Bulletin 193, 825-P, 809, 813, 817, 819 Motor Protection Quick Selection Table
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1 Overload Relays Bulletin 93, 825-P, 809, 83, 87, 89 Quick Selection Table Type Bulletin No. 93-ED 93-EE 93-M 93-CT E Plus Electronic Overload Relay Bimetallic Overload Relay Bimetallic Overload Relay Rated Current (Range) A A A A Operating Voltage, Nominal 600V 600V 600V 600V Overload Type Solid State Solid State Bimetallic Bimetallic Trip Class (Fixed) Trip Class (Adjustable) 0, 5, 20 or 30 Ambient Compensated Reset Type Manual Manual / Auto-Manual Manual Manual Adjustment Range 5: 5:.5:.5: Phase Loss Normal Sensing Normal Sensing Ground (Earth) Fault Overcurrent (Jam) Detection N.C. Trip Contact N.O. Alarm Contact (Optional) (Optional) Mounts to Contactor 00-C 00-C 00-M 00-C Page Number Page 44 Page 44 Page 45 Page 45 Rockwell Automation 4
2 Bulletin 93, 825-P, 809, 83, 87, 89 Quick Selection Table Overload Relays Bulletin No. 93-EF/EF2 93-EC/EC2 825-P Type Solid-State Overload Relay E3 and E3 Plus Electronic Overload Relay Modular Protection System Rated Current (Range) A A A Operating Voltage, Nominal 000V 690V 690V/ 000V Overload Type Solid-State Microprocessor Based Microprocessor Based Trip Class (Fixed) Trip Class (Adjustable) Ambient Compensated Reset Type Manual with Option for Automatic, Manual and Automatic, Manual and Automatic or Remote Remote Remote Adjustment Range 4: 5: 4: Phase Loss Enhanced Sensing, Load Independent Adjustable Delay Imbalance Sensing Phase Reversal Ground (Earth) Fault E3 Plus: Sensitive Residual or Sensitive Overcurrent (Jam) (EF2) Detection Indication only Stall Detection Starts/Hour Monitoring Underload Detection Current Imbalance Short Circuit Protection PTC Thermistor Monitoring (EF2) (E3 Plus) RTD Monitoring (2-Channel Optional Scanner) Warning Settings N.C. Trip Contact N.O. Alarm Contact Number of Outputs E3: /E3 Plus: 2 3 (Basic)/7 (with I/O Expansion) Number of Inputs E3: 2/E3 Plus: 4 2 (Basic)/5 (with I/O Expansion) Number of Analog Outputs (with I/O Expansion) ODVA (DeviceNet) Conformance Atex Certification In Preparation Variable Frequency (VFD) Compatible Mounts to Contactor 00-D 00-C, 00-D 00-D Page Number Page 46 Page 49 Page 5 42 Rockwell Automation
3 Dedicated Function Relays Bulletin 93, 825-P, 809, 83, 87, 89 Quick Selection Table Type Bulletin No. 809S 83S E E2 E3 E2 E E2 E E2 Current Monitors Phase Monitors Thermistor Monitors Motor Rotation Monitors Under- and overcurrent protection Under- and overvoltage protection Phase imbalance and phase loss protection Current based Voltage based Overtemperature protection Speed detection via frequency input Speed detection evaluation of motor feedback voltage Operating Range Case size H: (mm) W: (mm) D: (mm) A V V A A (3-phase) (AC only) V AC or 690V AC IEC 400V AC IEC 690V AC CSA/UL 300V CSA/UL 600V AC AC LCD / Keypad LED Status Indicator Automatic reset Manual reset Remote reset Changeover contacts (SPDT) N.O. contacts 2 (independentent) 2 (independ- 2 No setting required Programmable trip level, reset level and time delay settings Trip cause identification Measuring Circuit Monitoring (open, short) Page Number Page 52 Page 52 Page 53 Page Rockwell Automation 43
