PLC System Interface

Transcription

1 PLC System Interface 3

2 PLC System Interface The complex nature of machines and installations in process, automation, and building technologies require an everincreasing amount of wiring. Until now, high installation and commissioning costs have been generated by the conventional method of wiring the PLC to the control periphery (single conductor connection). With the PLC-System-Interface family of products, Weidm ller is offering the user a convenient and a quickly installed output level for all current PCL controls; for example, from the companies: SIEMENS and GROUPE SCHNEIDER. The product spectrum includes: PLC-specific front adapters Passive components with screw and tension clamp connection elements - In and output modules with two-wire technology - In and output modules with three-wire technology Active components with screw and tension clamp connection elements - In and output modules - Analog components Pre-assembled control cables Single wiring As a rule, commercially available PLC I/O cards have two different connection technologies available: - technology - Crimp connection technology With both these versions, the signal wires are wired individually to the respective connection element. Single wiring has the following disadvantages: - high mounting costs - the risk of wiring mistakes occurring rises with increasing number of individual wires at one point - large amount of space required in the switchgear cabinet - expensive installation times - time consuming work needed for laying and preparing the connection cables - time consuming labeling and documentation work required. PLC System cabling The basic principle is to connect PLCspecific front adapters to passive and active I/O modules using prefabricated conductors. The PLC adapters are attached directly to the I/O cards. The conversion takes place within the adapter of the PLC-specific connection level to the ribbon cable plugin connector in accordance with DIN This allows passive and active I/O modules to be used irrespective of what PLC system is chosen. The user has two different interfacing variations available: - per double word connection via 40-pole system-wire - per byte connection via 10-pole systemwire System cabling offers the following advantages compared to individual wiring: - minimised wiring time and material - reduction of installation time - simplified commissioning and documentation The product range of the PLC system interface modules from Weidm ller offers the user a convenient quickly installed input and output level for all currently available PLC systems. PLC System Interface The specific front adapters replace the current screw connection technology of the input and output cards of the PLC. The PLC signals are transmitted to the active or passive components via 40-pole or 10-pole pre-assembled control cables. The PLC signals are converted either: in double-word form via a flat-strip connection or byte-for-byte via 10-pole flat-strip connections PLC 33

3 PLC System Interface System Advantages: 1 x 4 byte structure Fast - time-saving installation - reduces commissioning and troubleshooting times - reduces planning time - plug-in technology mimimises wiring on site Input: 1 x 4 byte 3 signals Safe - prevents wiring errors - clear structure in the switchgear cabinet by using system cabels instead of single wires - direct marking identical to PLC - additional individual markings also possible Variable - approximately 40 different I/O components - variable cable lengths - modular structure of all components - 1 x 4 byte and 4 x 1 byte system versions without routing module - mixed functions on an input or output l evel in byte mode - trouble-free extension options - flexibility by simple exchange of the input/output interfaces Output Input 4 x 1 byte structure Output: 1 x 4 byte 3 signals Small - saves space in cable ducts - compact design - reduced terminal levels Input: 1 x 1 byte signals Input: 1 x 1 byte signals Input: 1 x 1 byte signals Input: 1 x 1 byte signals Output: 1 x 1 byte signals Output: 1 x 1 byte signals Output: 1 x 1 byte signals Output: 1 x 1 byte signals 34

4 PLC Front Adapter PLC-front adapters SIM 95U/100U/115U/ 135U, MOD A10/A500 enable connection of peripheral sensors/actuators to PLC-input/output modules from SIEMENS and MODICON(r) TSX. The expensive single conductor wiring is replaced by a cost- and time-saving preassembled control cable. The potential separation of the supply voltage is achieved by wire links on the PLC-adaptes or plug-in jumpers on the components. PLC front adapter MODICON TSX Compact (A 10, 94) x1 Byte The following options are available: - 1 x 3 signals - x 16 signals - 4 x signals Two options are available for feeding-in of the supply voltage to the PLC I/O cards: x4/x5 = - direct feed at the front adapter via screw connection terminals - feed-in via passive/active components by means of pre-assembled control cables (max. /byte) Corresponding transfer units allow freely configurable use in many fields of application: quickly adapts - to the PLC via plug-in technology to PLC-input/output modules and - to the process via 40-pole and 10-pole ribbon cable plug-in connectors inexpensive coupling to interface modules via pre-assembled control cables 3-channel or 4 x -channel signal coupling per module Front adapter without control cables (control cables s. page 55) Rated voltage Rated current Front connector connection via - Flat strip pin cable - Connection technology - byte mode - double word mode - power supply and other terminals Front adapter for I/O component MODICON TSX Digital input Digital output MOD A Vac/60 Vdc 1.0 A 4.0 A x 10pol. FB strip (DIN 41651) ºC ºC MOD A 10 DEO 16 DEP 14* DEP 15* DEP 16 DEP 17* DEP 0 DEP 96* DEP 97* DAO 16 DAP 16 DAP 17 BR1/ +potential isolation from 1/ resp. 13/14 PLC System Interface Digital input/output DAP 0 DAP 9 Analog input Analog output ADU 04* ADU 05* ADU 06* ADU 10* ADU 14* DAU 0* DAU 0* * Only in combination with input/output modules without LED indicator 35

