Contents 5 - Communication 5

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2 Contents - Communication Selection guide Ethernet CPUs and modules page /2.1 - Ethernet TCP/IP network, Transparent Ready b Physical Ethernet communication architecture page /8 b Ethernet TCP/IP network page /10 b Selection of services page /12 b Transparent ready communication services page /16 b Embedded Web servers page /16 v Standard Web services page /18 v FactoryCast Web server page /20 v FactoryCast HMI Web server page /22 b I/O Scanning et Global Data services page /28 b SNMP and TCP Open services page /30 b Performances page /32 b Ethernet TCP/IP processor and coprocessor and embedded Web server..page /36 b Transparent Ready Ethernet Infrastructure page /48 b ConneXium industrial Ethernet page /4 b Ethernet TCP/IPnetwork, connection by 10BASE interface (AUI).... page / CANopen and AS-Interface buses b CANopen machine bus page /62 b AS-Interface bus page /66 b AS-Interface bus power supply module and unit page / Modbus Plus network/modbus bus b Modbus Plus network page /74 b Modbus bus page / X-Way network and bus b X-Way communication structure page /82 b Fipway network page /86 b Fipio bus v Manager function page /90 v Agent function page /94 v Fipio/Fipway optic transceivers page /98 v Fipio/Fipway characteristics and connections page /100 b Uni-Telway bus page /104 b Asynchronous serial links page /108 b Connecting cables for PCMCIA cards and TER/AUX ports page /110 b Jnet network page / Fieldbuses b INTERBUS bus page /114 b Profibus DP bus page /118 /1

3 Selection guide automation platform Ethernet CPUs and modules Transparent Ready Applications Network type Processors with built-in TCP/IP Ethernet port (heterogeneous industrial local area network) Type of network Ethernet TCP/IP Structure Physical interface 10BASE-T/100BASE-TX (RJ4) Method of access CSMA-CD Data rate 10/100 Mbit/s Medium Double twisted pair Fiber optic, via Ethernet ConneXium wiring system Configuration Maximal number of devices Maximum of 64 stations per network Maximum length 100 m max. between hub and terminal device Number of networks/station 0 (1) 2 (1) 3 (1) Other built-in port Fipio bus manager function Fipio bus manager function Basic services Services TCP/IP Uni-TE/Modbus message handling Services X-Way Inter-network X-Way routing, X-Way/Uni-Telway routing, module diagnostics Ethway Embedded Web serverservices Basic services "Rack Viewer" PLC diagnostics "Data Editor" access to PLC variables and data FactoryCast services Factory Cast HMI services Transparent Ready communication services I/O Scanning (64 stations) Global Data Network management (SNMP) FDR server for automatic reconfiguration (BOOTP/DHCP protocols) Type of processor Module format Double format processor Type of module TSX P7 2623M TSX P7 2823M TSX P7 3623M TSX P7 4823M Page /40 (1) Excluding embedded Ethernet port. /2

4 Ethernet TCP/IP modules (heterogeneous industrial local area network) 10BASE (AUI), 10BASE-T (RJ4) 10BASE-T, 100BASE-TX (RJ4) CSMA-CD 10 Mbit/s 10/100 Mbit/s Triaxial cable or double twisted pair Fiber optic, via Ethernet ConneXium wiring system Double twisted pair Fiber optic, via Ethernet ConneXium wiring system 1 to 4 depending on processor or coprocessor used Uni-TE message handling, common words, application to application "Rack Viewer" PLC diagnostics "Data Editor" access to PLC variables and data Alarms viewer Graphic Data Editor Display of user Web pages (1.4 Mb available) Alarms viewer alarm display Graphic Data Editor graphic object editor Display of user Web pages (8 Mb available) FactoryCast HMI services (2) I/O Scanning (64 stations) Global Data FDR server for automatic reconfiguration (BOOTP/DHCP) TCP Open TCP Open All types of Premium processors TSX P7 1p/7 2p/7 3p/7 4p and Atrium coprocessor T PCX 7 20/7 3 Standard format module TSX ETY 110 TSX ETY 110 WS TSX ETY 4103 TSX ETY 103 TSX WMY 100 /41 /27 (2) FactoryCast HMI services : HMI database, E.mail with automatic sending on events, interpreted math and logic functions, connection to relational databases and simulator tool. /3

5 Selection guide (continued) automation platform Network and bus modules Applications Local area network conforming to Modbus Plus standard Local area network conforming to Fip Type of network or bus Modbus Plus Fipway Structure Physical interface Modbus Plus standard Fip standard Method of access Rotating token Bus managed by bus arbitrator Data rate 1 Mbit/s 1 Mbit/s Medium Twisted pair Twisted shielded pair Fibre optic via transceivers or repeaters Configuration Maximal number of devices 32 per segment 64 on all segments 32 per segment 128 on all segments Maximal length 40 m per segment 1800 m with 3 repeaters 1000 m per segment 000 m maxi with 3 repeaters Number of links/station 1 max. 1 to 4 depending on the model of processeur Services Message handling - Write/read varaibles - Global database - Peer Cop service -Uni-TE - COM/shared table - Application-to-application -Telegram Type of processor All type of Premium processor and Atrium coprocessor Nature of module PCMCIA type III card on processor/coprocessor PCMCIA type III card on processor/coprocessor and on TSX SCY module Type of module TSX MBP 100 TSX FPP 20 Pages /77 /89 /4

6 CAN fieldbus Open industrial sensor/actuator bus conforming to AS-i standard Modbus open industrial bus 1 Bus CANopen V4.02 AS-Interface Modbus ISO V1 AS-Interface standard V2 AS-Interface standard RS 232D RS 48 isolated 20 ma CL RS 48 isolated CSMA/CA, multi-master Master/slave Master/slave 20 Kbit/s...1 Mbit/s according to distance 167 Kbit/s 19.2 Kbit/s max. Twisted shielded pair 2-wire AS-Interface cable Twisted shielded pair 127 slaves 31 discrete devices discrete, analog or security devices 32 devices max. 48 slave addresses max. 32 devices max. 247 slave addresses max. From 20 m (1 Mbit/s) 200 m (20 Kbit/s) 100 m 200 m with repeaters 1 m in RS 232D 1000 m in RS m in 20 ma CL or intégrated link 1 max. 2 to 8 depending on the model of processor According to power consumption (see page 8/2) 1300 m - Implicit PDO exchange - Explicit SDO exchange or CAN function block - Explicit PDU CAN exchange Transparency of exchanges with sensor/actuator devices Modbus master/slace RTU or ASCII 13 Modbus functions (read/write bits and words, diagnostic ) All type of Premium processor (except TSX P7 13) and Atrium coprocessor All type of Premium processor and Atrium coprocessor PCMCIA type III card on processor/coprocessor Standard format module PCMCIA type III card inserted on (1) Standard format module TSX CPP 110 TSX SAY 100 TSX SAY 1000 TSX SCP 11p (2) TSX SCY built-in link TSX SCY /63 /67 /80 (1) Premium processor/atrium coprocessor and TSX SCY communication module. (2) At the end of reference, replace p by 1: RS 232D, by 2: 20 ma CL or by 4: isolated RS 48. /

7 Selection guide (continued) automation platform Network and bus modules Applications Local area network conforming to Fip Uni-Telway multicomponent industrial bus Type of network or bus Fipio (Agent) Fipio (gestionnaire de bus) Bus Uni-Telway Structure Physical interface Fip standard RS 48 non-isolated RS 48 isolated Method of access Bus managed by bus arbitrator Master/slave Data rate 1 Mbit/s 19,2 Kbit/s max. (1) Medium Twisted shielded pair Fibre optic via transceivers or repeaters Twisted shielded pair Configuration Maximal number of devices 32 per segment, 128 on all segments (limited to 64 with TSX P7 13M processor ) Maximal length From 1000 m to m (depending on the medium use) with repeaters (excluding programming terminal) 28, (96 slaves addresses max.) 10 m 1000 m 1 m in 20 ma CL Number of links/station 1 max. 1 max. According to power Services Message handling -Uni-TE - Periodic data exchange - Application-to-application - Transparent exchange of remote I/O - Uni-TE Client/Server 240 bytes (128 bytes on - Application-to-application 240 bytes (128 bytes - Transparency of all devices on X-Way architecture Type of processors All type of Premium processor and Atrium coprocessor TSX P7 p3m TSX P7 p823m T PCX 7 33M All type of Premium processor and Atrium coprocessor Nature of module PCMCIA type III card on processor or coprocessor Built-in on the processor or coprocessor Uni-Telway built-in link Standard format module Type of module TSX FPP 10 2 Built-in link 1 AUX 2 on processor terminal port TSX SCY Pages /97 /93 /107 /6

8 Jnet proprietary industrial local network INTERBUS industrial fieldbus Profibus industrial fieldbus Jnet INTERBUS Profibus DP RS 232 RS 48 isolated 20 ma CL RS 48 isolated 20 ma CL RS 48 isolated RS 48 Rotating token Master/slave generation 4 Master 19,2 Kbit/s 00 Kbit/s 9,6 Kbit/s...12 Mbit/s according to lenght of bus Twisted shielded pair Twisted shielded pair, Fiber optic, infra-red... Twisted shielded pair, Fiber optic or infra-red 2 in RS 232D, 28 in RS 48, 16 in 20 ma CL 32 (16 if SMC PLC in the network) 12 slaves max. with 24 bus terminal blocks max m 200 m depending on network topology 126 slaves 400 m max. (inter-station bus) 1200 m (9,6 Kbit/s), 4800 m with 3 repeaters 100 m (12 Mbit/s), 400 m with 3 repeaters consumption(see page 8/2) 3 maxi 1 ou 2 depending on the type of Premium processor/atrium coprocessor terminal port) on terminal port) via the master Shared table pwith a total of 128 words (64 words if SMC PLC in the network) - Data process implicit exchange - Pre-processing - Logical addressing - Segmentation - Read/write access for DP slave I/O data - Data transfer for slave diagnostics - Parametering and monitoring requests - Inter-master dialog not supported All type of Premium processor(except TSX 7 1p) and Atrium coprocessor PCMCIA type III card on processor or coprocessor and on TSX SCY module PCMCIA type III card on TSX SCY module Standard format module PC card on ISA bus Standard format module TSX SCP 11p (1) TSX JNP 112 TSX JNP 114 TSX IBY 100 TSX IBX 100 TSX PBY 100 /113 /117 /119 (1) At the end of reference, replace p by 1: RS 232D, by 2: 20 ma CL or by 4: isolated RS 48. /7

9 Architecture automation platform Ethernet TCP/IP network, Transparent Ready Logical Ethernet communication architecture Company Intranet Internet Site 3 Site 2 Enterprise MES ERP Site 1 Unix Windows Linux Factory HMI + SCADA Workshop Industrial PC Quantum Quantum Quantum ETHERNET TCP/IP Premium.1 Dialog terminal Quantum PLC Momentum M1E Distributed I/O Robot Gateway Servodrive Inputs/outputs Workshop 1 Workshop 2 MES: Manufacturing Execution System (production management system) ERP: Enterprise Resource Planning (integrated management software packages) HMI/SCADA: Human/Machine Interface/Supervision Control And Data Acquisition Gateway: Bridge to sensor/actuator bus, to installed base network, field bus, etc. /8

