INSTRUCTION MANUAL. D SIL 3 Switch/Proximity Detector Repeater Relay Output. Models D5030S, D5030D D5030S - D5030D.

Transcription

1 D00S - D00D HM-0 INSTRUCTI MANUAL SIL Switch/Proximity Detector Repeater Relay, DIN Rail, Models D00S, D00D Ordertel Växel Orderfax Teknisk 0-0 Länna, S- 0 SKOGÅS (Stockholm) D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-

2 Characteristics General Description: The single and dual channel Switch/Proximity Detector Repeater, D00S and D00D module is a unit suitable for applications requiring SIL level (according to IEC 60:00 Ed. ) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN60--6, NAMUR), or NC and for NE or SPST (D00D) or SPDT (D00S) relay output contact. Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D00D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. Mounting on standard DIN-Rail, with or without Power Bus, in Safe Area / Non Hazardous Location or in Zone / Class I, Division or Class I, Zone. Functional Safety Management Certification: G.M. International is certified by TUV to conform to IEC60:00 part clauses -6 for safety related systems up to and included SIL. FSM SIL Technical Data Supply: Vdc nom ( to 0 Vdc) reverse polarity protected, ripple within voltage limits Vpp, A time lag fuse internally protected. Current V: ma for channels D00D, ma for channel D00S with short circuit input and relay energized, typical. Power dissipation: 0. W for channels D00D, 0. W for channel D00S with V supply voltage, short circuit input and relay energized, typical. Isolation (Test Voltage): I.S. In/Out. KV; I.S. In/Supply. KV; I.S. In/ I.S In 00 V; Out/Supply. KV; Out/Out. KV. switching current levels:. ma (. to 6. ma range),. ma (0. to. ma range), switch current.6 ma ± 0. ma hysteresis. Fault current levels: open fault 0. ma, short fault 6. ma (when enabled both faults de-energize channel relay with single channel unit D00S or de-energize channel relay with D00D used as dual channel unit or actuate the fault relay out with D00D used as fault signaling unit). equivalent source: V KΩ typical ( V no load, ma short circuit). : SPST (D00D) or SPDT (D00S) relay contact. material: Ag Alloy (Cd free), gold plated. rating: A 0 Vac 000 VA, A 0 Vdc 0 W (resistive load), limit current to 00 ma maximum for SIL applications. Min.switching current ma. DC Load breaking capacity: V (V) Resistive Load SIL Area Mechanical / Electrical life: * 0 6 / * 0 operation, typical. Operate / Release time: / ms typical. Bounce time / NC contact: / ms typical. Frequency response: 0 Hz maximum. Compatibility: I (A) CE mark compliant, conforms to Directive: 0//EU ATEX, 0/0/EU EMC, 0//EU LVD, 0/6/EU RoHS. Environmental conditions: Operating: temperature limits 0 to + 0 C, relative humidity %, up to C. Storage: temperature limits to + 0 C. Safety Description: ATEX: II ()G Ex na nc [ia Ga] IIC T Gc, II ()D [Ex ia Da] IIIC, I (M) [Ex ia Ma] I IECEx / INMETRO / NEPSI: Ex na nc [ia Ga] IIC T Gc, [Ex ia Da] IIIC, [Ex ia Ma] I, UL: NI / I / / ABCD / T, AIS / I, II, III / / ABCDEFG, AEx na nc [ia Ga] IIC T Gc C-UL: NI / I / / ABCD / T, AIS / I, II, III / / ABCDEFG, Ex na nc [ia Ga] IIC T Gc FM: NI-AIS / I / / ABCD /T, AIS / I,II,III / / ABCDEFG, I / / AEx na nc [ia] / IIC /T FMC: NI-AIS / I / / ABCD /T, AIS / I,II,III / / ABCDEFG, I / / Ex na nc [ia] / IIC /T EAC-EX: ExnAnC[ia]IICT X UKR TR n. : ExnAnCiaIICT X, ExiaI X associated apparatus and non-sparking electrical equipment. Uo/Voc 0. V, Io/Isc ma, Po/Po 6 mw at terminals -, -0. Um 0 Vrms, -0 C Ta 0 C. Approvals: BVS 0 ATEX E X conforms to EN600-0, EN600-, EN600-. IECEx BVS 0.00 X conforms to IEC600-0, IEC600-, IEC600-. INMETRO DNV.00 X conforms to ABNT NBR IEC600-0, ABNT NBR IEC600-, ABNT NBR IEC600-, ABNT NBR IEC UL & C-UL E0 conforms to UL, UL 600-0, UL600-, UL600-, ANSI/ISA..0 for UL and CSA-C. No.-, CSA-E600-0, CSA-E600-, CSA-C. No. and CSA-E600- for C-UL. FM 060 and FMC 060C conforms to Class 600, 60, 0, 6, ANSI/ISA-600-0, ANSI/ISA-600-, ANSI/ISA-600-, C. No., C. No., C. No., C. No , C. No. 600-, C. No C-IT.ME.B.0006 conforms to GOST 0.0, 0.0, 0.. CЦ X conforms to ДСТУ, ГОСТ.-, ДСТУ IЕС GYJ.06X conforms to GB6., GB6.; GB6., GB6.0. TÜV Certificate No. C-IS-6-0, SIL / SIL conforms to IEC60:00 Ed.. TÜV Certificate No. C-IS-6-0, SIL Functional Safety Certificate conforms to IEC60:00 Ed., for Management of Functional Safety. DNV No.A-6 and KR No. MIL06-EL00 Certificates for maritime applications. Mounting: T DIN-Rail according to EN00, with or without Power Bus. Weight: about 0 g D00D, 0 g D00S. Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to. mm. Location: installation in Safe Area/Non Hazardous Locations or Zone, Group IIC T or Class I, Division, Group A,B,C,D, T or Class I, Zone, Group IIC, T. Protection class: IP 0. Dimensions: Width. mm, Depth mm, Height 0 mm. D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-

