CombiLyz AFI4 / AFI5 Inductive conductivity transmitter

Transcription

1 Main features Range from 500 µs/cm to 1000 ms/cm ll hygienic design Built in graphical display CombiView DFON Very fast temperature compensation Easy and full programmable with FlexProgrammer 9701 FI5 split version with remote sensor Separate m output for conductivity / concentration and m output for temperature FDT software 3- approved EHEDG Touch screen pplications Controlling CIP procedure Controlling filling machines Detection of specific medias Water systems with >50 µs/cm Technical specifications Housing material Cable (FI5) Process connection Insertion length Standard Medium Long Not wetted Wetted parts FlexHousing, Ø80 mm Stainless steel, ISI / 5.0 / 10.0 meter PUR C G1 hygienic, rotating (for other connections see adapters page 4) 37 mm / hygienic version 41 mm 60 mm / hygienic version 64 mm 83 mm / hygienic version 87 mm Stainless steel ISI 304 PEEK natura, unfilled Surface Wetted parts Ra < 0.8 µm Measuring range Conductivity Concentration µs/cm ms/cm 14 selectable ranges 4 factory set media/ranges 1 customer defined media/range C Free programmable range ccuracy (sensor incl. 25 C ambient) Cond./conc. compensation µs/cm 1.5 % / ms/cm 1.0 % ms/cm 1.5 % 0.4 C Compensation range C Reference temperature Sampling time Response time Cond./conc. Start up time without display Start up time with display % / K, free adjustable 25 C (adjustable) < 0.3 second t 90 < 2.0 seconds t 90 < 15 seconds 10 seconds 15 seconds Electrical specifications Power supply Output Cond./conc. (for more information please see page 3) drift El. connection Relays Conductivity Left side Right side VDC m m + HRT m 2 relays included in the display Without display With DFON display, 2 relay-output galvanic separated 1) 2) 0.1%/K 0.5%/K 1) FI5: 0.5%/K %/K pr. m sensor cable M12, 4-pin M16 or M20 cable gland M12, 4-pin ( m output only) M12, 8-pin ( m + relay output) M16 or M20 cable gland Plastic (P) Stainless steel General specifications Media temperature C 150 C up to 1 hour Media pressure mbient temperature Without display With display < 25 bar (helium tested) C C Isolation voltage 500 VC Protection EN60529/2:2013 IP67 / IP69K class Humidity IEC % condensing Vibrations IEC test Fc 1.0 mm ( hz) 0.7g ( hz) 1) Factor of change in process temperature from 25 C 2) Range µs/cm 0.3%/K Page 1 / 7

2 Conductivity ranges (selectable) µs/cm ms/cm ms/cm ms/cm ms/cm Definition: 1000 µs/cm = 1 ms/cm 1000 ms/cm = 1 S/cm ms/cm ms/cm ms/cm ms/cm Conductivity in different media: ms/cm ms/cm ms/cm ms/cm Conductivity Media group Media 1000 ms/cm 55 ns/cm Water Ultra-pure water 1 µs/cm Pure water 10 µs/cm Process water 600 µs/cm Food Drinking water Beer 1 ms/cm Milk FIx Orange juice 10 ms/cm range pple juice 100 ms/cm Process Phosphoric acid Hydrochloric acid 1000 ms/cm Sodium hydroxide Concentration ranges (selectable) NaOH (caustic soda) HNO 3 (nitric acid) Compliance and approvals pply to EU directives FD % by weight ( C) % by weight ( C) % by weight ( C) % by weight ( C) 1 x customer defined (30 point linearization) 10/2011, 1935/2004, 2023/2006 PEEK : CFR pprovals 3- approval Product marking EHEDG culus listed, E IEC :2010 IEC :2013 The marking on the product is made by laser engraving. See below example: Input Input from FIx transmitter Digital, 2-way for communication between transmitter and display ccuracy ± 0.1% of input from FIx ambient C ± 0.2% of input span ambient / C Update time User-configurable data Error/warning indication Media description Measuring unit User defined unit 1 second. Typical 0.3 second Individually configurable display and backlight indication in white, green or red colour, steady or flashing light. Configurable limits over the range. Customer programmable e.g. MILK Water NaOH μs/cm, ms/cm % C, F 8 20 pixel matrix Relay Contacts Load current Voltage 2 x solid state relays Max. 75 m Max. 60 V p Type FSTN Graphical LCD range Digit height Max. 22 mm drift %/K inside optimal range C %/K outside optimal range / C Environmental conditions Optimal readability C Operating C temperature Mechanical data Protection class Polycarbonate IP67/IP69K Page 2 / 7

3 Selectable display views Conductivity Concentration Value with values Media with values Bar graph with values Concentration value in % Value with TG Media with TG Bar graph incl. temp. Conductivity and concetration Visual alert White background Green background Red background Error message and red background Working principle The measuring cell is a homogeneous sealed body all in PEEK. Through the body is a hole, through which the media flows. Built-in around the hole are two coils; a primary coil supplied with an C voltage and a secondary coil, which picks up a small signal through the media induced voltage. The size of this voltage is dependent on the conductivity of the media. This signal is amplified and handled in the electronics to a linear analogue m output signal. lso built into the body is a Pt100 sensor placed in the tip of the sensor. This is measuring the media temperature to enable temperature compensation of the conductivity signal, which is very temperature dependent. The Pt100 sensor signal is also available as an analogue m output signal. The coils and sensor are encapsulated in the PEEK sensor body, with surface roughness (Ra) <0,8 μm. It is therefore well suited for use in hygienic processes or direct in concentrated acids or alkalis. VC Primary coil ~ D S S S S Range setting input S1 and S2 CPU D Media Secondary coil Pt100 sensor Conductivity/Concentration m output m output Page 3 / 7

