Motor Protection Solutions. Bulletins 193, 592, 809S, 813S, 814S, 817S and 825-P

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1 Motor Protection Solutions Bulletins 193, 592, 809S, 813S, 814S, 817S and 825-P

2 Motor Protection Solution Protection, Warning, Diagnostics and Control MachineAlert Monitoring Relays Bulletins 809S, 813S, 814S, 817S Features Current monitoring relay Voltage monitoring relay Active power (kw) monitoring relay Power factor (cosθ) monitoring relay Thermistor monitoring relay Benefits Programmable latching or inhibit at set level Adjustable time delay settings Three-phase devices are powered by the measuring circuit LED indication for relay, alarm and power supply Global application with CE and UL approvals Expandable, supplemental protection Blowers Conveyors Compressors Cutting & drilling machines Fans Mixers Pumps VFD-controlled motors Bimetallic Overload Relays Bulletins 193-K, -T1 Features Overload protection trip class 10 Phase loss sensitivity Ambient temperature compensation for consistency 1 N.O. and 1 N.C. auxiliary contacts Benefits Rated for DC and variable frequency drives applications up to 400 Hz Stop Button for economic enclosure applications Visible trip indicator Optional remote reset solenoid and external reset accessories Easy mounting with Allen-Bradley contactors Simple reset Conveyors Fans Pumps VFD-controlled motors Voltage Current Temperature 2

3 E1 Plus Electronic Overload Relays Bulletins 193-ED, 193/592-EE Features IEC and NEMA configurations Self-powered Phase loss protection Allows a wide adjustment range (5:1) Over-molded power connections 1 N.O. and 1 N.C. isolated auxiliary contacts (B600 rated) Ambient temperature compensation Benefits Current measurement-based protection Electronic design Thermal memory Latching Relay Low energy consumption (150 mw) Visible trip indication Side-mount expansion modules provide adjustable levels of protection and communication Advanced diagnostic for motor protection Enhanced control capabilities to protect your process Conveyors Fans Pumps Mixers E3 and E3 Plus Electronic Overload Relays Bulletins 193/592-EC Features Accommodates a wide range of current ( A) Performs true RMS current sensing ( Hz) Allows a wide current adjustment range (5:1) Available in IEC and NEMA configurations Adjustable trip class 5 30 Includes integrated I/O DeviceNet communications included as standard DeviceLogix enabled Benefits Provides critical motor protective functions Current protection Voltage protection Power protection Includes diagnostic functions Motor diagnostics Preventative maintenance diagnostics Power monitoring Communication and diagnostics provides detailed logs and control from relay to motor Can simplify control architecture Blowers Conveyors Compressors Cutting & drilling machines Fans Mixers Pumps VFD-controlled motors 825-P Modular Protection System Bulletin 825-P Features Accommodates a wide range of current ( A) Suitable for low- and medium-voltage applications Fiber optic port for remote RTD scanner Voltage input option card DeviceNet or Modbus communications option card Expansion I/O option card Benefits Provides critical motor protective functions Current protection Voltage protection Power protection Includes diagnostic functions Motor diagnostics Preventative maintenance diagnostics Event time and date stamping Most advanced motor reading and diagnostics available for overload relays Save money with Energy Management software Blowers Conveyors Compressors Cutting & drilling machines Fans Mixers Pumps VFD-controlled motors 3

4 E1 P E1 Plus NEMA E1 Plus Overload Relay E1 Plus IEC The Allen-Bradley Bulletins 193 and 592 E1 Plus Overload Relays are the industry s first modular self-powered devices. The E1 Plus solid-state design provides thermal overload and phase loss protection while offering application flexibility through a wide 5:1 adjustment range. The direct mounting and Pass-Thru style relays are offered in two models. The ED model provides fixed protection while the EE model provides selectable and expandable protection, and is available in single-phase and three-phase applications. E1 Plus ED Model IEC configuration A current range Fixed motor protection (Class 10) Manual reset E1 Plus EE Model NEMA and IEC configurations A current range Selectable motor protection (Class 10, 15, 20 or 30) Selectable manual/auto-manual reset Single- and three-phase devices Expandable with optional protection and communication modules Remote Reset Capable 111 mm 58 mm Allows maintenance personnel to remotely reset the E1 Plus Overload Relays while keeping the enclosure door closed E1 Plus with Panel Mount Adapter E1 Plus Pass-Thru Style E1 Plus Pass-Thru The E1 Plus is also available in a Pass-Thru style for applications using a Bulletin 100-K Mini Contactor, external current transformers, or non Allen-Bradley contactors. The E1 Plus Pass-Thru includes an integrated DIN Rail mount and has the footprint of a traditional bi-metal overload relay. Available in ED and EE models A current range Compact size Integrated DIN Rail and panel mount 4

