete check 6.2 Complete check In addition to the level 1, 2 and 3 connection checks, the program also runs a complete check (level 4 check). This check is triggered manually and takes the specific product characteristics of the object into account. You must perform the complete check when two or more objects are connected. A traffic light in the bottom left corner of the status bar displays the status of the complete check with the colors green, yellow and red. Red Yellow Green Checked, errors found Unchecked Checked and no errors found To access the complete check, go to Project Check all objects or choose Project / Check all objects from the pull-down menu. The check comprises a number of defined individual checks. When you trigger the complete step, a new window opens to display the progress and results of the individual checks. The following Confirmation messages are possible: Individual check specified was successful. Individual check specified contains errors Manual

79 Product Logic and Technical Check Complete check 6 Individual check specified was partially successful, but still contains undefined objects. This individual check could not be run because the required preconditions have not been fulfilled. It may be that a higher-level error was detected (e.g. missing supply system data as no supply system has been selected). To display detailed error information, click icon the Error list tab on the Complete check screen. Project/Display results or choose The individual checks that are run by the program depend on the system that is to be checked. For example, if the program determines that a system with field distributors is to be checked, special individual checks for decentralized systems are run in a specific order. Over the following pages you will find an exact description of the individual checks that are run for the following main groups of the complete check: (01xx) Check supply system for decentralized systems (02xx) Check bus system for decentralized technology (03xx) Check same supply voltages for decentralized technology (04xx) Check decentralized technology with field distributor + MM and motor (05xx) Check decentralized technology with field distributor and MOVIMOT motor Manual 79

80 6 Product Logic and Technical Check Complete check (06xx) Check cable with part number as connection between two products or linked to one product (07xx) Check cable without part number (provided cable type, length, cross section are supplied) (08xx) Check dependencies between MM + BR and brakemotors (09xx) Check for product characteristics (10xx) Additional layout check for decentralized systems (11xx) Check standard connection technology for decentralized systems (12xx) Determine AC current distribution for decentralized technology Calculate AC currents and voltage drop (13xx) Determine DC current distribution for decentralized technology (14xx) Control cabinet technology: various checks (15xx) Control cabinet technology: Check accessories and options (16xx) Check valid combination of accessories and options in relation to one another (17xx) General: Check specific applications (18xx) General: Combination of encoders and control mode (19xx) Check MOVIAXIS multi-axis system (20xx) Check Decentralized systems with MOVIFIT (22xx) Check Product logic for automation components (23xx) Check VARIOLUTION (24xx) Check Energy report (25xx) Check Safety technology (26xx) Check Safety concepts for VARIOLUTION (27xx) Check MOVIMOT / MOVI-SWITCH mounted close to the motor (28xx) Check Legal and country-specific restrictions (29xx) Check Explosion-proof drives (30xx) Check Smart Servo Package (40xx) Check Additional layout checks Check supply system for "decentralized systems" (01xx) No supply system defined (error 0101) containing decentralized technology components (supply system for decentralized technology or field distributor). No supply system object found A supply system with global supply system values (line voltage, frequency, etc.) is required to run certain checks for decentralized systems. 80 Manual

81 Product Logic and Technical Check Complete check 6 Generate a supply system for decentralized systems from the toolbox and edit the line voltage values as required. Start the complete check again. Several supply systems defined (error 0102) containing decentralized technology components (supply system for decentralized technology or field distributor). Several supply system objects found. A supply system with global supply system values (line voltage, frequency, etc.) is required to run certain checks for decentralized systems. Delete all but one of the supply system objects. Start the complete check again. Data missing for supply system (error 0103) This check only runs when the program detects a supply system for decentralized technology. One or more values are missing for the supply system object. These values are required for certain checks. Mark the supply system object and call the Supply system function. Enter the missing input values. Start the complete check again "Bus system for decentralized technology" check (02xx) Different bus systems (error 0201) containing decentralized technology components (supply system for decentralized technology or field distributor). Two connected objects have been defined with different systems. Different bus systems cannot be used in one line in a decentralized system. Change the bus system for one of the two objects. Start the complete check again. Different bus cables (error 0202) containing decentralized technology components (supply system for decentralized technology or field distributor). The bus cable is defined differently to the bus system defined in the connected field distributor. Bus systems for fiber optic cables cannot be connected with copper cables and vice versa. Manual 81

82 6 Product Logic and Technical Check Complete check Either change the bus cable in the cable object or the bus system in the field distributor. Start the complete check again. The maximum total length of the bus system has been exceeded (error 0203) containing decentralized technology components (supply system for decentralized technology or field distributor). The maximum total length of the bus cable or the bus system has been exceeded. Either shorten the cables or choose a different bus system. Make all the changes and then start the complete check again. Number of bus stations has been exceeded (error 0204) containing decentralized technology components (supply system for decentralized technology or field distributor). A limited number of bus stations is permitted depending on the bus system used (32 for PROFIBUS, 64 for DeviceNet, 64 for CANOpen and 32 for AS Interface). For Interbus, the number of stations is dependent on the selected process data length of the stations. Reduce the number of stations per bus line or reduce the process data length to the necessary width. Make all the changes and then start the complete check again. The defined total length of the bus system has been exceeded (error 0205) containing decentralized technology components (supply system for decentralized technology or field distributor). To check the total length, the length of all cables with a bus connection between the field distributors are totaled. If the determined length exceeds the specified value, the program issues an error message. Reduce the total length of the bus system. Number of bus stations has been exceeded (error 0206) containing decentralized technology components (supply system for decentralized technology or field distributor). The set process data length of all field distributors is determined and compared with a predefined maximum value. If the maximum value is exceeded, an error message is issued. 82 Manual

83 Product Logic and Technical Check Complete check 6 Distribute the field distributors over several lines or reduce the process data length to the required value. You can set the process data length in the properties list of each field distributor. The defined length of the bus system between two field distributors has been exceeded (error 0207) containing decentralized technology components (supply system for decentralized technology or field distributor). Depending on the bus system and the type of cable routing (flexible or fixed), the program checks the maximum bus cable length between two field distributors or between the supply system and a field distributor. If the maximum value is exceeded, an error message is issued. Choose a different type of cable routing (flexible or fixed) or shorten the bus connection. Repeater required due to length of bus system (warning 0208) containing decentralized technology components (supply system for decentralized technology or field distributor). The maximum total length of the bus cable or the bus system without a repeater has been exceeded. Reduce the total length of the bus system or check whether a repeater can be inserted. Observing the connection of the SBus master (note 0209) decentralized technology components. SBus slave was selected for MOVIFIT. Please observe the correct connection to an SBus master during installation Check for "same supply voltages in decentralized technology" (03xx) Frequency voltage is different to the line voltage (error 0301) This check only runs when the program detects a supply system with connected electronic objects (motors, field distributors or inverters). One or more object connection values deviate from the defined supply system values (voltage, frequency etc.). The objects attached to a supply system must have the same connection values as the supply system. Change the connection values in the supply system or in the object. Start the complete check again. Manual 83

84 6 Product Logic and Technical Check Complete check Check for "decentralized technology with field distributor plus MM and motor" (04xx) Field distributor and motor are not compatible (error 0401) containing decentralized technology components (supply system for decentralized technology or field distributor). Field distributor and motor are not compatible Only singlespeed AC motors with 4 poles can be connected to the field distributor. Change the field distributor or adapt the motor type accordingly. Start the complete check again. Field distributor connection type not compatible with motor connection type (error 0402) containing decentralized technology components (supply system for decentralized technology or field distributor). The selected connection type (star or delta) for the MOVIMOT of the field distributor is not compatible with the selected connection/voltage of the motor. Either change the connection type at the MOVIMOT of the field distributor or reconfigure the motor accordingly. Start the complete check again. Power ratings of the field distributor and the motor are not compatible (error 0403) containing decentralized technology components (supply system for decentralized technology or field distributor). The power rating for the MOVIMOT of the field distributor does not match that of the selected motor. For MOVIMOT C units, you can assign a smaller motor using the S1/6=ON DIP switch setting. This allows the motor to temporarily deliver a higher torque. Change the size of the MOVIMOT for the field distributor, or adapt the DIP switch, or choose a motor with the same power rating as the MOVIMOT. Start the complete check again. Motor without motor protection (warning 0404) containing decentralized technology components (supply system for decentralized technology or field distributor). Program cannot detect a motor protection option for the motor. SEW recommends you install motor protection (TH) for drives connected to a frequency inverter (here a field distributor with MOVIMOT ). 84 Manual

85 Product Logic and Technical Check Complete check 6 Add the motor protection option to the motor. Choose the TH model. Start the complete check again. Wrong motor protection selected for motor (error 0405) containing decentralized technology components (supply system for decentralized technology or field distributor). If the MOVIMOT inverter (with P2.A option or in field distributor Z.7 or Z.8) is mounted close to the motor, the direction terminals are set to 0 by the TH during over temperatures in the motor. A TF cannot be evaluated. Choose a motor with a TH. Start the complete check again. Motor and MOVIMOT are not compatible (error 0406) containing decentralized technology components (supply system for decentralized technology or field distributor). A DR motor can only be combined with a MOVIMOT D. Change the MOVIMOT version on the field distributor Check for decentralized technology with field distributor and MOVIMOT motor (05xx) Field distributor and motor are not compatible (error 0501) containing decentralized technology components (supply system for decentralized technology or field distributor). Field distributor and motor are not compatible Only MOVIMOT drives or, in the case of Z1, also three-phase drives with MOVI-SWITCH, can be connected to the field distributor. Change the field distributor or adapt the motor type accordingly. Start the complete check again. Field distributor and motor are not compatible (error 0502) containing decentralized technology components (supply system for decentralized technology or field distributor). The field distributor has no outputs and as such cannot be connected to a motor with MOVI-SWITCH. Manual 85

86 6 Product Logic and Technical Check Complete check Choose a fieldbus module for the fieldbus module that also has outputs. Field distributor connection module MFZ23W cannot be combined with a MM drive (error 0504) containing decentralized technology components (supply system for decentralized technology or field distributor). MOVIMOT drives cannot be connected to a field distributor using the connection module MFZ23W. Change the field distributor or adapt the motor type accordingly. BGM brake control system without braking resistor (error 0505) containing decentralized technology components (supply system for decentralized technology or field distributor). The program has determined that a MOVIMOT drive with a BGM brake control system does not have an external braking resistor. Add a braking resistor to the MOVIMOT drive. Safe Torque Off (STO) on the motor requires the SafetyDrive package on the field distributor (error 0506) containing decentralized technology components (supply system for decentralized technology or field distributor). The system has detected that a MOVIMOT drive with the Safe Torque Off (STO) option was selected, but the Safety- Drive package is missing on the field distributor. Select a field distributor with the SafetyDrive package option "Cable with part number as connection between 2 products or linked to one product" check (06xx) Cable and drive are not compatible (error 0601) This check only runs when the program detects a defined cable object (prefabricated cable) connected to a defined drive object. The prefabricated cable cannot be used to connect the drive. The plug-in connection for the motor is not compatible with the cable end. It is also possible that a plug connector has not been selected for the motor. 86 Manual

87 Product Logic and Technical Check Complete check 6 Either choose a new cable or change the motor connector. Start the complete check again. Cable and field distributor are not compatible (error 0602) This check only runs when the program detects a defined cable object (prefabricated cable) connected to a defined field distributor object. The prefabricated cable cannot be used to connect the field distributor. Select a new cable. Start the complete check again. Cables are not compatible (error 0604) This check only runs when the program detects a defined cable object (prefabricated cable) connected to another defined cable object. The two prefabricated cables are not compatible. Select a new cable. Start the complete check again. Only user-defined cable specification permitted (error 0605) This check only runs when the program detects a defined cable object (prefabricated cable) between two defined objects. Only a user-defined cable can be used to connect the two objects. SEW does not provide a prefabricated cable for this type of connection. Define the properties of the cable object again. Start the complete check again. Cable not permitted (error 0607) This check only runs when the program detects a prefabricated cable connected to a defined electronic object (inverter) or motor. One or more of the cables defined for this cable object are invalid due to the connected objects (motor/inverter). It is possible that the cable connection conditions for the connected objects have been changed in the meantime. Check the cables selected in the cable selection screen. Start the complete check again. Missing cable definition (error 0608) This check is run for control cabinet systems when the program detects that an inverter is connected to a motor. There must be a prefabricated or user-defined motor cable between the motor and inverter. Manual 87