4 Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 93-ED, 93-EE E Plus Electronic Overload Relays Bulletin 00-C Contactor Compatible Self-Powered Phase Loss Protection Wide Adjustment Range (5:) Insert-Molded Power Connections N.O. and N.C. Isolated Auxiliary Contacts Low Energy Consumption (50 mw) Ambient Temperature Compensation Visible Trip Indication 93-ED: A Current Range Fixed Trip Class 0 Manual Reset 93-EE: A Current Range Selectable Trip Class (0, 5, 20 or 30) Selectable Manual/Auto-Manual Reset Single- and Three-Phase Devices Remote Reset Module Accessory Bulletin 93-ED Three-Phase Devices 00-C09 00-C23 Mounts to Contactor Adjustment Range (A) Cat. No. ➊ 93-EDAB 93-EDBB 93-EDCB 93-EDDB 93-EDEB PQ Bulletin 93-EE Three-Phase Devices Mounts to Contactor Adjustment Range (A) EEAB EEBB 00-C09 00-C EECB EEDB EEEB 00-C30 00-C EEED EEFD 00-C60 00-C EEGE Cat. No. ➊ PQ Accessories Description For Use with Cat. No. PQ DIN Rail/Panel Adapter For separate mounting - can be mounted to top-hat rail EN ED_B, 93-EE_B 93-EE_D 93-EE_E 93-EPB 93-EPD 93-EPE ➊ Please check product availability External Reset Adapter For enclosed, through-the-door reset applications, use with External Reset Button 800ES-R6WTR ED (all) 93-EE (all) 93-ERA 44 Rockwell Automation
5 Overload Relay 93-M, 93-CT Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 93-M, 93-CT Bimetallic overload relay Directly mounts to 00-C contactors (93-CT) or 00-M (93-M) Phase loss sensitivity (trips at maximum 25% of current setting) Trip class 0 Optional normally open auxiliary contact Manual reset only Trip indication 93-M 93-CT 00-M Contactor 00-C Contactor 93-M, 93-CT Overload Relay (Optional N.O. auxiliary contact) Mounts on: Adjustment Range [A] Cat. No PQ M-A M-A M-A M-A55 M05 M M-A M-B M-B M-B M-B M-B60 M09 M M-B M-B90 M M-C M-C CT-A CT-A CT-A CT-A CT-A80 C09 C CT-B CT-B CT-B CT-B CT-B CT-B90 C2 C CT-C2 C6 C CT-C7 93-M-F0 See Publication 93-PP0B-EN-P/93-PP02B-EN-P for complete product information Rockwell Automation 45
6 Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection/Accessories: 93-EF Electronic Relays 93-EF 93-EF: A Current Range Phase Loss/Current Imbalance Protection LED Indicators Digital (DIP Switch) Adjustments Adjustable Trip Class (2 30) AC-Control 93-EF 93-EF2 DC-Control 93-EF 93-EF2 Description Adjustment Range (A) Cat. No. PQ Voltage Selection Codes The catalog number as listed is incomplete. Select a Voltage Selection Code from the table below for completion. Example: Cat. No. 93-EFA becomes Cat. No. 93-EFAKP Factory Modification Options 93-EF2 also includes: A Current Range Overcurrent Indication PTC Thermistor Monitoring ➊ A can be achieved by looping the motor supply cables. ➋ Order busbars separately, see Page 48. ➌ Refer to the Catalog Number Identification section for the proper suffix code sequence ➊ ➋ 93-EFA EFB ➊ ➋ 93-EF2A EF2B EF2C Description Adjustment Range (A) Cat. No. PQ ➊ ➋ 93-EFA EFB ➊ ➋ 93-EF2A EF2B EF2C V AC [V] /60 Hz KJ KV KY KD KP KF KA KN KG KB V DC DC ZJ ZY Description Suffix Code ➌ Automatic Reset of overload and thermistor overtemperature protection -R Remote Reset (Device ships with the Remote Reset Module accessory (Cat. No. 93-RB) included.) -F External Indication (Device ships with the External Indication Module accessory (Cat. No. 93-CB) included.) -L See Publication 00-SG003D-EN-P for complete product information 46 Rockwell Automation