5 PLC Front Adapter PLC front adapter MODICON TSX A 50/A 350 A 500 1x4 byte SIEMENS S5 90U/95U/100U 4 x 1 byte x4/x5/x5/x6 = x3 =. mm tab connector Wire bridge for supply of:: 1x3 signals BR/3/5/6//9 closed x16 signals BR/4//9 closed BR6/5 open 4x signals BR/5/6//9 open BR1/4/7/10 +potential isolation of 1/, 1/13, 3/4 and 34/35 Front adapter without control cables (control cables s. page 55) MOD A SIM 95U/100U FB10 4 x Rated voltage 60 Vac/60 Vdc 60 Vac/60 Vdc Rated current Front terminal via - Flat strip pin cable A 4.0 A 1.0 A 4.0 A Connection technology - byte mode - double word mode - power supply and other terminals 1 x 40-pole FB strip (DIN 41651) 4 x 10-pole FB strip (DIN 41651). tab connector ºC ºC ºC ºC Front adapter for I/O component MODICON TSX/SIEMENS S5 SIMATIC S5 Digital input MOD A 500 DEP 11 SIM 95U / 100U FBxx Digital output DAP 11 Digital input/output Analog input ADU 115* ADU 116* S5-90U S5-95U GES5 4-MA13 Analog output DAU 104* * Only in combination with input/output modules without LED indicator 36

6 PLC Front Adapter SIEMENS S5 115U 4 x 1 byte SIEMENS S5 115U 1x4 byte x6 =. mm tab connector / x3 =. mm tab connector / Wire bridge for supply of:: Wire bridge for supply of:: Front adapter without control cables (control cables s. page 55) Front adapter with pre-assembled control cable Cable length m Cable length.5 m Cable length 3.0 m Rated voltage Rated current SIM 115U FB10 4 x SIM 115U FB10 4 x KONV SIM 115U FB10 4 x KONV SIM 115U FB10 4 x KONV Vac/60 Vdc 1 x 3 signals BR1 6 closed x 16 signals BR1/3 closed BR/4/5/6 open 4 x signals BR1 6 open SIM 115U FB40 1 x SIM 115U FB40 1 x 3 KONV SIM 115U FB40 1 x 3 KONV SIM 115U FB40 1 x 3 KONV Vac/60 Vdc 1 x 3 signals BR1 6 closed x 16 signals BR1/3 closed BR/4/5/6 open 4 x signals BR1 6 open PLC System Interface Front terminal via - Flat strip pin cable 1.0 A 1.0 A A 4.0 A Connection technology - byte mode - double word mode 4 x 10-pole FB strip (DIN 41651) 1 x 40-pole FB strip (DIN 41651) - power supply and other terminals. tab connector. tab connector ºC ºC ºC ºC Front adapter for I/O component SIEMENS S5 SIMATIC S5 SIM S5 115U FBxx SIM S5 115U FBxx Digital input 6ES5 40-7LA11 6ES5 40-7LA11 6ES LA1 6ES LA1 6ES LA11 6ES LA11 6ES5 43-7LA11 6ES5 43-7LA11 Digital output 6ES LA11 6ES LA11 6ES LA11 6ES LA11 6ES LA1 6ES LA1 6ES LA11 6ES LA11 6ES5 45-7LA11 6ES5 45-7LA11 Digital input/output 6ES5 4-7LA11 6ES5 4-7LA11 6ES5 4-7LF11 6ES5 4-7LF11 6ES5 4-7LF1 6ES5 4-7LF1 Analog input 6ES LA13* 6ES LA13* 6ES LA13* 6ES LA13* Analog output 6ES LA1* 6ES LA1* 6ES LB1* 6ES LB1* 6ES LC1* 6ES LC1* 37