10 Architecture (continued) automation platform Ethernet TCP/IP network, Transparent Ready Physical Ethernet communication architecture Router Site 3 Router WAN Provider Specialized link Frame Relay ATM Internet Provider Public telecommunications network, ADSL Site 1 Site 2 Router Firewall RAS Switches (VLAN) or routers (max. 0 switches) Switch Switch Switch Redundant optical ring ERP 100BASE-FX Full Duplex Switch Half Duplex 3,100 m max. MES Collision domain 2 Switch 100 m max. 100 m max. 100 m max. Hub Fiber optics Quantum Premium Quantum 100BASE-TX Hub Hub Transceiver Momentum M1E.1 Third-party device Hub Gateway 210 m maximum Magelis ipc VijeoLook Robot 100 m max. TSX Micro Collision domain 1 Momentum 100 m max. ATV8 AS-Interface bus Collision domain 3 (1) Premium (1) In general, several collision domains should be defined in order to increase the architecture surface and improve performance. See pages 4/48 to /3. /9

11 Presentation automation platform Ethernet TCP/IP network Transparent Ready Presentation The Transparent Ready concept is presented by Schneider Electric as a means of providing transparent communication between PLC devices, production and management. Network technologies and new services associated with these enable data to be shared and distributed between sensors, PLCs, workstations and third-party devices in a more and more effective way. Web servers built into the network components and PLC devices can be used to: b Transparent access to configuration data. b Perform remote diagnostics. b Integrate simple human/machine interface functions. This concept is based on the Ethernet TCP/IP industrial standard which offers a single network and which satisfies most communication requirements from the sensors/actuators to the production management systems. Where various communication systems are usually required, the standard technologies used in Transparent Ready can be used to achieve major savings in terms of definition, installation, maintenance or training. The Transparent Ready concept is based on: b Services based on Ethernet TCP/IP and which satisfy PLC constraints in terms of functionalities, performance and service quality. b Products including Several PLC ranges, distributed I/Os, industrial terminals, variable speed drives, gateways and a growing number of partner products. b A ConneXium wiring offer; ConneXium is an accessory range of hubs, switches and cables adapted to the environment and its industrial constraints. Services Network management Global Data Automatic FDR reconfiguration Web Server Message handling Modbus I/O Scanning.1 Applications Transport Link Physical SNMP NDDS DHCP TFTP FTP HTTP Modbus UDP TCP IP Ethernet and Ethernet II MIB Transparent Ready Modbus communication standard Modbus, the industrial communication standard since 1979, has been combined with Ethernet TCP/IP, which supports the Internet revolution, to make Modbus TCP/IP, a completely open Ethernet protocol. The development of a connection to Modbus TCP/IP requires no proprietary component or license purchase. This protocol may be easily combined with any device supporting a standard TCP/IP communication stack. Specifications can be obtained free of charge from the website: Modbus TCP, simple and open The Modbus application layer is very simple and universally recognized. Thousands of manufacturers are already implementing this protocol. Many have already developed a Modbus TCP/IP connection and many products are currently available. The simplicity of Modbus TCP/IP enables any small field team, such as an I/O module, to communicate over Ethernet without the need for a powerful micro-processor or a lot of internal memory. Modbus TCP, high-performance Because of the simplicity of its protocol and the high speed of 100 M bits/s Ethernet, Modbus TCP/IP delivers excellent performance. This means it is possible to use this type of network in real-time applications such as I/O Scanning. See page /28. /10

12 Presentation (continued), service automation platform Ethernet TCP/IP network Transparent Ready Presentation (suite) Modbus TCP/IP, one standard An identical application protocol is used for Modbus serial link, Modbus Plus or Modbus TCP. This therefore makes it possible to route messages from a network to another without changing protocol. As Modbus is implemented above the TCP/IP layer, users can also benefit from the IP routing which enables devices located anywhere in the world to communicate without having to worry about the distance between them. Schneider offers an entire range of gateways for interconnecting a Modbus TCP/IP network to already existing Modbus Plus or Modbus serial link networks. For further details, consult our regional sales office. The IANA institute (Internet Assigned Numbers Authority) has assigned Schneider port TCP 02 (Well known port), which is reserved for the Modbus protocol. This protocol will shortly be also subject to an RFC (Request For Comments), documents which form standard references within the Internet community. Modbus TCP/IP function codes dec hexa Bits access Read of n input bits Read of n output bits Exceptional read status Write 1 output bit 0 0 Write of n output bits 1 0F Read of 1 input word Read of n input words Write 1 output word Write of n output words Diagnostics Diagnostics Event counter 11 0B Event connection 12 0C Identification Premium function codes supported for accessing data and diagnostics. Modbus TCP/IP characteristics Maximum size of data: Read: 12 words or registers. Write: 100 words or registers. Standard Ethernet Services b HTTP "Hypertext Transfer Protocol" (RFC194) The HTTP protocol (Hypertext Transfer Protocol) is used for transmitting Web pages between a server and a browser. HTTP has been used on the Web since Web servers embedded into Ethernet TF devices are at the heart of the Transparent Ready concept, and are used to provide easy access to devices anywhere in the world from a standard browser such as Internet Explorer or Netscape Navigator. b BOOTP/DHCP (RFC131 BOOTP/DHCP is used to automatically provide the devices with the IP parameters. This avoids having to manage the addresses of each device individually. Management is instead performed in a dedicated IP address server. DHCP protocol (Dynamic Host Configuration Protocol) is used to automatically assign the devices their configuration parameters. DHCP is an extension of BOOTP. DHCP protocol is made up of 2 components: v One for providing the IP network address, v One for providing the IP parameters specific to the device from a DHCP server. Schneider Electric devices can be: v BOOTP clients allowing automatic recovery of an IP address from a server, v BOOTP servers enabling a device to distribute IP addresses to the network stations. Schneider uses standard BOOTP/DHCP protocols for its Faulty Device Replacement service (FDR). b FTP "File Transfer Protocol" (RFCs 99, 2228, and 2640) File Transfer Protocol (FTP) provides basic file sharing elements. Many systems use FTP protocol to exchange files between devices. Transparent Ready devices implement FTP for transferring certain data to or from devices, in particular when downloading firmware or user Web pages. b SNMP "Simple Network Management Protocol" (RFCs 11, 116 and 117) The Internet community developed standard SNMP for managing the different components of a network through a single system. The network management system can exchange data with SNMP agent devices. This function enables the manager to view the status of the network and devices, modify their configuration and feed back alarms in the event of failure. Transparent Ready devices are SNMP-compatible and can be integrated naturally in a network managed via SNMP. b COM/DCOM "Distributed Component Object Model" COM/DCOM (Distributed Component Object Model) or OLE (Object Linking and Embedding) is the name of the technology used in Windows components. This enables Windows applications to communicate transparently. These technologies are used in the OFS Data server software. See pages /30 and /31..1 /11

13 Selection automation platform Ethernet TCP/IP network Transparent Ready communication services Presentation Pages /12 and /13 describe the different Transparent Ready services from which you can select whichever is most suitable for carrying out the function required by the industrial application. MES client ERP client PC + Internet browser Network manager 10/100 Mbps Ethernet 3 1 Premium 2 Installed base Quantum Premium 3 Gateway Momentum 3 ATV-8 Magelis /12

14 Selection (continued) automation platform Ethernet TCP/IP network Transparent Ready communication services Control level 1 Communication between MES/ERP systems and PLCs At this level, what is needed is communication via a standard protocol infrastructure enabling large volumes of data to be exchanged with production management systems. In certain cases, the PLC must be able to adapt to the protocol of the connected system. Response times are not critical. The following Transparent Ready services are mainly used: b HTTP communication, data viewing via Web pages and Java Applets. b Exchanges in compliance with the OPC (OLE for Process Control) standard via an OFS data server. b TCP/IP Modbus message handling. b Open TCP. Communication between supervision systems and PLCs For this type of communication, it is also necessary to transfer large volumes of data to a group of PLCs. The required response time is between 0. and 2 seconds. The following Transparent Ready services are used: b TCP/IP Modbus message handling. b Data exchanges in compliance with the OPC standard via an OFS data server. b Open TCP. Communication between IHM applications and field PLCs/devices An elementary HMI (Human/Machine Interface) application must allow the status of a field device to be viewed by maintenance personnel. The following Transparent Ready services are used: b HTTP server and communication. b Data display through personalized Web pages..1 /13

15 Selection (continued) automation platform Ethernet TCP/IP network Transparent Ready communication services Inter-PLC level 2 Communication to PLCs for programming, diagnostics and data transfer Simple communication interfaces are required to provide exchanges with the PLCs. Point-to-point data is sent according to the programming algorithms or on demand, for access at the initiative of a programming or diagnostics terminal. The required response time is between 0.2 and 1 seconds. The main Transparent Ready service used is Modbus TCP/IP message handling. Inter-PLC communication for synchronizing applications Broadcast communications must enable several applications to be synchronized through real-time exchanges. In this case the volume of exchanged data is reliable. The required response time is between 10 and 00 milliseconds. The Global Data service of Transparent Ready is particularly well suited to this type of exchange. Field level 3 Communication between the PLC and field devices for managing the automation process PLC applications are essentially responsible for managing the inputs and outputs of peripheral devices. Data must be transferred to all devices in a quick, deterministic and repetitive way. The required response time is between 10 and 100 milliseconds. The Transparent Ready service I/O Scanning is used to meet these requirements. Communication between the PC and field PLCs or devices.1 This type of communication is used to configure, monitor and maintain workshop-level devices. It must remain simple in order for less well-trained personnel to access the first diagnostics level from a standard PC. The adapted Transparent Ready services are: b HTTP server for displaying diagnostics Web pages and customized Web pages. b Standard SNMP network management protocol. /14

16 Selection (continued) automation platform Ethernet TCP/IP network Transparent Ready communication services Selection of Transparent Ready services The following table can be used to select a Transparent Ready service according to the type of communication required. Communication Control level 1 Inter-PLC level 2 Field level 3 See pages Transparent Ready Services Communication with MES/ERP Supervision HMI application Inter-PLC communication Inter-PLC synchronization Communication with peripherals (I/O) Diagnostics, maintenance of devices Modbus TCP/IP /10 Web/FactoryCast servers /16 I/O Scanning /28 Global Data /29 SNMP /30 Open TCP /31 OFS server 6/30 These services provide high-performance and reliable communication in Schneider architectures featuring Quantum/Premium/Momentum/TSX Micro PLCs. However, in certain cases it is also necessary for these architectures to communicate with the installed base, or with third-party devices: b Communication with the Schneider Electric installed base. The Transparent Ready architecture offers a number of means of facilitating the extension of existing installations. These are the portability of applications, upgrade procedures, the growing compatibility of protocols, the availability of gateways for interconnecting the different networks, etc. b Interoperability with third-party devices or protocols..1 Finally, certain applications need to communicate with devices from other suppliers than Schneider Electric. This can be achieved in a variety of ways, through access to standard protocols from the PLC (Open TCP message handling) or through the hosting of Schneider protocols in third-party devices. /1