7 Add-On Modules Bulletin 93, 825-P, 809, 83, 87, 89 Accessories: 93-EF Description Version Cat. No. PQ Mounting Materials ➊ Only Motor connection side, on supply side use 00-DTC420. Connecting Components External Indication Module For front mounting on a control panel or MCC 3 m connection cable with plug Function status indication Trips and alarms can be rest IP54 protection Remote Reset Module Trip reset from any location Adapter for Remote Reset Module For easy mounting of remote reset module on standard DIN Rail (EN ) and G-Rail Operating voltage 24 48V AC/DC with external burden resistor -8.2 kω, 4 W 0 230V AD/DC -22 kω, 0 W V AD/DC 93-LB 0 93-RB 96-MTM Description Version Cat. No. PQ Transparent Front Cover 93-PA Main Terminal Cover for 825-MVM/825-MVS 00-DTS0 Set of 2 Includes mounting materials for 825-MVS2 00-DTS80 IP 0 Protection Class for 93-EF2C 00-DTS420 Terminal Lug Set of 6 Includes terminal and fixing screws Terminal Blocks Set of 2 IP 0 Protection Class Terminal Lugs (UL/CSA) Set of 3 for 93-EFA for 93-EF2A for 825-MVM, 825-MVS for 825-MVM2, 825-MVS2 for 93-EF2C ➊ 93-HD 00-DTB0 00-DTB80 00-DTB420 Description Cat. No. PQ for 93-EF_A for 93-EF_A for 93-EF_B 00-DL0 00-DL80 00-DL420 See Publication 00-SG003D-EN-P for complete product information Rockwell Automation 47
8 Bulletin 93, 825-P, 809, 83, 87, 89 Accessories: 93-EF Mounting Materials Bus Bars Set of 3 busbars, includes terminal and fixing screws. Suitable for use with 93-EFA and 93-EF2A overland relays. Labeling Materials Description Cat. No. PQ M8 connections Set of MVM 4 x 6 x 00 mm (0 25 A) Universally applicable M8 connections Set of MVM2 4 x 20 x 7 mm (0 80 A) Universally applicable M6 lower connections Set of MVS For mounting on 00-D95 and 00-D0 contactors M8 lower connections Set of MVS2 For mounting on 00-D40 and 00-D80 contactors Uniform labeling materials for contactors, motor starting equipment, timing relays and circuit breakers Description Cat. No. PQ Label Sheet) 05 self-adhesive paper labels per sheet, 6 x 7 mm 00-FMS 0 Marking Tag Sheet 60 perforated paper labels per sheet, 6 x 7 mm To be used with a transparent cover Transparent Cover To be used with marking tag sheets 00-FMP 0 00-FMC 00 Marking Tag Adapters To be used with System Bulletin 492W marking tag 00-FMA2 00 See Publication 00-SG003D-EN-P for complete product information 48 Rockwell Automation
9 Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 93-EC Electronic Overload Relays E3 and E3 Plus, Bulletin 93-EC DeviceNet Communication integrated LED Indicators Test / Reset Button Adjustable Trip Class (5 30) Integrated I/O s E3: 2 Inputs / Output E3 Plus: 4 Inputs / 2 Outputs Low-Level Ground (Earth) Fault Protection (E3 Plus) Ground Fault Range 5 A PTC Thermistor Input (E3 Plus) Programmable Trip and Warning Settings Diagnostic Functions (History of Last 5 Trips) Electronic Overload Relays 93-EC/93E2 - Direct Mounted to Contactor 00-C Mounts to Contactor ➊ 00-C09 00-C23 00-C30 00-C43 00-C60 00-C85 00-D95 00-D80 00-D20 00-D D D860 Adjustment Range [A] ➊ For applications requiring trip class settings greater than class 20, consult your local Allen-Bradley sales office for contactor selection details. ➋ Does not include terminal lugs. Panel Mount Devices for use with External Current Transformers ➌ ➍ ➌ Current transformers supplied by customer. ➍ Order panel adapter, Cat. No. 93-ECPM2, separately. ➎ CT Ratio to FLA setting range correlation. 93-EC 2 inputs, output 93-EC2 4 inputs, 2 outputs, Built-in Ground Fault Sensor, PTC Thermistor Input Cat. No. PQ Cat. No. PQ ECPB 93-EC2PB 5 93-ECAB 93-EC2AB ECBB 93-EC2BB ECCB 93-EC2CB 5 93-ECAD 93-EC2AD ECBD 93-EC2BD ECCD 93-EC2CD ECDD 93-EC2DD ECDE 93-EC2DE ECEE 93-EC2EE ECFF ➋ 93-EC2FF ➋ ECGF ➋ 93-EC2GF ➋ ECGG ➋ 93-EC2GG ➋ ECHG ➋ 93-EC2HG ➋ ECJG ➋ 93-EC2JG ➋ ECKH ➋ 93-EC2KH ➋ ECLH ➋ 93-EC2LH ➋ Description Adjustment Range [A] ➎ Cat. No. PQ 2 Inputs, Output ECZZ 4 Inputs, 2 Output, Ground Fault Sensor input, PTC Thermistor Input EC2ZZ CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) 50: : : : : : : : : : : See Publication 00-SG003D-EN-P for complete product information Rockwell Automation 49
10 Bulletin 93, 825-P, 809, 83, 87, 89 Accessories: 93-EC Add-on Accessories Description For Use With Cat. No. PQ 93-EC_B 93-ECPM 93-EC_D, 93-EC_Z 93-ECPM2 DIN Rail/Panel Adapter ➊ 93-EC_H 93-ECPM3 Programming and Control Terminal ➋ 93-EC_all, 592-EC_all 93-PCT m communication cable with bare leads 2707-NC3 3 m communication cable with bare leads ➌ 93-C30 0 m communication cable with bare leads ➌ 93-C00 m communication cable with microconnector (female) ➍ 93-PCT 2707-NC4 m communication cable with microconnector (male) ➍ 2707-NC5 Door Mount Bezel Kit 2707-MVMNT AC Input Interface Module Rated 0/20V AC, 50/60 Hz 93-EC_all 592-EC_all 93-EIMD Core Balance Graund Fault Sensor 93-EC2_F, 93-EC2_G 93-EC2_H, 93-EC2_Z 825-CBCT 3-Pole Terminal Blocks Set of 2 IP 20 Protection Class Terminal Lugs (UL/CSA) Set of 3 Terminal Covers Set of 2 IP 20 Protection Class 93-EC_F 93-EC_G 93-EC_F 93-EC_G 93-EC_H 93-EC_G 93-EC_H 00-DTB80 00-DTB DL0 00-DL80 00-DL DL DL DTC80 00-DTC420 Phase Barrier 93-EC_H 00-DPB860 4 ➊ The electronic motor protection relay can be mounted separately to top-hat rail EN ➋ Cat. No. 93-PCT ships complete with a m communication cable. ➌ Intended only for point-to-point configurations. ➍ Used to make physical connections to other DeviceNet products. See Publication 00-SG003D-EN-P for complete product information 50 Rockwell Automation
11 Bulletin 825-P Modular Protection System Basic Unit Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 825-P A Current Range Suitable for Low- and Medium-Voltage Applications Built-in Keypad and Backlit 2-Line LCD Test / Reset Button Status LEDs Wide Supply Voltage Range ( V AC/DC) Three Output Relays Two Configurable Inputs PTC thermistor Input Core Balance Current Transformer Input Fiber Optic Port for Remote RTD Scanner Three option card slots NEMA 2 (IP65) Housing Description Cat. No. PQ Basic Unit 825-PD Converter Modules Compact Three-Phase current