INSTRUCTIONS. D20A6 expanded I/O. for AV-300i Drives. 12 Digital Inputs 8 Digital Outputs 2 Analog Inputs 2 Analog Outputs (V) 2 Analog Outputs (I)

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1 INSTRUCTIONS GE Industrial Systems D20A6 expanded I/O for AV-300i Drives 12 Digital Inputs 8 Digital Outputs 2 Analog Inputs 2 Analog Outputs (V) 2 Analog Outputs (I)

2 These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser s purpose, the matter should be referred to GE Industrial Systems. This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems by General Electric Company, USA. All rights reserved.

3 Table of contents 1. INTRODUCTION MOUNTING TERMINAL BOARD POINTS DIGITAL INPUTS TERMINAL BOARD POINTS DIGITAL OUTPUTS TERMINAL BOARD POINTS ANALOG INPUTS TERMINAL BOARD POINTS ANALOG OUTPUTS TERMINAL BOARD POINTS FUNCTIONAL OVERVIEW JUMPERS LEDS TECHNICAL DATA Dimensions and weight General data Digital inputs Digital outputs Analog inputs Voltage Analog outputs Current Analog outputs Temperature ACCESSORIES MAXIMUM WIRE SIZES... 14

4 GEI INTRODUCTION The D20A6 card is an AV-300i drive option used to add digital inputs, digital outputs, analog inputs, analog outputs to the drive. It is possible to use only one I/O expansion card per Drive. This option card features: - 12optocoupled digital inputs 15V up to 30VDC - 8 optocoupled digital outputs 15V up to 30VDC - 2 analog inputs ±10V or 0 up to20ma or 4 up to 20mA - 2 analog outputs ±10V - 2 analog outputs 0 up to20ma or 4 up to 20mA Front side 4

5 D20A6 Back side 5

6 GEI MOUNTING The D20A6 card is supplied with standoffs and the cable for connection between regulation and expansion card. 1. Switch the drive off. 2. Fasten the D20A6 card to the drive regulation board by means of screws (B) and standoffs (A). 3. The D20A6 card is connected to the regulator card through the XH connector using the supplied connector. The power supply (+5V) and the control signals are provided by the drive via the XH connector. 4. Switch on the drive. 6

7 D20A6 3. TERMINAL BOARD POINTS 3.1 DIGITAL INPUTS TERMINAL BOARD POINTS Connectors XDI0 and XDI1 have different ground connection. DIGITAL INPUTS Connector XDI0 XDI1 Terminal Function DI0 DI1 DI2 DI3 GND DI4 DI5 DI6 DI7 GND Connector XDI0 Terminal Function DI8 DI9 DI10 DI11 GND expda DIGITAL OUTPUTS TERMINAL BOARD POINTS Digital outputs need a +15V +24V supply voltage. The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 ma total including Encoder, LAN, EXP card and DGF (or 350 ma without DGF). Terminal 60 is power supply, terminal 55 is the common power supply. DIGITAL OUTPUTS Connector XQD Terminal Function DQ0 DQ1 DQ2 DQ3 COM DQ4 DQ5 DQ6 DQ7 PWR * = Reserved expda ANALOG INPUTS TERMINAL BOARD POINTS Differential analog inputs are available. ANALOG INPUTS Connector Terminal 1 2 XAI Function AI0+ AI0- AI1+ AI1- GND expd30 7

8 GEI ANALOG OUTPUTS TERMINAL BOARD POINTS VOLTAGE ANALOG OUTPUTS Connector Terminal XAQV Function AQV0 GND AQV1 GND GND CURRENT ANALOG OUTPUTS Connector Terminal XAQV Function AQI0+ AQI0- AQI1+ AQI1- GND expda40 8

