T62 - Next Generation of Compact AC Drives

Transcription

1 T62 - Next Generation of Compact AC Drives PUBLIC INFORMATION Rev 5058-CO900E

2 2 Agenda PowerFlex 520-Series Why the PowerFlex 527? PowerFlex 527 AC Drive Target Applications Application Benefits of PowerFlex 527

3 3 PowerFlex 520-Series AC Drives The next generation of Allen-Bradley PowerFlex compact drives Provides ultimate flexibility for standalone to simple integrated applications Features are unmatched in the market place today The PowerFlex 520-Series can help you save money, maximize system performance and reduce time to design and deliver machines

4 4 PowerFlex 520-Series of AC Drives The Next Generation of PowerFlex Compact Drives The next generation of compact PowerFlex AC drives offering a wide range of motor control options, installation flexibility and simplified configuration Powerful Performance and Flexible Control

5 Price PUBLIC INFORMATION 5 PowerFlex 520-Series Portfolio PF527 OEM Machine Builders Differentiation with CIP Motion PF525 Mid-range Machines Differentiation with CIP safety Differentiation with CIP Energy Differentiation with Premier Integration PF523 Standalone Machines Differentiation with CCW Differentiation with PF520-Series Attributes Differentiation with Embedded safety Differentiation with Embedded EtherNet/IP Modular Design Common Power Module Innovative Design Capability / Functionality PowerFlex 520-Series: Common Attributes Extreme Ambient Temperatures Zero-Stacking Small Footprint in Panel Simplified Programming QuickView HMI CustomView and AppView Simplified Configuration Seamless Integration into Logix with Add-on Profiles for Studio 5000 Dual Port EtherNet/IP Options 5

6 The Newest Edition is a NEW PARADIGM With the PowerFlex 527 as a natural extension of the controller YOU will benefit from: A single software tool Synchronized motors Single network Advanced Diagnostics Common programming experience Reuse of application code Integrated Safety 7

7 The PowerFlex 527 AC Drive First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions Ideal VFD to complement machines already using Kinetix servo drives Features Integrated Safety controller based safety delivered via EtherNet/IP Common Studio 5000 configuration and programming experience saves start uptime, and delivers a coordinated and synchronized machine Power Range: 0.5 to 30 Hp / 0.4 to 22 kw Global voltage ratings: 100 to 600V 8 PUBLIC INFORMATION

8 This is Not Your Standard Compact Drive NOT Parameter based drive Standalone drive Servo drive Free thinking device What we are used to Parameter Drive & Controller Relationship 1. Controller sends Start command 2. Drive processes the command 3. Drive Starts the motor at drive defined speed, etc 4. Drives sends a note to the controller to let it know how it s doing Parameter based drives can also operate without a controller PUBLIC INFORMATION 9

9 It is a NEW Way to Use a Compact Drive PowerFlex 527 Drive & Controller Relationship 1. Controller sends Start command at defined speed 2. The drive does what it s told 3. Controller knows exactly what the drive is doing IS Controller based Synchronized Not what we are used to 1 3 Logix controller & PowerFlex 527 on a single network with a single software tool PowerFlex 527 AC drives REQUIRE a controller to operate 2 PUBLIC INFORMATION 10

10 Premier Integration with PowerFlex Drives Full Data Interface Descriptive Tags Elimination of address mismatches Intuitive programming Advanced Configuration Centralized in the controller Access to all drive parameters Single Software Tool PowerFlex 525 Kinetix 5500 Kinetix 5500 Kinetix 5500 CompactLogix Controller One software tool PF 525: Parameter based programming Kinetix : Motion Instruction set

11 Premier Integration with PowerFlex 527 Full Data Interface Descriptive Tags Elimination of address mismatches Intuitive programming Advanced Configuration Centralized in the controller Access to all drive parameters Single Software Tool PowerFlex 527 Kinetix 5500 Kinetix 5500 Kinetix 5500 Exclusive Application Resources Synchronization over network Safety over network Instruction Sets for Motor Coordination Safety CompactLogix Controller One software tool PF 527 & Kinetix : Motion Instruction set 12

12 PowerFlex 527 AC Drive & Logix Controllers Logix controllers provide: Synchronized machines Synchronization over the network Embedded instruction sets Coordinated motors Time stamped events Safety over the network PowerFlex 527 provides a new level of Premier Integration PUBLIC INFORMATION