transformer modules Provides electrical isolation Current ranges A Compatibility with MCS PLUS Bulletin 00-D contactors 825-MCM2 825-MCM630 Converter Modules Accessories Description Current Ranges Cat. No. PQ A 825-MCM A 825-MCM A 825-MCM A 825-MCM630N 825-P 825-PR2D 825-CBCT Description Cat. No. PQ Voltage Input 825-PVS Expansion I/O (20V Inputs) 825-PIOD Option Card Expansion I/O (24V Inputs) 825-PIOR DeviceNet Communications 825-PDN Core Balance Current Transformer (00:) 825-CBCT RTD Scanner Module 825-PR2D See Publication 825-PP0A-EN-P for complete product information Rockwell Automation 5
12 Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 809S, 83S Bulletin 809S Current Monitors Three versions available Programmable relay trip and reset level settings Programmable relay trip and reset delay settings Automatic reset Three-phase version includes current imbalance and phase loss monitoring 809S Current Monitors Undercurrent, overcurrent, current imbalance, phase loss Description Control Voltage [V] Cat. No. PQ A AC/DC 50/60 Hz, or V AC/DC (-phase) 2 5 A AC/DC (-phase) A AC (3-phase) 5V AC 230V AC 5V AC, 50 Hz 230V AC, 50 Hz 5V AC, 50 Hz 230V AC, 50 Hz 809S-EZJ 809S-ED 809S-EA 809S-E2ZJ50 809S-E2D50 809S-E2A50 809S-E3ZJ50 809S-E3D50 809S-E3A50 Bulletin 83S Phase Monitors Independent programmable trip settings for undervoltage, overvoltage, and phase imbalance Programmable relay trip and reset delay settings RMS voltage monitoring up-to 690V AC Pre-start as well as running protection Automatic reset () N.O. and () changeover contact 83S Phase Monitors Phase loss, under / overvoltage, phase imbalance, phase sequence Description Control Voltage [V] Cat. No. PQ Monitoring Range V AC Monitoring Range V AC 5V AC, 50 Hz 230V AC, 50 Hz 5V AC, 50 Hz 230V AC, 50 Hz 83S-E2BZJ50 83S-E2BD50 83S-E2BA50 83S-E2CZJ50 83S-E2CD50 83S-E2CA50 See Publication 809-SG00A-EN-P for complete product information 52 Rockwell Automation
13 Bulletin 87 Thermistor Monitors Bulletin 93, 825-P, 809, 83, 87, 89 Product Selection: 87, 89 Connection of up-to six PTC thermistors in series Open and short circuit detection Short circuit protected signal input Automatic, manual and remote reset options available Status indication LEDs Description Control Voltage [V] Cat. No. PQ 87 Thermistor Monitors Overtemperature Automatic Reset Automatic, manual or remote reset Rated supply voltage of V AC/DC 87-E 87-E2 Bulletin 89 Motor Rotation Monitors Zero speed monitoring through evaluation of the feedback voltage of a decelerating motor Standstill monitoring by means of a pulse generator, tachometer, etc. Frequency monitoring for signals of any curve form in the range of 6 00V p-p Programmable relay trip and reset settings Programmable time delay settings 89 Motor Rotation Monitors Zero speed detection Description Control Voltage [V] Cat. No. PQ Max. Monitored Voltage 400V AC max (IEC), 300V AC max (CSA/UL) Max. Monitored Voltage 690V AC max (IEC), 600V AC max (CSA/UL) 5V AC 230V AC 5V AC 230V AC 89-EZJ 89-ED 89-E2A 89-E2ZJ 89-E2D 89-E2A See Publication 809-SG00A-EN-P for complete product information Rockwell Automation 53
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