dametric RMS EX1 VAL / SKC REFINER MONITOR SYSTEM EX EXPANDABLE RACK USERS MANUAL RMS-EX1 EN.docx July 31, 2014 / BL 1(16)

Transcription

1 dametric RMS-EX RMS EX VAL00 / SKC90 REFINER MONITOR SYSTEM EX EXPANDABLE RACK USERS MANUAL RMS-EX EN.docx July, 0 / BL ()

2 RMS-EX Content. TECHNICAL SPECIFICATION.... CONTACT.... INTERNAL UNITS IN THE RACK.... EXTERNAL UNITS.... DESCRIPTION OF THE UNITS.... PRINCIPAL OF ADJUSTMENT.... CONNECTION DIAGRAM... K CONTROL MOTOR POWER Power Supply... K CONTROL MOTOR DRIVER Electric stepping motor power supply... K RMS POWER... K CONTROL MOTOR INTERFACE Digital inputs and outputs... K VIM and MPM Analog inputs and outputs... 9 K VIM and MPM Digital outputs... 9 K VIM Transducer signals... 9 K TVD Headset output, Analog outputs, Digital outputs, Digital input... 9 K TVD Transducer signals, Sync input, Spare output... 0 K LDU Digital inputs and outputs... 0 K LDU Digital inputs and outputs... 0 K POM Transducer signals... K POM Analog outputs, Digital outputs... K HPM Transducer signals... K HPM Analog outputs, Digital outputs... K OTM Transducer signals... K OTM Analog outputs, Digital outputs... K OTM Transducer signals... K OTM Analog outputs, Digital outputs... K EX Example with the SSM-RM card... K EX Example with the SSM-RM card K EX Not used... K EX Not used... K EX Not used... K EX Not used.... OUTLINE DRAWING CONNECTION DRAWING... RMS-EX EN.docx July, 0 / BL ()

3 RMS-EX. TECHNICAL SPECIFICATION System voltage: + Vdc, 0%, max.0 A Operating temperature: 0 - C Storage temperature: -0 to +0 C Air humidity: F according to DIN 0 00 (% to 9% not condensing) Protection: IP00 (no protection against dust or water) Mounting: Mounting with pcs M screws on a vertical mounting plate in a protecting cabinet Digital outputs: Voltage: Vdc Type: Active high (PNP) output from +V system voltage Isolation: 00V, galvanic isolated from the respective unit Load: Max 0mA Digital inputs: Voltage: Vdc Type: Active high with resistor to 0V system voltage Isolation: 00V, galvanic isolated from the respective unit Impedance: k Trip voltage: V Serial output: RS- to display unit Analog outputs: Current: -0mA Isolation: 00V, galvanic isolated Load: Max 00 Analog inputs: Current: -0mA Isolation: 00V relative internal units Impedance: Max 00 Connecting cables: Detachable screw connectors, max.mm cable area Cable shields is connected direct to the ground bar Grounding: The rack is grounded through the ground cable CE-approval: According to EN 00-:99, EN 00-:99, 9//EEC Test report: Enator TR90. CONTACT Sales, development, production and service: Dametric AB Jägerhorns Väg 9, Kungens Kurva, Sweden Phone: Telefax: service@dametric.se Web site: dametric RMS-EX EN.docx July, 0 / BL ()

4 RMS-EX. INTERNAL UNITS IN THE RACK Function Dametric article no. Metso VAL no. SKC article no. Rack RMS-EX VAL00 SKC 90 Control Motor Driver CMD-RM VAL090 SKC 900 Control Motor Interface CMI-RM VAL0 SKC 909 Vibration Monitor VIM-RM VAL0 SKC 900 Motor Power Monitor MPM-RM VAL09 SKC 90 Touch Point Vib. Detector TVD-RM VAL0 SKC 99 Limit Display Unit LDU-RM VAL09 SKC 90 Position Monitor POM-RM VAL00 SKC 909 Hydraulic Pressure Mon. HPM-RM VAL00 SKC 90 Optional Temp Monitor OTM-RM VAL09 SKC 90 Cover Fronts TP-. EXTERNAL UNITS Function Dametric article no. Metso VAL no. SKC article no. Cable VIM K-VIMS VAL09 SKC 99 Transducer VIM VIM-T VAL0 SKC 99 Cable TVD K-TVDS VAL09 SKC 909 Transducer TVD TVD-T (0kHz) VAL009 SKC 9099 or TVD-TS (0kHz) VAL0 SKC 900 or TVD-T (0kHz) VAL0 SKC 900 Headset TVD IR-HS SKC Cable POM K-POT VAL09 SKC 909 Transducer POM POT-0 VAL00 SKC 9090 Display POI-0 VAL000 SKC 90 or PDU-RM VAL099 SKC 99 or Operators Panel. DESCRIPTION OF THE UNITS RMS-EX Power supply : Internal connectors: External connectors: Rack RMS-EX Vdc +/- 0%, max.0 A, from an external power unit. each -pole and each -pole pcb-connectors type C, for the internal units,, and -pole terminal blocks for external signals CMD-RM Control Motor Driver Current driver for stepping motor controlling the rotor position Power supply: - Vdc,.A Input: Control signals from the CMI-RM unit Output: Drive currents for -phase electric stepping motor Cable: K-CM or K-CMK, *. mm, m CMI-RM Digital inputs: Digital Outputs: Control Motor Interface Converts control signals from the -system to clock- and direction signals to the CMD-RM/CMD-RM unit. Plates Together, Plates Apart and High speed Alarm control motor RMS-EX EN.docx July, 0 / BL ()

