YASKAWA DMD Product Overview SLIDE 1

Transcription

1 DMD Product Overview SLIDE 1

2 DMD Product Portfolio SLIDE 2

3 a leader in Inverter technology SLIDE 3 Most comprehensive range of AC inverter drive products available today. Drives designed to run induction and permanent magnet motors. Simple setup and predefined wizards. Global standards Compliance CE, UL, cul Compliant with EU s RoHS and REACH directive. System connectivity with MECHATROLINK, Devicenet, Profibus-DP, CC-Link, CANopen, Lonworks, MEMOBUS. Mid Voltage Inverters

4 Inverter Products Overview - Positioning SLIDE 4 Basic / General Purpose Drives J1000 Easy to use everyone can set up Offers basic performance for low demanding applications Cost efficient V1000 Still easy to use Allounder (IM and PM) medium flexibility (lots of integrated functions, DWEZ,...) medium perfomance IP66 version A1000 High performance (CL) Allrounder full power range, up to 630 KW highly flexible (IOs, Options, Software, DWEZ,...) IP54 version

5 Inverter V1000 SLIDE 5

6 Inverter A1000 SLIDE 6

7 Inverter Application Solutions SLIDE 7

8 Inverter Application Solution SLIDE 8 Electronic Line Shaft Angle-synchronous master-slave operation (1:n) without additional controls Simplified maintenance and enhanced reliability thanks to streamlined mechanics Increased productivity with adjustable gear ratio and no machine downtime Extremely easy to upgrade

9 Inverter Application Solution SLIDE 9 Positioning Precise positioning without an external position controller, rotary and linear Integrated brake controls Flexible control via digital I/Os or fieldbusses

10 Inverter Application Solution SLIDE 10 Winder Precise winding and unwinding of a wide variety of materials including wire, sheet metals, fabrics, packaging films, paper, and textiles. Integrated diameter calculator makes external diameter sensors unnecessary Web tension is controlled using direct torque control, dancer control or via load cell

11 Inverter Application Solution SLIDE 11 Crane High Frequency Spindle Drives High starting torque with or without a speed sensor Ultra Lift function for increased cost-effectiveness and shorter cycles times Intelligent brake controls for increased safety Outstanding power to size ratio Asynchronous or permanent magnet motors Spindle orientation

12 Applications Example with Inverters SLIDE 12 The Challenge: Shrink Wrapping machines without a PLC? Benefits Programmable Inverter The Inverter Type V1000 and A1000 are programmable. DriveWorksEZ visual programming interface Simple drag and drop icons for complete customization of your drive. Creating special recognition sequences and function, then downloading to the drive Safety With Safe Torque Off on board ready for: EN Cat. 3, EN ISO PLd, EN SIL 2 Program Window Programming by a PC Transfer the data to your drive Customize your drive Function Block Tool Bar

13 Motion Control Products SLIDE 13 Machine Controllers Servo Drives Sigma-5 Series Servo Drives Junma Series

14 Sigma 5 Modular, Scalable & Flexible Servo Drives SLIDE 14 Sigma 5 mini 3,3 30 W, 24/48 V DC Sigma kw, 230/400 V AC Sigma 5 Large Capacity kw, 400 V AC

15 Sigma 5 - Product Line Up Standard Amplifiers SLIDE 15 4 Types of Amplifiers MECHATROLINK-2 MECHATROLINK-3 Analog & Pulse Command Option Attachable Type Power Supply 1AC 230V 50W to 1,5kW Power Supply 3AC 400V 500W to 15kW Integrated Safety Stop Category 0 STO (Safe Torque Off)

16 Sigma 5 - Feedback Options suitable for all types of amplifiers SLIDE 16 Feedback option 1 Supported Protocols: EnDAT 2.2 EnDAT 2.1 Hiperface SinCos Hall-sensor input Feedback option 3 Supported Protocols : A quad B (TTL) Feedback option 4 Supported Protocols : Resolver with 5V or 8V SGDV-0FB01A SGDV-0FB03A SGDV-0FB04A 15 October,

17 Sigma 5 Functional Safety SLIDE 17 Integrated Safety EN 954-1: Safety Category 3 IEC : EN ISO : SIL2 PL d EN (VDE 0113): Stop Category 0 IEC : Safe Torque Off (ST0) Optional Safety IEC : Safe Stop 1 (SS1) IEC : Safe Stop 2 (SS2) IEC : Safely Limited Speed (SLS)

18 Sigma 5 Command Options SLIDE 18 CANopen EtherCAT / CoE Indexer Powerlink MP2600iec Profinet * DeviceNet* available available available available available Profinet RT* (Real time) no interpolation Profinet IRT* (isochronous real time) with interpolation * 2013