5 E1 Plus Protection Modules The E1 Plus Protection Side-Mount Modules provide adjustable levels of protection, tailored to your application. Ground fault protection Jam protection PTC thermistor monitoring Remote Reset Module* 193-ERID (Front) * No protection provided. Compact 193-ERID (Back) Direct mounting to the left side of the overload relays adds only 18 mm of width Simplified Control The side-mount modules electronically interface with the overload relay so that all control circuit connections are made at the E1 Plus overload relay terminals Flexibility The modular design allows expanded functionality in only those applications where it is required The optional remote indication display increases your motor maintenance productivity as maintenance personnel can view the status and reset an E1 Plus from a closed electrical enclosure. Overload trip Overload warning Side-mount module trip E1 Plus status E1 Plus Electronic Overload Relay EtherNet/IP Communication Module 813S Voltage Monitoring Relay MachineAlert Expand your motor protection with the MachineAlert family of monitoring relays that are easily added and applied to your motor control circuits. Bulletin 813S Voltage Monitoring Relays guard against the damaging effects of phase loss, under and over voltage, phase imbalance, and phase reversal. Provides supplemental protection in conjunction with the Bimetallic and Electronic Overload Relays E1 Plus Communication Modules The E1 Plus Communication Side-Mount Modules provide a cost-effective, seamless deployment of motor starters with your control architecture. DeviceNet EtherNet/IP PROFIBUS Includes integrated I/O Provides convenient local termination of motor-related inputs (2) and outputs (1), simplifying the control architecture Provides operational and diagnostic data Average motor current Percentage of thermal capacity usage Device status Trip and warning identification Trip history (5 previous trips) Expands protective functions Overload warning Jam protection Underload warning 5

6 E3 Plus Electronic Overload Relays The Allen-Bradley Bulletin 193/592 E3 and E3 Plus Electronic Overload Relays offer expanded protection, control, and preventative maintenance functions that deliver effective motor management to help prevent and minimize production downtime. Critical protective functions can help prevent motor damage and provide advance notification of abnormal motor performance DeviceNet network communication delivers direct access to motor performance and diagnostic data in addition to seamless control 193/592-EC1 The EC1 model is an economic solution to your motor management needs. It provides basic diagnostics and motor control for non-reversing starters. Two inputs, one output 193/592-EC2 The EC2 model provides diagnostics plus ground fault amperage as well as additional control capabilities. The EC2 also provides motor control for reversing starters. Ideal for water/wastewater and mining applications. Four inputs, two outputs PTC and DeviceLogix Internal Ground Fault 1 5 A 193/592-EC3 The EC3 model provides all the features of the EC2 along with external ground fault amperage. It has a larger range (up to 20 ma) and is ideal in heavy mining and water/ wastewater applications. Four inputs, two outputs PTC and DeviceLogix External Ground Fault 20 ma 5 A Diagnostic Capabilities The diagnostic capabilities of the E3 Plus family not only provides protection against motor damage, it also provides detailed logs and control to your motor from your relay. The E3 Status Object (Object Class 0x375) provides a more efficient means to read data from the E3 Plus. Parameter information is listed out in detail and programming in RSNetworx for DeviceNet is easier with this function. All these leads to easier integration into your Integrated Architecture structure. Trip Snapshot 6 Diagnostic Data