88 6 Product Logic and Technical Check Complete check Either choose a prefabricated cable from the cable selection screen or enter the necessary cable values manually. Start the complete check again. Cable length exceeded (error 0609) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The length set for the motor cable has been exceeded. Choose a different cable or change the cable data or reduce the set cable lengths. Start the complete check again. Length of the motor cable is different from the length of the encoder cable (note 0610) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The length of the motor cable is different from the length of the encoder cable. If the difference in the lengths was not intentional, correct the cable lengths in the cable selection screen. Start the complete check again. Cable length exceeded (group drive) (error 0611) This check is run for control cabinet systems when the program detects that an inverter is connected to several motors. For a group drive, the valid length for a motor cable is divided by the number of drives connected to the inverter. This maximum length has been exceeded for the cable. Disconnect drives from the inverter, change the cable data or reduce the set cable lengths. Start the complete check again. Several encoder cables used in the group drive (note 0613) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The inverter is connected to several encoder cables. However, only one encoder cable is permitted. Reduce the number of encoder cables or add additional inverters. Maximum length of encoder cable is 100 m (warning 0614) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. 88 Manual

89 Product Logic and Technical Check Complete check 6 The maximum length of the encoder cable is 100 m (including extension). Reduce the total length of the encoder cable to a maximum of 100 m. U Z connection required (note 0615) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. Shielded cables > 20 m require a Uz connection as well as a HF filter. Pay attention to the notes on installation in the system manual PWM frequency not permitted (error 0616) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. Shielded cables > 20 m require a PWM frequency of 12 or 16 khz as well as an HF filter. Adjust the PWM frequency and pay attention to the notes on installation in the system manual. Motor cable has a different type of routing from the encoder cable (note 0617) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The motor cable has a different type of routing from the encoder cable. If the difference in the lengths was not intentional, correct the type of routing in the cable selection screen. Start the complete check again. Encoder cable or forced cooling fan cable is missing (note 0618) This check is always performed if an assembled cable is found. Not all of the required cable types (for instance, the encoder cable or forced cooling fan cable) have been selected using the cable icon. Open the cable selection screen and select the missing cable types. Start the complete check again. Maximum length of breakmotor cable is 25 m (error 0619) This check is run for MOVIAXIS systems when the program detects a defined inverter connected to a defined motor. The motor cable length is limited to 25 m when using a direct brake control between the CMP motor and MOVIAXIS. Reduce cable length to 25 m max. or use a brake control. Manual 89

90 6 Product Logic and Technical Check Complete check "Cable without part number" check (provided cable type, length, cross section is supplied) (07xx) Cable and motor are not compatible (error 0701) This check only runs when the program detects a defined cable object (user-defined cable) connected to a defined drive object. The cross section of the cable wires is not compatible with the motor terminals. Either choose a cross section to suit the motor or a different motor. Start the complete check again. Cable and field distributor are not compatible (error 0702) This check only runs when the program detects a defined cable object (user-defined cable) connected to a defined field distributor object. The cross section of the cable wires is not compatible with the terminals of the field distributor. Choose a compatible cross section for the field distributor. Start the complete check again. Cable and electronics are not compatible (error 0703) This check only runs when the program detects a defined cable object (user-defined cable) connected to a defined electronics object. The cross section of the cable wires is not compatible with the terminals of the electronics. Either choose a cross section to suit the electronics or different electronics. Start the complete check again. Only assembled cables permitted (error 0704) This check only runs when the program detects a defined cable object (prefabricated cable) between two defined objects. The program has detected a user-defined cable between two objects. This location allows only a SEW prefabricated cable. Select a prefabricated cable for the cable object. Start the complete check again. Partner object not detected for the installed hybrid cable option (error 0705) This check only runs when the program detects a defined cable object or drive object with an installed hybrid cable option. 90 Manual

91 Product Logic and Technical Check Complete check 6 If a MOVIMOT drive with an installed hybrid cable option is installed in the system, a corresponding cable object must be appended in the cable selection screen. There is a fixed connection between these two objects. This cable object does not have a part number and is only needed for the complete check In contrast to the drive object, this cable cannot exist as an independent object. Delete the superfluous cable objects of the installed hybrid cable option or reconfigure the appropriate cable in the cable selection screen. If you do not want an installed hybrid cable option to be included in your drive object, delete it from the work area. Start the complete check again. Cable length exceeded (error 0706) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The length set for the motor cable has been exceeded. Choose a different cable or change the cable data or reduce the set cable lengths. You can also select an output filter to remove the length restriction. Start the complete check again. Length of the motor cable is different from the length of the encoder cable (note 0707) This check is run for control cabinet systems when the program detects a defined inverter connected to a defined motor. The length of the motor cable is different from the length of the encoder cable. If the difference in the lengths was not intentional, correct the cable lengths in the cable selection screen. Start the complete check again. Cable length exceeded (group drive) (error 0708) This check is run for control cabinet systems when the program detects that an inverter is connected to several motors. The total length of the motor cables connected in parallel results from the recommended maximum motor cable length (single drive) divided by the number of drives connected to the inverter. This maximum length has been exceeded in the cable group. l_zulässig_alle_motorkabel = l_maximal / n l_durchschnittlich = l_maximal / n² Manual 91

92 6 Product Logic and Technical Check Complete check Insert an HF output filter to increase the permitted length of the cables. Only unshielded cables are permitted in this case. Alternatively, disconnect the drives from the inverter, change the cable data or reduce the set cable length. Start the complete check again. Connection invalid due to plug type (error 0710) This check is run for decentralized systems when the program detects that a field distributor is connected to a motor. The drive object cannot be connected to the required object because of an incorrect plug definition. Either change the plug type for the drive object or separate the connection between the two objects. Start the complete check again. Connection invalid due to MOVIGEAR /DRC communication (error 0711) This check is run for decentralized systems when the program detects a MOVIGEAR or DRC motor. The drive object cannot be connected to the required object because of its selected communication type. Either change the communication type for the drive object or separate the connection between the two objects and choose an alternative cable type. Start the complete check again Check "dependencies between MM + BR and brake motors" (08xx) MOVIMOT with braking resistor and motor with brake selected (warning 0801) containing decentralized technology components (supply system for decentralized technology or field distributor). You have selected a field distributor with MOVIMOT and an internal or external braking resistor. The connected motor has a brake. The brake coil of the motor can be used as a braking resistor for MOVIMOT frequency, which means that you do not have to install a separate braking resistor. The brake coil must have a coil voltage of 230 V or 100 V, irrespective of the MOVIMOT. Start the complete check again. MOVIMOT without a braking resistor and motor without brake selected (note 0802) containing decentralized technology components (supply system for decentralized technology or field distributor). 92 Manual

93 Product Logic and Technical Check Complete check 6 You have selected a field distributor with MOVIMOT and without an internal or external braking resistor. The connected motor does not have a brake. This means that electric (regenerative) braking is not possible. To implement an electric brake function, select a braking resistor (integrated as an option in MOVIMOT ) in the Field distributor object or select a brakemotor in the Drive object. The brake coil can then also be used as a braking resistor. Start the complete check again. Select a different brake coil voltage for an electric brake function with MOVI- MOT (error 0803) containing decentralized technology components (supply system for decentralized technology or field distributor). You have selected a field distributor with MOVIMOT and without an internal or external braking resistor. Although the connected motor has a brake, the brake coil is not suitable for electric (regenerative) braking due to the selected coil voltage. For an electric brake function, select a braking resistor (integrated as an option in MOVIMOT ) or a different brake coil voltage. Start the complete check again. MOVIMOT mounted close to the motor selected with external braking resistor and a brakemotor without BEM (error 0805) This check is run only when the program detects an AC motor with a connected MOVIMOT mounted close to the motor. The option BEM must be selected for a MOVIMOT that is mounted close to the motor in combination with an external braking resistor and a brakemotor. Choose the option BEM. Internal braking resistor not permitted in a MOVIMOT mounted close to the motor (error 0806) This check is run only when the program detects an AC motor with a connected MOVIMOT mounted close to the motor. An internal braking resistor cannot be selected in combination with a MOVIMOT that is mounted close to the motor with a brakemotor. Instead, an external braking resistor is required and the option BEM. Remove the internal braking resistor and add an external braking resistor with the option BEM. MOVIMOT close to the motor without braking resistor and motor without brake (error 0807) This check is run only when the program detects an AC motor with a connected MOVIMOT mounted close to the motor. Manual 93

94 6 Product Logic and Technical Check Complete check You have selected a MOVIMOT mounted close to the motor without an internal or external braking resistor. The connected motor does not have a brake. This means that electric (regenerative) braking is not possible. To implement an electric brake function, select an internal braking resistor in the MOVIMOT mounted close to the motor object or select a brakemotor in the Drive object. The brake coil can then also be used as a braking resistor Check for product characteristics (09xx) Either no product has been specified or the product data is obsolete (note 0901) This check is always performed when the program detects objects in the work area. Either the product properties have not yet been defined for the object or the object is obsolete. If product specifications are incomplete, the program cannot check for complete system integrity. Define the object using the catalog tools provided. Start the complete check again. Cable has not been specified (note 0902) This check is always performed when the program detects cable objects in the work area. The cable object currently has neither product specification nor a manual cable specification. Without this data, the program cannot check for complete system integrity. Define the object using the catalog tools provided. Start the complete check again. Reworking required (error 0903) This check is always performed when the program detects objects in the work area. A change of SEW Workbench version could impose new restrictions on the products, which would entail reworking. The product requires reworking Additional layout check for decentralized systems (10xx) Connection combination invalid (error 1001) containing decentralized technology components (supply system for decentralized technology or field distributor). During the layout check, the program detected an invalid connection combination with the neighboring objects. 94 Manual

95 Product Logic and Technical Check Complete check 6 Delete unnecessary connections or add missing connections. Start the complete check again. No motor connected to field distributor (error 1002) containing decentralized technology components (supply system for decentralized technology or field distributor). During the layout check, the program detected a field distributor that is not connected to any drive. A field distributor/ drive is always required in decentralized systems. Add the required drive to the field distributor. If the drive is missing, use the copy function or the toolbox (drive main group) to create a new drive. Start the complete check again. No field distributor connected to motor (error 1003) containing decentralized technology components (supply system for decentralized technology or field distributor). During the layout check, the program detected a field distributor that is not connected to a field distributor. A field distributor/drive is always required in decentralized systems. Add the required field distributor to the drive. If the field distributor is missing, use the copy function or the toolbox ( Decentralized technology - Drives main group) to create a new field distributor. Start the complete check again. MOVI-SWITCH 1EM cannot be combined with field distributors (error 1004) containing decentralized technology components (supply system for decentralized technology or field distributor). A MOVI-SWITCH 1EM was determined during the layout check. This cannot be operated with a field distributor, however. Select a DRS motor and thus a different MOVI-SWITCH or use the AS-Interface. Start the complete check again Check for "standard connection technology for decentralized systems" (11xx) No standard connection technology (error 1101) containing decentralized technology components (supply system for decentralized technology or field distributor). The program detected that different connection technologies have been used. Only certain connection technology variants or connection modules are compatible. Manual 95

96 6 Product Logic and Technical Check Complete check Ensure that the same connection technology is used for all field distributors Determine "AC current distribution for decentralized technology", calculate AC currents and voltage drop (12xx) AC voltage below tolerance (error 1201) This check is run when the program detects a system with a supply system. The AC supply voltage in the object falls short of the tolerance limit defined in the supply system. An excessively large voltage drop means that the full motor torque is not achieved. Go to the displayed object and check the properties list to determine the calculated, applied AC supply voltage. Also check the tolerance limit set in the power supply unit and the cable values. If necessary, increase the cable cross section. Start the complete check again. Permitted branch length exceeded. Observe overload protection / cross section area (error 1202) containing decentralized technology components (supply system for decentralized technology or field distributor). A permitted length is specified for the hybrid cable between the field distributor and drive. This length is restricted when the value defined for the cross section of the AC cable leading to the field distributor or the power bus is higher than the cross section of the hybrid cable itself. This happens when the loop resistance in the branch is too high, which means that the overload protection is no longer triggered. Go to the displayed cable and reduce the defined length of the branch, or set an energy branch with overload protection, e.g. field distributor Z.6. Start the complete check again Determine "DC current distribution for decentralized technology" (13xx) DC voltage tolerance exceeded (error 1301) This check is run when the program detects a system with a supply system. The tolerance limit for the DC supply voltage defined in the supply system has been exceeded for the object. 96 Manual