7 PLC Front Adapter SIEMENS S5 135U 4 x 1 byte SIEMENS S5 135U 1x4 byte x6 =. mm tab connector x3 =. mm tab connector Front adapter without control cables (control cables s. page 55) Front adapter with pre-assembled control cable Cable length m Cable length.5 m Cable length 3.0 m Rated voltage SIM 135U FB10 4 x SIM 135U FB10 4 x KONV SIM 135U FB10 4 x KONV SIM 135U FB 10 4 x KONV Vac/60 Vdc Wire bridge for supply of: 1 x 3 signals BR/3/4A/4B closed x 16 signals BR4A/4B closed BR/3 open 4 x signals BR4A/4B//3 open BR1 optional, to restore poss. disconnected connection from PLC signal path /3 SIM 135U FB40 1 x SIM 135U FB40 1 x 3 KONV SIM 135U FB40 1 x 3 KONV SIM 135U FB40 1 x 3 KONV Vac/60 Vdc Wire bridge for supply of: 1 x 3 signals BR/3/4A/4B closed x 16 signals BR4A/4B closed BR/3 open 4 x signals BR4A/4B//3 open BR1 optional, to restore poss. disconnected connection from PLC signal path /3 Rated current Front terminal via - Flat strip pin cable 1.0 A 1.0 A A 4.0 A Connection technology - byte mode - double word mode - power supply and other terminals 4 x 10pol. FB strip (DIN 41651). tab connector 1 x 40-pole FB strip (DIN 41651). tab connector ºC ºC ºC ºC Front adapter for I/O component MOSICON TSX/SIEMENS S5 SIMATIC S5 Digital input SIM 135U FBxx 6ES5 40-4UA14 6ES UA14 6ES UA1 6ES5 43-4UA1 6ES UA1 SIM 135U FBxx 6ES5 40-4UA14 6ES UA14 6ES UA1 6ES5 43-4UA1 6ES UA1 Digital output Digital input/output 6ES UA14 6ES UA14 6ES UA1 6ES UA1 6ES5 45-4UA1 6ES5 4-4UA11 6ES UA14 6ES UA14 6ES UA1 6ES UA1 6ES5 45-4UA1 6ES5 4-4UA11 Analog input 6ES UA13* 6ES UA1* 6ES UB1* 6ES UA13* 6ES UA1* 6ES UB1* Analog output 6ES UA1* 6ES UB1* 6ES UC1* 6ES UA1* 6ES UB1* 6ES UC1* * Only in combination with input/output modules without LED indicator 3

8 39 PLC System Interface

9 Siemens SIM S7/300 and SIM S7/400 The front adapters SIM S7/300 and SIM S7/400 can be quickly and reliably connected to SIEMENS SIMATIC S7-300 and S7-400 input and output modules. The PLC input/output modules are coupled with the passive and active interface elements of the PLC system interface via pre-assembled control cables with 10-pole or 40-pole female connector blocks in accordance with IEC 603-1/ DIN The potential separation of the supply voltage is accomplished. The following options are available: 1x3 signals x16 signals 4x signals Two options are available for feeding-in the supply voltage to the PLC I/O cards: - direct feed at the front adapter via screw connection terminals (MODICON, SIEMENS S5 135U) or.-mm ribbon cable conections (SIEMENS S5 100U / 115U). - feed-in via passive/active components by means of pre-assembled control cables (max. /byte) Front adapters with four 10-pole <4 x 1 byte structure> or one 40-pole prefabricated control cable <1 x 4 byte structure> are available for the 3-bit PLC components. This results in: - faster and cost-optimized installation - minimization of wiring errors - reduction of commissioning times Pin assignment SIM S7/300 KONV SIM S7/400 KONV Front- block adapter 4 x 10-pole 1 x 40-pole 4 x 10-pole 1 x 40-pole Pin 1 X 1.9 X 1.3 Pin X 1.1 X 1.40 Pin 3 X 1. X 1.39 X 1.9 X 1.3 Pin 4 X 1.3 X 1.3 X 1.1 X 1.40 Pin 5 X 1.4 X 1.37 X 1. X 1.39 Pin 6 X 1.5 X 1.36 X 1.3 X 1.3 Pin 7 X 1.6 X 1.35 X 1.4 X 1.37 Pin X 1.7 X 1.34 X 1.5 X 1.36 Pin 9 X 1. X 1.33 X 1.6 X 1.35 Pin 10 X 1.10 X 1.31 X 1.7 X 1.34 Pin 11 X.9 X 1. X 1. X 1.33 Pin 1 X.1 X 1.30 Pin 13 X. X 1.9 Pin 14 X.3 X 1. X.9 X 1. Pin 15 X.4 X 1.7 X.1 X 1.30 Pin 16 X.5 X 1.6 X. X 1.9 Pin 17 X.6 X 1.5 X.3 X 1. Pin 1 X.7 X 1.4 X.4 X 1.7 Pin 19 X. X 1.3 X.5 X 1.6 Pin 0 X.10 X 1.1 X.6 X 1.5 Pin 1 X 3.9 X 1.1 X.7 X 1.4 Pin X 3.1 X 1.0 X. X 1.3 Pin 3 X 3. X 1.19 Pin 4 X 3.3 X 1.1 Pin 5 X 3.4 X 1.17 Pin 6 X 3.5 X 1.16 X 3.9 X 1.1 Pin 7 X 3.6 X 1.15 X 3.1 X 1.0 Pin X 3.7 X 1.14 X 3. X 1.19 Pin 9 X 3. X 1.13 X 3.3 X 1.1 Pin 30 X 3.10 X 1.11 X 3.4 X 1.17 Pin 31 X 4.9 X 1. X 3.5 X 1.16 Pin 3 X 4.1 X 1.10 X 3.6 X 1.15 Pin 33 X 4. X 1.9 X 3.7 X 1.14 Pin 34 X 4.3 X 1. X 3. X 1.13 Pin 35 X 4.4 X 1.7 Pin 36 X 4.5 X 1.6 Pin 37 X 4.6 X 1.5 Pin 3 X 4.7 X 1.4 X 4.9 X 1. Pin 39 X 4. X 1.3 X 4.1 X 1.10 Pin 40 X 4.10 X 1.1 X 4. X 1.9 Pin 41 X 4.3 X 1. Pin 4 X 4.4 X 1.7 Pin 43 X 4.5 X 1.6 Pin 44 X 4.6 X 1.5 Pin 45 X 4.7 X 1.4 Pin 46 X 4. X 1.3 Pin 47 Pin 4 X 4.10 X 1.1 Pin 4 X 1.10 X 1.11 Pin 4 X.10 X 1.1 Pin 4 X 3.10 X