17 Presentation automation platform Transparent Ready embedded Web servers FactoryCast offer Presentation FactoryCast HMI Web server user FactoryCast Web server Standard Web server In line with the Transparent Ready approach, TSX Micro, Premium, Quantum, Momentum and Advantys STB automation platforms all provide transparent access to data in realtime using Web-based technologies via their Ethernet TCP/IP or FactoryCast communication module. The Transparent Ready communication modules in automation platforms integrate Ethernet TCP/IP services (Modbus TCP/IP messaging, SNMP network management functions, etc.) and provide the following Web functions: b Standard Web server b FactoryCast Web server b FactoryCast HMI Web service.1 Ethernet TCP/IP communication Global data - I/O scanning communication Ethernet TCP/IP PLC module services Standard Web server Standard Web services can be used to execute diagnostic and maintenance functions on automation system installations locally or remotely using a simple Internet browser: b PLC system and I/O module diagnostics, PLC error display ("Rack Viewer" pages ready to use). b Display and adjustment of PLC variables ("Data Editor" pages ready to use). The embedded Web server is a realtime PLC data server. All the data can be presented in the form of standard Web pages in HTML format and can therefore be accessed using any Internet browser that supports the integrated Java code. The standard functions provided by the Web server are supplied "ready to use" and therefore do not require any programming at either PLC level or at the level of the PC device supporting the Internet browser. FactoryCast Web server In addition to providing standard Web services, the FactoryCast Web server can be used to control and monitor automation system installations both locally and remotely. The following functions are available: b Management of system alarms and PLC application with partial or global acknowledgment ("ready to use" pages for the "Alarm Viewer" function). b Application graphics diagnostics (customized graphical views created by the user using the "Graphic Data Editor" function). b Graphics control via animated Web pages created by the user and stored in the FactoryCast module. FactoryCast Web servers can also be used to customize control, diagnostics and maintenance interfaces via user-defined Web pages and Web pages transferred to the module using FactoryCast configuration software (maximum available memory required is 8 Mb). FactoryCast HMI Web server In addition to the FactoryCast Web functions, the FactoryCast HMI Web server provides HMI Web functions, which are executed in the module itself: b Realtime HMI database management, independent of the PLC processor b Arithmetic and logical calculations based on HMI data b Connectivity with relational databases b Transmission of electronic messages ( ) FactoryCast HMI is an active Web server, which can be used to execute HMI functions integrated in a PLC module. This eliminates the need for communication via polling to update the HMI/SCADA database. In FactoryCast HMI modules, the HMI functions are executed without affecting the PLC application program and therefore the cycle time. /16

18 Presentation (continued) automation platform Transparent Ready embedded Web servers FactoryCast offer Selection of Transparent Ready modules - Web server Automation platform Ethernet TCP/IP Transparent Ready module Quantum 140 NOE /01 Web server integrated in the module Standard FactoryCast FactoryCast HMI 140 NOE / NWM Premium TSX ETY 4103 TSX ETY 110WS TSX ETY 103 TSX WMY 100 TSX Micro TSX ETZ 410 TSX ETZ 10 Momentum 171 CCC / CCC /30 Advantys STB STB NIP FactoryCast is a range of PLC modules associated with their configuration software and combines the following features: b Realtime communication functions based on Ethernet TCP/IP b Predefined Web pages, which enable advanced installation diagnostics b The capacity to store dynamic user-defined Web pages /17

19 Functions automation platform Transparent Ready embedded Web servers Standard Web services Standard Web services Remote Web clients "Thin Client" PC Web client Internet Firewall Intranet "Thin Client" Magelis ipc Web client Premium + Web server Quantum + Web server TSX Micro + Web server.1 "Rack Viewer" and "Data Editor" functions are supported by the Ethernet TCP/IP modules of the following: b TSX Micro platform b Premium platform b Quantum platform b Momentum platform b Advantys STB distributed I/Os b FactoryCast modules See module reference on page /17. These functions can be accessed using a standard Internet browser connected to the network. They are "ready to use" and secure (password-protected). They can be used locally or remotely via: v Intranet v A modem and RAS server v Internet /18

20 Functions (continued) automation platform Transparent Ready embedded Web servers Standard Web services "Rack Viewer" PLC diagnostics function The "Rack Viewer" function (PLC rack display) can be used for PLC system and I/O diagnostics. It displays the following in realtime: b LED status on the front panel of the PLC b The PLC version b The hardware configuration of the PLC including the status of the system bits and words b Detailed diagnostics of all I/O module channels or application-specific channels in the configuration Quantum hardware configuration Premium main rack hardware configuration "Data Editor" read/write function for PLC data and variables The "Data Editor" function can be used to create tables of animated variables for realtime read/write access to lists of PLC data. The variables to be displayed can be entered and displayed either symbolically (S_Pump 234) or by their address (%MW99). These variables only support write access if this option has been enabled using the FactoryCast configuration software. A second password must be entered and verified when writing a value to a variable. Various animation tables containing specific application variables to be monitored or modified can be created by the user and saved in the Ethernet TCP/IP module..1 Variables table /19

21 Functions automation platform Transparent Ready embedded Web servers FactoryCast Web server FactoryCast Web server Remote Web client Modem + RAS server Firewall Internet Intranet Thin Client Magelis ipc Web client Premium + Web server Quantum + Web server TSX Micro + Web server.1 In addition to standard Web services, FactoryCast modules (see selection table on page /16) support the following functions: b Alarm Viewer b Creation and display of graphical views via an online graphics editor (Graphic Data Editor supplied) b Hosting and display of Web pages created by the user FactoryCast configuration software (supplied with FactoryCast modules) is required for the last 2 functions. Alarm Viewer function "Alarm Viewer" is a ready-to-use password-protected function. Based on the diagnostics buffer managed in the PLCs (specific memory area used to store all diagnostic events), this function is available with the Premium/Atrium platforms (with PL7 or Unity software) and the Quantum platform (with Unity software). This function can be used to process alarms (display, acknowledgment and deletion) managed at PLC level by the system or using diagnostic function blocks known as DFBs (system-specific diagnostic function blocks and application-specific diagnostic function blocks created by the user). Alarm Viewer page The diagnostics viewer is a Web page comprising a list of messages, which displays the following information for each alarm: v Its state v The type of associated diagnostic function block (DFB) v Its geographical area v The dates and times of the occurrence/removal of a fault /20

22 Functions (continued) automation platform Transparent Ready embedded Web servers FactoryCast Web server FactoryCast Web server (continued) Graphic Data Editor function This function can be used to create graphical views online, animated by PLC variables. These views are created using a library of graphic objects, which are predefined by simple copy/paste operations. The object parameters are set according to user requirements (color, PLC variables, labels, etc.). The graphic objects provided, which are the basic elements of the view, are as follows: b Analog and digital indicators b Horizontal and vertical bar charts b Boxes for displaying messages and entering values b Pushbutton boxes b Functions for recording trends b etc. The views created can be saved in the FactoryCast modules. These customized graphic objects can be reused in user Web pages that have been created using standard software for editing HTML pages. Function for hosting and displaying user Web pages In addition, FactoryCast Web modules have 8 Mbytes of memory (1), which is accessed in the same way as a hard drive and can be used to host user-defined Web pages. These Web pages can be created using any standard tool (2) that enables creation and editing in HTML format. These pages can be enhanced by inserting animated graphic objects linked to PLC variables. These animated objects are provided in the Graphic Data Editor supplied with FactoryCast. The Web pages created can be used, for example, to: b Display and modify all PLC variables in realtime b Create hyperlinks to other external Web servers (documentation, suppliers, etc.) This function is particularly suitable for creating graphic screens used for the following purposes: b Display, monitoring, diagnostics b Generation of realtime production reports b Maintenance help b Operator guides.1 Configuration software for FactoryCast Web servers The configuration software for FactoryCast Web servers is supplied on CD-ROM with every FactoryCast module (TSX Micro, Premium or Quantum). The software is used for the configuration and administration of the Web server embedded in these modules. The software is compatible with Windows 9/98, Windows 2000, Windows NT 4.0 and Windows XP operating systems. It offers the following functions: b Access security management b Definition of user names and associated passwords for accessing Web pages b Definition of access to variables authorized for modification b Saving/restoration of an entire website b Transfer of Web pages created locally by the user on their PC workstation to the FactoryCast module and vice versa (1) Memory is not affected in the event of power outages or if the PLC is reinitialized. (2) For example, Microsoft FrontPage. /21

23 Presentation automation platform Transparent Ready embedded Web servers FactoryCast HMI Web server FactoryCast HMI Web services The FactoryCast HMI range comprises two Web server modules embedded in the PLC (one for the Premium platform and one for the Quantum platform) and FactoryCast HMI application development software (to be ordered separately). These modules have the same Web functions as FactoryCast modules, namely: b Ethernet TCP/IP communication functions: v TCP/IP messaging service with Modbus TCP and Uni-TE TCP protocols v SNMP agent for standardized network management, which supports standard MIB II and private Transparent Ready MIB. b Standard Web and FactoryCast services: v "Rack Viewer" PLC diagnostics functions, see page /17 v "Data Editor" read/write functions for PLC variables, see page /17 v "Alarm Viewer" alarm display functions, see page /20 v "Graphic Data Editor" online graphical editor functions, see page /21 v Function for hosting and displaying user Web pages, see page /20 FactoryCast HMI modules also provide the following specialized HMI Web services: b Realtime database management specific to the module, combining PLC data acquisition and the management of local internal variables. b Arithmetic and logical calculations for pre-processing data. b with automatic transmission triggered by a specific process event..1 b Connection to the SQL Server, MySQL and Oracle relational databases for archiving data for tracking or logging. By simply setting parameters, the FactoryCast HMI application development software can be used to set up these functions in an intuitive and user-friendly way. A simulation mode, which is integrated in the software, can be used to test the operation of the FactoryCast HMI application without a module and without the need for a physical connection to a PLC, thereby simplifying debugging. Functions: Pages /24 to /26 Description: Page /27 Characteristics: Page /27 References: Page /27 /22