7 DeviceLogix component technology helps increase the control possibilities with function block programs that operate at the device level. DeviceLogix allows for an organized shutdown process over the network to protect your motor during unplanned power loss Integrated I/O provides convenient local termination of motor-related inputs and outputs, simplifying the control architecture Preventative maintenance functions can provide notification that motor maintenance is due, based on hours of operation and/or the number of starts 193-EC4 The EC4 model is a current monitoring relay for three independent channels. The EC4 is ideal in heat tracing applications and lighting loads. Four inputs, two outputs DeviceLogix External Ground Fault 20 ma 5 A 193/592-EC5 The EC5 model features voltage protection and energy monitoring. Current and voltage protection Enhanced power monitoring and diagnostic capabilities Six inputs, two outputs DeviceLogix and Voltage External Ground Fault 20 ma 5 A EtherNet/IP Communications Auxiliary For use with E3 Plus Electronic Overload Relays Allows DeviceNet-based users to seamlessly communicate on an EtherNet/IP network No additional software is required RSEnergyMetrix Software The E3 Plus can be included in your energy management system. Helps identify which motors contribute to the monthly peak demand and power factor line items on a utility bill Helps to verify energy reduction initiatives Increase your energy accountability to reduce overall cost RSEnergyMetrix Software Current Elements Phase currents Average current % Motor load Ground Fault Current Voltage Elements Line-line voltages Average line-line voltage Line-neutral voltages Voltage imbalance System frequency Power Elements Real power (kw) Reactive power (kvar) Power factor Phase angle Energy 7

8 825-P Modular Protection System The combined offering of DeviceLogix communication and RTD heat sensing diagnostics give you the full story behind how your motor is functioning. A more advanced thermal overload algorithm allows you to get a more accurate reading of your motor. The monitoring is date and time stamped to assist with troubleshooting as well as avoiding future issues and downtime. Full Function Metering Current Elements Phase currents Average current % Motor load Ground Fault Current Voltage Elements Line-line voltages Average line-line voltage Line-neutral voltages Voltage imbalance System frequency Power Elements Real power (kw) Reactive power (kvar) Power factor Phase angle Energy Thermal Elements % Thermal capacity utilization RTD values Communication Elements DeviceNet communication card with DeviceLogix technology Modbus RTU communication card Base Unit RTD Scanner Converter Module The base 825-P unit and converter module are basic requirements to start utilizing monitoring capability. Core Balance Current Transformer This component of the 825-P tracks Ground Fault Current. The 825-P Option Cards The RTD scanner provides thermal monitoring (up to 12 positions) in the motor. These diagnostics are applied to the algorithm for motor protection. Option Cards Communication Cards DeviceNet with DeviceLogix technology provides additional inputs and outputs to quickly and efficiently transfer your diagnostic motor information across a network Modbus RTU card provides voltage input and power protection via RSEnergy Metrix for power monitoring diagnostics Voltage Input Input terminations for VA, VB, VC and VN Enables voltage and power measurement and related protection functions Accommodates potential transformers for levels exceeding 250V AC I/O Expansion Three configurable inputs Four auxiliary relay outputs 4 20 ma isolated analog output 8

9 To address energy usage concerns, the 825-P provides you with the following energy diagnostic information: RSEnergyMetrix Software Real energy (MWh) Reactive energy (MVARh) Apparent energy (MVAh) This information can be used to reduce overall energy usage, saving you valuable dollars in utility charges. The 825-P Modular Protection System is a key component to energy accountability. Data Trending/Monitoring MPS Explorer Software This complimentary, optional software provides access to settings and data on the 825-P Modular Protection Systems (MPS) for motors. Configuration Intuitive interface for programming and adjusting User-friendly, menu-driven configuration Efficient information flow from module to PC Settings can be modified on or offline Real-time metering data monitoring Easy access to diagnostic information Export data collection for use or manipulation into popular applications such as Microsoft Excel 9