13 PowerFlex 520-Series of AC Drives PowerFlex 523 PowerFlex 525 PowerFlex

14 17 PowerFlex 527 AC Drive Provides the power and control that you want in a cost-effective solution Reduces complexity in configuration, programming and installation First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions Provides a compact footprint with high environmental operating temperatures Two options for safety: 1. built-in Safe Toque-Off; 2. Integrated Safety with the controller via EtherNet/IP Built-in dual-port Ethernet Power range: V: 0.4 to 1.1 kw / 0.5 to 1.5 Hp V: 0.4 to 15 kw / 0.5 to 20 Hp V: 0.4 to 22 kw / 0.5 to 30 Hp V: 0.4 to 22 kw / 0.5 to 30 Hp

15 PowerFlex 527 AC Drive HIM Multi-lingual LCD display with QuickView scrolling text Safety Integrated Safety for safety over EtherNet/IP and embedded Safe Torque-off for hardwired safety Terminal Blocks Removable terminal blocks ease installation Control & Programming Configure, control, and monitor PowerFlex drives in a single control platform Communications Embedded dual port EtherNet/IP 18

16 New Paradigm.. 19

17 INNOVATION = COMMON USER EXPERIENCE CompactLogix Controllers Kinetix Servo Drives PowerFlex 527 AC Drives SINGLE SOFTWARE SOLUTION for COMMON USER EXPERIENCE, CONFIGURATION & PROGRAMMING, SAFETY, CONTROL & MONITORING 20 PUBLIC INFORMATION

18 21 Common User Experience Drive Specifics PowerFlex 527 Kinetix 5500

19 22 Common User Experience Axis Configuration - Same as Kinetix Axis configuration? YES!

20 23 Common User Experience Motion Instruction Set Same as Kinetix Programming with motion instructions? Yes! Same ladder logic but more powerful Combined instructions for streamlined programming

21 PowerFlex 520-Series AC Drives Safety Solutions External Hardwired Network Safety solutions to meet customer needs PowerFlex 523 PowerFlex 525 SIL 2 / PLd PowerFlex 527 SIL3 / PLe (HW) & SIL 3 / PLe (Network) 24

22 25 Safety with the PowerFlex 527 AC Drive Flexible offer network or hardwired safety solutions First VFD to offer Integrated Safety requires GuardLogix controller Integrated Safety is controller-based with the drives receiving safety commands via EtherNet/IP Complete integration in Studio 5000 increases flexibility and modularity of system design and safety zoning Detailed diagnostics to assist in commissioning and troubleshooting safety related faults. SIL3 / PLe for both Hardwired STO & Network STO

23 Integrated Safety with the PowerFlex 527 AC Drive Improve Ease of Use Reduce System Cost Complete project integration in Logix Designer of control, safety and motion Increased flexibility and modularity of system design and safety zoning Detailed diagnostics to assist in commissioning and troubleshooting safety related faults Unlimited number of set points and adjustable at runtime Safety zone configuration change without changing hardware Standardized Add on instructions/aops Perform SIL3 / PLe Safe Torque-off safety functions over EtherNet/IP connection Reduction in wiring in overall machine and for the safety circuit Fewer number of components required Safety system validation through code reuse Reduction in cabinet space requirements Increasing value simplicity by integrating safety into the architecture PUBLIC INFORMATION

24 Rockwell Automation Integrated Safety IS IS Controller based safety Safety via EtherNet/IP Greater visibility to status Common user experience Integrated Safety 1. Controller receives input from safety I/O device 2. Controller sends safe off command to drive 3. Drive goes into safe state and stops spinning motor 4. Drive acknowledges safe state to controller PUBLIC INFORMATION 27

25 PowerFlex 527 AC Drive Safety Options PUBLIC INFORMATION 28 Hardwired Integrated Safety Configuration Specific to each device Unified in controller Setpoints Limited, fixed Unlimited, adjustable at runtime Wiring to Drive Often intensive wiring Reduced or eliminated Diagnostics Limited Detailed Integration Very little controller integration Seamlessly part of controller Maintenance Manual operation for replacement Automatic device configuration Application Space Only for specific problems Easily customized for anything Code Validation Must be repeated every time Simplified through code re-use Networked safety has time based deterministic monitoring as well as internal and external diagnostic capabilities

26 Integrated Machine through Common Wiring PUBLIC INFORMATION 29 EtherNet/IP for safety AND motor control PowerFlex 527 Kinetix 5500 Kinetix 5500 Kinetix 5500 PowerFlex 527 Kinetix 5500 Reduced complexity when implementing safety solution