10 Siemens SIM S7/300 And SIM S7/400 SIM S7/300 SIM S7/400 pre-assembled control cables Siemens S7/300 1 x 40 1x4 byte Siemens S7/300 4 x 10 4x1 byte Siemens S7/400 1 x 40 1x4 byte Siemens S7/400 4 x 10 4x1 byte variable cable lengths in 4 standard lengths versatile system accessories economical coupling of interface modules Attention mounting note! We recommend that the front adapter for S7/300 be fitted before installation on the mounting rail! Connection diagram X 1 X PLC System Interface X 3 X 4 X 1 Cable length Number of signals Rated current Total current load - 10-pole cable - 40-pole cable Ratced cross-section of conductors PLC coupling Front adapter for Siemens I/O components SIEMENS SIMATIC S7 300/400 Digital input Digital output Digital input/output m.5 m 3 m 5 m SIM S7/300 FB40 KONV x 3 60 Vac/75 Vdc 6 A/ T = 0 K 0.14 mm FB 40 DIN C C S7/300 6ES7 31-1BL00-0AA0, 3DI S7/300 6ES7 3-1BL00-0AA0, 3DO S7/300 6ES7 33-1BL00-0AA0, 16DI/16 DO SIM S7/300 FB4 x 10 KON x 60 Vac/75 Vdc 10 A/ T = 0 K 0.14 mm FB 4 x 10 DIN C C S7/300 6ES7 31-1BL00-0AA0, 3DI S7/300 6ES7 3-1BL00-0AA0, 3DO S7/300 6ES7 33-1BL00-0AA0, 16DI/16 DO SIM S7/400 FB40 KONV x 3 60 Vac/75 Vdc 6 A/ T = 0 K 0.14 mm FB 40 DIN C C S7/400 6ES7 41-1BL00-0AA0, 3DI S7/400 6ES7 4-1BL00-0AA0, 3DO SIM S7/400 FB4 x 10 KONV x 60 Vac/75 Vdc 10 A/ T = 0 K 0.14 mm FB 4 x 10 DIN C C S7/400 6ES7 41-1BL00-0AA0, 3DI S7/400 6ES7 4-1BL00-0AA0, 3DO 41

11 Passive Components Optionally available with screw or tension clamp connection Compact design Clearly arranged connection marking Additional marking field for group designation 45-mm profile mounts on TS 3 7-mm profile mounts on TS 3/35 Input/Output Module RS 45 Profile Single-conductor technology Tension clamp connection technology RS F40 or RS F10 passive interface units for 3 or signals enable efficient connection of peripheral initiators, sensors and actuators to PLC input/output modules. The link between PLC and interface module is the control-specific front adapter in connection with pre-assembled control cables. This version replaces the often error prone and expensive single conductor wiring. The required auxiliary voltages are supplied at the connection elements. Switching and operating status information is signalised when used in combination with an LED status indicator. For 1:1 signal transfer of 3 or signals to input or output component groups of the PLC For connecting -conductor and 3-conductor sensors/initiators PS F40 LPK and RS F10 LPK to input or output component groups of the PLC Optionally available with screw or tension clamp connection technology Connection diagram RS F10 LMZF I/ X L+ 10.L- X L+ 1 1.L L L L+ 1 3.L- RS F40 LMZF I/ RS45 modules in extremely slim 45-mm design Cost-reducing conversion with preassembled control cables to the PLC The 3-channel module enables sensors to be split in to 1 x 3, x 16, or 4 x signal groups using plug-in jumpers. Number of signals Linput voltage Rated current / signal path 60 Vac/75 Vdc 3 60 Vac/75 Vdc Signals clearly grouped byte-for-byte Optional integration of LED status indicator Additional marking field for group marking PCB testing points accessible via connection element Mount onto TS 35 (RS 45 profile) and TS 3 and TS 35 Connection Rated cross section Insulation stripping lenght Housing/socket type PLC coupling - -chann. module - 3-chann. module Dimensions W/H/D Insulation coordination according to EN Overvoltage category Pollution degree mm Tension clamp connection RS-45 profile/ts 35 FB 10 DIN / IEC C C 43/54/45 Tension clamp connection RS-45 profile/ts 35 FB 40 DIN / IEC C C 15/54.5/45 4