5 RMS-EX VIM-RM Vibration Monitor The transducer measures the refiner vibration Transducer: Accelerometer to 000 Hz Digital outputs: Limit, Limit Analog output : -0 ma Analog output : Led ramp in the front of the unit, 0- mm/s, 0 leds Cable: K-VIMS, -pole connector, -pole cable+double shield, 0. mm, m MPM-RM or MPM-RM Digital Outputs: Analog input: Analog output: Motor Power Monitor Motor Power Monitor Monitor the current signal indicating the main motor load Limit, Limit, Limit (Limit only MPM-RM) -0 ma -0 ma TVD-RM Touchpoint Vibration Detector Excitates and measure the signal from an accelerometer transducer The transducer measures the refiner touch point vibration Gain setting: Potentiometer in the front of the unit to set production gain Digital input: Low gain Digital outputs: Limit, Limit Transducer: TVD-T, TVD-TS or TVD-T Analog output : -0 ma dc current signal Analog output : Audio ac-signal to headset Analog output : Spare Analog output : Led ramp in the front of the unit, 0-00%, 0 leds Cable: K-TVDS, -pole connector, -pole cable +shield, 0. mm, m LDU-RM Digital inputs: Digital outputs: Display: Limit Display Unit Display-unit for the adjustment of the limits and monitoring of the signals. Supervision of the rotor position travel due to the feed guard reset. Electronic RMC. Feed guard reset, Feed guard alarm reset, RMC Touch Point Unit ready, Feed guard contact, Feed guard alarm, RMC Ready, RMC Start Pos -digit LED-display: level/limit -digit LED-display: channel / limit / function POM-RM Position Monitor Excitates and measures the transducer for rotor position Digital outputs: Limit, Limit, Limit Transducer: POT-0 Analog output: -0 ma Cable: K-POT, -pole connector, -pole cable +shield, 0. mm, m External display: POI-0, display only the POM value or PDU-RM, displays the POM, TVD, VIM and MPM value or Operators panel RMS-EX EN.docx July, 0 / BL ()

6 RMS-EX HPM-RM Hydraulic Pressure Monitor Excites and measures the transducers for hydraulic pressure The unit measures both the A- and the B-chamber side -wire Pressure transducer -0 ma Transducers: Digital outputs: A-Limit, A-Limit, B-Limit, B-Limit Analog outputs: A: -0 ma, B: -0 ma OTM-RM Optional Temp Monitor Excites and measures transducers for temperature measurement The unit can be set (by dip-settings) to 0-00 ºC or 0-00 ºC Transducers: -wire PT-00 transducer Digital outputs: CH: Limit, CH: Limit, CH: Limit, CH: Limit Analog outputs: CH: -0 ma, CH:-0 ma EX- EX- EX- Connectors: Spare card slot for either of following units: OTM-RM Optional Temperature Monitor HPM-RM Hydraulic Pressure Monitor POM-RM Position Monitor TVD-RM Touch Point Vibration Detector MPM-RM/ Motor Power Monitor VIM-RM Vibration Monitor HPM-RM Safeset supervision Monitor Same as EX-. Spare card slot for future use. The front panel with is reduced to mm (TE). -pole + -pole screw connectors. RMS-EX EN.docx July, 0 / BL ()

7 RMS-EX. PRINCIPAL OF ADJUSTMENT See the calibration manual (CAL-EX) for a more detailed description. Adjustment of the alarm limits is done on the respective unit. Read-out of alarm limits and levels is done on the Limit Display Unit, LDU-RM. The upper row indicates the actual value and the lower row indicates the number of the channel and the limit. Each RMS unit is selected by the push-button DISPLAY LIMITS on the unit. The different values/limits is selected by the push buttons on the display unit. The and the buttons do selections. The measured values/limits will appear in the following order. CHANNEL Measured level, channel LIMIT Alarm limit (channel ) LIMIT Alarm limit (channel ) LIMIT Alarm limit (channel ) (if available) CHANNEL Measured level, channel (if available) LIMIT Alarm limit (channel ) (if available) LIMIT Alarm limit (channel ) (if available) Automatically turn-off function The display is automatically turned off approx. minutes after the last activated DISPLAY LIMITS. To cancel this function, push any of the buttons. The lower right decimal point will then light up. Next activation of any of the DISPLAY LIMITS, reactivates the turn-off function. RMS-EX EN.docx July, 0 / BL ()

8 RMS-EX. CONNECTION DIAGRAM K CONTROL MOTOR POWER Power Supply CM+U CM+U CM-GND CM-GND +- Vdc +- Vdc 0 V (control motor chassis) 0 V (control motor chassis) K CONTROL MOTOR DRIVER Electric stepping motor power supply CM+WA CM-WE CM+WA CM-WE CM+WA CM-WE CM+WA CM-WE CM+WA CM-WE CM-GND CM-GND 9 0 Positive, phase K-CM white Negative, phase or brown Positive, phase K-CMK green Negative, phase yellow Connect the cable shield to the ground bar below the RMS-rack K RMS POWER Us+ Us+ Us- Us- + Vdc + Vdc 0 V 0 V K CONTROL MOTOR INTERFACE Digital inputs and outputs DI+CMTO DI+CMAP DI+CMHS DI+CMHT DO+CMAL DO+CM Digital input, Plates Together Digital input, Plates Apart Digital input, High Speed Digital input, Holding Torque Digital output, Stepping Motor Alarm Digital output, Spare RMS-EX EN.docx July, 0 / BL ()

9 RMS-EX K VIM and MPM Analog inputs and outputs AO+VIM AO-VIM AI+MPM AI-MPM AO+MPM AO-MPM Analog output, -0 ma Analog output, -0 ma Analog input, -0 ma Analog input, -0 ma Analog output, -0 ma Analog output, -0 ma K VIM and MPM Digital outputs DO+VIM DO+VIM DO+MPM DO+MPM Digital output, VIM, Limit Digital output, VIM, Limit Digital output, MPM, Limit Digital output, MPM, Limit K VIM Transducer signals T+VIM T-VIM TS-VIM Transducer, positive Transducer, negative K-VIMS : white+brown green+yellow Connect the outer shield to the ground bar below the RMS-rack. The inner shield should not be connected and be isolated. It must be kept separated from the outer shield. K TVD Headset output, Analog outputs, Digital outputs, Digital input AO+TVDHS AO-TVDHS AO+TVD AO-TVD DO+TVD DO+TVD DI+LOGA DO+MPM Headset output Headset output Analog output, -0 ma Analog output, -0 ma Digital output, Limit Digital output, Limit Digital input, Low Gain Digital output, Limit, MPM Headset Headset RMS-EX EN.docx July, 0 / BL 9()

10 RMS-EX K TVD Transducer signals, Sync input, Spare output T+TVD T-TVD TS-TVD T+TVDS T-TVDS AO+TVDA AO-TVDA Transducer, positive K-TVDS : white+brown Transducer, negative green+yellow Connect the cable shield to the ground bar below the RMS-rack Sync. input, positive Not used Sync. input, negative Not used Analog output, spare Not used Analog output, spare Not used K LDU Digital inputs and outputs DI+LDU DI+LDU DO+LDU DO+LDU DO+LDURD ID+SCI ID+SCI ID-SCI Digital input, (DI-TPMA) RMC Touch Point Digital input, LDU Not used Digital output, (DO+RMCRD) RMC Ready Digital output, (DO+RMCPSP) RMC Start Pos Digital output, LDU Ready Digital output, Serial Com. Interface Not used Digital output, Serial Com. Interface Not used Digital output, Serial Com. Interface Not used K LDU Digital inputs and outputs DI+FGRE DO+FGCO DO+FGAL ID+PDU ID+PDU ID-PDU U+PDU U-PDU Digital input, Feed Guard Reset Digital output, Feed Guard Contact Digital output, Feed Guard Alarm Serial output (see below) Serial input Serial common Power supply, +V Power supply, 0V, Socket Cable K-PDU Cable to Operators panel white white brown brown green+shield green yellow not connected grey not connected RMS-EX EN.docx July, 0 / BL 0()

11 RMS-EX K POM Transducer signals TI-POT TI+POT TE-POT TE+POT TR+POT TM+POT TS-POT Transducer, input positive K-POT: white Transducer, input negative K-POT: brown Transducer, input common K-POT: green Transducer (not used) K-POT: yellow Transducer, excitation positive K-POT: grey Transducer, excitation negative K-POT: rose (switch white and brown for reversed indication) Connect the cable shield to the ground bar below the RMS-rack K POM Analog outputs, Digital outputs AO+POM AO-POM DO+POM DO+POM DO+POM Analog output, POM, -0 ma Analog output, POM, -0 ma Digital output, POM Limit Digital output, POM Limit Digital output, POM Limit K HPM Transducer signals T+HPMA T-HPMA TS-HPMA T+HPMB T-HPMB TS-HPMB Transducer, A-Chamber, positive Transducer, A-Chamber, negative Connect the cable shield to the ground bar below the RMS-rack Transducer, B-Chamber, positive Transducer, B-Chamber, negative Connect the cable shield to the ground bar below the RMS-rack K HPM Analog outputs, Digital outputs AO+HPA AO-HPA AO+HPB AO-HPB DO+HPA DO+HPA DO+HPB DO+HPB Analog output, HPM-A, -0 ma Analog output, HPM-A, -0 ma Analog output, HPM-B, -0 ma Analog output, HPM-B, -0 ma Digital output, HPM-A Limit Digital output, HPM-A Limit Digital output, HPM-B Limit Digital output, HPM-B Limit RMS-EX EN.docx July, 0 / BL ()

12 RMS-EX K OTM Transducer signals T+OTM T-OTM TS-OTM T+OTM T-OTM TS-OTM Transducer -, positive Transducer -, compensation Transducer -, negative Transducer -, positive Transducer -, compensation Transducer -, negative Connect the cable shield to the ground bar below the RMS-rack K OTM Analog outputs, Digital outputs AO+OTM AO-OTM AO+OTM AO-OTM DO+OTM DO+OTM DO+OTM DO+OTM Analog output -, -0 ma Analog output -, -0 ma Analog output -, -0 ma Analog output -, -0 ma Digital output, -, Limit Digital output, -, Limit Digital output, -, Limit Digital output, -, Limit K OTM Transducer signals T+OTM T-OTM TS-OTM T+OTM T-OTM TS-OTM Transducer -, positive Transducer -, compensation Transducer -, negative Transducer -, positive Transducer -, compensation Transducer -, negative Connect the cable shield to the ground bar below the RMS-rack K OTM Analog outputs, Digital outputs AO+OTM AO-OTM AO+OTM AO-OTM DO+OTM DO+OTM DO+OTM DO+OTM Analog output -, -0 ma Analog output -, -0 ma Analog output -, -0 ma Analog output -, -0 ma Digital output, -, Limit Digital output, -, Limit Digital output, -, Limit Digital output, -, Limit K EX Example with the SSM-RM card RMS-EX EN.docx July, 0 / BL ()

13 RMS-EX EX- EX- EX- EX- EX- EX- Transducer + Transducer M, Motor side Transducer R, Refiner side Transducer - K-AT0: white K-AT0: brown K-AT0: green K-AT0: yellow K EX- EX- EX- EX- EX- EX- EX- EX- K EX- EX- EX- EX- EX- EX- EX Example with the SSM-RM card Digital output, Not used Digital output, Safeset rotating Digital output, Safeset tripped Digital input, Reset Safeset EX Not used Connect the cable shield to the ground bar below the RMS-rack K EX- EX- EX- EX- EX- EX- EX- EX- EX Not used RMS-EX EN.docx July, 0 / BL ()

14 RMS-EX K EX Not used EX- EX- EX- EX- EX- EX- K EX Not used EX- EX- EX- EX- EX- EX- EX- EX- RMS-EX EN.docx July, 0 / BL ()

15 RMS-EX. OUTLINE DRAWING RMS-EX EN.docx July, 0 / BL ()

16 RMS-EX 9. CONNECTION DRAWING RMS-EX EN.docx July, 0 / BL ()