3 6 PWR STS FLT PWR STS FLT SIL D00 Model: D00 channel S channels D 0 Ordering Information Front Panel and Features SIL according to IEC 60:00 Ed. for Tproof / 0 years ( 0% / >0 % of total SIF), considering 00 ma max contact current. PFDavg ( year). E-0, SFF 0.06 %, with independent channel configuration. PFDavg ( year).6 E-0, SFF.6 %, with D00D used as duplicator (both channels) or as fault indicator (only st ch.). PFDavg ( year).66 E-0, SFF. %, with D00D used as fault indicator (only nd ch.). SIL according to IEC 60:00 Ed. for Tproof / 0 years ( 0% / >0 % of total SIF), considering A max contact current. PFDavg ( year). E-0, SFF. %, with independent channel configuration. PFDavg ( year). E-0, SFF.0 %, with D00D used as duplicator (both channels) or as fault indicator (only st ch.). PFDavg ( year).6 E-0, SFF.0 %, with D00D used as fault indicator (only nd ch.). Systematic capability SIL fully independent channels. High Density, channels per unit. from Zone 0 (Zone 0), installation in Zone. /NC switch/proximity Detector, NE/ relay actuation mode. Field open and short circuit detection. Three port isolation, //Supply. EMC Compatibility to EN , EN , EN66-, EN66-- for safety system. In-field programmability by DIP Switch. ATEX, IECEx, UL & C-UL, FM, FMC, INMETRO, EAC-EX, UKR TR n., NEPSI, TÜV Certifications. TÜV Functional Safety Certification. Type Approval Certificate DNV and KR for maritime applications. Power Bus and DIN-Rail accessories: Connector JDFT0 Cover and fix MCHP6 Terminal block male M0 Terminal block female M0 Simplified installation using standard DIN-Rail and plug-in terminal blocks, with or without Power Bus. 0 Vrms (Um) max. voltage allowed to the instruments associated with the barrier. Terminal block connections 0 6 HAZARDOUS AREA SAFE AREA + Ch for Proximity or Voltage free Ch - Ch for Proximity or Voltage free Ch + Ch for Proximity or Voltage free Ch 0 - Ch for Proximity or Voltage free Ch + Power Supply Vdc 6 - Power Supply Vdc G.M. International ISM006- D00 - SIL Switch/Proximity Detector Repeater Relay

4 Parameters Table In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check its suitability for the Hazardous Area/Hazardous Locations and group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D00 series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device, check that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the effective group. See parameters indicated in the table below: D00 Terminals Ch Ch Ch Ch Ch Ch D00 Terminals Ch Ch Ch Ch Ch Ch D00 Associated Apparatus Parameters Uo / Voc 0. V Io / Isc ma Po / Po 6 mw D00 Associated Apparatus Parameters Cenelec (US) Co / Ca. µf Co / Ca 6. µf Co / Ca µf Co / Ca 66 µf Co / Ca 6. µf Lo / La. mh Lo / La. mh Lo / La 66. mh Lo / La 0.6 mh Lo / La. mh Lo / Ro 6. µh/ω Lo / Ro. µh/ω Lo / Ro 0. µh/ω IIC (A, B) IIB (C) IIA (D) I IIIC (E, F, G) IIC (A, B) IIB (C) IIA (D) I IIIC (E, F, G) IIC (A, B) IIB (C) IIA (D) Lo / Ro. µh/ω I Lo / Ro. µh/ω IIIC (E, F, G) Must be Must be Hazardous Area/ Hazardous Locations Device Parameters Ui / Vmax Ii/ Imax Pi / Pi Hazardous Area/ Hazardous Locations Device + Cable Parameters Ci / Ci device + C cable Li / Li device + L cable For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed % of the Co and Lo parameters of the Associated Apparatus (excluding the cable), then 0 % of Co and Lo parameters are applicable and shall not be exceeded (0 % of the Co and Lo become the limits which must include the cable such that Ci device + C cable 0 % of Co and Li device + L cable 0 % of Lo). If the cable parameters are unknown, the following value may be used: Capacitance 0pF per meter (60pF per foot), Inductance 0.60µH per meter (0.0µH per foot). Li / Ri device and L cable / R cable D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-