12 Input/Output Module RS 45 Profile Single-conductor technology technology Connection diagram x = soldering pin PLC System Interface x = soldering pin RS F10 LPK I/O RS F40 LPK I/O Number of signals 60 Vac/75 Vdc 3 60 Vac/75 Vdc Rated current / signal path LED current Voltage byte-for-byte separable - no PLC coupling - -chann. module - 3-chann. module Connection Rated cross section Insulating stripping lenghth Dim. W/H/D Insulation coordination according to EN Overvoltage category Pollution degree mm FB 10 DIN / IEC mm ºC ºC 49 x 65.5 x 45 FB 40 DIN / IEC mm ºC ºC 11 x 65.5 x 45 43

13 Input/Output Modules Clearly arranged connection marking Additional marking fields for group tags Mounts onto TS 3/35 Single-conductor technology technology Connection diagram RS F10 LPK I/O RS F10 LD LPK I/O RS F40 LD LPKH I/O Number of signals 60 Vac/75 Vdc 4 Vdc ± 10 % 4 Vdc ± 10 % Rated current / signal path LED current 3mA 3mA Voltage supply byte-for-byte separable - - no PLC coupling - -chann. module - 3-chann. module Connection Rated cross-section Insulation stripping length FB 10 DIN / IEC mm FB 10 DIN / IEC mm FB 10 DIN / IEC mm Dim. W/H/D mm ºC ºC 40 x 0.5 x ºC ºC 45 x 0.5 x ºC ºC 45 x 0.5 x 7 Insulation coordination according to EN Overvoltage category Pollution degree 44

14 Input Modules Two-conductor technology technology Output Modules Two-conductor technology technology Connection diagram PLC System Interface 451 without LEDs 453 without LEDs Plug-in jumper for potential supply of: Plug-in jumper for potential supply of: 1 x 3 signals BR1 6 plugged x 16 signals BR1/3/4/6 plugged BR/5 open 4 x signals BR 1 6 open 1 x 3 signals BR1 6 x 16 signals BR1/3/4/6 plugged BR/5 open 4 x signals BR 1 6 open RS F40 LPK I3 RS F10 LD LPK O RS F10 LD LPK O RS F40 LPK O3 without status indicator RS F40 LD LPK I3 RS F40 LD LPK O3 with status indicator Number of signals 3 (1 x 3. x x ) 3 (1 x 3. x x ) 4 Vdc ± 10 % (450000) 60 Vac/75 Vdc 4 Vdc ± 10 % 4 Vdc ± 10 % ( ) 60 Vac/75 Vdc ( ) 60 Vac/75 Vdc ( ) Rated current / signal path Front terminal connection via - Ribbon cable pin - /tension clamp connection LED current 3 ma (450000) 3 ma 3 ma ( ) Voltage supply byte-for-byte seperable yes - - yes Joint potential on terminal + potential - potential - potential - potential PLC coupling --chann. module FB 10 DIN / IEC FB 10 DIN / IEC chann. module FB 40 DIN / IEC FB 40 DIN / IEC Connection type Rated cross-section 1.5 mm 1.5 mm 1.5 mm 1.5 mm Insulation stripping length ºC ºC ºC ºC ºC ºC ºC ºC Dim. W/H/D mm 190 x 0.5 x 7 65 x 0 x 7 65 x 0 x x 0.5 x 7 Insulation coordination according to EN Overvoltage category Pollution degree 45

15 Input/Output Modules Three-conductor technology technology Connection diagram 45 without LEDs Plug-in jumper for potential supply of: 1 x 3 signals BR1 6 x 16 signals BR1/3/4/6 plugged BR/5 open 4 x signals BR 1 6 open RS F10 LPK3 INIT RS F10 LD LPK3 INIT RS F40 LPK3 INIT 3 RS F40 LPK3 INIT 3 without status indicator RS F40 LD LPK3 INIT 3 with status indicator Number of signals 3 (1 x 3. x x ) 3 (1 x 3. x x ) 60 Vac/75 Vdc 4 Vdc ± 10 % 4 Vdc ± 10 % ( ) 60 Vac/75 Vdc 60Vac / 75 Vdc (450000) Rated current / signal path Front terminal connection via - Ribbon cable pin - /tension clamp connection LED current 5 ma (90000) 5 ma (900000) 3 ma ( ) Voltage supply byte-for-byte seperable - yes yes yes Joint potential on terminal + and - potential + and - potential + and - potential + and - potential PLC coupling --chann. module FB 10 DIN / IEC chann. module FB 40 DIN / IEC FB 40 DIN / IEC FB 40 DIN / IEC Connection type Rated cross-section 1.5 mm 1.5 mm 1.5 mm 1.5 mm Insulation stripping length 6 mm 6 mm ºC ºC ºC ºC ºC ºC ºC ºC Dim. W/H/D mm 54 x 73 x 7 15 x 73 x 7 15 x 0.5 x 7 15 x 0.5 x 7 Insulation coordination according to EN Overvoltage category Pollution degree 46