19 Sigma 5 Product Line Up Servomotors SLIDE 19 5 Motor Families, 42 Models SGMAV: 200VAC, Low Inertia 50W to 1kW (8 Models) SGMJV: 200VAC, Medium Inertia 50W to 750W (5 Models) SGMEV: 400VAC, Low / Medium Inertia 100W to 1,5kW (11 Models) SGMGV: 400VAC, Medium Inertia 300W to 15kW (11 Models) SGMSV: 400VAC, Low Inertia 1kW to 7kW (7 Models)

20 Sigma 5 Product Line Up Direct Linear Motors SLIDE 20 3 Motor Families, 39 Models Ironless Ironcore SGLGW: 200 VAC Peak Force 40N to 3000N (17 Models) SGLFW: 200 / 400VAC Peak Force 86N to 2400N (14 Models) Ironcore, no magnetic attraction force SGLTW: 400 VAC Peak Force 600N to 7500N ( 8 Models)

21 Sigma 5 Product Line Up Linear Sliders SLIDE 21 SGT-F-35 SGT-F-50 SGT-F-1Z Nominal Force: N Nominal Force: N Nominal Force: N Peak Force: N Peak Force: N Peak Force: N Stroke: mm Stroke: mm Stroke: mm

22 Sigma 5 Linear Sliders Build Variations SLIDE 22

23 Sigma 5 Linear Sliders Customer Specific Solutions SLIDE 23 Carbon Fiber Bridge Less Weight Highest Dynamic X-Axis Carbon Fiber Less Weight Highest Dynamic Pick & Place High Speed High Dynamic Cycle Time < 0,9sec Plug & Play

24 Servo System Solutions Metal, Wood, Glass Processing SLIDE 24

25 Applications Example SLIDE 25 Bagging machine Solution with single axis Motion Controller MP 2600 IEC Modbus/TCP Sigma 5 with MP 2600 IEC Modbus/TCP HMI SLIO Internal I/O Open Loop Vector Inverter V1000 PG

26 Motion Control Overview SLIDE 26

27 IEC Motion Controller SLIDE 27 MP3200iec High performance machine controller for high complexity machines MP23XXiec Compact, flexible, machine controller for medium complexity machines MP2600iec Side-by-side mounted controller MotionWorks IEC IEC development language PLCopen functions Toolboxes 27

28 IEC Motion Controller SLIDE 28 MP3200iec up to 62 Axis YASKAWA YASKAWA Controller Combines the functionality of PLC and motion controller Integrated Web Server Open Connectivity Ethernet/IP or Modbus/TCP Connection to PLC, HMI, remote I/O, vision systems, inverters, encoders, valves, etc OPC Server Connection to PC based applications (HMI, SCADA, MES, ERP) Custom Protocol Connect to existing Serial or Ethernet system 28

29 Machine Controller Architecture SLIDE 29 Easy Programming IEC Standard Packaging Standard PackML Reusable programm code Scalable Hardware up to 62 real axes + virtual and encoder axes Including Safety STO, SLS, SS1, SS2 29

30 Market Solutions - Packaging SLIDE 30 Primary Packaging Secondary Packaging Labelling Pick & Place Palletizing Unwinder Heat Section Forming Sterilization Filling Sealing Cutting Pick & Place kinematics Yaskawa supports customer in the development of new specific function blocks Reusable programm code Rapid realization of machine functions Reliability by validated function blocks Libraries enable import and reuse of previously developed logic.

31 Motion Control Applications SLIDE 31

32 Thermoforming Machine SLIDE 32 MP3200Siec MECHATROLINK 3 25 real Axes + virtual axes,

33 Thermoforming Machine SLIDE 33 Design in with Sigma 5 and MP Controller Calculation of high mass mechanism (together with the customer) New machine development (calculate Sigma 5 upt to 75kW)

34 Thermoforming Machine SLIDE 34 Request Solution Advantage Open Motion Control System Special motion for crank mechanism Servo Power range up to 75 kw Easy to set up the servo axis Thermoform machine with 5 servo axis and controlled via MP Controller Servomotor controlled with Mechatrolink via MP Controller Sigma-5 up to 15kW and Sigma 5 large capacity up to 110 kw Sigma-5 with advanced autotuning Filters reduce vibrations All the working Parameters are settable by PC using optimized CAM table online CAM table change possible complete power range high reliability Cost reduction

35 Pharma liquid filling machine SLIDE 35 6 up to 12 Servo axes per machine High throughput MP2300Siec MECHATROLINK 2 6 up to 12 real Axes + virtual axes

36 Pharma liquid filling machine SLIDE 36 Request Solution Advantage Open Motion Control System High throughput Easy to set up the servo axis Pharma machine with up to 12 servo axes and controlled via MP Controller Servomotor controlled with ML-2 via MP Controller Sigma-5 with advanced autotuning Filters reduce vibrations open connectivity scalable Hardware Camblend function table with recovery function on running cam filling 400 ampoules/min Cost reduction

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