27 30 Networked Zoning Save Time and Money Each colored area shown have drives and their respective motors grouped together. These are called zones In a hard wired solution, these drives would have their safety inputs daisy chained to each other In a networked solution all zoning is done completely in the controller If one product in any zone goes into a safe state, all products in that zone go into a safe state as well PowerFlex 527 Kinetix 5500 Kinetix 5500 Kinetix 5500 PowerFlex 527 Kinetix 5500

28 31 Common User Experience for Safety PowerFlex 527 Kinetix 5500 For Like Functions (e.g. Safety) the Integrated Motion Interface is Identical

29 PowerFlex 527 AC Drive & GuardLogix Controllers Advantage of Integrated Safety: Safety in the controller Safety over the network Improved awareness Reduced machine wiring Reduced hardware and potential for failures One software tool for configuration GuardLogix control and PowerFlex 527 AC Drives provide Integrated Safety

30 Industrial Network Convergence EtherNet/IP - Driving Convergence of Control & Information

31 How Does CIP Motion Work? Here s a Simple Analogy Meeting Conf Rm 2:00 pm CIP Motion coordinates devices in a manner that s similar to our own methods for coordinating meetings and events All members (devices) have clocks to compare time to an absolute base and scale A destination (position) is targeted for the event A time (timestamp) is set for when the event shall occur A message is sent to each member (device) to meet at a given place at the predetermined time Not all messages will arrive at precisely the same time

32 How Does CIP Motion Work? Here s a Simple Analogy Conf Rm CIP Motion coordinates devices in a manner that s similar to our own methods for coordinating meetings and events All members (devices) have clocks to compare time to an absolute base and scale A destination (position) is targeted for the event A time (timestamp) is set for when the event shall occur A message is sent to each member (device) to meet at a given place at the pre-determined time Not all messages will arrive at precisely the same time but all members arrive in the proper destination at the proper time for the meeting to take place.

33 Synchronized Time Example With Automation Equipment ControlLogix (Grandmaster Clock) Each device has a clock PowerFlex 527 Timestamp Fdbk ArmorBlock I/O The clocks are all synchronized Time stamped inputs Timestamp Position Timestamp Data Timestamp Fdbk Timestamp Position Command data to drives Kinetix 5500 Feedback data from drives

34 Ideal Applications: PowerFlex 527 AC Drive Variable Speed Conveyors Pumps Fans Palletizers Mixers Wrappers Diverters Indexing Stations Textiles Packaging Material Handling Manufacturing & Assembly Converting, Print & Web Food & Beverage Consumer Products Pharmaceutical Auto & Tire Semiconductor 38

35 39 Pick and Place Application PowerFlex 527 controls induction motors on in-feed and out-feed conveyors Kinetix 5500 used for precise control of linear axes for product transfer Kinetix 5500 used for precision control of conveyors where product is transferred or inserted PowerFlex 527 Kinetix 5500 Kinetix 5500 Kinetix 5500 PowerFlex 527 Kinetix 5500 Kinetix 5500 Logix Controller Integrated Motion and CIP Sync provide common instruction set and coordinated motion for all drives in system Note: For simple LV drives applications that require speed control only (i.e. not for position and torque control)

36 41 Smart Belt Out-feed Conveyor In-feed Conveyor Gapping Belts

37 42 Smart Belt Agony of Disjointed Systems How would you solve this without synchronized motors? Lots of sensors Lots of math Complex logic What if the drives didn t use Premier Integration? Lots of extra communication logic Multiple configuration tools and software platforms Diagnostics are difficult to get What if the drives aren t on EtherNet/IP? Lots of additional wiring No diagnostics

38 43 Smart Belt Benefits of Integrated Motion Easy Programming All of the motors are commanded at the same speed Incremental moves (forward or reverse) are added to the gapping conveyors Reduced wiring Any registration sensor can be used globally by all drives Common instructions and minimized product cost In Feed and Out Feed Conveyors PowerFlex 527 Gapping Conveyors Kinetix 5500 Sensors Sequence of Events Inputs

39 Remember, the PowerFlex 527 First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions Ideal VFD to complement machines already using Kinetix servo drives Features Integrated Safety controller based safety delivered via EtherNet/IP Common Studio 5000 configuration and programming experience saves start uptime, and delivers a coordinated and synchronized machine It is NOT Parameter based drive Standalone drive Servo drive Free thinking device What we are used to 44 PUBLIC INFORMATION