TL2FL-DW1,L TL2FL-DW1,L. 1. Applications. 2. Features. 3. Packaging and Pin Assignment Rev.2.0. Start of commercial production
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1 LED Lamps InGaN and Phosphor TL2FL-DW1,L TL2FL-DW1,L 1. Applications General Lighting 2. Features (1) Size: 3.0 (L) mm 1.4 (W) mm 0.67 (H) mm (2) High luminous flux LED: 22.9 lm F = 65 ma (3) Color: White (color temperature: 6500 K (typ.)) (4) Operating temperature range: T opr = -40 to 100 (5) Reflow-soldering is available. 3. Packaging and Pin Assignment 1: Cathode 2: Anode 4-1J1A 1 Start of commercial production
2 4. Absolute Maximum Ratings (Note) (Unless otherwise specified, T a = 25 ) Characteristics Symbol Rating Unit Forward current (DC) Power dissipation Operating temperature Storage temperature Junction temperature Note: See Fig I F P D T opr T stg T j to to 100 Using continuously under heavy loads (e.g. the application of high temperature/current/voltage and the significant change in temperature, etc.) may cause this product to decrease in the reliability significantly even if the operating conditions (i.e. operating temperature/current/voltage, etc.) are within the absolute maximum ratings. Please design the appropriate reliability upon reviewing the Toshiba Semiconductor Reliability Handbook ("Handling Precautions"/"Derating Concept and Methods") and individual reliability data (i.e. reliability test report and estimated failure rate, etc). 125 ma W Fig. 4.1 I F - T a (Note 1), (Note 2) Note 1: The junction-to-ambient thermal resistance, R th(j-a), should be kept below 83 /W so that this product is not exposed to a condition beyond the absolute maximum ratings. R th(j-a) : Thermal resistance from the LED junction to ambient temperature Note 2: This LED has a relatively large (mid-range) operating power. When it is mounted in a narrow space or together with other components, they have mutual effects on their thermal characteristics; most notably, R th(j-a) affects their junction temperatures. Therefore, care should be exercised to thermal management and PCB selection. If this LED operates at high temperatures, be sure to provide adequate heat dissipation by using an MCP, thermally enhanced PCB and the like, and perform thorough evaluation. 2
3 5. Handling Precautions This product is sensitive to electrostatic and care must be fully taken when handling products. Particularly in the case that an overvoltage shall be applied, the overflowed energy may cause damage to or possibly result in destruction of the product. Users shall take absolutely secure countermeasures against electrostatic and surge when handling the product. A damage to the device might create a tiny leakage path, which causes the LED lamp not to light up in the low-current region or causes a drop in the V F rise voltage. Failure criterion: I F 0.5 V F = 2 V If multiple LEDs are connected in parallel, they will experience variations in the forward current due to the characteristics differences in forward voltage. Ensure that the forward current of all the LEDs fall within the intended range of the system design, for example, by inserting current-limiting resistors to each LED string. Circuit Example Since this product is intended to be used for display lighting, the measurement standard is based on the spectral sensitivity of the human eye. It is not intended to be used for any applications other than display lighting (e.g., sensors and light communications systems.) Generally, GaN-based LEDs exhibit instability or significant device-to-device variations in the relative luminous flux in the low-current region. To avoid these problems, an application system should be designed in such a manner that the GaN-based LEDs are driven with a forward current of 2 ma or higher. When the device is used in places that are likely to be exposed to condensation, salt or corrosive gas, the effect on its performance and reliability must be thoroughly verified. Please note the handling of products during evaluation. (1) Please do not apply pressure to the upper surface of the product with finger, tweezers, and others. Failure of product to light up may occur due to package deformation, wire deformation and/or disconnection. (2) Should tweezers be used in product handling, one with flat surfaces is recommended. (3) Please handle the product widthwise. (4) Please do not drop the product. There is a possibility for package transformation etc. to occur when the product is dropped. (5) Please do not stack the printed circuit boards on which the product is mounted to prevent damages to product surface. Also, please note not to damage the surface of the product with cushioning material etc. Surface damage to the product may influence their optical characteristics. (6) Solder, flux, paper or heat-sensitive materials that might be deformed or discolored at high temperatures should not be left on the surface of an LED lamp. 3