97 Product Logic and Technical Check Complete check 6 Go to the displayed object and check the properties list to determine the calculated, applied DC supply voltage. Also check the tolerance limit set in the power supply unit and the cable values. If necessary, increase the cable cross section. Once the changes have been made, start the complete check again. Jumper for 24 V connection points required or set the AUX-PWR switch to OFF (note 1302) containing decentralized technology components (supply system for decentralized technology or field distributor). Based on the number of selected DC sources in the supply system, the program has detected that two 24 V connection points on the field distributor have to be jumpered. Alternatively, if a MOVIMOT or MOVI-SWITCH drive with integrated AS Interface is installed, the AUX-PWR switch must be set to OFF. During installation, either jumper the DC points or set the switch to the correct setting. A safe DC 24 V supply and a DC 24 V power supply to the electronics must be fed in separately (error 1303) containing decentralized technology components (supply system for decentralized technology or field distributor). Both a safe DC 24 V supply and a DC 24 V electronics power supply must be fed in to be able to use the Safety- Drive option. Define additional DC sources in the supply system. Remove jumpers from the 24 V connection points during assembly (note 1304) containing decentralized technology components (supply system for decentralized technology or field distributor). Note: When assembling the field distributor, the jumper must be removed from the 24 V connection points as you have selected the SafetyDrive option. Remove the jumper when assembling the field distributor. Rated current AS-Interface is greater than 7 A (error 1305) containing decentralized technology components (supply system for decentralized technology or field distributor). The maximum current of the DC supply in an AS Interface branch cannot exceed 8A. Some manufacturers offer only 7A power supply units as the largest size unit. Manual 97

98 6 Product Logic and Technical Check Complete check Supply the AS-Interface components with 24 V auxiliary power (AUX-PWR). Rated current AS-Interface is greater than 8 A (error 1306) containing decentralized technology components (supply system for decentralized technology or field distributor). The maximum current of the DC supply in an AS Interface branch cannot exceed 8A. Supply the AS-Interface components with 24 V auxiliary power (AUX-PWR) Control cabinet technology: various checks (14xx) Permitted load exceeded (error 1401) containing control cabinet technology components (general supply system, inverter or inverter accessories). The check runs from the supply system, through all the branches, to the consumers (e.g. motors). It calculates the r.m.s. and maximum currents and compares them with the valid nominal currents for the components. Any overloads are reported. Try to choose a more efficient product. Check the cause of the overload and, if possible, spread the load over several components. Load check not possible (note 1402) containing control cabinet technology components (general supply system, inverter or inverter accessories). The load check cannot run because a power supply is required as the starting point to calculate the root-mean-square and maximum currents. Insert a power supply unit. Start the complete check again. AC voltage tolerance exceeded (error 1403) containing control cabinet technology components (general supply system, inverter or inverter accessories). The tolerance limit for the AC supply voltage defined in the supply system has been exceeded for the object. An excessively large voltage drop means that the full motor torque is not achieved. 98 Manual

99 Product Logic and Technical Check Complete check 6 Go to the displayed object and check the properties list to determine the calculated, applied AC supply voltage. Also check the tolerance limit set in the power supply unit and the cable values. If necessary, increase the cable cross section. Once the changes have been made, start the complete check again. Inverter is loaded at less than 25% (note 1404) containing control cabinet technology components (general supply system, inverter or inverter accessories). If the inverter is run well below its nominal power this can cause problems with the control response. 25% of the nominal power is the lower limit. Select a smaller inverter. Only as VFC group or encoder as synchronous encoder (note 1405) containing control cabinet technology components (general supply system, inverter or inverter accessories) and if one or more motors are connected to the inverter. The program has detected several motors connected to one inverter with a VFC control mode. In this case, the encoder can only be used as a synchronous encoder or the motors must be run as a VFC group. Divide several drives among different inverters or change the control mode. Only 3 sizes permitted for group drives (error 1406) containing control cabinet technology components (general supply system, inverter or inverter accessories) and if one or more motors are connected to the inverter. For group drives, there must only be 3 sizes between the smallest and the biggest drive. Adapt the drives to their power ratings or split the groups up. Standard motor type expected (error 1407) containing control cabinet technology components (general supply system, inverter or inverter accessories) and if several motors are connected to the inverter. Different types of motors are connected to the inverter. Manual 99

100 6 Product Logic and Technical Check Complete check Check the connected motors and, if necessary, insert another inverter from the toolbox so that you can split up the motors according to type. Inverter power dimensioned incorrectly (error 1408) containing control cabinet technology components (general supply system, inverter or inverter accessories). The inverter is overloaded by the connected motors due to its power rating. Either select a larger inverter or add another inverter. Inverter is not compatible with the supply system (error 1409) containing control cabinet technology components (general supply system, inverter or inverter accessories). The voltage values entered for the inverter object are not compatible with the values in the supply system. Check the values for the supply system or select a different inverter that is compatible with the supply system. Permitted load exceeded (error 1410) containing control cabinet technology components (general supply system, inverter or inverter accessories). containing control cabinet technology components (general supply system, inverter or inverter accessories). Try to choose a more efficient product. Check the timing load characteristics of the connected drives. Inverter not allowed in this combination (error 1411) containing control cabinet technology components (general supply system, inverter or inverter accessories) and if one or more motors are connected to the inverter. Due to the connected motors, the inverter type of the inverter object is not permitted. Choose a different inverter type. Max. number of motors exceeded for this combination (error 1412) containing control cabinet technology components (general supply system, inverter or inverter accessories) and if one or more motors are connected to the inverter. 100 Manual

101 Product Logic and Technical Check Complete check 6 For asynchronous servomotors in VFC control mode, the number of motors is limited to 6 motors of the same type. Please consult SEW EURODRIVE for group drives in CFC control mode. Divide several drives among different inverters or change the control mode. Drive is not compatible with supply system (error 1413) containing control cabinet technology components (general supply system with connected motor). Non-controlled drives must be compatible with the connected supply system. That means The selected base frequency must match the supply frequency. The motor voltage (depending on the selection connection type) must match the line voltage). Check the frequency and voltage entries in the supply system and the drive object. Thermal classification F required for inverter operation (note 1414) containing control cabinet technology components (general supply system with connected motor). Motors to be used with an inverter must be designed for thermal class F. Change the thermal class accordingly using the drive selection. Torque reduction due to voltage drops (note 1415) containing control cabinet technology components (general supply system with connected motor). Use of output filters can result in tremendous voltage drops that result in a torque reduction of the motor. Pay attention to the notes on installation in the system manual. U Z connection required (note 1416) containing control cabinet technology components (general supply system with connected motor). HF filters in connection with a PWM frequency of 12 or 16 khz require a U Z connection. Manual 101

102 6 Product Logic and Technical Check Complete check Pay attention to the notes on installation in the system manual. Motor without motor protection (warning 1417) containing control cabinet technology components (general supply system with connected motor). Program cannot detect a motor protection option for the motor. SEW recommends you install motor protection (TF/TH) for drives connected to a frequency inverter. Add the motor protection option to the motor. Choose the TF/TH model. Start the complete check again. Inverter and motor cannot be combined (error 1418) containing control cabinet technology components (general supply system with connected motor). The selected inverter cannot be connected to the existing motor. Select a compatible inverter. No motor current check in operating mode CFC (warning 1419) containing control cabinet technology components (general supply system with connected motor). In operating mode CFC, the motor currents entered are not taken into account for the inverter selection. Connect a project plan. Motor speed too high for inverter (error 1420) containing control cabinet technology components (general supply system with connected motor). The selected inverter cannot control speeds greater than 6000 rpm. Either use a MOVIAXIS system or select an alternative gear unit. PWM frequency too low (error 1421) containing control cabinet technology components (general supply system with connected motor). Due to the higher output frequency, the following motors must be operated with a PWM frequency of at least 8 khz: CMP40 - CMP100 with a speed class of 6000 rpm CMP40 - CMP100 with a speed class of 4500 rpm 102 Manual

103 Product Logic and Technical Check Complete check 6 Change the PWM frequency accordingly. Motor DC-AC inverter connected incorrectly (error 1422) control cabinet technology components and these are connected via the DC link or a regenerative power supply. Motor DC-AC inverter (MDX62B...) must not be connected to a supply system directly. It must be connected via a centralized power supply and regenerative power supply unit. Add a regenerative power supply unit. Inverter of this size not allowed (error 1423) control cabinet technology components and these are connected via the DC link or a regenerative power supply. The selected inverter size is not allowed for a brake module. Select a different inverter size. Line choke or line filter missing (error 1424) control cabinet technology components and these are connected via the DC link or a regenerative power supply. Every inverter for the brake module requires a line choke and at least one collective filter as the line filter. Select the missing components. Maximum number of inverters exceeded (error 1425) control cabinet technology components and these are connected via the DC link or a regenerative power supply. Unless using centralized power supply and regenerative power supply unit, a maximum of two inverters can be connected in the DC link. Reduce the number of drives or use a centralized power supply and regenerative power supply unit. DC link connection cable missing (warning 1426) control cabinet technology components and these are connected via the DC link or a regenerative power supply. The inverter is missing a cable for connecting the DC link. Select a DC link connection cable from the list of accessories. Line choke not permitted or missing (error 1427) control cabinet technology components and these are connected via the DC link or a regenerative power supply. Manual 103

104 6 Product Logic and Technical Check Complete check The line choke selected is not permitted for this inverter with DC link connection. Select one of the permitted line chokes. MOVIDRIVE not allowed in this combination (error 1428) control cabinet technology components and these are connected via the DC link or a regenerative power supply. A size 1 MOVIDRIVE cannot be coupled to the DC link and supply system at the same time. Choose a different MOVIDRIVE or change the connection type. MOVIDRIVE not allowed in this combination (error 1429) control cabinet technology components and these are connected via the DC link or a regenerative power supply. This combination of two MOVIDRIVE s is not permitted on account of the connection type. Select a valid MOVIDRIVE combination (see system manual). Brake module not allowed in this combination (error 1430) control cabinet technology components and these are connected via the DC link or a regenerative power supply. This brake module, MOVIDRIVE and line choke combination is not permitted. Select a valid combination (see system manual). MOVITRAC BG0 not permitted (error 1431) control cabinet technology components and these are connected via the DC link or a regenerative power supply. A size 0 MOVITRAC B cannot be connected to a regenerative power supply unit. Select a larger MOVITRAC. DC link adapter or DC link choke missing (error 1432) control cabinet technology components and these are connected via the DC link or a regenerative power supply. A DC link adapter and DC link choke is required to connect a size 7 MOVIDRIVE to a regenerative power supply unit. 104 Manual

105 Product Logic and Technical Check Complete check 6 Select a DC link adapter at the regenerative supply unit and a DC link choke. Frequency inverter not permitted (error 1433) control cabinet technology components and these are connected via the DC link or a regenerative power supply. An LSPM motor cannot be connected to the MOVITRAC LTX. Remove the SEW inverter and add a MOVITRAC LTB-P. Inverter and motor cannot be combined (error 1434) control cabinet technology components and these are connected via the DC link or a regenerative power supply. The selected inverter with a voltage of 230 V cannot be connected to the existing LSPM motor Select a compatible inverter. Pole-changing motor connected to frequency inverter (warning 1435) containing control cabinet technology components (general supply system, inverter or inverter accessories). A pole-changing motor was connected to a frequency inverter. This is possible in theory, but is not intended. Use a 4-pole motor with a frequency inverter. Internal 24 V power supply unit in MOVIDRIVE B is overloaded (note 1437) This check only runs when the program detects a MOVIDRIVE B frequency inverter. The inverter s power demand, as well as the integrated options without a load on the inputs and outputs, exceeds the maximum power of the internal 24 V power supply unit (29 W). Connect an external power supply unit. MOVI4R-U is only suited for 2Q operation (warning 1438) This check only runs when the program detects a MOVI4R- U frequency inverter. Regenerative energy was detected on MOVI4R-U. The inverter is only suited for 2Q operation because no braking resistor can be connected. The inverter might automatically prolong the set deceleration ramps. The inverter is not intended for use in lifting applications. Motor frequency differs from line frequency (note 1439) This check is run only if the program detects a non-controlled voltage range motor in the system. Manual 105

