SMIC Smart Cable Installation and Connection Guide

Transcription

1 SMIC Smart Cable Installation and Connection Guide Kessler Ellis Products 10 Industrial Way East Eatontown, NJ Phone: Fax: REV21JAN02 $5.00 0

2 About this Manual This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information in this document may not cover all details or variations in hardware or software, nor does it provide for every possibility in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware. Kessler Ellis Products assumes no obligation of notice to holders of this document with respect to changes subsequently made. Information in this document is subject to change without notice and does not represent a commitment on the part of Kessler Ellis Products. Contents 1.0 Connection guide Installation Guidelines SMIC port pinout Conversion Guide Cable Guide Repair and Warranty... 6 Product Overview: The SMIC cable is designed for connecting a ZOIDDX, IMC2 or MMI series to a PLC. 1

3 1.0 Connection guide The SMIC cable is designed to communicate as a one to one device. Networking is not supported with standard SMIC cables. If networking is needed for more than one Operator Interface, consult factory for special cable requirements. 1.1 Installation Guidelines Environmental Considerations The SMIC cables are designed for use in a clean environment. It is designed to operate from 32 to 113 F (0 to 45 C) temperatures, as found in most industrial environments. It is not be suitable for use in applications where it is exposed to the elements. The SMIC cables are not NEMA rated. This means that gases, dusts and fluids have the potential to affect operation and or corrode the components. Do not operate the unit in areas subject to explosion hazards due to flammable gases, vapors or dusts. Electrical Environment The circuitry is designed to resist the effects of electrical noise. This does not guarantee noise immunity in severe cases. Be sure to use proper wire routing and grounding to insure proper operation. Note: The SMIC cables with signal conversion electronics should only be extended at the PLC end of the cable. Caution Restrict cable length to less than 500 (150m) for RS485/422 devices and 50 (15m) for RS232 devices to avoid communications problems. Communications problems cause the display to show PLC no response... until communications can be established. Shielded cable must be used for long lengths or cables run in an electrically noisy environment. Do not run cables next to AC power lines or near sources of electrical noise. Be sure that the cable ends have been inserted all of the way into mating connectors and are secure Mechanical Environment Avoid installing cables in environments where severe mechanical vibration or shocks are present. 2

4 1.2 SMIC cable pinout to KEP devices ZOIDDx, MMI-1XX and MMI-2XX Pin Designations Pin assignment of the 9 pole SUB-D Male Connector Pin# Symbol Function 1 Shield Earth Ground 2 TxD Transmitted Data, RS232 signal levels 3 RxD Received Data, RS232 signal levels 4 Not used 5 GND Signal Ground 6 Vcc DO NOT GROUND THIS PIN Used to power SMIC signal conversion circuitry if applicable. 7 Not used 8 CTRL Flow Control Line for some two wire RS485 applications 9 RSV Grounding this pin signals the KEP device to begin establishing communications with the controller MMI TS RS232 Pin Designations Cables connecting to PLC [RS-232] Port. Pin assignment of the 9 pole SUB-D Male Connector Pin# Symbol Function 1 Not used 2 TxD Transmitted Data, RS232 signal levels 3 RxD Received Data, RS232 signal levels 4 Not used 5 GND Signal Ground 6 Not used 7 CTS Clear to send input, RS232 signal levels 8 RTS Ready to send output, RS232 signal levels 9 RSV Grounding this pin signals the KEP device to begin establishing communications with the controller MMI TS RS485 Pin Designations Cables connecting to PLC [RS-485] Port. Pin assignment of the 9 pole SUB-D Female Connector. Pin# Symbol Function 1 Rx- RS485 Receive, RS485 signal levels 2 Rx+ RS485 Receive, RS485 signal levels 3 Tx- RS485 Transmit, RS485 signal levels 4 Tx+ RS485 Transmit, RS485 signal levels 5 GND Signal Ground 6 Not used 7 TxD Transmitted Data, RS232 signal levels 8 RxD Received Data, RS232 signal levels 9 Not used 3

