Welcome to the Product specification training module for the ACS800-01, ABB Industrial drive.

Transcription

1 Welcome to the Product specification training module for the ACS800-01, ABB Industrial drive.

2 After completing this module, you will be able to present the key features of the ACS

3 The ACS belongs to the ABB industrial drives product portfolio and it is a highly flexible AC drive that can be configured to meet the precise needs of industrial applications. It is a wall-mounted drive and has a wide range of powers and voltages. It is a compact and complete drive with all the necessary drive options built in. The drive is also fast and easy to install.

4 The drive has supply voltage for four ranges from 208 to 690 volts. The supply frequency can vary between 48 to 63 hertz. The fundamental power factor of the drive is 0.98 and the total power factor varies from 0.93 to The drive is suitable for IT networks, however, if equipped with a category C2 EMC filter, it is necessary to disconnect the filter before connecting the drive to an ungrounded system. Even so, frame size R6 with a 2 nd environment EMC filter can be used in IT networks.

5 The ACS power ratings start from 0.55 kw heavy-duty ratings and go up to 160 kw continuous load rating. The drive output frequency can be adjusted from 0 to 300 Hz. The field weakening point is adjustable from 8 to 300 hertz. The motor control is based on the Direct Torque Control (DTC) method.

6 The appropriate type of ACS drive can be selected with the help of a ratings table. The ratings table contains three types of ratings: nominal, typical and heavy-duty ratings. Nominal ratings are the rated output currents. The first value is the maximum current for continuous use at 40C without overloadability, and the second is the maximum current available for 10 seconds at start or as long as allowed by the drive temperature. The typical ratings are the typical motor power ratings in no-overload and in light-overload use. The continuous current in light-overload use is also indicated in the table. In light-overload use, 110% of the nominal current can be used for 1 of every 5 minutes at 40C. The heavy-duty ratings are the typical motor power and continuous current ratings in heavy-duty use. n heavy-duty use, 150% of the nominal current can be used for 1 of every 5 minutes at 40C. Note that the maximum motor shaft power is always limited to 150% of heavy-duty power. The current ratings are the same regardless of the supply voltage within one voltage range. The ratings apply at 40C ambient temperature and at altitudes up to 1000 m above sea level. The drive selection results in a detailed type code. The type code can be interpreted in parts, each of which gives information on the product. In the type code, the ACS800 part is the product type and the next part is the construction, which in this case is -01. The next parts in the code indicate the rating and the supply voltage.

7 Heights, widths, depths, and weights for different frame sizes are shown in the Dimensions and weights table. As standard, the drive protection class is IP21. IP55 is available as an option. The table gives two heights for the IP21 protection class drive: H1 is the height with a cable connection box and H2 without it. Note that without the box, the drive does not fulfill IP21 requirements. The IP55 protection class drive always comes with a cable connection box.

8 The drive can be used in the temperature range from -15C to +50C. Between 40C and 50C the available output current is decreased by 1% for every additional 1C. The drive can be used without derating at altitudes up to 1000 m. In altitudes from 1000 to 4000 m, the derating is 1% for every 100 m. However, the maximum altitude for the 690 V units is 2000 m. The relative humidity must be lower than 95% without condensation. The standard protection class of the drive is IP21 and IP55 is available as an option for harsh environments.

9 Analogue and digital I/O channels are used for functions such as control, monitoring and measuring, for example, for measuring the motor temperature. The standard I/O can be extended by using analogue and digital extension modules or pulse encoder interface modules which are mounted in the slots on the RMIO-01 control board. The drive can be connected to major automation systems through a fieldbus gateway module, which can easily be mounted inside the drive.

10 The standard I/O connections on the RMIO-01 control board include three analogue inputs, two analogue outputs, seven digital inputs that can be split into two groups, three digital outputs, a reference voltage output, and an auxiliary power supply output.

11 The available options to extend the I/Os, include: The analogue I/O extension module, RAIO-01, with two analogue inputs and two analogue outputs. The digital I/O extension module, RDIO-01, with three digital inputs and two relay outputs. The pulse encoder interface module, RTAC-01, with one incremental encoder input.

12 A wide range of fieldbus gateways enables connectivity to major automation systems and choosing it independently of the decision to use the ACS drive. The fieldbus gateways can be used for control and monitoring of the drive, for drive diagnostics and drive parameter handling.

13 The Control Panel is a device used for controlling and programming the ACS800. It has a multilingual alphanumeric display with plain text messages The control panel is normally mounted on the drive enclosure but is removable and can still be operated from a distance with a cable connection. The same control panel is used with all ACS800 drives. The drive assistants and adaptive programming are features of the CDP 312 R, and are software dependent. Full functionality is achieved when the ACS800 and the CDP 312 R are used together. The panel s start-up assistant guides the user through the commissioning procedure step by step. It also has a unique on-line help function. The control panel can display three separate actual values simultaneously. Examples of these are: motor speed, frequency, current, torque, power, references, output voltage, heatsink temperature, operating hours and kilowatt hours. The parameter copy feature allows all drive parameters to be copied from one frequency converter to another in order to simplify commissioning. One panel can control up to 31 drives. Parameters are organized into groups for easy programming. A fault memory in the control board stores information relating to the latest 64 faults, each with a time stamp.