106 6 Product Logic and Technical Check Complete check Non-controlled voltage range motors are designed for different line frequencies, but are selected at a defined line frequency. For this reason, the motor frequency and the line frequency have to correspond. Check the frequency entries in the supply system or the drive object. Max. number of motors exceeded (error 1440) In multi-motor applications, only a certain number of asynchronous motors can be connected, depending on the operating mode selected: V/f: 64 motors VFCPLUS: 10 motors CFC: 10 motors Divide several drives among different inverters or change the control mode. Multi-motor operation (note 1441) Parallel operation of multiple identical motors (mechanically coupled, electrically connected in parallel) is possible, provided that the following condition is strictly adhered to: The rotor positions of the individual motors may not differ under any circumstances by more than the number of pole pairs/a mechanical angle of 20. The mechanical components must ensure that this is maintained even at the maximum differences in motor shaft torque loads. Inverter and motor cannot be combined (warning 1442) containing control cabinet technology components (general supply system with connected motor). According to the assignment rule, the inverter selected is not intended for the existing motor. Select a compatible inverter. DC link choke missing (error 1443) control cabinet technology components and these are connected via the DC link. A DC link choke is required for establishing a DC link connection between a MOVIDRIVE of size 7 and a MOVIDRIVE of size 0 to 6. Select a DC link choke for the inverter. Observe the permissible output frequency of the output choke (warning 1444) control cabinet components. The maximum frequency (150 Hz) of the output choke cannot be checked without dimensioning.of size 0 to Manual

107 Product Logic and Technical Check Complete check 6 Observe the maximum permissible output frequency when using the output choke. Permissible output frequency of the output choke exceeded (error 1445) control cabinet components. The maximum frequency (150 Hz) of the output choke has been exceeded. Try to change the application or check whether the output choke is necessary. PWM frequency not permitted when using an output choke (error 1447) control cabinet components. Only PWM frequencies of 4-16 khz are permitted when an output choke is used. Increase the PWM frequency Control Cabinet Technology: "Accessories and options" check (15xx) Connection error (error 1501) containing control cabinet technology components (general supply system, inverter or inverter accessories). An error occurs when the program tries to determine external inverter components. Several supply systems are connected to the inverter line. Only one supply system should be connected. Either delete the superfluous supply system or delete the connection to it. Start the complete check again. Connection error (error 1502) containing control cabinet technology components (general supply system, inverter or inverter accessories). An error occurs when the program tries to determine external inverter components. There are several open ends. As a result, the program cannot determine which line the components are attached to. Check and delete superfluous connections. Start the complete check again. Connection error (error 1503) containing control cabinet technology components (general supply system, inverter or inverter accessories). Manual 107

108 6 Product Logic and Technical Check Complete check An error occurs when the program tries to determine external inverter components. The program could not determine the start of a line. A supply system may be missing or the same option components may have been used a number of times. As a result, the program cannot determine which line the components are attached to. Check the connections and, if necessary, insert a supply system at the start of the line. Start the complete check again. Incorrect component selection (error 1504) containing control cabinet technology components (general supply system, inverter or inverter accessories). The inverter components (accessories and/or options) are not compatible with the inverter. Check the components again. The application conditions may have changed in the meantime. Incorrect order of line choke and line filter (note 1505) containing control cabinet technology components (general supply system, inverter or inverter accessories). When you use a regenerative power supply unit, the line filter should be inserted before the line choke, as seen from the supply system. If your system does not include a regenerative power supply unit, the order must be reversed. Separate the connections between the two objects, swap their positions and connect them again. Line chokes not assigned directly to regenerative power supply units (error 1506) containing control cabinet technology components (general supply system, inverter or inverter accessories). When using line chokes and regenerative power supply units, we recommend you assign a line choke to every regenerative unit. Check the routes from the regenerative power supply to the supply system. If a number of regenerative units use the same line choke, insert another line choke from the toolbox "Valid combinations of accessories and options" check (16xx) Invalid combination of accessories (error 1601) This check is triggered when the program detects two components connected to one braking resistor. 108 Manual

109 Product Logic and Technical Check Complete check 6 The selected touch guard and BR heat sink are mutually exclusive. Delete one of the accessories. Invalid combination of accessory components (error 1602) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a defined motor cable. The program has detected a shielded cable in combination with an output filter. Change the cable or delete the output filter. Invalid combination of control mode and output filter (error 1603) containing control cabinet technology components (general supply system, inverter or inverter accessories). The output filter and selected control mode cannot be used together. Output filters should only be used with VFC or U/f control modes. Delete the output filter or choose a different control mode. Gateways and fieldbus interfaces cannot be installed in the same system (error 1604) containing control cabinet technology components (general supply system, inverter or inverter accessories). Gateways and fieldbus interfaces cannot be installed in the same system. Check and change your selection in the electronic accessories selection screen. Incorrect component selection (error 1605) containing control cabinet technology components (general supply system, inverter or inverter accessories). A regenerative power supply unit can only be used for MC07 from 5.5 kw. Delete the regenerative power supply unit. Invalid combination of accessories (error 1606) containing control cabinet technology components (general supply system, inverter or inverter accessories). Manual 109

110 6 Product Logic and Technical Check Complete check The program has determined an invalid component combination. Invalid combinations: EMC and output choke EMC and line filter Valid combinations: EMC + shielded motor cable EMC + line choke EMC + output filter Delete one of the components. Invalid number of accessories (error 1607) containing control cabinet technology components (general supply system, inverter or inverter accessories). More than one extension cable was found for the keypad. Only one extension cable can be used. Delete all superfluous cables. Invalid use of line filter (error 1608) containing control cabinet technology components (general supply system, inverter or inverter accessories). A line filter cannot be used for special-design units with controller type 50 for MD or 01 for MC07. Delete the line filter or choose a different inverter. Regenerative power supply unit overloaded (error 1610) containing control cabinet technology components (general supply system, inverter or inverter accessories). For regenerative power supply units, a points system is used to determine the maximum number of inverters that can be connected. Select a larger regenerative power supply unit or an additional regenerative power supply unit. Invalid combination of accessories (error 1611) containing decentralized technology components (supply system for decentralized technology or field distributor). For a field distributor object with MOVIMOT (Z7, Z8), an internal and external braking resistor cannot be integrated together. 110 Manual

111 Product Logic and Technical Check Complete check 6 Delete either the internal or external braking resistor. Inverter object is connected to more than one supply system (error 1612) containing control cabinet technology components (general supply system, inverter or inverter accessories). An inverter object is connected to more than one supply system. Either delete the superfluous supply system or delete the connection to it. Several routes from inverter object to supply system (error 1613) containing control cabinet technology components (general supply system, inverter or inverter accessories). There are several routes from the inverter object to the supply system. Delete the superfluous connections between the accessory elements and the supply system. Incorrect components (error 1614) containing control cabinet technology components (general supply system, inverter or inverter accessories). The program detects accessory components (braking resistor or touch guard) connected to a MOVIMOT that are not compatible with the system. Check the components and, if necessary, make a new selection using the catalog functions. Accessory component is not compatible with supply system (error 1615) containing control cabinet technology components (general supply system, inverter or inverter accessories). The voltage values stored in the object are not compatible with the values in the supply system. Check the values in the supply system or choose a different accessories component that is compatible with the data stored in the supply system. Voltage values cannot be checked (error 1616) containing control cabinet technology components (general supply system, inverter or inverter accessories). The program could not check the voltage values of the object. A supply system must be connected as a reference object. Manual 111

112 6 Product Logic and Technical Check Complete check Insert a power supply unit. Start the complete check again. Output choke is not compatible with the connected cables (error 1617) containing control cabinet technology components (general supply system, inverter or inverter accessories). The sum of the cable cross sections is greater than the maximum permitted cross section of the output choke connected to the inverter. Check the cross section of the connected cable and choose a different output choke. Start the complete check again. It does not make sense to use both an output choke and an output filter (note 1618) containing control cabinet technology components (general supply system, inverter or inverter accessories). You have chosen an output choke and an output filter as accessories for an inverter. This is an invalid combination. Delete either the output choke or the output filter at the inverter object. Regenerative power supply unit not connected directly to the inverter (error 1619) containing control cabinet technology components (general supply system, inverter or inverter accessories). Inverters are connected to the regenerative power supply unit that are not linked to it directly. However, as the regenerative power supply unit is connected to the DC link voltage of the inverter, these two components should not be separated by another object. Change the sequence of the accessories in the drawing area. Invalid combination of regenerative power supply unit and line choke (error 1620) containing control cabinet technology components (general supply system, inverter or inverter accessories). Depending on the selected regenerative power supply unit, a specific line choke is either mandatory or prohibited. 112 Manual

113 Product Logic and Technical Check Complete check 6 Change or delete the line choke or, if missing, add a line choke using the inverter accessories screen. Required encoder option card not found (error 1621) containing control cabinet technology components (general supply system, inverter or inverter accessories). A 5 V encoder power supply has been selected once or more for the inverter. However, an encoder option card is required for this type of inverter. Remove any 5 V encoder power supplies you may have selected or insert the missing encoder option card from the inverter accessories selection screen. It does not make sense to use DIN rail mounting and a support frame for flat resistors at the same time (error 1622) containing control cabinet technology components (general supply system, inverter or inverter accessories). If you have selected DIN rail mounting, you will not be able to install a support frame for a flat resistor. Remove the support frame or the DIN rail mounting. It does not make sense to use a parameter module without FSC11B, FIO11B or FIO21B (error 1623) containing control cabinet technology components (general supply system, inverter or inverter accessories). You cannot operate a parameter module without a front option. Also select a front option (FSC11B, FIO11B or FIO21B). It does not make sense to use an interface adapter without FSC11B, FIO11B or FIO21B (error 1624) containing control cabinet technology components (general supply system, inverter or inverter accessories). You cannot operate an interface adapter without a front option (FSC11B, FIO11B, FIO21B). Also select a front option (FSC11B, FIO11B, FIO21B). It does not make sense to use a gateway without FSC11B, FIO11B or FIO21B (error 1625) containing control cabinet technology components (general supply system, inverter or inverter accessories). You cannot operate a gateway without a front option. Manual 113

114 6 Product Logic and Technical Check Complete check Also select a front option (FSC11B, FIO11B or FIO21B). It does not make sense to use an internal and external gateway at the same time (error 1626) containing control cabinet technology components (general supply system, inverter or inverter accessories). It does not make sense to use an internal (option card slot 1) and an external gateway at the same time. Remove one of the two components. It does not make sense to use a support rail mounting and a heat sink on the braking resistor at the same time (warning 1627) containing control cabinet technology components (general supply system, inverter or inverter accessories). It does not make sense to use support rail mounting and a heat sink on the braking resistor at the same time. Remove one of the two components. Option card requires communication module (error 1628) containing control cabinet technology components (general supply system, inverter or inverter accessories). The selected option card requires the use of communication module FSC11B. Select a FSC11B in addition. External braking resistor missing (warning 1629) containing decentralized technology components (supply system for decentralized technology or field distributor). An external braking resistor was specified during project planning, but is not connected to the motor. Connect a braking resistor to the motor. Invalid combination of accessories (error 1630) containing decentralized technology components (supply system for decentralized technology or field distributor). The integrated braking resistor and an external braking resistor cannot be connected to a MOVIMOT /electronic motor DRC at the same time 114 Manual