9 D20A6 3.5 FUNCTIONAL OVERVIEW 0V (COM) +24V (PWR) DIO DQ DI1 DI2 DI3 GND DI4 DIGITAL INPUTS CONNECTOR XDIO DIGITAL OUTPUTS CONNECTOR XDQ DQ1 DQ2 DQ3 DQ4 DQ DI5 DI6 DI7 GND DI8 DI9 DI10 DI11 GND DIGITAL INPUTS CONNECTOR XDI1 DIGITAL INPUTS CONNECTOR XDI2 VOLTAGEANALOG CRRENT ANALOG OUTPUTS CONNECTOR XAQI OUTPUTS CONNECTOR XAQV ANALOG INPUTS CONNECTOR XAI DQ6 DQ7 AQI0+ AQI0- AQI1+ AQI1- GND AQV0 GND AQV1 GND GND AIO+ AIO- AI1+ AI1- GND

10 GEI JUMPERS Following table describes the expansion board jumpers. JUMPERS ON BOARD Name Description Default S2 Adaption to the unput signal of analog input O ON 0 20mA / 4 20mA OFF OFF 0 10V / -10V -10V S3 Adaption to the unput signal of analog input I ON 0 20mA / 4 20mA OFF OFF 0 10V / -10V -10V I/O available depending on drive firmware version expda50 Drive firmware 1.X from 2.X Digital Inputs 4 12 Digital Outputs 6 8 Analog Inputs - 2 Analog Outputs LEDs expda75 +5V The led is lit when internal +5V power supply is available from the Drive. +15V The led is lit when +15V power supply is provided by the Drive -15V The led is lit when -15V power supply is provided by the Drive 10

11 D20A6 6. TECHNICAL DATA Dimensions and weight Dimensions mm [5.6 inches] x mm [3.63 inches] Weight 77 g [2.7 oz] 11

12 GEI General data I/O scan time Internal power supply from the drive 2ms +5VDC, ±18VDC NOTE! Digital inputs The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 ma total including Encoder, LAN, EXP card and DGF. (or 350 ma without DGF) Input type Voltage/Optocoupled Inputs no. 12 (3 groups of 4 inputs) 0V connection different 0V for the groups Voltage input value 15 up to 30V Current input value 4.5 up to 9mA Voltage input range High level (on pin) ) (U High ) >= 10V Voltage input range Low level (on pin) ) (U Low ) <= 3V Digital outputs Output type open emitter/optocoupled Pull down 10 kω Outputs no. 8 Connection common Ext supply External power supply 15 up to 30VDC Output current 50mA max for any output Output voltage (U High ) Power supply less Analog inputs Input type (differential) Voltage or Current Inputs no. 2 Connection differential Input voltage (with Voltage ref in input) ±10V Current requirements (with Voltage ref in input) <0.5mA Input current (with current ref in input) 0 up to 20mA/4 up to 20mA Input impedence (with current ref in input) 510Ω Bandwidth 100Hz 12

13 D20A6 Voltage Analog outputs Output type Voltage Outputs no. 2 Max Output voltage ±10V Output current 5mA max Bandwidth 265Hz Current Analog outputs Output type Current Outputs no. 2 Max Output voltage 0 up to 14V Output current 0 up to 20mA max / 4 up to 20mA Bandwidth 2kHz Temperature Storage temperature: C ( F) Operating temperature: C ( F) These temperatures are adequate to those of the drive, to which the card is connected. 13

14 GEI ACCESSORIES Terminals XDI0,XDI1, XDI2, XAI, XAQV, XAQI Type PHOENIX CONTACT 5 contacts MC1,5/5 ST3, or equivalent. Terminals XDQ Type PHOENIX CONTACT 10 contacts MC 1,5/10 ST3, or equivalent. 8. MAXIMUM WIRE SIZES Terminals on connector mm 2 AWG XDQ, XDI0, XDI1,XDI2, XAI,XAQV, XAQI expda80 14

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16 D20A6 GEI /99 Rev. 0.0 / S5G21 We bring good things to life. GE Industrial Systems GEI Rev. 0.0 (05/99) Internet Address: