Ex e Command, Control and Signalling Operators SERIES M-0603, M-0604, M-0605, M-0612
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- Blaise Wade
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1 TECHNICAL DATA SHEET NEW PRODUCT Rev. 6-03/2013 Ex e Command, Control and Signalling Operators SERIES M-0603, M-0604, M-0605, M-0612 Ex de Contact blocks SERIES M-0530, M New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
2 MARKING OF COMMAND AND CONTROL OPERATORS 1. The symbol CE means "Conformité Européenne", and it shows that the item is complying the essential requirements of the Directives on safety, public health, consumer protection, ecc 2. N of the registered entity (CESI) responsible for production monitoring in accordance with Directive 94/9/CE ATEX 3. Denotes the equipment explosion protection 4. Group II (surface devices) 5. Category 2 (suitable for zone 1 and 2 for gas and zone 21 and 22 for dust) 6. Gas and Dust (this material can be installed both in presence of gas and dust) 7. Protection Mode (Ex e: increased safety; IIC: gas group, Ex td A21: dust protection) 8. Protection IP 9. Class of temperature (operators are installed along with other certified products) ZONE ATEX CERTIFICATE N. CONFORMITY TO STANDARDS OTHER CERTIFICATIONS CESI 09 ATEX 075U EN , EN , EN , EN , ATEX 94/9/CE Will follow upon market demand MARKING OF CONTACTS 1. The symbol CE means "Conformité Européenne", and it shows that the item is complying the essential requirements of the Directives on safety, public health, consumer protection, ecc 2. N of the registered entity (CESI) responsible for production monitoring in accordance with Directive 94/9/CE ATEX 3. Denotes the equipment explosion protection 4. Group II (surface devices) 5. Category 2 (suitable for zone 1 and 2 for gas and zone 21 and 22 for dust) 6. Gas (this material can be installed in presence of Gas) 7. Protection Mode (Ex de: explosion-proof with not sparkling contacts; IIC: gas Group) 8. Class of temperature (operators are installed along with other certified products) ZONE ATEX CERTIFICATE N. CONFORMITY TO STANDARDS OTHER CERTIFICATIONS CESI 09 ATEX 016U EN , EN , EN , ATEX 94/9/CE Will follow upon market demand 2 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
3 PRODUCT DESCRIPTION The new command devices series M-0 are normally installed as external operators on Ex e enclosures suitable for all kind of industry where an explosive atmosphere may be present and classified as Zone M-0 series of command and control operators consists of the M-0603 push button with an axial movement, the M-0604 selector with a rotating movement, the M-0605 emergency push button with an axial movement and the M-0612 multiled indicator light. Operators consists of a housing aluminum made with a black anodized finish, pin and spring in stainless steel and silicone seals. The colored keys on the push button and the mushroom push button are made of polyamide 6; the lever for operation is in aluminum with black anodic oxidation. All screws are in stainless steel. The contact block is in polyamide, the contacts are brass made, while pins, springs and screws are in stainless steel. Operators have been designed considering the following market requests: high mechanical strength; protection class to meet harsh environments with IP66 as standard; facilities in contacts replacement; use up to four contacts per operator; convenience in connecting electrical cables; high operational reliability and cost efficiency, reduced maintenance costs. The three operators provide the opening or closing of various electrical or mechanical devices installed inside the enclosure. Follow in detail the technical features. The push button M-0603 has an axial movement PUSH The selector M-0604 has a rotating movement ROTATE The emergency push button M-0605 has an axial closing movement. To unlock, you must rotate clockwise and, then, it automatically returns to its original position. PUSH (LOCK) 1 ROTATE 2 AUTO RETURN IN POSITION 3 EXAMPLE OF INSTALLATION The new system of adapters allows an easy installation of contacts in panel boards with walls up to 7mm thick. Moreover, having reduced the thread diameter of the mushroom button (M32x1, 5), it s possible to increase the number of operators on the cover respect to the previous version. Use up to 4 contacts per operator for M-0603 push button and M-0604 selector. Use up to 2 contacts per operator for the e- mergency push button M New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
4 MODELS, FEATURES AND DIMENSIONS Pushbutton CODE Ex e PUSHBUTTON DESCRIPTION AND RELEVANT Ex de CONTACTS NOTE M-0603/N Black Ex e pushbutton without contacts To add the contacts set required M-0603/NL Black Ex e lockable pushbutton without contacts To add the contacts set required M-0603/R Red Ex e pushbutton without contacts To add the contacts set required M-0603/RL Red Ex e lockable pushbutton without contacts To add the contacts set required M-0603/V Green Ex e pushbutton without contacts To add the contacts set required M-0603/G Yellow Ex e pushbutton without contacts To add the contacts set required M-0603/B Blu Ex e pushbutton without contacts To add the contacts set required M-0603/BI White Ex e pushbutton without contacts To add the contacts set required M-0606/10 M-0606/01 M-0606/11 M-0606/20 M-0606/02 1NO contacts set 1NC contacts set 1NO+1NC contacts set 2NO contacts set 2NC contacts set 4 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