115 Product Logic and Technical Check Complete check 6 If a MOVIMOT /electronic motor DRC is being used in combination with an external braking resistor, only the external braking resistor can be connected. Different brake voltage (error 1631) containing decentralized technology components (supply system for decentralized technology or field distributor). The brake voltage set for MOVIPRO is different from the voltage of the brake control set for the motor. Select the correct brake voltage for MOVIPRO. Interface box missing for MOVIPRO (note 1632) containing decentralized technology components (supply system for decentralized technology or field distributor). A MOVIPRO can only be connected to another MOVIPRO if an interface box has been selected. Brake control not permitted for motor (note 1633) containing decentralized technology components (supply system for decentralized technology or field distributor). Brake control is not permitted for motors for MOVIPRO. Remove brake control from the motor. Output filter not permitted on hoist (error 1634) This check is run when the program detects a drive with a connected application. An HF output filter cannot be operated on hoist applications. Remove the output filter from the inverter. Brake and braking resistor require brake control (error 1635) containing decentralized technology components (supply system for decentralized technology or field distributor). If a brake and a braking resistor are operated on the motor with MOVIMOT, a brake control must be selected. Select a brake control. Brake control not allowed on motor when operating with MOVIFIT SC, MOVIFIT FC or MOVIPRO (error 1636) containing decentralized technology components (supply system for decentralized technology or field distributor). MOVIFIT SC, MOVIFIT FC and MOVIPRO function as the brake controllers for the connected drive. This is why it cannot have its own brake control. Manual 115

116 6 Product Logic and Technical Check Complete check Remove brake control from the drive. Incorrect components (error 1637) containing decentralized technology components (supply system for decentralized technology or field distributor). The program detects accessory components (braking resistor) connected to an electronic motor DRC that are not compatible with the system. Check the components and, if necessary, make a new selection using the catalog functions. BSR brake control not suitable for frequency inverter operation (note 1638) control cabinet components. The BSR brake control is not suitable for frequency inverter operation. Select a different brake control for the motor General: "Check specific applications" (17xx) Missing accessories (error 1701) This check is run when the program detects a MOVIMOT drive with a connected application. The program detects a MOVIMOT drive in combination with a hoist application. In this case, the MOVIMOT must be fitted with an external braking resistor. Choose a braking resistor for the MOVIMOT Missing accessories (error 1702) This check is run when the program detects a field distributor with MOVIMOT and a motor with a connected application. The program detects a field distributor in combination with a MOVIMOT, drive and a hoist application. In this case, the MOVIMOT must be fitted with an external braking resistor. Choose a braking resistor for the MOVIMOT Invalid combination of accessories (error 1703) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The program detects a system with an inverter, a motor and a hoist application. An output filter cannot be installed in combination with hoists. 116 Manual

117 Product Logic and Technical Check Complete check 6 Delete the output filter. Different drive data (error 1704) This check is run when the program detects a drive with a connected application. Data relevant for the project planning of the drive object is not compatible with the connected project planning object. Certain values, such as the size of the drive, power, ratio, brake, braking torque, etc. cannot be changed using the catalog functions as otherwise the result of the project planning is no longer valid. Open the catalog function again and change the drive to meet the project planning values, or perform project planning for the drive again with the required drive data. Insufficient inverter voltage for base frequency (error 1705) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The object has been configured for a base frequency of 87 Hz (or 104 Hz) in a delta connection. However, the connected inverter cannot supply sufficient maximum voltage for these values. Choose a different inverter or change the configuration. Non-controlled motor from project planning connected to inverter (error 1706) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The object has been configured as a non-controlled AC motor. This means that the connected drives must not be connected to an inverter. Delete the connections to the connected drives with inverter objects or configure a controlled application. Number of configured drives does not match (error 1707) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The number of configured drives stored for the application does not match the actual number of drives connected in the system. Manual 117

118 6 Product Logic and Technical Check Complete check Delete the connections to the newly-inserted drives or call the project planning function again to create the drive objects. Controlled drive from project planning not connected to an inverter (note 1708) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The object was configured as a controlled drive. As such, the connected drives must be connected to an inverter. Connect a compatible inverter to the drives connected to the object or configure a non-controlled application. The base frequency cannot be achieved (error 1709) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. A base frequency of 87 Hz (or 104 Hz) in a delta connection has been set for the object. However, the connected inverter cannot supply sufficient maximum voltage for these values. Select a different inverter or change the settings of the drive. The inverter voltage exceeds the voltage resulting from the selected base frequency (error 1710) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. A base frequency of 50 Hz (or 60 Hz) in a delta connection has been set for the object. The optimum transition point is at 87 Hz/104 Hz. Select a different inverter or change the settings of the drive. The inverter voltage is less than required for the motor (error 1711) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. An inappropriate base frequency or motor connection has been selected at the object. The motor is not used with full capacity because the voltage of the inverter is less than the necessary motor voltage. 118 Manual

119 Product Logic and Technical Check Complete check 6 Select a different inverter or change the settings of the drive. The inverter voltage is greater than required for the motor (error 1712) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. You have selected an incorrect base frequency or motor connection at the object. This combination withdraws too much power from the motor. It may result in motor damage. Select a different inverter or change the settings of the drive. Acceleration type not feasible with inverter (error 1716) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. The acceleration type set in the application cannot be implemented with the connected inverter. Connect a compatible inverter or change the acceleration type in project planning. An MXR regenerative power supply unit is required for a drive with 750 V DC (error 1717) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. System voltages of 750 V DC were selected for the motor in project planning. This requires an MXR regenerative power supply in the MOVIAXIS axis system. Enter an MXR (regenerative power supply unit). Motor must be connected in delta connection (note 1718) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. Due to the selected inverter voltage, the motor must be connected in delta connection. Multiple configurations connected to one inverter (warning 1719) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. Only drives that result from one configuration can be controlled with one inverter. To control drives from multiple configurations, contact SEW. Manual 119

120 6 Product Logic and Technical Check Complete check Use multiple inverters so that only the motors from one configuration are connected to one inverter. Brake can only be used as a holding brake (error 1720) This check only runs when the program detects a drive at an application. When using an EV../AV.. encoder in combination with a BE brake, the brake may only be used as a holding brake with this motor. Consult SEW if you want to use the brake as an operating brake. Select a different encoder. Different inverter data (error 1721) This check is run when the program detects a controlled drive with a connected application. The inverter or operating mode data selected in the project planning does not agree with the inverter/operating mode actually selected. Change the connected inverter/operating mode. Two directions of rotation in an application (error 1722) This check is run when the program detects a non-controlled drive with a connected application. With MOVI-SWITCH 1, only one direction of rotation can be realized. In the attached application, however, two directions of rotation are defined. Select a MOVI-SWITCH "Combination of encoders and control mode", general (18xx) Hiperface encoder cannot be evaluated (error 1801) This check is always performed when the program detects objects in the work area. A Hiperface encoder cannot be evaluated on the selected frequency inverter. Use an MCH unit or an MDX61B with DEH11B option for Hiperface encoders or choose a different motor encoder. Resolver cannot be evaluated (error 1802) This check is always performed when the program detects objects in the work area. A resolver cannot be evaluated on the selected frequency inverter. Use a MCS/MDS or MDX61B with DER11B option for resolvers. CFC mode requires motor encoder (error 1803) This check is always performed when the program detects objects in the work area. 120 Manual

121 Product Logic and Technical Check Complete check 6 To use the CFC mode, connect a motor encoder. Define a motor encoder or change the control mode to V/f or VFC. Resolver not connected as motor encoder (error 1804) This check is always performed when the program detects objects in the work area. No resolver is connected as motor encoder on MCS/MDS units or DER11B options. Choose a RH1M or RH1L resolver as the motor encoder or change the configuration of the inverter. Incorrect control mode on inverter (error 1805) This check is always performed when the program detects objects in the work area. The selected inverter cannot be used in the SERVO control mode. Connect a synchronous servomotor with resolver or Hiperface encoder to use the servo control mode. CFC mode requires DEH11B (error 1806) This check is always performed when the program detects objects in the work area. The DEH11B option card is required for the selected CFC operating mode. Select option DEH11B as the inverter accessory. HTL encoder requires DWE12B or DEU21B (error 1807) This check is always performed when the program detects objects in the work area. For evaluating an HTL encoder, either a DWE12B adapter cable or a DEU21B multi-encoder card is required. Choose one of the inverter options. Control mode cannot be combined with resolver (error 1808) This check is always performed when the program detects objects in the work area. The selected control mode on the frequency inverter cannot be used with a resolver. Set SERVO as the control mode on the frequency inverter. TTL encoder (...T) requires DWI11A (error 1809) This check is always performed when the program detects objects in the work area. Option DWI11A is required to operate a TTL encoder (...T). Manual 121

122 6 Product Logic and Technical Check Complete check Choose option DWI11A from the inverter accessories. Encoder requires DIP11A / DIP11B (note 1810) This check is always performed when the program detects objects in the work area. To use all the functions of the absolute encoder, select one of the DIP11A / DIP11B options. Choose either option DIP11A or DIP11B from the inverter accessories. Inverter without encoder feedback cannot be selected (note 1811) This check is always performed when the program detects objects in the work area. To use the motor encoder for speed control, select a frequency inverter with encoder feedback (e.g. MDX61B and DEH11B). Choose the corresponding option card or a corresponding unit with encoder input. CFC mode only permitted for 4-pole motors (error 1812) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. Only 4-pole motors can be operated with the CFC control mode. Select a 4-pole motor or change the control mode on the inverter. Different encoders used in group drive (error 1813) containing control cabinet technology components (general supply system, inverter or inverter accessories) and a motor with an application. Several drives are connected to the inverter. Different encoder types have been selected for the drives, not all of which are compatible with the encoder types required for the inverter. Choose standard encoder types for the drives, delete superfluous encoders for the drives or disconnect the group by inserting another inverter. An SSI encoder requires a CES11A card (note 1814) This check is always performed when the program detects objects in the work area. To use all the functions of the absolute encoder, select a CES11A option. Select the CES11A option from the inverter accessories. 122 Manual

123 Product Logic and Technical Check Complete check Check MOVIAXIS multi-axis system (19xx) Sequence of axis modules is not correct (error 1901) MOVIAXIS components. The axis modules have to be arranged according to their nominal current, starting on the right side of the power supply module and decreasing from left to right. Change the sequence of the axis modules. Number of axis modules/output stages exceeded (error 1902) MOVIAXIS components. The permitted number of axis modules/output stages on the power supply module has been exceeded Remove output stages. Total power of axis modules too high (error 1903) MOVIAXIS components. The total nominal power of the axis modules must not exceed 200% of the nominal power of the supply module. Select a larger supply module. The number of supply modules is not correct (error 1904) MOVIAXIS components. A MOVIAXIS group is to include only one power supply module. Remove the respective components. The current consumption of the DC 24V rails exceeds 10A (note 1905) MOVIAXIS components. If the sum of all currents on the DC 24V rail exceeds 10A, you will have to split the rail and provide a power supply from both ends. Separate the DC 24V rail during installation at the separation mark and supply power from both ends. Unable to recalculate axis module (note 1906) MOVIAXIS components. Program did not find an application for the axis module so that utilization could not be recalculated. Manual 123

124 6 Product Logic and Technical Check Complete check Perform a project planning process for the axis module. Braking resistor overloaded (error 1907) MOVIAXIS components. The braking resistor selected for this application is too small. Select a larger braking resistor. Axis module overloaded (error 1908) MOVIAXIS components. The axis module selected for this application is too small. Select a larger axis module. Power supply module overloaded (error 1909) MOVIAXIS components. The supply module selected for this application is too small. Select a larger supply module. Type of recalculation is incorrect (note 1910) MOVIAXIS components. The type of recalculation for the MXP was given a time reference. As the travel profiles have different lengths, they will be recalculated without time reference. Set the type of recalculation to without time reference. Axis module exceeds permitted size (error 1911) MOVIAXIS components. Axis module connected to the supply module exceeds permitted size. Select a larger supply module or a smaller axis module. DC link discharge module not permitted on 25 kw power supply module (error 1912) MOVIAXIS components. Operation of a DC link discharge module is not permitted for a 25kW power supply module. Remove the DC link discharge module. A braking resistor is required at the power supply module (error 1913) MOVIAXIS components. If you intend to use a DC link module, you will have to connect a braking resistor to the power supply module. 124 Manual