10 Bimetallic Overload Relays The Bulletin 193-K/T1 bimetallic overload relays offer basic motor protection at an economic price. Overload protection trip class 10 1 N.O. and 1 N.C. Auxiliary Contact Manual/automatic reset mode selectable Ambient temperature compensated for consistency (20 60 C) The differential mechanism offers high sensitivity to phase loss Rated for DC and variable frequency drives applications up to 400 Hz Designed for Bulletin 100-K and 100-C contactor mounting Remote reset capable Conveyors Fans Pumps VFD-controlled motors MachineAlert Monitoring Relays Panel builders, electrical controls designers and OEMs are looking for cost effective ways to protect their electrical equipment investment. These monitoring relays provide supplemental electronic motor protection including: 817S Thermistor 814S Power Factor (PF) Active Power (kw) 809S Current Provides supplemental protection in conjunction with the Bimetallic and Electronic Overload Relays 813S Power Dedicated function motor protection relays Voltage Monitoring Guards against the damaging effects of phase loss, under and overvoltage, phase imbalance, phase reversal, and voltage quality of incoming power line Current Monitoring Provides under and overcurrent detection Thermistor Monitoring Protects equipment from overtemperature conditions Active Power (kw) Monitors for under and over active power as well as power direction Power Factor (PF) Monitors for under and over power factor detection Protects motors against single phasing in elevator applications or in air conditioning systems Detects incorrect phase sequence to keep the motor starter from starting Detects no-load conditions indicating absence of water in water lubricated pumps 10

11 Communication Devices EtherNet/IP Communications Auxiliary The communication auxiliary acts as a linking device to pass through EtherNet/IP explicit messages and I/O for up to six DeviceNet-based devices. Users will be able to view and configure parameters using the internal web interface Users will be able to use RSLinx Classic to serve device Parameters via Microsoft OPC Users will have the option to connect to a DLR (Device Level Ring) network topology with two EtherNet/IP ports Automatic Device Replacement (ADR) capabilities available Add-On Profile (AOP) eases integration of supported devices into the Logix Control system DeviceNet Configuration Terminal The DeviceNet Configuration Terminal (193-DNCT) is a handheld device that can be used to commission, configure, program and monitor devices on your DeviceNet network. The 193-DNCT can be used with any DeviceNet devices and has DeviceLogix, metering, graphing and auto-display capabilities. These capabilities can help ease troubleshooting by commissioning devices online through your network. Network Who Terminal searches for all devices on the network and provides device address, device name, and status of a device User can easily replace and reconfigure scan lists of DeviceNet scanners (minus the Automatic Device Replacement configuration) Parameters can be accessed as either groups or as a numbered list of all parameters, and can be monitored and edited CopyCat Used to upload, store, and download device configurations and DeviceLogix programs for DeviceNet devices via your network 11

12 193-EDN NETWORK OUT A IN 1 IN 2 TRIP TEST RESET Logix5575 FORCE RUN FORCE SD OK EtherNet/IP 193-DNENCATR 0 X X MS 0 X1 8 2 NS 6 4 Link 1 (FRONT) Link 1 (REAR) NS 193-ETN LINK NS OUT IN2 IN1 MS TRIP TEST RESET Adding Motor Protection to Integrated Architecture ControLogix EtherNet/IP DeviceNet E1 Plus TRIP STATUS E1 Plus TRIP STATUS E1 Plus with -EDN E3 PLUS DeviceNet Starter Auxiliary DNCT 825-P E1 PLUS with -ETN EtherNet IP 825-P EtherNet/IP Communications Auxiliary Leading to easier integration into your Integrated Architecture structure E3 PLUS EC5 Model E3 PLUS DeviceNet Starter Auxiliary Workstation Rockwell Automation offers a breadth of quality Allen-Bradley components to fit your specific needs. In order to assist you with your component selection, we offer a variety of configuration and selection tools. Local Distributor Call to contact your local Distributor today. On-Line Product Directory Our extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle. Product Selection Toolbox applying our products. guration tools assist you in choosing and Catalogs nd an extensive selection of essential Allen-Bradley component products. Allen-Bradley, DeviceLogix, Integrated Architecture, MachineAlert, RSEnergyMetrix, RSLinx and RSNetWorx for DeviceNet are trademarks of Rockwell Automation Inc. DeviceNet and EtherNet/IP are trademarks of the Open DeviceNet Vendor Association. Trademarks not belonging to Rockwell Automation are the properties of their respective companies. Publication 193-BR029A-EN-P July 2011 Copyright 2011 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.