5 Function Diagram HAZARDOUS AREA ZE 0 (ZE 0) GROUP IIC, HAZARDOUS LOCATIS CLASS I, DIVISI, GROUPS A, B, C, D, CLASS II, DIVISI, GROUPS E, F, G, CLASS III, DIVISI, CLASS I, ZE 0, GROUP IIC SAFE AREA, ZE GROUP IIC T, N HAZARDOUS LOCATIS, CLASS I, DIVISI, GROUPS A, B, C, D T-Code T, CLASS I, ZE, GROUP IIC T R R Proximity + - MODEL D00D + Supply Vdc 6 - Out (SIL ) In R R Proximity Out (SIL ) In Resistors R - R used with contact required for line fault detection. Terminals -0 must be shorted to set module as Duplicator or Fault Out F - + Power and Fault Bus MODEL D00D Duplicator or Fault Out Relay contact shown in de-energized position. Terminals - and - open. R R Proximity Supply Vdc 6 - Out (SIL ) In 0 Out Duplicator or Fault (SIL ) Resistors R - R used with contact required for line fault detection. F - + Power and Fault Bus Internal Dip switches programmable Relay contact shown in de-energized position. Terminals - and - open. MODEL D00S R R Proximity Supply Vdc 6 - Out (SIL ) In Out NC (SIL ) Resistors R - R used with contact required for line fault detection. F - + Power and Fault Bus Relay contact shown in de-energized position. Terminals - open, terminals - close. G.M. International ISM006- D00 - SIL Switch/Proximity Detector Repeater Relay

6 Warning D00 series are isolated Intrinsically Safe Associated Apparatus installed into standard EN00 T DIN-Rail located in Safe Area or Zone, Group IIC, Temperature T, Hazardous Area (according to EN/IEC600-) within the specified operating temperature limits Tamb 0 to +0 C, and connected to equipment with a maximum limit for AC power supply Um of 0 Vrms. Not to be connected to control equipment that uses or generates more than 0 Vrms or Vdc with respect to earth ground. D00 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards (e.g. IEC/EN600- Electrical apparatus for explosive gas atmospheres - Part : Electrical installations in hazardous areas (other than mines)), following the established installation rules, particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones. De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area or unless area is known to be nonhazardous. Warning: substitution of components may impair Intrinsic Safety and suitability for Zone. Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous. Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury. The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided. D00 module is a unit suitable for applications requiring SIL level (according to IEC 60) in safety related systems for high risk industries. The unit can be configured for switch or proximity detector (EN60--6, NAMUR), or NC and for NE or SPST (D00D) or SPDT (D00S) relay output contact. Each channel enables a Safe Area load to be controlled by a switch, or a proximity detector, located in Hazardous Area. Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line open or closed status as configured. D00D is programmable via dip switches as single input and two independent outputs. Out can be programmed for output duplicating Out or Fault detection Out. In case of duplication, relay actuation can be independently configured for each output. In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. Presence of supply power and status of output (energized or de-energized), as well as integrity or fault condition of sensor and connecting line are displayed by signaling LEDs (green for power, yellow for status and red for fault condition). Note: use of electrical contacts with fault detection enabled (control equipment) requires, near the switch at the end of the line a R KΩ typical (0 Ω to KΩ range) resistor in series and a R0 kω typical ( KΩ to KΩ range) resistor in parallel to the contacts in order to allow the fault detection circuit to distinguish between a condition of contact close/open and a line open/short circuit fault. Installation D00 series are Switch/Proximity Detector Interface housed in a plastic enclosure suitable for installation on T DIN-Rail according to EN00, with or without Power Bus. D00 unit can be mounted with any orientation over the entire ambient temperature range. Electrical connection of conductors up to. mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without suffering or causing any damage (for Zone installations check the area to be nonhazardous before servicing). The wiring cables have to be proportionate in base to the current and the length of the cable. On the section Function Diagram and enclosure side a block diagram identifies all connections. Identify the number of channels of the specific card (e.g. D00S is a single channel model and D00D is a dual channel model), the function and location of each connection terminal using the wiring diagram on the corresponding section, as an example: Connect Vdc power supply positive at terminal and negative at terminal 6. For Model D00S connect output of channel at terminals and (for contact) or at terminals and (for NC contact). For Model D00D in addition to channel connections above, connect output of channel at terminals and. For Model D00S, in case of Proximity or Voltage free, connect the wires at terminal for positive and for negative. For Model D00D in addition to channel connections above, connect terminal for positive and 0 for negative on channel. Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards (e.g. EN/IEC600- Electrical apparatus for explosive gas atmospheres - Part : Electrical installations in hazardous areas (other than mines)), make sure that conductors are well isolated from each other and do not produce any unintentional connection. Connect SPDT (D00S) or SPST (D00D) relay contacts checking the load rating to be within the contact maximum rating ( A 0 Vac 000 VA, A 0 Vdc 0 W resistive load, limit current to 00 ma maximum for SIL applications). If necessary, to prevent relay contacts from damaging, an external protection (fuse or similar) should be connected. A suitable protection must be chosen according to the relay breaking capacity diagram on data sheet. The enclosure provides, according to EN60, an IP0 minimum degree of mechanical protection (or similar to NEMA Standard 0 type ) for indoor installation, outdoor installation requires an additional enclosure with higher degree of protection (i.e. IP to IP6 or NEMA type -) consistent with the effective operating environment of the specific installation. Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water. Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D00 must be cleaned only with a damp or antistatic cloth. Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided. According to EN600, D00 series must be connected to SELV or SELV-E supplies. Relay output contact must be connected to load non exceeding category II overvoltage limits. Warning: de-energize main power source (turn off power supply voltage) and disconnect plug-in terminal blocks before opening the enclosure to avoid electrical shock when connected to live hazardous potential. Start-up Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed wires that could touch each other causing dangerous unwanted shorts. Turn on power, the power on green led must be lit, status and fault led on each channel must be in accordance with condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault leds condition as well as output to be correct. 6 D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-