125 Product Logic and Technical Check Complete check 6 Select a braking resistor as an accessory to the supply module. DC link discharge module cannot be combined with asynchronous servo motors (error 1914) MOVIAXIS components. Do not use asynchronous servomotors in the axis system when using a DC link discharge module. Replace the asynchronous motor with an appropriate synchronous motor. Axis module and motor cannot be combined (warning 1915) MOVIAXIS components. According to the assignment rule, the axis module selected is not intended for the available motor. Select a compatible axis module. A braking resistor is required at the inverter/power supply module (error 1916) MOVIAXIS components or a system with control cabinet components. As a result of the design, generative power is generated. This is why it is necessary to have a a breaking resistor at the inverter/power supply module. Select a braking resistor as an accessory to the inverter/ power supply module. A line choke is required at the power supply module (error 1917) MOVIAXIS components or a system with control cabinet components. The power supply module has an overload of more than 200%. A line choke is required for voltages in excess of 400 V. Select a line choke as an accessory to the power supply module. The axis module selected cannot be operated with a 16 khz PWM frequency (error 1918) MOVIAXIS components or a system with control cabinet components. If the axis module is operated with a 16 khz PWM frequency, there is a risk of device overload. Manual 125

126 6 Product Logic and Technical Check Complete check Choose a different PWM frequency. Current on brake rail too high (note 1919) MOVIAXIS components or a system with control cabinet components. The current on the brake rail exceeds the maximum permitted current of 10 A. Remove motors. MXC and MXS must not be connected (error 1920) MOVIAXIS components or a system with control cabinet components. It is not possible for a capacitor module and/or a switchedmode power supply to be integrated in a system with a regenerative power supply. Remove one of the two components. The line voltage for an MXR must not exceed 480 V (error 1921) MOVIAXIS components or a system with control cabinet components. It is not possible for a regenerative power supply module to be operated at line voltages in excess of 480 V. Change the line voltage or use a normal power supply module without a regenerative power supply. Sequence of axis modules has been adjusted (note 1922) MOVIAXIS components or a system with control cabinet components. The axis modules have to be arranged in descending order, starting from the power supply module. Drive cycle too long (error 1923) MOVIAXIS components or a system with control cabinet components. The drive cycles are too long, meaning that they cannot be combined for a chip temperature calculation. Reduce the duration of the drive cycles. Brake module overloaded (error 1924) MOVIAXIS components or a system with control cabinet components. The permissible brake module load has been exceeded due to the connected applications. 126 Manual

127 Product Logic and Technical Check Complete check 6 Reduce the load. Axis module not considered (warning 1925) MOVIAXIS components or a system with control cabinet components. Connected axis modules that have no project planning basis cannot be considered for the calculation of the supply module. This might result in the calculated supply module being dimensioned too small. Perform a project planning process for the axis module. Maximum possible number of points exceeded for power supply module (error 1926) MOVIAXIS components or a system with control cabinet components. For power supply modules, a points system is used to determine the maximum number of axis modules that can be connected. Select a line choke for the power supply module. Total power of axis modules too high (error 1927) MOVIDRIVE modular components. The total rated power of the axis modules is not to exceed 300% of the rated power of the power supply module. Select a larger power supply module. Cable length exceeded (group drive) (error 1928) MOVIDRIVE modular components. The permitted total length of all motor cables in the axis block has been exceeded. Shorten one or more cables to reduce the total length in the axis block. Modules form a ring (error 1929) MOVIAXIS or MOVIDRIVE modular components. The axis modules connected to the power supply module must not form a ring. Connect the axis modules to the power supply module in a row so that they do not form a ring. Manual 127

128 6 Product Logic and Technical Check Complete check Check Decentralized systems with MOVIFIT (20xx) Number of drives exceeded (warning 2004) decentralized technology components and a MOVIFIT is being used. The number of drives connected to the MOVIFIT exceed the maximum permitted. Remove motors. Total currents greater than 12 A (warning 2005) decentralized technology components and a MOVIFIT is being used. The total current of the components connected to the MOVIFIT is greater than 12 A. Choose different components. The brake voltage of the motor is not compatible with MOVIFIT (error 2006) decentralized technology components and a MOVIFIT is being used. The brake voltage of the motor is not compatible with MOVIFIT. Select the brake voltage of the drive. MOVIFIT startup only possible with MotionStudio (note 2007) decentralized technology components and a MOVIFIT is being used. MOVIFIT startup is only possible with MotionStudio. Check the design of MOVIFIT. Too many SNI devices (error 2009) decentralized technology components and a MOVIFIT is being used. A maximum of 10 MOVIGEAR units and DRC SNI devices can be connected to one MOVIFIT FDC. Change the number of connected MOVIGEAR devices. The nominal line current of all MOVIGEAR units connected to the MOVIFIT SNI exceeds 20 A (error 2010) decentralized technology components and a MOVIFIT is being used. The nominal line current of all MOVIGEAR units connected to the MOVIFIT SNI exceeds 20 A. 128 Manual

129 Product Logic and Technical Check Complete check 6 Change the number of connected MOVIGEAR devices. The cable length of a phase winding must not exceed 100 meters (error 2011) decentralized technology components and a MOVIFIT is being used. The cable length of a phase winding must not exceed 100 meters. Shorten the cable length to no more than 100 meters. The AC cable must be shielded (error 2012) decentralized technology components and a MOVIFIT is being used. The AC cable must be shielded. Only use shielded AC cables. Line filters could not be found (error 2014) decentralized technology components and a MOVIFIT is being used. No line filters were found in the decentralized system. Check the connection of a line filter to the first MOVIFIT SNI. Maximum number of MOVIFIT SNIs reached (error 2015) decentralized technology components and a MOVIFIT is being used. More than 10 MOVIFIT have been configured already. The maximum number of connected MOVIFIT SNIs is restricted to 10. Define a new project and reduce the number of connected MOVIFIT s. The maximum permitted load is too large (error 2016) decentralized technology components and a MOVIFIT is being used. The maximum load of the SNI master is too large. The maximum permitted current is smaller than the total current of the motors, which is still being valued using the utilization factor. Either adjust the utilization factor or reduce the r.m.s. and maximum currents of the connected MOVIGEAR. A group consisting of MOVIGEAR /DRC SNI requires an SNI master (warning 2017) This check is run only if the program detects a decentralized system with MOVIGEAR or a DRC motor. Manual 129

130 6 Product Logic and Technical Check Complete check If you are configuring a group consisting of MOVIGEAR / DRC SNI, an SNI master is also required. Add an SNI master and connect the components. SNI masters are MOVIFIT SNI and MOVIPRO. Maximum MOVIFIT load exceeded (error 2018) decentralized technology components and a MOVIFIT is being used. The MOVIFIT is overloaded by the connected motors due to its power rating. Select a larger MOVIFIT. MOVIFIT is loaded at less than 25% (note 2019) decentralized technology components and a MOVIFIT is being used. If the MOVIFIT is run well below its nominal power this can cause problems with the control response. 25% of the nominal power is the lower limit. Select a smaller MOVIFIT. MOVIFIT motor assignment rule violated. Startup only in MotionStudio expert mode (note 2020) decentralized technology components and a MOVIFIT is being used. Only certain combinations of MOVIFIT and motor can be started up in easy mode. Run startup in MotionStudio expert mode. No motor protection for MOVIFIT (note 2021) decentralized technology components and a MOVIFIT is being used. The motor should have thermal motor protection. Add motor protection or run startup in MotionStudio expert mode. Internal MOVIFIT braking resistor overloaded (error 2022) decentralized technology components and a MOVIFIT is being used. The internal braking resistor currently selected for the MOVIFIT device is overloaded. 130 Manual

131 Product Logic and Technical Check Complete check 6 Change the internal braking resistor type or add an external braking resistor. Braking resistor required (warning 2023) decentralized technology components and a MOVIFIT is being used. An internal or external braking resistor must be selected on account of the regenerative loads that are present. Add a suitable braking resistor. Selected power rating does not match connected power rating (error 2024) decentralized technology components and a MOVIFIT is being used. The power rating selected in the MOVIFIT plug-in does not match the connected power rating of the motors. Adjust the power rating in the MOVIFIT plug-in. Too many MOVIGEAR s and DRCs (error 2025) decentralized technology components and a MOVIFIT is being used. A maximum of 16 MOVIGEAR and DRC units can be connected to one MOVIFIT FDC. Change the number of connected drives. MOVIGEAR /DRC motor cannot be combined with MOVIFIT FDC (error 2026) decentralized technology components and a MOVIFIT is being used. A MOVIGEAR /DRC motor with DAC/DBC installation technology cannot be combined with a MOVIFIT FDC. Change the MOVIGEAR installation technology or remove the connection. Too many DSC devices (note 2027) decentralized technology components and a MOVIFIT is being used. More than 8 MOVIGEAR and DRC units with communication type DSC are connected per system bus port. No compatibility and/or connection check is carried out. Do not exceed the maximum number of connected devices for each system bus port, baud rate and cable length. No compatibility and/or connection check (note 2028) decentralized technology components and a MOVIFIT is being used. Manual 131

132 6 Product Logic and Technical Check Complete check No compatibility and/or connection check is carried out. Do not exceed the maximum number of connected devices for each system bus port, baud rate and cable length. Total current exceeded (error 2029) decentralized technology components and a MOVIFIT is being used. The total current of the MOVIFIT FDC device has been exceeded on account of the number of connected drives. Remove the excess drives. Mixed bus systems (error 2030) decentralized technology components and a MOVIFIT is being used. A combination of SNI and SBus devices (DSC) are present in the drive system. Assign the two bus systems to separate lines. Too many SNI lines (error 2031) decentralized technology components and a MOVIFIT is being used. Only one SNI line with SNI devices (MOVIGEAR, DRC) can be connected to a MOVIFIT FDC. Remove the extra line and/or add the drives to the existing SNI line if necessary. Too many SBus lines (error 2032) decentralized technology components and a MOVIFIT is being used. Only one SBus line with DSC devices (MOVIGEAR, DRC) can be connected to a MOVIFIT FDC. Remove the extra line and/or add the drives to the existing SBus line if necessary. Internal and external braking resistors are not permitted (error 2033) decentralized technology components and a MOVIFIT is being used. An internal braking resistor was selected in MOVIFIT and, at the same time, an external braking resistor was linked to the icon. This is not permitted. 132 Manual

133 Product Logic and Technical Check Complete check 6 Remove either the internal braking resistor or the external braking resistor from the MOVIFIT icon. Permitted current carrying capacity exceeded (error 2034) decentralized technology components and a MOVIFIT is being used. The MOVIFIT unit s current carrying capacity was exceeded. The maximum amperage at the terminals of the MOVIFIT SC or FC is 32 A. Remove unnecessary lines, reduce the load on the MOVIFIT unit or divide the MOVIFIT line into smaller lines. Permitted current carrying capacity exceeded (error 2035) decentralized technology components and a MOVIFIT is being used. The MOVIFIT unit s current carrying capacity was exceeded. The maximum amperage at the terminals of the MOVIFIT MC is 32 A. Remove unnecessary lines, reduce the load on the MOVIFIT unit or divide the MOVIFIT line into smaller lines. Permitted current carrying capacity exceeded (error 2036) decentralized technology components and a MOVIFIT is being used. The MOVIFIT unit s current carrying capacity was exceeded. The maximum amperage at the terminals of the MOVIFIT FDC is 40 A. Remove unnecessary lines, reduce the load on the MOVIFIT unit or divide the MOVIFIT line into smaller lines. Safety functions SLS and SDI cannot be implemented (note 2037) decentralized technology components and a MOVIFIT is being used. To implement the SLS and SDI safety functions with MOVIFIT option S12, you also need the EI7c motor encoder. Select the motor encoder EI7C. MOVIFIT MC can only control MOVIMOT drives (warning 2038) decentralized technology components and a MOVIFIT is being used. MOVIFIT MC can only control MOVIMOT drives. Manual 133

134 6 Product Logic and Technical Check Complete check Choose a different MOVIFIT design or drive. Braking resistor not compatible with MOVIFIT (error 2039) decentralized technology components and a MOVIFIT is being used. It is not possible to connect the selected braking resistor to the MOVIFIT. Choose a compatible braking resistor "Product logic for automation components" check (22xx) Operator panel and inverter are incompatible (error 2201) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). The operator panel cannot be connected to the inverter. Choose a different cable for the operator panel or a compatible interface adapter as accessories for your inverter. MOVI-PLC I/O system and MOVI-PLC are incompatible (error 2202) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). The two selected PLC designations are not compatible. Choose the compatible PLC designation for the MOVI-PLC I/ O system. Too many DSC devices (error 2032) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). Up to 8 MOVIGEAR and DRC units with communication type DSC can be connected to a gateway. Remove the excess DSC devices. MOVIGEAR /DRC motor cannot be combined with gateway (error 2204) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). A MOVIGEAR /DRC motor with SNI/DAC/DBC installation technology cannot be combined with a gateway. Change the MOVIGEAR installation technology or remove the connection. Too many DSC devices (note 2205) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). 134 Manual