4 CombiLyz FI4 / FI5 Dimensions in mm FI4 Front view 62 Bottom connection Rear connection Short version 37 mm Medium version 60 mm Long version 83 mm Standard 3-/EHEDG Standard 3- Standard Hole diameter Ø6.45 The sensors above is 3- approved when mounted in one of the 3- approved G1 mounting adapters below. The short sensor is EHEDG approved when mounted in one of the EHEDG approved G1 mounting adapters below. G1" mounting adapters Welding connection For tank Clamp connection Threaded connections ZPW2-521 For pipe DN ZPW2-526 DN ZPW2-527 ISO 2852 DN38 ISO 2852 DN51 Variline, type N ZPH ZPH ZPH1-524E DIN DN32 ZPH DIN DN40 ZPH DIN DN50 ZPH DIN DN65 ZPH SMS 1145 DN 38 ZPH SMS 1145 DN 51 ZPH DIN DN40 ZPH DIN DN50 ZPH Union nut ZPX4-xx0 Page 4 / 7

5 CombiLyz FI4 / FI5 Dimensions FI5 Wall mounted version Pipe mounted version PCO Ø 95 Front view Side view Front view Side view 70 Ø 91 Ø 110 Ø 91 DN38 DN51 DN64 FI5 cable sensor Hole diameter Ø6.45 Short version 37 mm Medium version 60 mm Long version 83 mm Standard 3-/EHEDG Standard 3- Standard The sensors above is 3- approved when mounted in one of the 3- approved G1 mounting adapters, shown on page 4. The short sensor is EHEDG approved when mounted in one of the EHEDG approved G1 mounting adapters, shown on page Page 5 / 7

6 Electrical connection Left side electrical connection (Front view) Right side electrical connection (Front view) vdc (+) 1 4 Cond. (+) S1 1 4 C (+) Cond. (-) vdc (-) C (-) S Left side M12, 4 pin connector 1. Brown Supply (+) ( vdc) 2. White Cond. (-) ( m) 3. Blue Supply (-) ( vdc) 4. Black Cond. (+) ( m) Right side M12, 4-pin connector 1. Brown 1 (external input) 2. White Temp. (-) ( m) 3. Blue 2 (external input) 4. Black Temp. (+) ( m) Note : If a M12 4-pin connector for left and right side is selected the FI4 is directly compatible with the previous Baumer ISL conductivity transmitter. To connect the FlexProgrammer to the transmitter Red clip Black clip The data entered to the transmitter will automatically be displayed on the DFON display via the ribbon cable (UnitCom) To connect the FlexProgrammer to the DFON display Red clip Black clip Colour change, relay set-points and error messages etc. can be setup be set in the DFON display. To set the external input for range selection Range S1 S2 Range S1 S2 1 N.C. N.C. 3 N.C. 24 VDC 2 24 VDC N.C VDC 24 VDC Electrical connection on the FIx transmitter Supply - Supply + S1 S2 Ground (Unit Com) + Temp - Temp + Cond - Cond Note: The ground connection ( ) is to be connected with the cable shield if using cable gland and shielded cable. Note : The pin 2 in left connection and pin 2 in right connection can be connected as common - for both Con. and Temp m output. Right side electrical connection with relay output Relay Relay 2 Relay Temp. (-) ( m) Relay Temp. (+) ( m) S1 (external input) - 1 Right side M12, 8 pin connector 1. White 1 (external input) 2. Brown Temp. (+) ( m) 3. Green Relay 2 4. Yellow Relay 2 5. Grey Relay 1 6. Light red Relay 1 7. Blue Temp. (-) ( m) 8. Red 2 (external input) Note: The pin 2 in left connection and pin 7 in right connection can be connected as common - for both Con. and Temp m output. Electrical connection on the display with relay output 1. Not connected 2. Not connected 3. Green Relay 2 4. Yellow 5. Grey Relay 2 Relay 1 N.C. N.C. 6. Light red Relay 1 Relay 2 (3 + 5 can be connected Relay 1 common) UnitCom To connect the Flexprogrammer Ribbon cable to transmitter Red clip Black clip 8 - S2 (external input) UnitCom Page 6 / 7

7 Ordering details FI Model Conductivity transmitter, CombiLyz FI Type Compact version 4 Split version 5 Housing Bottom connection 5 Rear conection 6 Wall mounted Pipe mounted, DN38 C Pipe mounted, DN51 D Pipe mounted, DN64 E Electrical connection M12-2x4-wire (w.o. relay output) 6 M12-1x4-wire / 1x8-wire 7 2 x M16 cable gland 8 M16 (left) and M20 (right) cable gland 2 x M20 cable gland B of electrical connection Plastic (not available with M12) 1 Stainless steel 3 Cable length No cable 0 Sensor cable, 2.5 meter 1 Sensor cable, 5.0 meter 2 Sensor cable, 10 meter 3. Without 1 DFON with 2 relay output 4 Safety Standard 0 Configuration No configuration 0 Configuration without display or with display as slave Configuration with separate configuration of display and relays 1 3 Output 2 x m 2 2 x m, HRT 4. Version Standard 0 Process connection G1 hygienic, PEEK, 37 mm (04) 1 G1 hygienic, PEEK, 83 mm (04) 2 G1 hygienic, PEEK, 60 mm (04) 3 pprovals Without 0 3- approved / EHEDG 37 mm version 1 3- approved 60 and 83 mm version 2 Calibration certificate No 0 Calibration certificate, conductivity (5 points) Calibration certificate, temperature (3 points) Calibration certificate, conductivity (5 points) and temperature (3 points) Page 7 / 7