5 2.0 Conversion Guide Often times KEP is asked to give the cable pin out for SMIC cables that have converter boxes in the middle. It becomes impractical for the user to make the cable electronics but some insist on trying. Usually a manufacturers programming cable to connect a PC RS232 port to the Controller is the same configuration as our SMIC cable. The SMIC cable is usually less expensive than the manufacturers in these instances. However the SMIC cannot be used with a PC. This is because the SMIC draws it power from the ZOID or MMI product using it. Below is a list of cables with conversion type to use as a reference. Cable PLC Compatibility Conversion type SMICAB500 All Allen Bradley SLC500 types with RS232! 2 wire RS485 SMICABAIC DH485 port SMIC7AB500 All Allen Bradley SLC500 types with 2 wire RS485 No conversion SMIC15AB500 DH485 port SMICABMICRO Allen Bradley MicroLogix only RS232 No conversion SMICABDF1 Allen Bradley SLC5/03, 5/04 with DF1 RS232 No conversion port SMICFUJI All Fuji Flex Series RS232! 4 wire RS485 SMICGE90 All GE 90 Series SNP Port RS232! 4 wire RS422 SMIC7GE90 All GE 90 Series SNP-X Port 4 wire RS422 No conversion SMIC15GE90 SMICIDECM1 IDEC Micro 1 Series only RS232! 5V TTL Serial SMICIDECM3 IDEC Micro 3 Series only RS232! 2 wire RS485 SMICIDECM3C IDEC Micro 3 Series with RS232 port RS232 No conversion SMICK205 Koyo DL230, 240, 250 RS232 No conversion SMICK305 Koyo 340, Siemens 335, 337 RS232 No conversion SMICK405 Koyo 440, Siemens 425, 435 RS232 No conversion SMICKEY All Keyence KV series RS232 No conversion SMICMOD Controllers with DB9 MODBUS RTU ports RS232 No conversion SMICMODMICRO Modicon Micro 984 RS232 No conversion 300_A1S Mitsubishi A Series RS232! 4 wire RS _AnS Mitsubishi A Series RS232! 4 wire RS422 SMICMITFX Mitsubishi FX Series RS232! 4 wire RS485 SMIC7MITFX Mitsubishi FX Series RS232! 4 wire RS485 SMIC15MITFX SMICMITFXO Mitsubishi FXo and FXn only RS232! 4 wire RS485 SMIC15MITFXO Mitsubishi FXo and FXn only RS232! 4 wire RS485 SMICOMCH9 Omron CH Series RS232 No conversion SMICOMCK25 Omron C series (Host Link Modules) RS232 No conversion SMICOMCQM Omron CQM1 Series RS232 No conversion SMICSIS5 Siemens S5 Series RS232! Opto-isolated current loop serial SMIC7S IS7 2 wire RS485 No conversion SMICSIS7 Siemens S7 200 Series only RS232! 2 wire RS485 SMICTSBEX Toshiba EX and M Series, program port RS232! Current loop serial only SMICTSB485 Toshiba EX and M Series, Link port only RS232! 4 wire RS485 SMICTSBT1 Toshiba T Series T1 only RS232 No conversion SMICTSBT2 Toshiba T Series T2, T3 RS232 No conversion SMICTSX07 Telemecanique TSX 07 (nano) and 37 RS232! 2 wire RS485 Series SMICTSX17 Telemecanique TSX 17 Series RS232! 2 wire RS485 SMICTSX47 Telemecanique TSX 47-40, RS232! Opto-isolated current loop serial 4

6 3.0 Cable Guide SMIC cable compatable devices. Cable PLC Compatibility MMI-1XX ZOID-DX MMI- MMI-2XX 700/1000 SMICAB500 All Allen Bradley SLC500 types with X X SMICABAIC DH485 port SMIC7AB500 All Allen Bradley SLC500 types with X DH485 port SMIC15AB500 All Allen Bradley SLC500 types with X DH485 port SMICABMICRO Allen Bradley MicroLogix only X X X SMICABDF1 Allen Bradley SLC5/03, 5/04 with X X X DF1 port SMICARO All Aromat FP1 Series PLC s X X SMICFUJI Fuji Flex Series NB, NJ and NS X X SMICGE90 All GE 90 Series SNP Port X X SMIC7GE90 All GE 90 Series SNP-X Port X SMIC15GE90 All GE 90 Series SNP-X Port X SMICIDECM1 IDEC Micro 1 Series only X SMICIDECM3 IDEC Micro 3 Series only X X SMICIDECM3C IDEC Micro 3 with RS232 port X X SMIC15IDECM3 IDEC Micro 3 Series only X SMICK205 Koyo DL230, 240, 250 X X X X SMICK305 Koyo 340, Siemens 335, 337 X X SMICK405 Koyo 440, Siemens 425, 435 X X X SMICKEY All Keyence KV series X X All other MMI-TS models SMICMOD All PLC s and controllers with X X X X DB9 MODBUS RTU ports SMICMODMICRO Modicon Micro 984 X X X X 300_A1S Mitsubishi A Series X 500_AnS Mitsubishi A Series X SMICMITFX Mitsubishi FX Series X X SMIC7MITFX Mitsubishi FX Series X SMIC15MITFX Mitsubishi FX Series X SMICMITFXO Mitsubishi FXo only X X SMIC15MITFXO Mitsubishi FXo only X SMICOMCK25 Omron C series (Host Link X X Modules) SMICOMCH9 Omron CH Series X X SMICOMCQM Omron CQM1 Series X X X X SMICSIS5 Siemens S5 Series X X SMICSIS7 Siemens S7 200 Series only X X SMIC7SIS7 Siemens S7 200 Series only X SMIC15SIS7 Siemens S7 200 Series only X SMICTSBEX Toshiba EX Series and M series, X X program port only SMICTSB485 Toshiba EX and M Series, Link port X X only SMICTSBT1 Toshiba T Series T1 only X X X SMICTSBT2 Toshiba T Series T2, T3 X X SMICTSX07 Telemecanique TSX 07 Series X X SMIC15TSX07 Telemecanique TSX 07 Series X SMICTSX17 Telemecanique TSX 17 Series X X SMICTSX47 Telemecanique TSX 47-40, X X 5

7 4.0 Repair and Warranty Repairs and Returns SMIC cables are designed to provide years of trouble free service. SMIC cables under goes a full functional test before shipment. SMIC cables are warrantied for twelve months under normal use. SMIC cables do not require any Routine Maintenance by the user. If a problem should occur, and all troubleshooting procedures have been exhausted, contact your local representative or distributor. Use our toll free number to contact KEP if persistent problems are encountered. Phone: If the product must be returned for any reason, be sure to call KEP and get a Return Material Authorization (RMA) number first. PROPRIETARY NOTICE The information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the expressed purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce or to use it for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein. Copyright 2000 by Kessler Ellis Products We hope you will be pleased with our product. If you have any questions concerning our warranty, repair, modification or returned goods process, please contact your local distributor. WARRANTY This product is warrantied against defects in materials and workmanship for a period of twelve months from the date of shipment to Buyer. The Warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This warranty is void if the product has been altered, misused, dismantled, or otherwise abused. ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 6