135 Product Logic and Technical Check Complete check 6 More than 8 MOVIGEAR and DRC units with communication type DSC are connected to the PLC with CCU per system bus port. No compatibility and/or connection check is carried out. Do not exceed the maximum number of connected devices for each system bus port, baud rate and cable length. No compatibility and/or connection check (note 2206) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). No compatibility and/or connection check is carried out. Do not exceed the maximum number of connected devices for each system bus port, baud rate and cable length. MOVIGEAR /DRC motor cannot be combined with PLC (error 2207) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). A MOVIGEAR /DRC motor with SNI/DAC/DBC installation technology cannot be combined with a PLC. Change the MOVIGEAR installation technology or remove the connection. Too many MOVIGEAR s and DRCs (error 2208) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). A maximum of 16 MOVIGEAR and DRC units can be connected to one PLC CCU. Change the number of connected drives. Too many drive systems (error 2209) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). Only one SBus drive system can be connected to a gateway. Remove the additional line. MOVI-PLC power can only be connected to one screen (information 2210) This check only runs when the program detects a MOVI- PLC power. The MOVI-PLC power has been connected to an operator panel, and a monitor has been selected in the accessory selection at the same time. MOVI-PLC power can only be connected to one screen at a time, however. Remove the monitor or the connection to the operator panel. MOVI-PLC power is only permitted at the power supply module with option XSE24A (error 2211) This check only runs when the program detects a MOVI- PLC power. Manual 135

136 6 Product Logic and Technical Check Complete check MOVI-PLC power is only permitted to be operated at the power supply module MXP when all connected axis modules MXA are equipped with option XSE24A.power can only be connected to one screen at a time, however. Add the option XSE24A in all axis modules. MOVI-PLC power is only permitted at the master module with option OSC71B (error 2212) This check only runs when the program detects a MOVI- PLC power.power. The MOVI-PLC power is only permitted at the MXM master module if the master module is equipped with option OS- C71B. Add the option OSC71B to the master module. MOVI-PLC power and master module should not be operated simultaneously (warning 2213) This check only runs when the program detects a MOVI- PLC power. The MOVI-PLC power and the master module were connected to the power supply module MXP. But the two devices cannot be combined with each other. Remove one of the two controllers. MOVI-PLC standard/advanced and MOVIAXIS cannot be combined (error 2214) This check only runs when the program detects a MOVI- PLC. Only the design MOVI-PLC power can be combined with a MOVIAXIS system. Select a MOVI PLC power or a master module instead of the MOVI PLC standard/advanced. Bus coupler of MOVI-PLC I/O system not compatible with the selected controller (error 2215) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). The MOVI-PLC I/O system with the SBusPlus bus coupler can only be operated with a MOVI-C Controller or a MOVI- PLC advanced.system. Select a different controller or a different bus coupler. Bus coupler of MOVI-PLC I/O system not compatible with the selected controller (error 2216) This check is run only if the program detects an automation component (e.g. operator panel DOP, PLC, gateway). The MOVI-PLC I/O system with the SBus bus coupler can only be operated with a MOVI-PLC advanced.advanced.system. 136 Manual

137 Product Logic and Technical Check Complete check 6 Select a different controller or a different bus coupler. MOVI-C CONTROLLER is not compatible with the MOVIDRIVE system (error 2217) The check is run only if a controller is detected. The MOVI-C CONTROLLER cannot be operated with the MOVIDRIVE system in an EtherCAT /CiA402 design. Delete the MOVI-C Controller. MOVI-C CONTROLLER standard/advanced cannot be combined with MOVIDRIVE modular (error 2218) This check only runs when the program detects a MOVI-C CONTROLLER. MOVI-C CONTROLLER in housing variant compact control cannot be connected with a MOVIDRIVE modular system. Select a MOVI-C CONTROLLER advanced in housing design master module VARIOLUTION check (23xx) Product not SCE consistent (note 2301) This check is run only for VARIOLUTION packages. The product is not consistent in the SCE. Open the SCE for this product and try to correct the incorrect characteristic manually. Fieldbus selection incorrect (error 2302) This check is run only for VARIOLUTION packages. The fieldbus selected in the general conditions does not match the one at the object. Open the object and correct the fieldbus. Aseptic/hygienic incorrect (error 2303) This check is run only for VARIOLUTION packages. The aseptic/hygienic settings selected in the general conditions do not match those of the object. Start project planning for the drive again. Degree of protection incorrect (error 2304) This check is run only for VARIOLUTION packages. The degree of protection selected in the general conditions does not match that at the object. Open the object and correct the degree of protection. Efficiency incorrect (error 2305) This check is run only for VARIOLUTION packages. Manual 137

138 6 Product Logic and Technical Check Complete check The efficiency selected in the general conditions does not match that at the object. Start project planning for the drive again. Aseptic/hygienic incorrect (error 2306) This check is run only for VARIOLUTION packages. The aseptic/hygienic settings selected in the general conditions do not match those of the object. Open the object and correct the degree of aseptic/hygienic. SCE timeout exceeded (error 2307) This check is run only for VARIOLUTION packages. The timeout when calling the SCE has been exceeded. Start complete check again. If the error occurs again, check your Internet connection. Error calling SCE (error 2308) This check is run only for VARIOLUTION packages. An error occurred when calling the SCE. Start complete check again. If the error occurs again, check your Internet connection. Installation option not permitted (error 2309) This check is run only for VARIOLUTION packages. The installation option selected for the MOVIFIT MC conflicts with the VARIOLUTION restrictions. Remove the installation option from MOVIFIT. Efficiency incorrect (note 2310) This check is run only for VARIOLUTION packages. The efficiency selected in the general conditions does not match that at the object. Start project planning for the drive again. Free components present (error 2311) This check is run only for VARIOLUTION packages. All components have to be assigned to a VARIOLUTION project "Energy report" check (24xx) Assign the free components to a VARIOLUTION project. It may be necessary to transfer these components to different projects. Energy report no longer valid (error 2401) The check is run only if an energy report exists. 138 Manual

139 Product Logic and Technical Check Complete check 6 The number of project plans, drives or inverters in the drive system has changed since the energy report was created, rendering the energy report invalid. Delete the energy report or recreate it. Energy report no longer valid (error 2402) The check is run only if an energy report exists. The project plan, drive or inverter objects in the drive system have changed since the energy report was created, rendering the energy report invalid. Delete the energy report or recreate it. Energy report may contain errors (warning 2403) The check is run only if an energy report exists. One or more of the objects used to create the energy report have not yet been specified correctly. The energy report may therefore contain errors. Delete the energy report or specify the relevant objects correctly and recreate the energy report "Safety technology" check (25xx) The brake must be used as a holding brake only (error 2501) This check is run only if the program detects a drive with functional safety encoders. In terms of safety technology, the brake can only be used in applications as a holding brake. Change the operation diagram such that the brake is used only as a holding brake. Project planning data missing (error 2502) This check is run only if the program detects a drive with functional safety encoders. Not all data from the project plan can be read. Run through the erroneous project planning again. DCS card or UCS module missing (error 2503) This check is run only if the program detects a drive with functional safety encoders. If a safety encoder is present, either a DCS card or UCS module must be connected to the inverter. Connect a DCS card or UCS module to the inverter. The brake must be used as a holding brake only (note 2504) This check is run only if the program detects a drive with functional safety encoders. Manual 139

140 6 Product Logic and Technical Check Complete check The brake must be used as a holding brake only. DC link cable should be present (note 2505) This check is run only if the program detects a drive with functional safety encoders. If brake control is being used, a DC link cable should be used at the inverter. Choose a corresponding DC link connection as an accessory for the inverter. Encoder split cable missing (error 2506) This check is run only if the program detects an electronic component with safety function. An encoder split cable must be selected between the motor and inverter or the UCS module and the inverter. Insert an encoder split cable between the appropriate objects. It is not permitted to use a split cable in addition to a split box (error 2507) This check is run only if the program detects an electronic component with safety function. If a split box is connected to an electronic component, you may not connect a split cable between this electronic component and the drive. Remove either the split cable or the split box DCS card not permitted (error 2508) This check is run only if the program detects an electronic component with safety function. If a modular safety controller is connected to the same axis module, you may not select the DCS card in MOVIDRIVE B. Remove either the DCS card or the modular safety controller. Double connection with the modular safety controller (error 2509) This check is run only if the program detects an electronic component with safety function. There are 2 connections with the same modular safety controller. Remove one connection with the modular safety controller Cable missing (error 2510) This check is run only if the program detects an electronic component with safety function. A split box with modular safety controller must always be connected with a cable icon. 140 Manual

141 Product Logic and Technical Check Complete check 6 Add the missing cable icon to the split box External voltage supply required (note 2511) This check is run only if the program detects a drive with functional safety encoders. External DC voltage supply required because the selected BST brake control cannot be supplied via frequency inverter. BST brake control not permitted (error 2512) This check is run only if the program detects a drive with functional safety encoders. The safe BST brake control is not permitted in combination with a decentralized component. Remove the safe BST brake control or the connection with the decentralized component. Terminal with split cable (error 2513) This check is run only if the program detects an electronic component with safety function. The modular safety controller must be terminated at least with a split cable. Change the cable to a split cable. Safety technology components missing (error 2514) This check is run only if the program detects an electronic component with safety function. The modular safety controller (UCS) must be connected using a splitter component (encoder split cable or a split box). Select an additional encoder split cable between the motor and the inverter, or insert a split box between the inverter and the UCS. Communication interface missing (error 2515) This check is run only if the program detects an electronic component with safety function. When you select PROFISAFE communication in the modular safety controller, you need a communication interface. Add a gateway, PLC, one of the following fieldbus interfaces (DFP, DFS, DHR, DFE or DHF), or an MXM module to the modular safety controller or the inverter. Invalid gateway (error 2516) This check is run only if the program detects an electronic component with safety function. The modular safety controller may not be connected to a gateway. Manual 141

142 6 Product Logic and Technical Check Complete check Remove the gateway from the modular safety controller. Invalid MOVI-PLC (error 2517) This check is run only if the program detects an electronic component with safety function. The modular safety controller may not be connected to a MOVI-PLC. Remove the MOVI-PLC from the modular safety controller. BST brake control not permitted (error 2518) This check is run only if the program detects a drive with functional safety encoders. The safe BST brake control is not permitted in combination with a MOVIDRIVE compact. Remove the safe BST brake control or the connection with the MOVIDRIVE compact. There are more encoder splitter components than can be evaluated (error 2519) This check is run only if the program detects an electronic component with safety function. More encoders are connected to the modular safety controller via a splitter component than can be evaluated. Select a modular safety controller with more evaluator interfaces. There are more encoder evaluations than necessary (note 2520) This check is run only if the program detects an electronic component with safety function. The modular safety control has more encoder interfaces than are connected in the system. If you don t need any additional encoder evaluations for the modular safety control, you can select a device with fewer encoder interfaces. More encoder and logic connections are connected than is possible (error 2521) This check is run only if the program detects an electronic component with safety function. More components are connected to the modular safety controller than can be evaluated/processed. Remove the excess connections at the modular safety controller or select a device with more connection options. External voltage supply required (note 2522) This check is run only if the program detects an inverter with functional safety safety cards. 142 Manual

143 Product Logic and Technical Check Complete check 6 The safety monitor (DCS..B) options in MOVIDRIVE B always require an external DC 24 V voltage supply. Incorrect modular safety controller (UCS) selected (warning 2523) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library The type for the modular safety controller (UCS) does not comply with the specifications of the Safety Configuration Library. Change the type of the modular safety controller. Incorrect motor brake selected (note 2524) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The motor brake is missing or does not comply with the specifications of the Safety Configuration Library. Manually compare and check the configuration of the system created with the specifications of the Safety Configuration Library. Incorrect brake control selected (note 2525) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The brake control of the motor brake is missing or does not comply with the specifications of the Safety Configuration Library. Manually compare and check the configuration of the system created with the specifications of the Safety Configuration Library. Incorrect option card selected in inverter (warning 2526) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The inverter s option cards are missing or do not comply with the specifications of the Safety Configuration Library. Change or add the option cards. Incorrect Movifit selected (warning 2527) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The motor brake is missing or does not comply with the specifications of the Safety Configuration Library. Manual 143