16 Input/Output Modules Three-conductor technology Tension clamp connection technology Connection diagram X L+ 10 L- L+ L+ L+ L+ L+ L+ L L- L- L- L- L- L- L L- X L+ 0 1.L- 1.L+ PLC System Interface L+ 1 3.L- 3.L+ 3.L- without status indicator with status indicator RS F10 LMZF INIT RS F10 LMZF INIT LD RS F40 LMZF INIT RS F40 LMZF INIT 3 LD Number of signals Rated current / signal path Front terminal connection via - Ribbon cable pin - /tension clamp connection 4 Vdc ± 10 % (490000) 60 Vac/75 Vdc ( ) 3 (1 x 3. x x ) 4 Vdc ± 10 % ( ) 60 Vac/75 Vdc ( ) LED current 5 ma (90000) 5 ma ( ) Voltage supply byte-for-byte seperable Joint potential on terminal PLC coupling --chann. module - 3-chann. module Connection type Rated cross-section Insulation stripping length + and - potential FB 10 DIN / IEC Tension clamp connection 1.5 mm 6 mm yes + and - potential FB 40 DIN 41651/ IEC Tension clamp connection 1.5 mm 6 mm Dim. W/H/D Insulation coordination according to EN Overvoltage category Pollution degree mm ºC ºC 54 x 73 x ºC ºC 15 x 73 x 7 47

17 Passive Components Interface units for analogue signals Siemens S5 95U Interface units for analogue signals enable the coupling of analogue inputs and outputs, counter and alarm inputs to a SIMATIC S5 95U PLC. Connection diagram Extremely compact design: 45-mm width Pre-assembled cables reduce conversion costs to the PLC Signal conversion SUB-D to screw connection Shield connection for analogue signals Earth tapping option for measurement purposes Mounted onto TS 35 Accessories RSSD 9B 95U SUBDK 9/150SS Cable lenght 1.5 m RSSD 15B 95U SUBDK 15/150SS Cable lenght 1.5 m Rated voltage 4 Vac 4 Vac Rated current / signal path 1.5 A 1.5 A Connection type - Process side -, solid core, flexible Conductor cross-section Plug connection mm mm AWG Plug connection mm mm AWG pole Sub-D DIN / IEC pole Sub-D DIN / IEC 07- Connection type Rated cross-section 1.5 mm 1.5 mm ºC ºC ºC ºC Dim. W/H/D mm 40 x 65.5 x x 65.5 x 45 Insulation coordination according to EN Overvoltage category Pollution degree 4

18 Active Components Relay and opto-couplers Input and output modules Input Modules technology Pluggable relays see page 56 for replacement relays Relays with changeover contacts LED status indication Galvanic isolation input/ output circuits Mount onto TS 3/35 Relay Couplers Relay and opto-coupler input modules enable the transmission of electric signals between PLC controls and the sensor/actuator level. Signal isolation guarantees reference potential-free transmission and decoupling of electric signals. Furthermore, the active interface modules fulfil the following requirements Non-reactive and interference-free signal transmission Power amplification Compact design Pre-assembled cables ensure cost- and time-saving wiring Active input units: Relay coupler input units for reference potential-free input of sensor and actuator signals to a PLC - RS F40 16 RS/16OS for input of 16 signals (max. 3 signals with extension module) and - RS F10 RS/OS for input of signals Active output units: Relay and opto-coupler output units for reference potential-free activation of actuators by a PLC - RS F40 16 RS/16OS for output of 16 Signals (max. 3 signals with extension module) and - RS F40 LMZF 3 RS for output of 3 signals - RS F10 RS/OS for output of signals Available with screw or tension clamp technology Economic conversion to the PLC via pre-assembled control cables Galvanic isolation of input/output circuit by use of relay and opto-couplers Extension assembly enables 16-channel module to be extended to a 3-channel module Pluggable relay/opto-coupler Integrated switching status indication Additional marking field for group marking Mount onto TS 3/35 Connection diagram Number of signals Rated consumption Pick-up voltage Output voltage Pick-up current Drop-out current Switching current Continuous current Switching behavior - Pick-up delay - Drop-out delay - Bounce times - Switching frequency PLC coupling --chann. module - 3-chann. module - Extension module Connection type Rated cross-section Insulation stripping length Contact material Dim. W/H/D Insulating coordination according to EN Overvoltage category Pollution degree RS F10 RS IN 4 VAC/DC Vac/dc ± 10 % 0.96 VA/0. W 16 V 4 Vdc 19 ma dc/ ma ac 6.6 ma dc/10.5 ma ac dc 0. A dc 9.5 ms 11 ms ms 0 Hz dc 10-pole FB strip DIN 41651/ IEC mm AgNi 5 µ Au ºC ºC 195 x 76 x 7 RS F10 RS IN 30 VAC Vac +5 % -10 % 1.35 VA 4 Vdc 3.3 ma ac 0.9 ma ac dc 0. A dc 15 ms 5 ms 3 ms 30 Hz 10-pole FB strip DIN 41651/ IEC mm AgNi 90/10 gold flashed ºC ºC 195 x 76 x 7 Connection to extension module RS F40 16 RS IN 4 VDC RS F40 16 RS IN ERW ( x 16) 4 Vdc ± 10 % 0.75 W 16 V 4 Vdc 3 ma ma dc 0. A dc ms 7 ms 3 ms 0 Hz 40-pole FB strip DIN 41651/ IEC pole FB strip DIN 41651/ IEC mm AgNi 5 µ Au ºC ºC 316 x 76 x 7/309 x 76 x 7 PLC System Interface 49