24 Presentation automation platform Transparent Ready embedded Web servers FactoryCast HMI Web server Architectures FactoryCast HMI Web servers can be integrated in various architectures: b Installations that require a flexible and cost-effective HMI solution b "Hybrid" architectures supplementing conventional SCADA systems b Architectures where a direct link is required between automation systems and information management levels (IT link). Relational database Thin Client Flexible Web HMI solution Ethernet TCP/IP IPC The use of Web-based technologies means that FactoryCast HMI can replace conventional HMI or SCADA solutions in applications where architectures require a flexible multistation HMI, thus providing a temporary "nomadic" remote control function. Premium + Web server Quantum + Web server These architectures consist of: b Several PLCs networked on Ethernet, which have FactoryCast HMI Web server modules. b One or more PC terminals with "Thin Client" interface equipped with a simple Web browser. b If necessary, a relational database in which FactoryCast HMI can archive data directly from the automation system. FactoryCast HMI modules read PLC data and execute HMI services ( , interpreted calculations, connection to relational databases, updating Web pages) at source in the PLC, without affecting the PLC program or the scan time. Premium TSX Micro This solution provides: b A reliable HMI application, which is executed at source in a robust PLC device. b An integrated multistation interface and remote access that is easy and cost-effective to set up ("Thin Client" terminal). b An HMI application that is easy to maintain (the application is housed in a single location on the server side). b Preventive maintenance via . b Greater availability of data archiving done from source..1 Nomad HMI Hybrid architectures SCADA Vijeo Look MIS IT links In this type of architecture, FactoryCast HMI supplements conventional SCADA systems. SCADA Vijeo Look or Monitor Pro software meets the requirement for centralizing information for global supervision from a central site. Intranet Combining a FactoryCast HMI solution and a conventional SCADA solution enables: b Simplification of the SCADA application by locating some of the SCADA processing at source, at PLC level. b Increased availability of the traceability function due to the direct connection between FactoryCast HMI modules and relational databases. b Powerful "ready to use" remote diagnostics capacities. b "Nomadic" stations to be connected to the Intranet or Internet via "Thin Client" PC or PDA devices. Premium + Web server Quantum + Web server Functions: Pages /24 to /26 Description: Page /27 Characteristics: Page /27 References: Page /27 /23

25 Presentation, functions automation platform Transparent Ready embedded Web servers FactoryCast HMI Web server MIS IT links Nomad HMI Intranet Direct links with the information management levels In this type of architecture FactoryCast HMI eliminates the need for intermediate devices (gateways), which are expensive to install and maintain, by establishing a direct link between the automation levels and the global information management levels (MES, ERP, etc). The PLC directly archives information from the automation system in relational databases, which allows a "collaborative" automation system to be set up, making it easier to share data in real time. This solution results in: b Simplified architectures b Lower installation, development and maintenance costs b Increased reliability of information (the data is collected at source) b Greater availability of data archiving Premium + Web server Quantum + Web server Relational database Thin Client Specialized HMI services PLC acquisition and realtime database Database connection PLC data FactoryCast HMI realtime database IPC Web page display Interpreted calculations With an internal architecture similar to that of an HMI/SCADA system, FactoryCast HMI modules manage their own variable database in realtime, independently of the PLC program. It is this variable database that is used to execute various functions, including internal processing, archiving, alarm, , etc. Variables in this realtime database are updated using the automation system data acquisition service. This service becomes operational once the following parameters have been set in the FactoryCast HMI software: b Direct import of PLC variable/symbol databases (no double entry). b Definition of the frequency of acquisition (period at which this variable is updated)..1 Transmission of Note: A FactoryCast HMI application running in a Premium configured FactoryCast HMI module can access also the remote PLC variables in the architecture via a transparent network (X-Way/Uni-TE transparent protocols). FactoryCast HMI modules Characteristics: v Maximum number of I/O variables per application: 1000 variables from PLCs v Maximum number of internal variables per application: 100 v Acquisition frequency: 00 ms, minimum Description: Page /27 /24 Characteristics: Page /27 References: Page /27

26 Functions (continued) automation platform Transparent Ready embedded Web servers FactoryCast HMI Web server Specialized HMI services (continued) transmission The FactoryCast HMI module can, on a specific event, send completely autonomously to a predefined list of addresses. This function is executed independently of the PLC program. The event that triggers the may be associated with the following: b A PLC variable (I/O, internal variable) b An alarm, a threshold overshoot b A machine or process state b An operator action, etc. When an is sent to a destination address, it must pass through an SMTP (Simple Mail Transfer Protocol) server. This server receives the and waits for the recipient to acknowledge it. The service is compatible with all SMTP servers. A return address can be defined should delivery to the destination address fail. Characteristics: v Configuration of the SMTP server: Compatible with all SMTP servers v Maximum number of v Contents of messages: Free text with embedded dynamic variable values (from the PLC) and hypertext links (unlimited) Connection to relational databases The FactoryCast HMI module can be connected directly and completely autonomously to the following remote relational databases: b SQL Server b MySQL b Oracle This connection enables all internal or process data to be archived so that it can be logged and traced. The data can be archived (written) periodically and/or on a specific event. These variables can either be from PLCs (I/O bits, internal bits, internal words and registers) or local to the module. The FactoryCast HMI "Roll Over" function checks the size of tables by managing the maximum number of records. This circular data archiving function automatically deletes the oldest data and can be accessed by simply setting parameters in the FactoryCast HMI software..1 Characteristics: v Number of databases that can be connected: 3 v Number of tables that can be written per database: 10, maximum v Number of columns per table: 0, maximum v Type of database supported: Oracle, SQL Server and MySQL v Automatic table creation: The FactoryCast HMI server automatically creates a table in the database if one does not already exist Calculation functions The FactoryCast HMI server can carry out various arithmetic and logical operations on a combination of variables from the HMI database and does this independently of the PLC processor. These calculations include, for example, scaling, formatting, logic processing for event triggering, etc. This calculation function is provided in the form of spreadsheets where the formulae are defined in cells. The spreadsheets are interpreted and processed by the server. The result of each formula is associated with a new internal variable. The processing of each spreadsheet is initiated by a trigger. Presentation: Pages /22 to /24 Description: Page /27 Characteristics: Page /27 References: Page /27 /2

27 Functions (continued) automation platform Transparent Ready Ethernet FactoryCast HMI Web server FactoryCast HMI application development software FactoryCast HMI application development software, referenced TLX CD FCHMI V1M, provides multiproject management and complete control of FactoryCast HMI applications, during both the development and the debugging phases, thanks to the online mode and simulation mode (operational when the system is offline) options. This software enables the intuitive and user-friendly setup of HMI functions by simply setting parameters using a tree structure of the application and can be used for complete management of the Web site: b Setting parameters for HMI functions: v Configuration of PLC interfaces: Import symbol databases and set parameters for the acquisition period v Configuration of spreadsheets v Configuration of v Configuration of connections to databases.1 b Management of the Web site: v Management of the Web site tree structure (creation/deletion of HTML folders and files) v Management of default Web site pages v Management of user Web site pages (1) v Graphic object editor for animating Web pages v Launch of the system editor for HTML pages (FrontPage or similar) v Up/downloading/comparison of Web pages in online mode v Debugging of Web pages in online mode or in simulation mode (including animations and Java beans) b Simulation mode The application and the Web site (including animations and Java beans) can be debugged in either online or simulation mode, which enables operation to be tested without a FactoryCast HMI module and without a physical connection to a PLC, thus simplifying debugging. An integrated graphics editor in the FactoryCast HMI software can be used to easily customize the following graphic objects: bar charts, gauges, LEDs, curves, cursors, operator input fields, alphanumeric display fields, buttons, etc. User Web pages are created graphically using an external HTML editor (FrontPage or similar, not supplied). FactoryCast HMI includes a plug-in for FrontPage This plug-in makes it easier to set up animations, which enable PLC variables to be accessed in realtime in the HTML pages created by the user. They are created in the HTML editor by simply inserting customized graphic objects (FactoryCast Java beans). (1) Creation of user Web pages: User Web pages created in the FactoryCast HMI environment are actual animated supervision screens and can be used to monitor your process. Based on HMI Web technology, they enable realtime access to PLC variables thanks to the FactoryCast graphic objects library (FactoryCast Java beans). Presentation: Pages /22 to /24 Description: Page /27 Characteristics: Page /27 References: Page /27 /26

28 Description, characteristics, references automation platform Transparent Ready Ethernet FactoryCast HMI Web services Description 1 2 The TSX WMY 100 (for Premium platform) and 140 NWM (for Quantum platform) modules are equipped with the following on the front panel: 1 A display block, which indicates the module status and the transmission status of the Ethernet TCP/IP network. 2 An RJ4 connector (with Premium/Quantum) and an MTRJ connector for a 100BASE-FX interface (with Quantum). TSX WMY 100 To be ordered separately: Accessories and connecting cables, see Ethernet ConneXium wiring system (see page /9). Characteristics 140 NWM FactoryCast HMI module type TSX WMY NWM Modicon automation platform Premium Quantum Communication services Interface 10BASE-T/100BASE-TX 100BASE-TX and 100BASE-FX Connection type Point-to-point connection (via a standard RJ4 connector), which enables the formation of a (10BASE-T/100BASE-TX) star network (the stations are linked to ConneXium hubs or switches). Number of stations 64 stations maximum per network Transmission speed 10/100 Mbit/s with automatic speed recognition Ethernet communication services Network management SNMP agent, supports standard MIB II and private Transparent Ready MIB TCP/IP services Uni-TE v Client/server mode - v Client/server requests of 26 bytes (synchronous mode) v Client/server requests of 1 K byte (asynchronous mode) Modbus v Client/server mode v Asynchronous requests of 26 bytes X-Way services v X-Way inter-network routing - v X-Way/Uni-Telway routing v Module diagnostics Web server services Embedded Web server Standard services v "Rack Viewer" PLC diagnostics v "Data Editor" access to PLC data and variables FactoryCast services v "Alarm Viewer" alarm display v "Graphic Data Editor" graphic object editor v Display of user Web pages (8 Mb available) FactoryCast HMI services v HMI database (1000 variables, maximum) v transmission (100, maximum) v Connection to SQL Server, MySQL and Oracle databases: connection to 3 databases max., 10 tables maximum in write mode per database; v Interpreted arithmetic and logical calculations v Simulator for debugging the HMI application offline.1 References TSX WMY 100 Ethernet TCP/IP Transparent Ready modules Embedded Web server FactoryCast HMI Name and description FactoryCast HMI Premium module FactoryCast HMI Quantum module Speed Reference Weight kg 10/100 Mbit/s TSX WMY Mbit/s 140 NWM FactoryCast HMI installation software (to be ordered separately) Name and description Use Operating system Reference Multilingual FactoryCast HMI (1) Development and Windows 2000, debugging of the HMI Windows XP application Weight kg TLX CD FCHMI V1M (1) Includes documentation in electronic format. 140 NWM Presentation: Pages /22 to /24 Functions: Pages /24 to /26 /27