4 6. Electrical Characteristics (Unless otherwise specified, T a = 25 ) Characteristics Symbol Note Test Condition Min Typ. Max Unit Forward voltage See Table 6.1. V F I F = 65 ma V Reverse voltage V R I R = 1 ma 0.75 V Thermal resistance (junction-to-soldering point) R th(j-s) (Note 1) I F = 65 ma 30 /W Note 1: R th(j-s) : Thermal resistance from the LED junction to solder point. Note: Rank Table 6.1 Forward Voltage Rank (Note) Test Condition I F = 65 ma, T a = 25, Tolerance ±0.1 V Forward Voltage (Min) Forward Voltage (Max) This LED lamp is sorted into forward voltage (V F ) ranks shown above. Each reel includes the same rank LEDs. Let the delivery ratio of each rank be unquestioned. 7. Optical Characteristics (Unless otherwise specified, T a = 25 ) Unit V Characteristics Symbol Note Test Condition Min Typ. Max Unit Chromaticity C x (Note 1) I F = 65 ma C y (Note 1) Luminous flux φ V (Note 2) lm Color temperature CCT 6500 K Color rendering index Ra (Note 3) 80 Note 1: See Fig. 7.1 and Table 7.1 for chromaticity rank. Note 2: See Table 7.2 for luminous flux rank. Note 3: Tolerance: ±2 4
5 Fig. 7.1 Chromaticity Rank (Note) Note: Test conditions: I F = 65 ma, T a = 25, Tolerance: ±0.01 5
6 Table 7.1 Chromaticity Rank (Note) Rank C x C y Rank C x C y 1A1 1A2 1A3 1A4 1B1 1B2 1B3 1B4 Note: C1 1C2 1C3 1C4 1D1 1D2 1D3 1D This LED lamp is sorted into chromaticity coordinate groups shown above. Each reel includes the same rank LEDs. Let the delivery ratio of each rank be unquestioned. 6
7 Table 7.2 Luminous Flux Rank (Note) Rank Test Condition Luminous Flux (Min) Luminous Flux (Max) Unit Note: E13D E14A E14B E14C I F = 65 ma, T a = 25, Tolerance ±10 % This LED lamp is sorted into luminous flux ranks shown above. Each reel includes the same rank LEDs. Let the delivery ratio of each rank be unquestioned lm Rank notations: The luminous flux, chromaticity and V F ranks are printed on labels as shown below: Example: 1A1 E14A 2 1A1: Chromaticity rank E14A: Luminous flux rank 2: V F rank 7
8 8. Characteristics Curves (Note) Fig. 8.1 I F - V F Fig. 8.2 Relative Luminous Flux - I F Fig. 8.3 Relative Luminous Flux - T a Fig. 8.4 Chromaticity - I F Fig. 8.5 Chromaticity - T a Fig. 8.6 Wavelength Characteristic 8
9 Fig. 8.7 Radiation Pattern Note: The above characteristics curves are presented for reference only and not guaranteed by production test, unless otherwise noted. 9
10 9. Packing 9.1. Moisture-Proof Packing These LED devices are packed in an aluminum envelope with a silica gel and a moisture indicator to avoid moisture absorption. The optical characteristics of the device may be affected by exposure to moisture in the air before soldering and the device should therefore be stored under the following conditions: This moisture proof bag may be stored unopened within 12 months at the following conditions. Temperature: 5 to 30 Humidity: 90 % (max) After opening the moisture proof bag, the device should be assembled within 4 weeks in an environment of 5 to 30 /60 % RH or below. If upon opening, the moisture indicator card shows humidity 30 % or above (Color of indication changes to pink) or the expiration date has passed, the device should be baked in taping with reel. After baking, use the baked device within 72 hours, but perform baking only once. Baking conditions: 60 ± 5, for 12 to 24 hours. Expiration date: 12 months from sealing date, which is imprinted on the label affixed. Repeated baking can cause the peeling strength of the taping to change, then leads to trouble in mounting. Furthermore, prevent the devices from being destructed against static electricity for baking of it. If the packing material of laminate would be broken, the hermeticity would deteriorate. Therefore, do not throw or drop the packed devices. 10