144 6 Product Logic and Technical Check Complete check Change or add the MOVIFIT. Incorrect communication type selected (warning 2528) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The communication type for the modular safety controller does not comply with the specifications of the SCL. Change the communication type in the selection of the UCS module. Incorrect inverter type selected (warning 2529) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The inverter type is missing or does not comply with the specifications of the Safety Configuration Library. Change or add the inverter type. Incorrect motor type selected (warning 2530) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The motor type is missing or does not comply with the specifications of the Safety Configuration Library. Change or add the motor type. Modular safety controller (UCS) is missing (warning 2531) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The modular safety controller (UCS) configured in the Safety Configuration Library is missing. Build a modular safety controller and connect it to the inverter. Incorrect motor encoder selected (warning 2532) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. The motor encoder is missing or does not comply with the specifications of the Safety Configuration Library. Change or add the motor encoder. Objects have been deleted from the Safety Configuration Library (warning 2533) This check is run only if the program detects a component provided with specifications from the Safety Configuration Library. 144 Manual

145 Product Logic and Technical Check Complete check 6 Some of the icons created by the Safety Configuration Library are missing. No specifications from the Safety Configuration Library are checked for manually created icons. Manually compare and check the configuration of the system created with the specifications of the Safety Configuration Library. Safety card missing (error 2534) This check is run only if the program detects a drive with "functional safety" encoders. If a safety encoder has been selected, a CSS or CSB safety card must be selected on the MOVIDRIVE C. Select a CSS or CSB card on the inverter Check Safety concepts for VARIOLUTION (26xx) MOVIFIT MC installation option S11 missing (error 2601) This check is run only for VARIOLUTION packages with selected safety technology. Installation option S11 must be selected for the MOVIFIT MC due to the selected safety requirements. Select installation option S11. Incorrect MOSTS basic unit (error 2602) This check is run only for VARIOLUTION packages with selected safety technology. The selected basic unit is unsuitable based on the safety settings you made. Open the product selection and check your settings. No FS encoder selected (error 2603) This check is run only for VARIOLUTION packages with selected safety technology. An FS encoder is required for the drive. Open the product selection and add an FS encoder on the Options page. No Profisafe option for MOVIPRO (error 2604) This check is run only for VARIOLUTION packages with selected safety technology. The PROFIsafe option is necessary for MOVIPRO. Open the product selection and check your settings. Option card missing (error 2605) This check is run only for VARIOLUTION packages with selected safety technology. The inverter requires option cards. Manual 145

146 6 Product Logic and Technical Check Complete check Open the product selection and check your settings Check MOVIMOT / MOVI-SWITCH mounted close to the motor (27xx) The required MOVIMOT mounted close to the motor is not present (error 2701) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The MOVIMOT mounted close to the motor, as required in the project planning, is not present or connected to the drive. Create a MOVIMOT mounted close to the motor and connect it to the drive. The MOVIMOT type found does not match the selected type (error 2702) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The MOVIMOT type found in the project planning does not match the selected MOVIMOT type mounted close the motor. Adjust the MOVIMOT type mounted close to the motor accordingly. MOVI-SWITCH mounted close to the motor not permitted (error 2703) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. A MOVI-SWITCH mounted close to the motor is not permitted for existing non-controlled project planning. Adjust your project planning or remove the MOVI-SWITCH mounted close to the motor Invalid MOVI-SWITCH mounted close to the motor (error 2704) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. This connection between the motor and MOVI-SWITCH is not permitted. The motor power is too high. Adjust either the motor or the MOVI-SWITCH. Invalid MOVIMOT mounted close to the motor (error 2705) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The assignment between the motor and MOVIMOT mounted close to the motor is not permitted. Adjust either the drive or the MOVIMOT mounted close to the motor. Motor requires the additional feature /MI (error 2706) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. 146 Manual

147 Product Logic and Technical Check Complete check 6 It has not been specified for the motor that there is a connected MOVIMOT mounted close to the motor. Adjust the drive. Too many DIM modules (error 2707) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. A DIM module has been attached to the drive and the MOVIMOT mounted close to the motor. This is apparent from the option /MI. Use a different motor family to select the DIM module for the MOVIMOT mounted close to the motor. Invalid MOVIMOT mounted close to the motor (error 2708) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The assignment between the motor and MOVIMOT mounted close to the motor is not permitted. The selected MOVIMOT is not suitable for the connected project planning and its connection type. Adjust either the project planning or the MOVIMOT mounted close to the motor. Too few DIM modules (error 2709) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. A DIM module is missing from the drive and the MOVIMOT mounted close to the motor. This is apparent for the drive from the option /MI. Select a motor family with DIM module for the MOVIMOT mounted close to the motor. The configured drive is not a MOVIMOT mounted close to the motor (error 2710) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The drive configured cannot be connected to a MOVIMOT mounted close to the motor because it was not configured with this option. Reconfigure the drive with this option or remove the MOVIMOT mounted close to the motor. Motor family not suitable for drive (error 2711) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. The motor family selected for the MOVIMOT mounted close to the motor is not suitable for the connected drive. Manual 147

148 6 Product Logic and Technical Check Complete check Adjust the motor family of the MOVIMOT mounted close to the motor to the connected drive. Brake control not permitted (error 2712) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. Brake control is not permitted at the motor for the connected MOVI-SWITCH mounted close to the motor. MOVI- SWITCH assumes this function. Remove the MOVI- SWITCH mounted close to the motor or the brake control. Brake voltage not permitted (error 2713) This check is run only if the program detects a MOVIMOT / MOVI-SWITCH mounted close to the motor at the drive. Only one brake voltage of 400 V is permitted in conjunction with a MOVI- SWITCH mounted close to the motor. Change the brake voltage to 400 V or remove the MOVI- SWITCH mounted close to the motor "Legal and country-specific restrictions" check (28xx) No sales release for motor (note 2801) The check is run only if a drive is detected. The motor is no longer eligible for sale in Europe on account of the Energy Saving Ordinance. Select a drive with a higher efficiency class "Explosion-proof drives" check (29xx) Note for DR-Atex with 2GD design (note 2901) The check is run only if an explosion-proof drive is detected. Observe chapter 'Safe operation of class II motors' in the operating instructions for 'Explosion-proof drives'. DR-Atex drive must be connected to a frequency inverter (note 2902) The check is run only if an explosion-proof drive is detected. The DR-Atex drive was selected with the option for operation on the frequency inverter. It should therefore also be connected to the frequency inverter. Connect a frequency inverter to the drive or change the set option. DR-Atex drive must not be operated on supply system (error 2903) The check is run only if an explosion-proof drive is detected. The DR-Atex drive was selected with the option for frequency inverter operation. It must not therefore be operated directly on the supply system. 148 Manual

149 Product Logic and Technical Check Complete check 6 Connect a frequency inverter between the drive and supply system or change the set option. DR-Atex drive must not be operated on frequency inverter (error 2904) The check is run only if an explosion-proof drive is detected. The DR-Atex drive was selected with the option for line operation. It should therefore not be connected to the frequency inverter. Connect the drive directly to the voltage supply or change the set option. Braking resistor missing (error 2905) The check is run only if an explosion-proof drive is detected. A braking resistor must be selected for the inverter in combination with a DR-Atex drive. Select a braking resistor for the frequency inverter. DT/DV-Atex drives not permissible for frequency inverters (error 2906) The check is run only if an explosion-proof drive is detected. DT/DV-Atex drives must not be connected to frequency inverters. If a controlled Atex motor is required, please select a DR-Atex drive. Remove the frequency inverter from the DT/DV-Atex drive or replace the drive by a DR-Atex drive. Frequency inverter not permitted for DR-ATEX (error 2907) The check is run only if an explosion-proof drive is detected. According to project planning, an external inverter is to be connected to the drive and no SEW inverter can therefore be connected to it. Remove the SEW frequency inverter or change the option in project planning. MOVIDRIVE cannot be combined with DR-ATEX (error 2908) The check is run only if an explosion-proof drive is detected. If the selected maximum frequency > base frequency with EX class II, it is not permitted to connect a MOVIDRIVE. Remove the MOVIDRIVE or change the EX class or the maximum frequency. Line choke cannot be combined with output filter (error 2909) The check is run only if an explosion-proof drive is detected. In the typical DR-Atex drive application scenario, a line choke and/or output filter cannot be selected. Remove the line choke and output filter. Cable length too long (error 2910) The check is run only if an explosion-proof drive is detected. Manual 149

150 6 Product Logic and Technical Check Complete check In the typical application scenario for an EDR motor, the cable length cannot exceed max. 100 m. Reduce the cable length. Consider minimum speed (note 2911) The check is run only if an explosion-proof drive with HazLoc-NA approval is detected. The lift-off speed must be considered when a backstop is used on an EDR motor with HazLoc-NA approval. Ensure that the motor is used with at least the minimum liftoff speed. Speed below minimum (error 2912) The check is run only if an explosion-proof drive with HazLoc-NA approval is detected. The lift-off speed must be reached in stationary operation when a backstop is used on an EDR motor with HazLoc-NA approval. The motor speed calculated in the project planning, however, is below the lift-off speed of the backstop. Change the project planning so that the motor speed is above the lift-off speed of the backstop "Smart Servo Package" check (30xx) Frequency inverter not permitted (error 3001) This check is run only if project planning exists with SSP. If used in combination with a Smart Servo Package solution, CMP motors can only be connected to MOVITRAC LTX (or LTP-B) inverters. Remove the SEW frequency inverter and add a MOVITRAC LTX. Encoder on MOVITRAC LTP B can not be evaluated (error 3002) containing control cabinet technology components (general supply system, inverter or inverter accessories). MOVITRAC LTP B can only be connected to motors with an AK0H encoder. Other encoders can not be evaluated. Open the catalog selection of the motor and select an AK0H encoder in the options, or alternatively use a configuration with the Smart Servo Package option. MOVITRAC LTP B is only possible with a speed class of 4500 rpm (error 3003) containing control cabinet technology components (general supply system, inverter or inverter accessories). 150 Manual

151 Product Logic and Technical Check Complete check 6 MOVITRAC LTP B can only be connected to motors with a speed class of 4500 rpm. Other speed classes can not be controlled. Select a synchronous servomotor with a speed class of 4500 rpm, or alternatively use a configuration with the Smart Servo Package option. Maximum cable length exceeded (error 3004) containing control cabinet technology components (general supply system, inverter or inverter accessories). The selected cable may measure up to a maximum of 30 m between a MOVITRAC LTP B and a CMP motor. Open the cable selection and select a length less than or equal to 30 m "Additional layout checks" check (40xx) LSPM drive must not be operated on supply system (error 4001) The check is run only if an LSPM drive is detected. The LSPM drive was selected with the option for inverter operation. It must not therefore be operated on the supply system. Connect the drive directly to the frequency inverter or change the set option. LSPM drive must not be operated on frequency inverter (error 4002) The check is run only if an LSPM drive is detected. The LSPM drive was selected with the option for line operation. It must not therefore be operated on the frequency inverter. Connect the drive directly to the voltage supply or change the set option. Drive with double brake must not be operated on supply system (error 4003) The check is run only if a drive with double brake is detected. A double brake has been selected at the drive. It may only be used at the inverter. Connect the drive directly to the frequency inverter or choose another brake. Drive with double brake must not be operated on a MOVIPRO /MOVITRAC LTx (error 4004) The check is run only if a drive with double brake is detected. A double brake has been selected at the drive. It must not be operated at a MOVIPRO and a MOVITRAC LTx. Manual 151

152 6 Product Logic and Technical Check Complete check Connect the drive to another frequency inverter or choose another brake. Drive with FS brake cannot be operated on the selected inverter (error 4005) The check is run only if a drive with an FS brake is detected. An FS brake was selected for the drive. This cannot be operated on the selected inverter. Connect the drive to a different frequency inverter or choose a different brake. 152 Manual

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