Timothy Cox Application and Support Engineer Dynamic Ratings Australia
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1 Timothy Cox Application and Support Engineer Dynamic Ratings Australia
2 Transformer Management Systems for Optimising Utilisation and Reliability
3 The Transformer: A complex system Bushings Tap changer Cooling System Coils Oil Tank Control Cabinet Core
4 Every Transformer is Different Voltage and power rating Winding arrangement Single or three phase Cooler arrangement Tap changer Ancillary devices and IEDs
5 Modular Transformer Management System
6 Modular Transformer Management System Device is engineered to suit the transformer it is monitoring Features have modular hardware and software to suit the application Modular design allows easy addition of extra functionality
7 Transformer Monitoring Oil and winding temperature Load current Voltage Tap position
8 Cooling System Monitor Multiple coolers Variable fan and pump arrangements Variable control set points Individually monitor fan and pump currents Cooling system temperature Periodic cooler tests
9 Tap Changer In tank or on tank On load or de-energised Single or multiple tap changers Motor energy monitoring Tap count and wear recording Temperature Automatic voltage control Parallel voltage control
10 Bushing and PD Monitoring Trend changes in bushing properties for early detection of problems Monitor changes in partial discharge levels inside the transformer Noise cancellation technology to see the real condition inside the transformer.
11 Ancillary devices and IEDs Fibre Optic Monitoring Buchholz Pressure Relief Device Oil Level Indicator DGA Bushing Monitoring etc
12 Consolidated Information Consolidate all device data into one place A single communication gateway for access to all the devices and data SCADA / IEC User friendly data presentation
13 Transformer Life Transformer life expectancy is determined by the rate of degradation of the cellulose insulation. After processing, the Degree of Polymerisation (DP) is typically 950+ (thermally upgraded paper), 850+ (non). Temperature is the main contributor to insulation consumption. Moisture is the second major contributor.
14 Transformer Temperatures
15 Transformer Temperatures Temperatures are the basic data required for:- Ageing / insulation consumption, Load-ability (Dynamic Rating of transformer), Cooling control. IEC section states temperature rises of 60 / 65 / 78 0 C, representing Top Oil / Average Winding / Hot Spot rises. Hot Spot, Ambient & gradients = most critical temperature data for transformer management.
16 Cellulose Design / Cooling IEC part 7 Section 2.6.1; The rate of ageing is referred to the winding hot-spot temperature. Section 2.6.2; Relative thermal ageing is based on 20 o C ambient + 78 o C hot spot rise = 98 o C V = 2 (qh-98)/6 Q h Relative Ageing Rate 92 o C o C o C o C o C 64
17 Winding Temperature Indicator This is not a transformer monitoring device! This is a thermometer that provides approximate (often ±3 ) temperature This is not a robust control system! OTI/WTI gauges have no redundancy in event of capillary damage or mechanical failure This is not an intelligent solution for you! Traditional devices provide no intelligence and cannot predict when your assets are failing
18 Smart Cooling
19 The solution to understanding asset condition On-Line Monitoring of assets. Real-time information under actual operating conditions. Use measured data to control asset. Knowledge of capacity. Trending of developing issues. Critical alarms / notifications.
20 DR-C50 Online TMS The DR-C50 Online Transformer Monitoring and Control System delivers a cost effective and end-user configurable solution for online monitoring and controlling of small to medium power transformers. Flexible & Modular Hardware Platform Cooling Monitoring and Control Voltage Monitoring and Control Annunciator Functions Multiple Secure Communication Options
21 CPU Comms module Digital Input Digital Output Base A Base B LTC Monitor Voltage Control Power Supply 4 or 9 slot Chassis DR-C50 Online TMS Modular Hardware for function specific configuration Local User Interface unit
22 DR-E3 Online TMS The DR-E3 Online Transformer Monitoring and Control System delivers an Engineered Solution for online Transformer Monitoring, Control and Communications - typically for medium to large power transformers. Big Brother of DR-C50 Flexible & Modular Hardware Platform Engineering Support Included Advanced Analytics Graphical Display with remote option Built-in Web Pages
23 DR-E3 Online TMS Modular hardware for flexible system engineering CPU Multiport with up to 8 of: AC Input Dual RTD Dual CT RS485 RS232 OLTC Motor Energy and many more Digital Input Digital Output Analog Input Analog Input/Output Power Supply Network: - 10/100 Base-T Copper Base-FX Fibre Interface Unit connection RS232 for legacy PC support USB for: - Pen-drive data download - PC connection Compact Flash for job specific software / configuration Hardware watchdog relay
24 Diagnostic Transformer Monitor Series Continuous Online Monitoring of Bushing Imbalance Current Sum of Currents method used to detect changes in bushing Continuous Online Monitoring of Transformer Partial Discharge Trending of data to determine changes in Partial Discharge levels Pulse Polarity method for Partial Discharge noise cancellation Bushings and Partial Discharge BAU Sensor Rogowski Coil
25 Summary Technology exists to enable effective monitoring of assets, in real time, under actual operating conditions, to allow network owners / operators to better understand an assets condition and support requirements. Taking advantage of this technology empowers asset managers to realise Financial Savings and Improved Workforce Effectiveness. Dynamic Ratings offers these solutions today, with proven products for monitoring, control and communications of electrical apparatus.
26 Questions?
27 Thank You DR-E3 Demonstrations Today at 4:30 Tomorrow at 2:00 In the Martec Booth located at booth H17
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