29 Functions (continued) automation platform Ethernet TCP/IP network I/O Scanning and Global Data services I/O Scanning service Word table Read Write Ethernet TCP/IP Input words Output words of devices.1 The I/O Scanning service can be used to manage the exchange of distributed I/Os on the Ethernet network after a simple configuration operation, with no need for special programming. The I/Os are scanned transparently by means of read/write requests according to the Modbus Master/Slave protocol on the TCP/IP profile. This principle of scanning via a standard protocol enables communication with any device which supports a Modbus server on TCP/IP. This service can be used to define: b An %MW word zone reserved for reading inputs. b An %MW word zone reserved for writing outputs. b Refresh periods independent of the PLC scan. During operation, the module: b Manages the TCP/IP connections with each of the distributed devices. b Scans the devices and copies the I/Os into the configured %MW word zone. b Feeds back status words so that correct operation of the service can be monitored from the PLC application. b Applies the preconfigured fallback values in the event of a communication problem. Within the framework of the Schneider Alliances partnership program, Schneider Electric has developed an offer of hardware and software products which enable the I/O Scanning protocol to be implemented on any type of product which can be connected to the Ethernet network (please consult your Regional Sales Office). Characteristics: 64 stations (128 with TSX 7 p processors) can exchange a maximum of 120 words each. The maximum size for all 64 stations in the PLC managing the service is 2 K %MW in inputs and 2 K %MW in outputs. Replacement service for faulty devices (FDR, Faulty Device Replacement) The Faulty Device Replacement service uses the standard BOOTP, DHCP, file management and TFTP technologies with the objective of simplifying Ethernet device maintenance. It enables a faulty device to be replaced by a new product while guaranteeing its detection, reconfiguration, and automatic restart by the system, without difficult manual intervention. The principal steps are: b A device using the FDR service is faulty. b Another similar device is taken from the maintenance pool, preconfigured with the role_name (or identifier) of the device that is out of service, then reinstalled on the network. b The FDR server (which can be a Quantum or Premium PLC Ethernet module) detects the new addition, configures its IP address and transfers all configuration parameters to it. b The substituted device verifies if all the parameters are indeed compatible with its own characteristics, then switches to operating mode. /28

30 Functions (continued) automation platform Ethernet TCP/IP network I/O Scanning and Global Data services I/O Scanning service diagnostics I/O Scanning service diagnostics can be performed in 3 ways: b By the application program from a data field specific to the PLC. b From the debugging screen in the installation software. b From the PLC system diagnostics function viewed with the Internet browser on a PC station. Global Data service The Global Data service ensures data exchanges in real time between stations belonging to the same distribution group. It is used to synchronize remote applications, or share a common database among several distributed applications. The exchanges are based on a standard producer/consumer protocol, guaranteeing optimal performance while maintaining a minimum network load. This RTPS (Real Time Publisher Subscriber) protocol is promoted by the IDA (Interface For Distributed Automation) organization, and has already been adopted as a standard by several manufacturers. Distribution group 1 Data exchange of 4 Kb max. IP multicast Ethernet TCP/IP IP multicast 239,2,2,20 Distribution group 2 Data exchange of 4 Kb max..1 Characteristics: A maximum of 64 stations can participate in Global Data within the same distribution group. Each station can: b Publish one 1024-byte variable. The publication period can be configured from 1 to n periods of the MAST task of the processor. b Subscribe to between 1 and 64 variables. Validity for each variable is controlled by Health Status Bits, linked to a refresh timeout configurable between 0 ms and 1 s. Access to a variable element is not possible. The total size of the subscribed variables reaches 4 K contiguous bytes. In order to optimize Ethernet network performance further still, Global Data can be configured with the "multicast filtering" option, which together with switches in the ConneXium range, perform data broadcasting only on Ethernet ports, where there is a Global Data service subscriber station. If these switches are not used, Global Data is transmitted in "multicast" on all switch ports. Global Data service diagnostics The diagnostics screens use a color code to show Global Data status: b Configured/not configured/faulty. b Published/subscribed. /29

31 Functions (continued) automation platform Ethernet TCP/IP network SNMP and TCP Open services SNMP service protocol The SNMP (Simple Network Management Protocol) protocol is used, from a network management station, to monitor and control all Ethernet architecture components and thus ensure rapid diagnostics if a problem occurs. It is used to: b Query devices such as computer stations, routers, switches, bridges or terminal devices (DTE) in order to view their status. b Obtain statistics for the network on which the devices are connected. This management software respects the traditional Client/Server model. However, in order to avoid confusion with other communication protocols using this terminology, we prefer to use the expression: b Network manager for the Client application running on the computer station. b SNMP agent for the server application that runs on the device. Transparent Factory can be managed by any SNMP network manager, including HP Openview or IBM Netview. Standard SNMP (Simple Network Management Protocol) is used to access configuration and management objects included in the MIB (Management Information Base) for the devices. These MIBs must comply with certain standards in order to be accessed by all managers on the market. However, depending on the device complexity, manufacturers can add certain objects to the private databases..1 The Schneider Electric Transparent Factory private MIB includes management objects specific to the Schneider offer. These objects simplify installation, implementation, and maintenance for Schneider Transparent Factory products in an open environment using standard network management tools. The Transparent Factory products support 2 SNMP network management levels: b Standard MIB II, a first level of network management, can be accessed via this interface. It lets the manager identify the devices forming the architecture and retrieve general information on the configuration and operation of the Ethernet TCP/ IP interfaces. b MIB Transparent Factory interface; management of the Transparent Factory devices is improved via this interface. This MIB includes a set of data that enables the network management system to supervise all the Schneider Transparent Factory services. The Schneider Electric Transparent Factory private MIB can be downloaded from the Web server from any Ethernet Transparent Factory module in a PLC. Open TCP OSI Model Application Presentation Session Transport Network Link Physical Ethernet TCP/IP profile Socket access Modbus TCP IP ISO ISO ISO (Ethernet) 10/100 Mbps Premium platform Ethernet modules support a number of communication protocols based on the TCP/IP standard. Among these, the Modbus protocol has public specifications and its simplicity recommends it for the needs of communication with third-party devices (see Schneider Alliances partnership program). However, for certain applications, it may prove necessary to use other protocols. This is the case when, for example, users wish to integrate Premium platforms into existing architectures which use a particular communication protocol, possibly a proprietary one. To meet these needs for open access, 2 interface levels are included in the Schneider offer: b A library of basic functions, which can be used in C language, enables direct access to the socket interface on TCP. The user can thus create his own communication functions using SDKC development software and take advantage of the ease of use which this program offers in terms of development and debugging. Once generated, these function blocks are used in the application like any standard PL7 programming software function block. b A library of basic function blocks known as EFs, which can be used directly in the application programs with PL7 language. These are the same as functions developed in C language seen earlier, but are designed for use by non-computer specialists. These EF function blocks are not modifiable. /30

32 Functions (continued) automation platform Ethernet TCP/IP network SNMP and TCP Open services Open TCP (continued) Functions Operating in TCP connection client/server mode, the basic functions on the Berkeley socket interface enable: b Management of 16 connections on the Open profile out of a maximum of 32 b Creation of sockets and their attachment to any TCP port. b Switching of these sockets to "listen for a connection request from a remote client" mode. b Opening of a connection. b Transmission and reception of data on these connections (lenght of data to send and receive is 240 bytes max.). b Closing this connection. Description The TCP Open offer consists of a CD-ROM containing the TCP/IP function libraries. Open access on TCP is only possible via TSX ETY 110WS/103 Ethernet modules (1). With open access on TCP, all the basic functions of TSX ETY 110 WS/103 modules can be used. The TCP/IP TLX CD TCP 0M function library comprises: b The SDKC program enhancement library that provides access to the module TCP/ IP socket functions. b The user's manual in English (no printed version). b EF elementary communication function blocks (Socket/Bind/Listen/Accept/ Shutdown/Close/Send/Receive/Select/Set_Socket Option/Connect) for installation using PL7 software (version u V3.3). b Higher level EF function blocks, provided by way of example, which can perform more advanced functions such as the complete sequence for establishing or closing a connection, or sending or receiving data. The source files for all these EF blocks are also supplied. b An example of a PL7 application communicating with a TELNET application on a PC. If dedicated function blocks need to be created, the SDKC program for C language function development, version u V3.3 should be installed on the development station (see page 6/7)..1 Setup precautions The development of C language functions requires compliance with certain setup precautions: b To set up these services, the user should be familiar with the TCP/IP profile. b In addition, since the SDKC program enables access to all the PLC internal resources, all the necessary precautions should be taken when developing EF communication blocks to avoid endangering the PL7 application, especially on the commonly fragile operating modes such as cold/warm restarts, response to a fault, etc. b The user should also take care to maintain the requests from the different communication profiles at a level compatible with the performance required by the application. b Finally, it is the responsibility of the client application software (PL7 or C program) to manage the operating modes for communication which may be specific to the application, for example the behavior if a remote device fails to respond or in the event of a break in connection. For these different reasons, we recommend that you consult your Regional Sales Office to ensure that your TCP protocol open access project is feasible. (1) Open access on TCP requires TSX ETY 110 WS modules, version u PV 03 and SV 2.9. In addition, it should be integrated on a configuration with a TSX P7 pp3 processor (or TSX P7 pp2 version > V3.3). /31

33 Characteristics automation platform Ethernet TCP/IP network, Transparent Ready Performance Selecting the communication architecture When selecting an architecture, it is advisable to take performance into account at the earliest possible stage. For this, the designer must: b Have a clear idea of his needs as regards: v quantity and type of devices to be interconnected, v volume and type of exchanges, v expected response times, v environment. b Compare his needs with the characteristics of the offers available and be aware that the precise performance level between any 2 points on an architecture is dependent on the weakest link in the chain, which can be: v a function of the hardware, v but also a function of the applications (size, architecture, OS, machine power, etc.) which are often poorly defined at this stage of project. b Select the most suitable architecture. The objective of the following pages is to answer the second point by explaining the performance of the different components which constitute an Ethernet architecture, concentrating on the following 2 aspects: b Processing capacity in terms of volume of exchanges (see pages /33 and /34). b Application response time (see page /3). Introduction.1 As in any communication system, the performance of an Ethernet architecture is linked to numerous parameters which depend on the: b Hardware used: v network bandwidth, v module resources, v processor resources (PLC, PC or other CPUs). b Application services used: v Modbus (or Uni-TE) industrial messaging handling service, v Global Data service, v I/O Scanning service, v Others (Web access, TCP Open communication). The difficulty in determining the correct size of an architecture is due to the fact that the majority of these parameters are linked. Notes b For purposes of simplification, the values shown in the tables which follow have been reduced. If these are adhered to, correct operation of the architecture is ensured. If the performance levels obtained are not sufficient, please consult our Regional Sales Office for a more detailed study. b The performance levels indicated depend relatively little on the size of messages. Limiting factors have much more to do with the number of messages. It is therefore necessary to group as much useful information as possible within the same message using the most suitable Modbus request. /32

34 Characteristics (continued) automation platform Ethernet TCP/IP network, Transparent Ready Performance Processing capacity in terms of volume of exchanges The methodology presented below in 4 steps can be used to determine the message processing capacity on Ethernet TCP/IP. Step 1: calculation of exchanges necessary for the application Using the tables below, calculate the exchanges necessary for the application, i.e. for each station on the architecture and for each service used, the number of messages to be transmitted and received per second. Messages transmitted per second from Messages per second sent to Station A Station B Station N Total number of messages transmitted per station Station A Station B Station N Total number of messages received per station R1 R2 E1 E2 Ei Network load Cru = Σ [R1 Ri, E1 Ei] Ri Not applicable Step 2: station processor processing capacity (system requests) Using the table below, compare the total number of messages received via the Modbus and Uni-TE service for each station (value R1, R2 or Ri) with the station processor processing capacity. If the result of this initial calculation is positive, go to step 3. Premium or Atrium platform Communication by EFs or EFBs Modbus requests (1) v 4 mes/cyc with TSX 7-10 v 8 mes/cyc with TSX 7-20 v 12 mes/cyc with TSX 7-30 v 16 mes/cyc with TSX 7-40 Does not constitute a limiting factor Messages being received Messages being transmitted v mes/cyc: number of messages being received per cycle from the PLC master task (typical cycle from 0 to 100 ms). v mes/s: number of messages transmitted and received per second..1 (1) A temporary overload on several PLC cycles, due, for example, to an adjustment terminal or the temporary connection of an Internet browser, is acceptable. /33