11 10. Mounting Mounting Precautions Do not apply mechanical stress to the resin body at high temperature. The time taken for a device to return to the room temperature after reflow soldering depends on the mounting board and environmental conditions. The resin body is easily scratched. Avoid friction against hard materials. When installing an assembled board into equipment, ensure that the devices on the board do not contact with other components Soldering Following show examples of reflow soldering. Temperature Profile (see following figures.) Fig Temperature Profile for Lead(Pb)-free Soldering (example) Table Temperature Profile for Lead(Pb)-free Soldering (example) The product is evaluated using above reflow soldering conditions. No additional test is performed exceed the condition as a evaluation. Please perform reflow soldering under the above conditions. Please perform the first reflow soldering with reference to the above temperature profile and within 4 weeks of opening the package. If a second reflow process is necessary, reflow soldering should be performed within 168 h of the first reflow under the above conditions. Storage conditions before the second reflow soldering: 30, 60 % RH (max) Do not perform wave soldering. When any soldering corrections are made manually, a hot-plate should be used. (only once at each soldering point) Land Pattern Dimensions (for reference only) Fig (Unit: mm) 11
12 11. Cleaning Flux cleaning should be completed free of residual reactive ion such as Na, Cl, etc. Organic solvent acts upon water and generates corrosive gas such as hydrogen chloride. There are some cases where the device is degraded. Effective solvent seriously affects package and resin, and may cause inferior device. In actually using it, please sufficiently check whether there is nothing inferior on the device. Ultrasonic cleaning that provides effective cleaning for short time much affects on the device. so coherence between resin and lead metal is degraded by cleaning solvent during long ultrasonic cleaning. We recommend to take ultrasonic cleaning for the device at a minimum range. The influences on a device is occurred by the output of an ultrasonic wave and set board, please sufficiently check whether there is nothing inferior on the device. 12. Tape Specifications Product Naming Conventions The type of package used for shipment is denoted by a symbol suffix after the part number. The method of classification is as below. (this method, however does not apply to products whose electrical characteristics differ from standard Toshiba specifications) Example: TL2FL-DW1,L Toshiba part number: TL2FL-DW1 Packing type: L (Taping) Handling Precautions (1) The tape is antistatic-coated. However, if the tape is charged with excess static electricity, devices might cling to the tape or waggle in the tape when the cover tape peeled off. Be aware of the following to avoid this: Use an ionizer to neutralize the ions when utilizing an automatic mounter. For transport and temporary storage of devices, use containers (boxes, jigs, bags) that are made with antistatic materials or materials that dissipate static electricity Tape Dimensions Table Tape Dimensions (Unit: mm) D E P 0 t F D 1 P 2 W P A 0 B 0 K 0 Dimensions Tolerance +0.1/-0 ±0.1 ±0.1 ±0.05 ±0.05 ±0.1 ±0.05 ±0.2 ±0.1 ±0.1 ±0.1 ±
13 12.4. Reel Specification Reel Dimensions 13
14 Tape Leader and Trailer 14
15 12.5. Packing Form Each reel is sealed in an aluminum pack with silica gel. Packing quantity is as shown below. Reel: 4,000 pcs Carton: 20,000 pcs Sealed aluminum pack with silica gel Label Format Label example for TL2FL-DW1,L and label location are as shown below Label Example Label Details No. (# refer to the above label example) (1) (2) (3) (4) (5) (6) (7) (8) Information for Toshiba Use Part No. ADD code Lot code Rank symbol Storage condition after opening Packing quantity Key code Country of origin Remarks TL2FL-DW1,L (S Example: 270xxxxx Example: 1A1E14A2 Use under 5-30 /60 %RH within 4 weeks Example: 4,000 pcs Example: Example: CHINA Label Location Fig Label Position on the Reel Fig Label Position on the Carton Aluminum pack : The aluminum pack in which the reel is supplied also has the label attached to center of one side. 15
16 13. Internal Circuit 1: Cathode 2: Anode Package Dimensions Unit: mm Weight: g (typ.) Package Name(s) TOSHIBA: 4-1J1A 16