14 A wide range of protection features provides protection for the drive, motor and the entire process. The pre-programmed protection functions are permanently activated in the drive. The programmable functions can be selected or adjusted by the user.

15 EMC stands for electromagnetic compatibility which ensures normal operation of electrical components and electronic equipment without disturbances or interference from nearby equipment. The electronic equipment must be able to operate without problems within an electromagnetic environment. This is called immunity. The ACS drives are designed to have adequate immunity against interference from other equipment. Equipment can create disturbance and interference with other products or systems within its locality. These are called emissions. To provide compatibility, each ACS model can be equipped with an inbuilt filter, to reduce high frequency emission. All declarations concerning CE marking can be found on the section motors and drives in the ABB website. ACS drives with marine design are type approved by the bureaus listed here.

16 ABB industrial drives are designed with current ratings to be used in industrial environments for applications requiring high overload ability. The heart of the drive is DTC, Direct Torque Control, that provides high performance and significant benefits, for example, accurate static and dynamic speed and torque control, high starting torque and long motor cables. Standard application software provides solutions to virtually all AC drives applications such as pumps, fans, extruders and conveyors. A brake chopper is included as standard in the two smallest frame sizes R2 and R3 as well as in the 690V R4 frame. In other frames the chopper is available as built-in units, indicated in the type code by +D150. Resistors are available as add-on kits.

17 . The drive is delivered in a box that contains residual voltage warning stickers, a hardware manual, appropriate firmware manuals and guides, appropriate optional module manuals, the connection box, as well as the screws, clamps and cable lugs for grounding the control cable screens.

18 The inbuilt options of the ACS include IP55 degree of protection; a brake chopper, EMC filters for the 1st and the 2nd environments, extension modules for additional I/O, fieldbus and pulse encoder interface. The external options include a brake resistor; Du/dt and sine output filters, and an Ethernet module NETA-01 for remote monitoring and diagnostics. Marine type approved design is available as an option.

19 The ACS drives are make-to-order products which means they are tailored according to customer orders to meet the requirements of various industrial applications. The drives can also be ordered electronically through the Order Management System, OMS. Standard configurations of the ACS are available from the Menden Logistics Center in Germany.

20 The drive must be installed in an upright position with the cooling section facing a wall. The wall should be as close to vertical as possible, be made of nonflammable material and be strong enough to carry the weight of the unit. The floor/material below the installation should be non-flammable. The free space required around the drive to enable cooling air flow, service and maintenance, is shown in the picture in millimeters and inches. Inbuilt drive options make the installation work fast and easy. For detailed installation site and mounting requirements refer to the ACS hardware manual, dimensional drawings and technical data.

21 The drive can be commissioned using either the control panel with the start-up assistant, DriveWindow or DriveWindow Light. The start-up assistant guides the user through all essential settings to be made, without going directly into the parameter list.

22 The ACS and its current ratings are designed for any industrial application, especially for those requiring high-performance and high overload capacity. The drives are highly flexible and can be configured to meet the precise needs of an application.

23 If installed in an appropriate environment, the drive requires very little maintenance. ABB recommends the following routine maintenance intervals: Capacitors should be reformed every year when stored. Heatsinks should be cleaned and its temperature checked depending on the dustiness of the environment. For example every 6 or 12 months. Cooling fans should be replaced every six years. Additional cooling fan in IP55 units and if included in IP21 units, should be changed every three years. In frame sizes R4 to R6, capacitors should be changed every ten years. For any additional information, see the hardware manual.

24 Global spare part, maintenance and repair services are provided by ABB s own service personnel and by the personnel of ABB channel partners all over the world. ABB s drive lifecycle management model comprises of a palette of dedicated services for the entire lifecycle of the drive. ABB global service network personnel are authorized professionals who are thoroughly trained for their job. The drives are correctly commissioned and tuned to their application. Dedicated training helps the customer s service and operating personnel acquire the required skills to use the drives correctly and safely. Maintenance schedules and preventive maintenance kits provide a systematic and functional means for maintaining the drives.

25 ACS drives are designed for a wide range of industrial applications requiring highperformance and high overload capacity. They are complete wall-mounted drives and can be installed without any additional cabinet or enclosure. They are also highly programmable and can easily be adapted to different applications. Important features and options are inbuilt.

26 Here are some links to related information and additional references.

27 Here is a list of terms used in this module.

28 Thank you for your attention.