35 Characteristics (continued) automation platform Ethernet TCP/IP network, Transparent Ready Performance. Step 3: bus or network module processing capacity For each station, compare the total number of messages received (Σ [values Ri, Rj] and the total number of messages transmitted (Σ [values Ei, Ej] for station N, for example) with the bus or network processing capacity shown below. If the result of this second calculation is positive, go to step 4. Processing Premium Ethernet TCP/IP TSX ETY 110/210 TSX ETY 110WS Message transactions (1) Scanning I/O polling Service not available 2000 (1) Global Data subscriptions Service not available 800 (1) TSX ETY 4103/103 TSX P7 pp23 Characteristics summary b Modbus requests: v 12 words or registers in read access, v 100 words or registers in write access. b Global Data: 12-word published variable, subscription to a maximum of 64 variables, with a maximum size of 2 K %MW. b I/O Scanning: v 2 K %MW as input, v 2 K %MW as output. Network bandwidth management in the Ethernet TCP/IP modules.1 The bandwidth management service shows load level for the Ethernet module. This enables the user to monitor any drift and anticipate possible problems. Ethernet module load is indicated in 3 ways: b Anticipated load in the PL7 configuration screen. b Actual load in the PL7 diagnostics/debugging screen, as well as in Web diagnostics pages. The load is displayed as a bar graph, animated in real time. b In the SNMP interface for access to the SNMP network manager. The bandwidth is shown as a percentage for each of the following services: b Modbus (and Uni-TE) message handling. b I/O Scanning. b Global Data. b Other. Step 4: network load In spite of the large bandwidth of an Ethernet Network (100 Mbps), the user must ensure that the actual application load does not exceed 2 to 30 % of the hypothetical network capacity. If this should occur, this load must be reduced via a switched architecture (use of switches). See page /2. (1) 100 % of the module load corresponds to the processing of 40 message transactions, or 2000 distributed input/output pollings, or 800 Global Data subscriptions. If these services are used partially, then the module load will be calculated proportionately. /34

36 Characteristics (continued) automation platform Ethernet TCP/IP network, Transparent Ready Performance Event CT1 Report TT CT1 CT1 CT1 Station 1 NAT NAT CT2 CT2 Station 2 Application response time For the Modbus (or Uni-TE) messaging handling service PLC-module processor exchanges are synchronous with the PLC cycle, in the same manner as the input/output exchanges. When an event appears, (input switching to 1 for example), a message can only be transmitted after this input has been taken into consideration (start of the following cycle) and the PLC program has been executed, i.e. approximately 1. cycles after the event has appeared. Network access time (NAT) shown in the table below as ms, totals the module transit time and the delay before the message can be transmitted across the network. TT = Transaction time CT1 = Device 1 cycle time NAT = Network access time CT2 = Device 2 cycle time Action Processing Transaction time TT includes the delay between the transmission of a message from a client station 1, its reception by a server station 2, processing the request, sending back the response and its acceptance by station 1 (update of an output for example). As the block diagram above shows, the duration of the transaction will be between: b TTmin = 2 x CT1 + 2 x NAT minimum. b TTmax = 4 x CT1 + CT2 + 2 x NAT maximum. Average duration is: b TT = 3 x CT x CT2 + 2 x NAT. Premium Ethernet TCP/IP TSX ETY 110/210 TSX ETY 110WS Modbus requests < 2 ms < 10 ms TSX ETY 4103/103 TSX P7 pp23 CT Ethernet TCP/IP Hub RT Manager For the I/O Scanning service Response time (RT) includes the delay between a remote input, processing by the PLC application and updating a remote output: b RT = 2 x CT + 1 ms per device. Input Output Device 1 Device 2.1 For the Global Data service Top synchro Transaction time TT CT CT CT Publication NAT Subscription NAT Return synchro Publication Station 1 CT CT Station 2 The transaction time (TT) includes the delay between publication of a Global Data by station 1, its reception and processing by remote station 2 and its retransmission to the initial station 1: For an exchanged variable: b If CT < ms, TT = to 6 x CT. b If CT u 10 ms, TT = 3 x CT. /3

37 Presentation automation platform Ethernet TCP/IP network Today, Ethernet enables distributed automation platforms to respond to: b Needs for a single communication network. b Demands for real-time performance on the factory floor. b Needs for open access to control/monitoring software using standard communication protocols and applications based on Internet technology. All these criteria are reinforced by the capacity of the Schneider offer to provide highlevel services which enable the user to reduce his development and operating costs. Premium platforms are connected to the Ethernet TCP/IP network via 4 Premium processors with built-in Ethernet port links and modules: b TSX P7 2623/2823/3623/4823 processors, of which 2 models have a built-in Fipio bus link (bus manager). b TSX ETY 110/210 modules, including the 2 communication profiles; TCP/IP on Ethernet (10 Mbps) and Ethway. The TSX ETY 210 model is designed specifically for use with Warm Standby architectures. b TSX ETY 110 WS module including the 2 TCP/IP profiles on Ethernet (10 Mbps) and Ethway, joined by the integrated Web server function with services at FactoryCast level. b TSX ETY 4103 including the TCP/IP profile with I/O Scanning and Global Data functionalities on 10/100 Mbps Ethernet and the integrated Web server function as a standard service. b TSX ETY 103 module, including all TSX ETY 4103 module functions, including the integrated Web server function with services at FactoryCast level. TCP/IP and Ethway profiles Architecture of Premium Ethernet TCP/IP modules OSI model Ethernet TCP/IP profile Ethway profile 7 Application Uni-TE/X-Way Modbus Global Data Uni-TE COM 6 Presentation.1 Session 4 Transfer TCP (RFC793) UDP (RFC768) 3 Network IP (RFC791) X-Way addressing 2 Link LLC IEEE 802.2/MAC IEEE CSMA-CD LLC IEEE MAC IEEE Physical IEEE CSMA-CD IEEE The various services are provided by Ethernet processors and modules: b Standard TCP/IP protocol enables Premium devices to communicate with: v Quantum and Momentum M1E devices using Modbus message handling, v TSX Series7 and April 000/7000 devices via X-Way architecture using X-Way/Uni-TE/ Ethway message handling. v I/O type peripheral devices, by simple configuration via the I/O Scanning function, v PCs and Magelis IPC terminals supporting an internal browser connected to Web FactoryCast servers integrated in the Micro, Momentum, Premium and Quantum PLCs, v third-party products using any protocol on TCP/IP courtesy of the TCP Open function. v These various services were introduced previously (see pages /12 to /31). b Ethway, which incorporates all the mechanisms of the X-Way communication architecture (X- Way addressing system, Uni-TE message handling, COM distributed database), but on a proprietary protocol. Nota : the TSX ETY 110/210/110 WS, TSX ETY 4103/103 Ethernet modules for Premium PLCs ensure transparent routing of X-Way and Uni-TE messages from a TCP/IP network to an X-Way network and vice versa. /36

38 Description, characteristics automation platform Ethernet TCP/IP network Description of TSX P7pp23 processors with integrated Ethernet port TSX P7 2623/3623M TSX P7 2823/4823M The TSX P7 2623/2823M and TSX P7 3623/4823M double format processors with built-in Ethernet port include the following on the front panel: 1 A display unit including display LEDs: v RUN display LED (green): processor operating (program execution), v ERR display LED (red): default processor or its integrated devices (PCMCIA memory card and PCMCIA communication card), v I/O display LED (red): fault originating from another module in the station or configuration fault, v TER display LED (yellow): terminal port active, v FIP display LED (red): built-in Fipio bus active. 2 Display block connected to the built-in Ethernet port including display LEDs: v RUN display LED (green): Ethernet port ready, v ERR display LED (red): fault on Ethernet port., v COL display LED (red): collision detection, v STS display LED (yellow): Ethernet link diagnostics, v Two TX and RX display LEDs (yellow): transmission/reception activity. 3 A RESET button which, when pressed, triggers a cold restart of the PLC. 4 A female 8-way mini-din connector for connecting or adjusting the programming terminal. A female 8-way mini-din connector marked AUX for connecting a peripheral device. 6 An RJ4 connector for connection to the Ethernet network. 7 A slot for a memory extension card in PCMCIA type I format. 8 A slot for a communication card in PCMCIA type III format. 9 A SUB-D 9-way connector (on models TSX P7 2823/4823M) for Fipio bus manager communication. Characteristics of the integrated Ethernet port in TSX P7 pp23 processors Principal characteristics Type of processors TSX P TSX P TSX P TSX P Number of inputs/outputs Discrete Analog Application-specific channels Fipio field bus Built-in link yes yes Maximum memory capacity With PCMCIA 160 K words 160 K words 384 K words 12 K words Configuration (10baseT/100baseTX) Number of stations Number of network connections (1) Web server services Point-to-point connection (via standard RJ4 connector) to form a (10baseT/100baseTX) star network (the stations are connected to ConneXium hubs or switches) 64 stations maximum per network With Premium processor - TSX P7 2623/2823M: 0 - TSX P7 3623: 2 max. - TSX P7 4823: 3 max. Integrated Web server (2) Standard services - "Rack Viewer" PLC diagnostics - Access to "Data editor" PLC variables and data Transparent Factory communication services I/O Scanning service Number of stations 64 User interface - 2 K %MW as inputs / 2 K %MW as outputs in the "scanner" PLC words maximum per "scanned" device Global Data service - Publication of 1 variable whose size is between bytes - Subscription of 1 64 variables (4 Kb max.) for the entire distribution group Network management SNMP agent, support for standard MIB II and private MIB TF Ethernet FDR function FDR server for automatic reconfiguration on replacement of a faulty module (BOOTP/DHCP protocols) Standard services TCP/IP services Uni-TE - Client/server mode - Client/server requests of 26 bytes (synchronous mode) - Client/server requests of 1 K byte (asynchronous mode) Modbus - Client/server mode - Synchronous requests of 26 bytes X-Way services - X-Way inter-network routing - X-Way/Uni-Telway routing - Module diagnostics (1) Number of network connections excluding integrated Ethernet port. (2) For the PC station, requires an Internet browser (Internet Explorer version u.0)..1 /37