5 Selector CODE Ex e PUSHBUTTON DESCRIPTION AND Ex de RELEVANT CONTACTS NOTE M-0604/X Selector Ex e scheme X Selector complete of contacts M-0604/R Selector Ex e scheme R Selector complete of contacts M-0604/RSX Selector Ex e scheme R left Selector complete of contacts M-0604/1Z Selector Ex e scheme 1Z Selector complete of contacts M-0604/2Z Selector Ex e scheme 2Z Selector complete of contacts M-0604/1I Selector Ex e scheme 1I Selector complete of contacts M-0604/2I Selector Ex e scheme 2I Selector complete of contacts M-0604/3I Selector Ex e scheme 3I Selector complete of contacts M-0604/4I Selector Ex e scheme 4I Selector complete of contacts M-0604/1C Selector Ex e scheme 1C Selector complete of contacts M-0604/2C Selector Ex e scheme 2C Selector complete of contacts M-0604/1W Selector Ex e scheme 1W Selector complete of contacts M-0604/2W Selector Ex e scheme 2W Selector complete of contacts M-0604/1M Selector Ex e scheme 1M Selector complete of contacts M-0606/11 Contacts set 1NO+1NC Contacts spare parts: X - R - 1Z - RSX M-0606/22 Contacts set 2NO+2NC Contacts spare parts: 2Z M-0606/10 Contacts set 1NO Contacts spare parts: 1I - 1M M-0606/20 Contacts set 2NO Contacts spare parts: 2I - 2M - 1C - 1W M-0606/30 Contacts set 3NO Contacts spare parts: 3I - 3M M-0606/40 Contacts set 4NO Contacts spare parts: 4I - 4M - 2C - 2W 5 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
6 Mushroom Pushbutton CODE M-0605 M-0605/K M-0605/P M-0606/10 M-0606/01 M-0606/11 M-0606/20 M-0606/02 Ex e PUSHBUTTON DESCRIPTION AND Ex de RELEVANT CONTACTS Ex e mushroom pushbutton, with recovery without contacts Ex e mushroom pushbutton with recovery key without contacts Ex e mushroom pushbutton push-pull type without contacts Contacts set 1NO Contacts set 1NC Contacts set 1NO+1NC Contacts set 2NO Contacts set 2NC NOTE Contact set required to be added Contact set required to be added Contact set required to be added CONTACTS FEATURES Rated voltage: 690V Frequency: 50/60Hz Range: 10A [AC-15 10A (400V) 4A (500V) 2A 690V)] [DC-13 10A (48V)] Connection: max. 2.5 mm 2 Rated impulse withstand voltage: 4kV Pollution degree: 2 Short circuit conditinal current : 1kA Data type and maximum use of the devices for short-circuit protection: one fuse gg 10A 500V on every conductor Minimum positive opening travel: 3mm Minimum force required to reach the positive opening operation of all opening contacts: 5N Maximum stroke (+ overtravel): 4.75mm Weight: 40g 6 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
7 STATEMENT OF THE MAIN ELECTRICAL DIAGRAMS Pushbutton contact NC Pushbutton contact NA Mushroom Button with rolling release NC Cod. Selector X 3 positions command with spring recovery in B both from A and C R 3 positions command with spring recovery from A to B and fixed position in C RSX 3 positions command with spring recovery from A to B and fixed position in C Z 2 fixed position command I Control switch C 3 fixed position command W 3 positions command with spring recovery in B both from A and C M Command with spring recovery 7 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
8 Multiled indicator light M-0612/3 Ø M32x1, DESCRIPTION AND CODES Indicator light Ex de with three high luminosity LED, 20mA consumption and approx hours life. Available in five colours: BLUE M-0612/3B COLORLESS M-0612/3I YELLOW M-0612/3G RED M-0612/3R GREEN M-0612/3V Weight: 35 gr Thread: M32 x 1,5 Insert the suffix: 24 for 24V ac/dc voltage 110 for 110V ac/dc voltage 230 for 230V ac voltage c 8 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
9 EXAMPLES OF APPLICATIONS Cortem enclosure in aluminium type SA complete with: n 1 ammeter B-0140A n 2 red pushbuttons M-0603/R n 2 selectors M-0604/1Z n 1 cablegland type FAL3IB n 11 terminals type CBD2 n 1 ground terminal TE6O n 1 internal frame B Cortem enclosure in stainless steel type SA473018SS complete with: n 1 ammeter B-0140A n 1 yellow button M-0603/G n 1 red button M-0603/R n 1 green button M-0603/V n 1 mushroom button M-0605 n 1 selector M-0604/1I n 1 selector M-0604/4I n 3 cableglands FL1IB n 1 internal frame B New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
10 OPTIONS For installation on polyester enclosures, you must have the earthing accessory for the operator Cod.:A331IB. Possibility to add protection against accidental contact for mushroom button Cod.: M-952 and lockable adding the bar Cod.: M (lock type max. 20) secured with chain APPLICATION Manufacturing plants and process facilities: chemical, petrochemical, refineries, pharmaceutical, Gas treatment and transport Areas with risk of explosion and fire due to abnormal, unusual or accidental presence of ignitible concentration of gases/vapours and dusts, even simultaneously On-shore, off-shore, naval and harbor installations Waste and or sewage treatment facilities Thermal plants Area with presence of combustible dusts such as joineries, sugarhouses, food industries with treatment and storage of wheat and derivatives MARKET Industry Mechanical and electrical engineering Agribusiness Distillery Oil & Gas industries Pharmaceutical industries Energy Engineering and Contractors Project Design companies Electrical contractors Construction companies Electrical equipment distributors Shipyards / harbors Off-shore rig constructors On-shore treatment and refining plants For further information, please contact the Sales Office at the following addresses: ITALY EUROPE WORLD venditeitalia@cortemgroup.com saleseurope@cortemgroup.com export@cortemgroup.com 10 - New Product Technical Data Sheet - Command, Control and Signalling operators&contact Blocks
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