7 D00D used as double channel A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: dip-switch 6-- must be set to position. Configuration Dip switch factory settings. All Switches are 6 Dip switch configuration CH 6 CH Must be set to "" position CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition IN / OUT -NE or NC- NE NC - or NC-NE NC NE CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition IN / OUT -NE or NC- NE NC or NC-NE NC NE 0 0 G.M. International ISM006- D00 - SIL Switch/Proximity Detector Repeater Relay

8 Configuration D00D used as duplicator or fault output A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Terminals -0 must be shorted to set module as Duplicator or Fault Out. Dip-switch must be set to position. Dip switch factory settings. All Switches are 6 Dip switch configuration 6 CH Setting Line fault detection IN / OUT (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, -NE or NC- NE Must be set to "" position NC Position in fault condition, De-energized in fault condition, not specified fault condition - or NC-NE NC NE Duplicator Position in fault condition 6 De-energized in fault condition if line fault detection enabled (SW ) Parallel Mode Set SW equal to SW 6 Not specified fault condition Reverse Mode Set SW opposite to SW Fault 6 Mode NE Mode No Fault No Fault NE Fault condition Fault condition D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-

9 D00S A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode. WARNING: Dip-switch - must be set to position. Configuration Dip switch factory settings. All Switches are 6 Dip switch configuration 6 - must be set to "" position --6 Not used CH Setting Line fault detection (switch / proximity sensor) Enabled (proximity sensor or switch with end of line resistors, Position in fault condition - IN / OUT -NE or NC- NE - NC - - or NC-NE - NC NE - G.M. International ISM006- D00 - SIL Switch/Proximity Detector Repeater Relay

10 Configuration DIP Switch factory settings (valid for D00S and D00D) SW SW SW SW SW SW6 SW SW D00D (used as double channel) Configuration Summary Table WARNING: dip-switch 6-- must be set to position. Channel Line fault detection SW SW SW Channel IN/OUT SW SW (switch/proximity sensor) -NE or NC- Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, - or NC-NE D00D (used as duplicator or fault output) Configuration Summary Table WARNING: Terminals -0 must be shorted to set module as Duplicator or Fault Out. Dip-switch must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit,, De-energized in Fault condition, Not specified Fault condition -NE or NC- - or NC-NE SW6 SW SW Mode SW Duplicator De-energized in fault condition if line fault detection enabled (SW ) Parallel (for SIL application) Set equal to SW Not specified Fault condition Reverse Set opposite to SW Fault NE (for SIL application) D00S Configuration Summary Table WARNING: Dip-switch - must be set to position. Line fault detection SW SW IN/OUT SW (switch/proximity sensor) -NE or NC- Enabled, for SIL application (proximity sensor or switch with end of line resistors, detects field open circuit and short circuit, - or NC-NE 0 D00 - SIL Switch/Proximity Detector Repeater Relay G.M. International ISM006-