39 Description characteristics (continued) automation platform Ethernet TCP/IP network Description of TSX ETY 110/210/110 WS modules The TSX ETY 110/210/110 WS modules are single format modules which are installed in a rack slot of a Premium PLC station or Atrium coprocessor. The front panel on the TSX ETY 110/210/110 WS modules comprises: 1 A display block indicating the module status. 2 A standard connector for 10baseT interface (RJ4). 3 A standard connector for 10base interface (AUI). 4 Four thumbwheels for defining the station number and network number. Characteristics of TSX ETY 110/210/110WS modules Configuration Number of stations 10baseT Point-to-point connection (via standard RJ4 connector) to form a (10baseT) star network (the stations are connected to ConneXium hubs or switches) 64 stations maximum per network 10base 64 stations maximum per network Length of network 10base - 00 m maximum for electrical link between 2 end stations on one segment - 1,00 m max. total length for electrical link (3 segments connected by 2 repeaters) - 2,800 m max. total length for mixed electrical/fibre optic link (3 electrical segments and 1 fibre optic segment of 1,000 m connected by 1 repeater and 2 electrical/fibre optic half repeaters.) 10baseT m max. (3,100 m with fibre optic).1 Number of network connections Per Premium processor or Atrium coprocessor - TSX P7 1pp/2pp, TPCX 7 203: 1 max. - TSX P7 3pp, TPCX 7 33: 3 max. - TSX P7 4pp 4 max. Web server services Module types TSX ETY 110/210 (1) TSX ETY 110WS Integrated Web server (2) Standard services - "Rack Viewer" PLC diagnostics - Access to "Data editor" PLC variables and data FactoryCast services - Alarm viewer - Graphic Data Editor - Display of user Web pages (1.4 Mb available) Transparent Factory communication services Network management SNMP agent, support for standard MIB II and private MIB TF Ethernet TCP Open (3) Direct access to the TCP layer via 2 interface levels: - EFS function block library - Library of basic functions for use with C language Standard services TCP/IP services Uni-TE - Client/server mode - 26 bytes of client/server requests (synchronous mode) - 1 K byte of client/server requests (asynchronous mode) Modbus - Client/server mode - 26 bytes of synchronous requests Ethway services Uni-TE - Client/server mode - 26 bytes of client/server requests (synchronous mode) - 1 K byte of client/server requests (asynchronous mode) Common words Shared database of 26 words Application-to-application Priority exchange of point-to-point messages (maximum 26 bytes) X-Way services - X-Way inter-network routing - X-Way/Uni-TE routing - Module diagnostics (1) The TSX ETY 210 module, designed for use with Warm Standby architectures, also ensures seamless addressing when making the "Normal/Help" switch, as well as architecture diagnostics and maintenance through access to the "Help" PLC. (2) For the PC station, requires an Internet browser (Internet Explorer version u.0). (3) Requires the TCP Open CD-ROM supporting the TCP/IP and TLX CD TCP 42M functions library. /38

40 Description, characteristics automation platform Ethernet TCP/IP network Description of TSX ETY 4103/103 modules 1 2 TSX ETY 4103/103 modules are single format modules which are installed in a rack slot of a Premium PLC station or Atrium coprocessor. The front panel on the TSX ETY 4103/103 module comprises: 1 A display block indicating the module status. 2 A standard connector for 10baseT/100baseTX (RJ4) interface. Characteristics of TSX ETY 4103/103 modules Configuration (10baseT/100baseTX) Number of stations Point-to-point connection (via standard RJ4 connector) to form a (10baseT/100baseTX) star network (the stations are connected to Transparent Factory hubs or switches) 64 stations maximum per network Length of network 10baseT 1,000 m max. (3,100 m with fibre optic) 10baseTX 412 m max. between 2 stations within the same collision domain (1) Number of network connections Web server services Per Premium processor or Atrium coprocessor - TSX P7 1pp/2pp, TPCX 7 203: 1 max. - TSX P7 3pp, TPCX 7 33: 3 max. - TSX P7 4pp: 4 max. Module types TSX ETY 4103 TSX ETY 103 Integrated Web server (2) Standard services - "Rack Viewer" PLC diagnostics - Access to "Data editor" PLC variables and data FactoryCast services - Alarm viewer - Graphic Data Editor - Display of user Web pages (8 Mb available) Transparent Factory communication services I/O Scanning service Number of stations 64.1 User interface - 2 K %MW as inputs/2 K %MW as outputs in the "scanner" PLC words maximum per "scanned" device Global Data service Network management - Publication of 1 variable between bytes - Subscription of 1 64 variables (4 Kb max.) for the entire distribution group SNMP agent, support for standard MIB II and private MIB TF Ethernet TCP Open (3) Direct access to the TCP layer via 2 interface levels: - EFS basic function block library - Library of basic functions for use with C language FDR function FDR server for automatic reconfiguration on replacement of a faulty module (BOOTP/DHCP protocols) Standard services TCP/IP services Uni-TE - Client/server mode - 26 bytes of client/server requests (synchronous mode) - 1 K byte of client/server requests (asynchronous mode) Modbus - Client/server mode - 26 bytes of synchronous requests X-Way services - X-Way inter-network routing - X-Way/Uni-Telway routing - Module diagnostics (1) The network can be extended by using switches to separate the collision domains. (2) For the PC station, requires an Internet browser (Internet Explorer version u.0). (3) Requires the TCP Open CD-ROM supporting the TCP/IP and TLX CD TCP 42M functions library. /39

41 References automation platform Ethernet TCP/IP network Premium processors with integrated Ethernet port The TSX P7 pp23m processors comprise: b A memory extension slot (PCMCIA type I card) and a slot for a communication card (PCMCIA type III card). b Two terminal ports (female 8-way mini-din connector), Uni-Telway or character mode. b An Ethernet 10baseT/100baseTX port, 10/100 Mbps (RJ4 connector). The TSX P7 processors enables program loading via the terminal port at a maximum speed of 11 Kbps (limited to 19.2 Kbps for the TSX P7 2623/2823M processors. The built-in Fipio link (bus manager) for TSX P and TSX P M processors accepts a maximum of 127 connection points. I/O capacity (2) TSX discrete I/Os 80 analog I/Os 24 application-specific channels Memory capacity 48 K integrated words 160 K words max. on PCMCIA Communication and services profiles Uni-TE on TCP/IP Modbus on TCP/IP X-Way Basic Web server I/O Scanning Global Data Network management Max. no. of bus/ network modules 1 built-in Ethernet 4 AS-i buses 1 third-party bus Reference (1) Weight kg TSX P7 2623M TSX P7 2623/3623M 64 K integrated words 160 K words max. on PCMCIA Uni-TE on TCP/IP Modbus on TCP/IP X-Way Basic Web server I/O Scanning Global Data Network management 1 built-in Ethernet 1 built-in Fipio 4 AS-i buses 1 third-party bus TSX P7 2823M TSX discrete I/Os 128 analog I/Os 32 application-specific channels 64/80 K integrated words (3) 384 K words max. on PCMCIA Uni-TE on TCP/IP Modbus on TCP/IP X-Way Basic Web server I/O Scanning Global Data Network management 1 built-in Ethernet 2 networks 8 AS-i buses 2 third-party buses TSX P7 3623M TSX P7 2823/4823M TSX discrete I/Os 26 analog I/Os max. 64 application-specific channels 96/176 K integrated words (3) 12 K words max. on PCMCIA Uni-TE on TCP/IP Modbus on TCP/IP X-Way Basic Web server I/O Scanning Global Data Network management 1 built-in Ethernet 1 built-in Fipio 3 networks 8 AS-i buses 2 third-party buses TSX P7 4823M (1) Maximum cumulative values. The number of remote inputs/outputs via bus is not counted. (2) Product delivered with multilingual installation guide (processors and discrete inputs/outputs): French, English, German, Spanish and Italian. (3) The second value corresponds to the built-in memory capacity when the processor is equipped with a PCMCIA memory card. /40

42 References (continued) automation platform Ethernet TCP/IP network TSX ETY 110/210/110 WS Premium modules for the Ethernet TCP/IP network Network modules for Premium PLCs Number of modules per PLC 1 for 7-10/20 3 for for 7-40 Communication/services profiles Uni-TE on TC/IP Modbus on TC/IP Ethway/X-Way Uni-TE on TC/IP Modbus on TC/IP Ethway/X-Way Network management TCP Open Rate Integrated Web server Reference Weight kg 10 Mbps No TSX ETY No TSX ETY 210 (1) 10 Mbps FactoryCast service (1.4 Mb available for user Web pages) TSX ETY 110 WS (2) Uni-TE on TC/IP Modbus on TC/IP X-Way I/O Scanning Global Data Network management 10/100 Mbps Standard service TSX ETY (without user Web page) TSX ETY 4103/103 Uni-TE on TCP/IP Modbus on TC/IP X-Way I/O Scanning Global Data Network management TCP Open FactoryCast service (8 Mb available for user Web pages) TSX ETY 103 (2) Ethernet cards for PC-compatibles Description Use Supplied with Reference Weight kg Ethernet cards for PCcompatibles PCI extension bus slot Windows 9, Windows NT 4 (SP6), Windows 2000 and Windows XP TCC ETH 01 TCC ETH 01 ISA extension bus slot Short format DOS 6, OS/2 2.2 drivers, TSX ETH PC 101M Windows 9, Windows NT4(SP6), Windows 2000 and Windows XP.1 X-Way drivers package for PC-compatibles Composition, see page 6/1 1 CD-ROM See page 6/1 TSX ETH PC 101M Accessories and connection cables Description Reference Weight kg For 10baseT/100baseTX (RJ4) interface See page /9 For 10base interface (AUI) See page /61 (1) Module designed for Warm Standby architectures. (2) Benefits from TCP Open services. Supplied with a CD-ROM including the FactoryCast configuration and administration software for the integrated Web server function and documentation in English. /41

43 Selection guide automation platform ConneXium industrial Ethernet Transparent Ready Product type Hubs Module function Network hub for star or tree topology Interfaces 4 10BASE-T ports 3 10BASE-T ports 2 10BASE-FL ports 4 100BASE-TX ports Connection type Twisted pair cable Twisted pair cable and redundant fiber optic ring Connector type Shielded RJ4 Shielded RJ4 (10BASE-T) ST-BFOC (10BASE-FL) Twisted pair cable Shielded RJ4.1 Operating voltage 18 to 32 VDC safe extra-low voltage (TBTS) Terminal block 1 x pin pluggable Model 499 NEH NOH NEH Pages /9 /42

44 Switches Network switches for communication between 2 or several collision domains 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX 2 100BASE-TX ports 10BASE-T/100BASE-TX 2 100BASE-FX ports 8 10BASE-T/100BASE-TX ports Twisted pair cable and redundant fiber-optic ring Shielded RJ4 (10BASE-T/100BASE-TX) SC (100BASE-FX) Twisted pair cables Shielded RJ4 (10BASE-T/100BASE-TX) 19.2 to 30 VDC safe extra-low voltage (TBTS) 18 to 32 VDC safe extra-low voltage (TBTS).1 1 x 3 pin pluggable 1 x pin pluggable 499 NES NES NOS NES /9 /43