19 Output Modules Relay couplers technology Pluggable relays see page 56 for replacement relays Changeover contact LED Status indication Galvanic isolation of input and output circuits Mount onto TS 3/35 Connection diagram Connection to extension module RS F40 16 RS OUT RS F40 16 RS OUT ERW Number of signals Rated consumption Pick-up voltage Output voltage Pick-up current Drop-out current Switching current Continous current Switching behavior - Pick-up delay - Drop-out delay - Bounce times - Switching frequency PLC coupling - -chann. module - 3-chann. module - Extension module Connection type Rated cross-section Insulation stripping length Contact material Dim. W/H/D Insulation coordination according to EN Overvoltage category mm 3 ( x 16) 4 Vdc ± 10 % 0.75 W 16 V 50 Vac 3 ma ma A 6 A ms 7 ms 3 ms 10 Hz 40-pole FB strip DIN 41651/ IEC pole FB strip DIN 41651/ IEC mm AgNi 90/ ºC ºC 355 x 76 x 7/350 x 76 x 7 Pollution degree 50

20 Output Modules Relay couplers Compact design Relays with changover contacts Soldered relays Mount onto TS 35 Mount onto TS 3/35 Connection diagram PLC System Interface RS F10 R OUT/ (RS 45 profile) Number of signals Input current per relay Pick-up/drop-out voltage Output voltage Switching frequency max. switching current/continuous current Switching capacity (resistive load) Switching behavior - Pick-up delay - Drop-out delay - Bounce times Contact material Voltage proof input/output-mounting rail PLC coupling input Connection type output Connection type Conductor cross-section Insulation stripping length Mounting rail Dim. W/H/D Insulation coordin. i.a.w. VDE 110/1.9 T. 1+/VDE 0160 Rated voltage U Rated voltage U Rated impulse voltage Pollution degree 4 V- ± 10 % 15 ma (+ 5 ma for operating voltage indication) 1/4 V 50 Vac/10 Vdc 0 Hz 5/3 A 1 10 W / VA ms 4 ms 10 ms AgNi 4 kveff 9 10-pole FB pin header (i.a.w. DIN ) LM mm (solid and flexible) 5 mm TS ºC ºC 93 x 51 x 45 mm 50 V (overvoltage category ) 15 V (overvoltage category I).5 kv 51

21 Output Modules Relay couplers Tension clamp connection Compact design Byte-for-byte seperation Clearly arranged connection markings Additional marking field for group markings LED status undication Galvanic isolation of input/output circuits Pluggable relays Replacement relays see page 56 Mount onto TS 3/35 Connection diagram X X L L L+ 0 1.L- 1.L- L L+ 1 3.L- 3.L+ 3.L- Relay contact Number of signals Pick-up voltage Drop-out voltage - Pick-up delay - Drop-out delay Output voltage Switching current Continous current Contact material LED current LED operating voltage LED signal indication Connection type Rated cross-section Insulation stripping length Housing/socket type PLC coupling --chann. module - 3-chann. module Voltage byte-for-byte separable Dim. W/H/D Insulation coordination according to EN Overvoltage category Pollution degree Rated voltage replacement relay mm RS F10 LMZF RS OUT Normally open 4 Vdc ± 10% >19 V < 7 V 5 ms 15 ms 50 Vac/15 Vdc 5 A 3 A Ag-alloy, 5 µm gold-plated 6 ma green yellow Tension clamp connection RS-90 profile/ts 3 and TS 35 FB 10 DIN / IEC no C C 7/73/7 I 300 V RS F40 LMZF 3RS OUT Normally open 3 ( x 16) 4 Vdc ± 10% >19 V < 7 V 5 ms 15 ms 50 Vac/15 Vdc 5 A 3 A Ag-alloy, 5 µm gold-plated 6 ma green yellow Tension clamp connection RS-90 profile/ts 3 and TS 35 FB 40 DIN 41651/ IEC yes C C 63/73/7 I 300 V