17 RESTRICTIONS ON PRODUCT USE Toshiba Corporation, and its subsidiaries and affiliates (collectively "TOSHIBA"), reserve the right to make changes to the information in this document, and related hardware, software and systems (collectively "Product") without notice. This document and any information herein may not be reproduced without prior written permission from TOSHIBA. Even with TOSHIBA's written permission, reproduction is permissible only if reproduction is without alteration/omission. Though TOSHIBA works continually to improve Product's quality and reliability, Product can malfunction or fail. Customers are responsible for complying with safety standards and for providing adequate designs and safeguards for their hardware, software and systems which minimize risk and avoid situations in which a malfunction or failure of Product could cause loss of human life, bodily injury or damage to property, including data loss or corruption. Before customers use the Product, create designs including the Product, or incorporate the Product into their own applications, customers must also refer to and comply with (a) the latest versions of all relevant TOSHIBA information, including without limitation, this document, the specifications, the data sheets and application notes for Product and the precautions and conditions set forth in the "TOSHIBA Semiconductor Reliability Handbook" and (b) the instructions for the application with which the Product will be used with or for. Customers are solely responsible for all aspects of their own product design or applications, including but not limited to (a) determining the appropriateness of the use of this Product in such design or applications; (b) evaluating and determining the applicability of any information contained in this document, or in charts, diagrams, programs, algorithms, sample application circuits, or any other referenced documents; and (c) validating all operating parameters for such designs and applications. TOSHIBA ASSUMES NO LIABILITY FOR CUSTOMERS' PRODUCT DESIGN OR APPLICATIONS. PRODUCT IS NEITHER INTENDED NOR WARRANTED FOR USE IN EQUIPMENTS OR SYSTEMS THAT REQUIRE EXTRAORDINARILY HIGH LEVELS OF QUALITY AND/OR RELIABILITY, AND/OR A MALFUNCTION OR FAILURE OF WHICH MAY CAUSE LOSS OF HUMAN LIFE, BODILY INJURY, SERIOUS PROPERTY DAMAGE AND/OR SERIOUS PUBLIC IMPACT ("UNINTENDED USE"). Except for specific applications as expressly stated in this document, Unintended Use includes, without limitation, equipment used in nuclear facilities, equipment used in the aerospace industry, medical equipment, equipment used for automobiles, trains, ships and other transportation, traffic signaling equipment, equipment used to control combustions or explosions, safety devices, elevators and escalators, devices related to electric power, and equipment used in finance-related fields. IF YOU USE PRODUCT FOR UNINTENDED USE, TOSHIBA ASSUMES NO LIABILITY FOR PRODUCT. For details, please contact your TOSHIBA sales representative. Do not disassemble, analyze, reverse-engineer, alter, modify, translate or copy Product, whether in whole or in part. Product shall not be used for or incorporated into any products or systems whose manufacture, use, or sale is prohibited under any applicable laws or regulations. The information contained herein is presented only as guidance for Product use. No responsibility is assumed by TOSHIBA for any infringement of patents or any other intellectual property rights of third parties that may result from the use of Product. No license to any intellectual property right is granted by this document, whether express or implied, by estoppel or otherwise. ABSENT A WRITTEN SIGNED AGREEMENT, EXCEPT AS PROVIDED IN THE RELEVANT TERMS AND CONDITIONS OF SALE FOR PRODUCT, AND TO THE MAXIMUM EXTENT ALLOWABLE BY LAW, TOSHIBA (1) ASSUMES NO LIABILITY WHATSOEVER, INCLUDING WITHOUT LIMITATION, INDIRECT, CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OR LOSS, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, LOSS OF OPPORTUNITIES, BUSINESS INTERRUPTION AND LOSS OF DATA, AND (2) DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED WARRANTIES AND CONDITIONS RELATED TO SALE, USE OF PRODUCT, OR INFORMATION, INCLUDING WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, ACCURACY OF INFORMATION, OR NONINFRINGEMENT. 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Please use Product in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances, including without limitation, the EU RoHS Directive. TOSHIBA ASSUMES NO LIABILITY FOR DAMAGES OR LOSSES OCCURRING AS A RESULT OF NONCOMPLIANCE WITH APPLICABLE LAWS AND REGULATIONS. 17
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