22 Output Modules Opto-coupler technology Pluggable opto-coupler see page 56 LED status indication Galvanic isolation of input and output circuits Mount onto TS 3/35 Connection diagram PLC System Interface Connection to extension module Number of signals Rated consumption Making voltage Output voltage Making current Switching current Continuous current RS F10 OS OUT 5 4 VDC Vdc ± 10 % 400 mw 15 Vdc Vdc 4 ma 100 ma 100 ma RS F10 OS OUT 4 VDC/ A Vdc ± 10 % 400 mw 15 Vdc 4 Vdc ± 10 % 7 ma A A RS F40 16 OS OUT 5 4 VDC RS F40 16 OS OUT ERW ( x 16) 4 Vdc ± 10 % 60 mw 15 Vdc Vdc 4 ma 100 ma 100 ma Switching frequency 100 Hz 100 Hz 100 Hz PLC coupling --chann. module - 3-chann. module - Extension module Connection type Rated cross-section Insulation stripping length FB 10 DIN / IEC mm FB 10 DIN / IEC mm FB 40 DIN / IEC FB 0 DIN / IEC mm Dim. W/H/D Insulation coordination according to EN Overvoltage category Pollution degree mm ºC ºC 147 x 76 x ºC ºC 147 x 76 x ºC ºC 355 x 76 x 7/350 x 76 x 7 53

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24 Control Cables Pre-assembled control cables Pre-assembled control cables Control cables are pre-assembled at both ends with 10-pole or 40-pole DIN plug-in connectors in accordance with IEC 603/1 DIN They enable the connection of PLC front adapters to the passive or active PLC input/output modules. The connecting cables for the PLCsystem-interface are available in lengths from 1 m up to 7 m. Female connector block DIN / IEC No. Colour coding Function 1 black B- brown B3 + 3 red B3.7 4 orange B3.6 5 yellow B3.5 6 green B3.4 7 blue B3.3 violet B3. 9 grey B white B white-black B- 1 white-brown B + 13 white-red B.7 14 white-orange B.6 15 white-yellow B.5 16 white-green B.4 17 white-blue B.3 1 white-violet B. 19 white-grey B.1 0 brown-black B.0 1 brown-red B- brown-orange B1 + 3 brown-yellow B1.7 4 brown-green B1.6 5 brown-blue B1.5 6 brown-violet B1.4 7 brown-grey B1.3 brown-white B1. 9 green-black B green-brown B green-red B- 3 green-orange B green-blue B green-violet B green-grey B green-white B yellow-black B0.3 3 yellow-brown B0. 39 yellow-red B yellow-orange B0.0 Rated voltage Current carrying capacity per conductor Total current carrying capacity - 40-pole cable - 10-pole cable Rated cross section of the conductor Resistance value Ribbon/round cables, pre-assembled at both ends Length* 10-pole plug-in connectors for transmitting of 1 bytes i.a.w. DIN / IEC FBK 10/100 RK 1.00 m FBK 10/150 RK 1.50 m FBK 10/00 RK.00 m FBK 10/50 RK.50 m FBK 10/300 RK 3.00 m FBK 10/350 RK 3.50 m FBK 10/400 RK 4.00 m FBK 10/450 RK 4.50 m FBK 10/500 RK 5.00 m FBK 10/550 RK 5.50 m FBK 10/600 RK 6.00 m FBK 10/650 RK 6.50 m FBK 10/700 RK 7.00 m FBK 10/100 RK 1.00 m * Other lengths on request. 300 V 6 A/ T = 0 K 11.5 A/ T = 0 K 0.14 mm 55 mω/m ºC Ribbon/round cables, pre-assembled at both ends Length* 40-pole plug-in connectors for transmitting of 4 bytes i.a.w. DIN / IEC FBK 40/050 RK 0.50 m FBK 40/050 RK 1.00 m FBK 40/150 RK 1.50 m FBK 40/00 RK.00 m FBK 40/50 RK.50 m FBK 40/300 RK 3.00 m FBK 40/350 RK 3.50 m FBK 40/400 RK 4.00 m FBK 40/450 RK 4.50 m FBK 40/500 RK 5.00 m FBK 40/550 RK 5.50 m FBK 40/600 RK 6.00 m FBK 40/650 RK 6.50 m PLC System Interface 55

25 Accessories Opto-coupler/relay coupler OS 4 Vdc Opto-coupler pluggable 4 Vdc ) Relay pluggable RT Diagrams for and Output voltage Output current Replacement opto-coupler for Contact material Replacement relay for 4 Vdc ± 10 % Vdc 0, Vdc AgNi 90/0 gold-flushed Switching operations Electrical service life OS 4 Vdc/ A Opto-coupler pluggable 4 Vdc ) Relay pluggable KHU 1645 Switching current Output voltage Output current Replacement opto-coupler for Contact material Replacement relay for 4 Vdc ± 10 % 4 Vdc ± 10 %,0 A Vdc AgNi 5 µm Au DC current load limit current OS 4 Vdc Opto-coupler pluggable 115 Vdc ) Relay pluggable RT Switching voltage Output voltage Output current Replacement opto-coupler for 4 Vdc ± 10 % 50 Vac Vdc Switching current Contact material Replacement relay for AgNi gold-flushed Vdc Relay pluggable NYP-4 WK Output voltage Output current Replacement relay for 4 Vdc ± 10 % 50 Vac 5 A ) Switching current, continuous current see technical data relay coupler modules 56

26 Accessories Marking material Connection marker DEK and WS See page 31 onwards PLC System Interface 57