45 Selection guide (continued) automation platform ConneXium industrial Ethernet Transparent Ready Product type Transceivers Module function Network transceiver for line or bus topology Interfaces 1 10BASE-T port and 1 10BASE-FL port 1 100BASE-TX port and 1 100BASE-FX port Connection type Twisted pair cable and fiber optic cable Connector type Shielded RJ4 (10BASE-T) ST-BFOC (10BASE-FL) Shielded RJ4 (100BASE-TX) SC (100BASE-FX).1 Operating voltage 18 to 32 VDC safe extra-low voltage Terminal block 1 x pin pluggable Model 499 NTR NTR Pages /9 /44

46 Bridges Modbus bus to Ethernet network communication Modbus Plus network to Ethernet network communication 1 10BASE-T/100BASE-TX port 1 serial RS 232/RS 48 port 1 10BASE-T, 1 10BASE2, 1 10BASE, 1 Modbus Plus port Twisted pair cable Twisted pair cable and redundant fiber optic ring Shielded RJ4 (10BASE-T/100BASE-TX) RJ4 (RS 232/RS 48) Shielded RJ4 (10BASE-T) BNC (10BASE2) AUI (10BASE) SUB-D 9 contacts (Modbus Plus) 12 or 24 VDC 110/220 VAC, 0 to 60 Hz.1 1 x 3 pin pluggable 174 CEV CEV /9 /4

47 Selection guide (continued) automation platform ConneXium industrial Ethernet Transparent Ready Product type Optical cables Cable type Standard glass fiber optic Preassembled connector type MT/RJ-SC duplex MT/RJ-ST duplex MT/RJ-MT/RJ duplex Cable length Radiation susceptibility m (16.4 ft) No radiation along the cable.1 Agency approvals Category of cabling standard EIA/TIA-68; Class D of IEC 11801/EN0173 Model 490 NOC NOT NOR Pages /9 /46

48 Electrical cables Shielded and foiled twisted pair straight through cable Shielded and foiled twisted pair crossed over cable RJ4 (two per cable) 2,, 12, 40, 80 m (6., 16.4, 39.4, 131.2, ft), 1, 40, 80 m (16.4, 49.2, 131.2, ft) Category of international cabling standard EIA/TIA-68; Class D of IEC 11801/EN0173; Low Smoke Zero Halogen (LSZH); flame retardant of NFC #1 (C2) and CEI 322/1 UL, CSA 22.1 and NFPA 70 Category of international cabling standard EIA/TIA-68; Class D of IEC 11801/EN0173; Low Smoke Zero Halogen (LSZH); flame retardant of NFC #1 (C2) and CEI 322/1 UL, CSA 22.1 and NFPA NTW 000 pp 490 NTW 000 ppu 490 NTC 000 pp 490 NTW 000 ppu /9 /47

49 Presentation, characteristics automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure Presentation Industrial Ethernet networks can use various standards. In each case, a set of rules must be respected when determining what topology will be produced and with what performance level. The ConneXium offer comprises a complete family of industrial products used to build a network architecture: hubs, switches, transceivers and cables. Wiring rules pertaining to the ConneXium offer are described on pages /48 to /3. Characteristics General characteristics for industrial Ethernet standards Standard Date rate (Mbps) Medium Type of connector Useable bandwidth (on automation network) 10BASE 10 Thick coaxial cable (yellow) Advantages 1-way SUB-D (AUI) 8 %, i.e. 800 Kbit/s Cost, Ethway compatibility 10BASE-T 10 Twisted shielded pair (SFTP) (1) RJ4 8 %, i.e. 800 Kbit/s Cost 10BASE-FL 10 Fibre optic (generally 62./12 multimode 1300 µm (2) ST or MT-RJ 8 %, i.e. 800 Kbit/s Immunity, confidentiality 100BASE-TX 100 Shielded twisted pair (SFTP) RJ4 40 %, i.e. 40 Kbit/s Data rate (x 0) 100BASE-FX 100 Fibre optics SC or MT-RJ 40 %, i.e. 40 Kbit/s Immunity.1 (1) SFTP cables (Shielded and Foiled Twisted Pair) are available in 2 versions: v UL 181 vertical tray, NFC level C1, IEC v Reaction to fire compliant with NFC # class C2 and IEC 332-1, Low Smoke Zero Halogen (LSZH) and UL 181 VW1. (2) The mutimode fiber is Low Smoke Zero Halogen as per HD.624-7, with reaction to fire complying with NFC # class C2 and IEC Installation principles The Ethernet Link Layer is based on a collision detection mechanism (CSMA CD). Each station (DTE, Data Terminal Equipment) sends its data when necessary and verifies if the frame has been correctly propagated. If a collision with a frame sent by another station is detected, the station repeats the message after a timeout, which increases the network load and thus the probability that another collision will occur. The transceivers or hubs (repeaters) are used to regenerate the signal once the physical limits of the medium have been reached. They also propagate collisions, if there are any. Because of the transmission time needed to send data from one end of the network to the other, a maximum network length exists, beyond which collisions might not be detected by the sender. For this reason, and for each technology, a network size limit has been set. This is described as the "maximum network diameter" within a same collision domain. Presentation: page /48 Installation rules: pages /48 to /3 /48

50 Installation rules automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure Architectures in a same collision domain Various architectures may exist, depending on each standard: b Line or bus topology, using transceivers. b Star network topology, using hubs. b Tree network topology, using hubs. Transceivers are also used for transmitting signals between 2 dissimilar media such as fiber optic and twisted pair cables. In addition, the hubs (or concentrators) are also used to transmit signals among several media (ports). The transceivers and hubs are plug and play devices. Line or bus topology DTE DTE Star topology DTE Tree topology Transceiver Hub Hub DTE DTE DTE DTE DTE DTE 10BASE 10BASE-T, 10BASE-F, 100BASE-TX, 100BASE-FX 10BASE-T, 10BASE-F, 100BASE-TX, 100BASE-FX Note: in the information that follows, the terms "hubs" and "repeaters" are used interchangeably. Rule 1: to respect the "maximum network diameter" within a same collision domain Depending on the Ethernet standard employed, the network size can vary. To define the correct architecture, the 2 constraints of maximum segment length and maximum network diameter must be respected. The Schneider ConneXium performances make it possible, in some situations, to surpass the limits of the standard..1 Ethernet standard Maximum segment length (physical limit) Maximum network diameter (limited by collisions) Type 10BASE According to standard m (0 m for a drop cable) With ConneXium products According to standard With ConneXium products 1,800 m (2,800 m with fiber optic segment) 10BASE-T 100 m 00 m 1,000 m 10BASE-FL or 2,000 m 3,100 m 2,00 m 3,100 m mixed (FL and T) 100BASE-TX 100 m 200 m 100BASE-FX in Half Duplex 100BASE-FX in Full Duplex 412 m 228 m or 412 m between 2 DTE devices 2,000 m 3,000 m 228 m or 412 m between 2 DTE devices Presentation: page /48 Installation rules: pages /48 to /3 /49

51 Installation rules (continued) automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure Rule 2: for each technology, respect the following rules within the same collision domain 10BASE Between 2 DTE (Data Terminal Equipment) devices, a maximum of 2 repeaters or 1 repeater with 2 half-repeaters (half-repeaters ensure transmission between a copper and a fiber optic medium): b Drop cable, 0 m length max., b One segment, 00 m length max., b Between 2 fiber optic half-repeaters, 1000 m length max. Examples: b All copper, 1,800 m length max. Segment Segment Segment 00 m 00 m 00 m DTE 0 m 0 m 0 m 0 m 0 m 0 m Hub/repeater Hub/repeater DTE b Mixed copper/fiber optic, 2,800 m length max. Segment Segment Segment 00 m 00 m 00 m 1,000 m DTE 0 m 0 m 0 m 0 m 0 m 0 m Hub/repeater Half-repeater Half-repeater 10BASE-T/10BASE-F DTE Between 2 DTE devices, a maximum of segments and 4 hubs (or repeaters)..1 b Topology of segments and 4 hubs (or repeaters): each 10BASE-FL segment must have a length of < 00 m. b Topology of 4 segments and 3 hubs (or repeaters): the 10BASE-FL inter-repeater segments must have a length of < 1,000 m, and the 10BASE-FL segments between hub and DTE devices must have a length of < 400 m. Examples: In the following 2 topologies, distances are usually given for the 10BASE-T standard, with distances for the 10BASE-F standard within parentheses. Hub/repeater Hub/repeater 100 m (00 m) DTE 100 m (00 m) 100 m (00 m) Hub/repeater Hub/repeater 100 m (00 m) DTE 100 m (00 m) Maximum 00 m in 10BASE-T, 2,00 m in 10BASE-F. Hub/repeater Hub/repeater Hub/repeater DTE 100 m (400 m) 100 m (1,000 m) 100 m (1,000 m) DTE 100 m (400 m) Maximum 400 m in 100BASE-TX, 2,800 m in 100BASE-FX Presentation: page /48 Installation rules: pages /48 to /3 /0

52 Installation rules (continued) automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure 100BASE-TX/100BASE-FX This Ethernet standard defines 2 classes of hubs (or repeaters): b Class 1 hubs: Maximum of 1 hub in a same collision domain. b Class 2 hubs (for ConneXium repeaters): Maximum of 2 hubs in a same collision domain. Examples: In the following 4 topologies, distances are usually given for the 100BASE-TX standard, with distances for the 100BASE-FX standard within parentheses. Class 1 hub/repeater Class 1 hub/repeater DTE 100 m 100 m (200 m) DTE DTE 160 m 160 m 200 m max. in 100BASE-TX, 300 m in mixed 320 m max. in 100BASE-FX DTE Class 2 hub/repeater Class 2 hub/repeater 20 m max. in 100BASE-TX, 216 m in mixed m DTE DTE 100 m 100 m (111 m) Class 2 hub/repeater Class 2 hub/repeater DTE 28 m 100 m 100 m DTE 228 m max. in 100BASE-FX.1 Presentation: page /48 Installation rules: pages /48 to /3 /1

53 Installation rules (continued) automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure Architectures with several collision domains Switched devices enable the limits of the above-described architectures to be increased. Switches are used for communicating between 2 or more collision domains. Communication for the upper layers is guaranteed among the different ports and collisions at the link layer level are not propagated (filtering). Switches are plug and play devices that can be remotely administered via SNMP or HTTP. They essentially contribute 2 functions: b Extension of the architecture to surpass the "maximum network diameter". b Improvement of performance by a better allocation of bandwidth due to reduction in collisions and network load. In addition, switches in the ConneXium range support multicast filtering via the standard GARP/GMRP protocol, which optimizes performances of the Global Data service. With these products, multicast frames are transmitted only on switch ports where stations subscribing to the Global Data service are connected. ConneXium switches also support the Faulty Device Replacement (FDR) service, as well as the Schneider Electric Transparent Ready private MIB for managing devices via the SNMP network management protocol. Rule 3: to be respected when switches are used b Switches are DTE devices that can be connected to hubs or directly connected to devices. Rules 1 and 2, mentioned previously, thus apply. b When 2 switches are connected, the line can be in Full Duplex, which removes the risk of collisions and allows the effective data rate to be doubled. The rules related to the collision domain thus do not apply, and only those imposed by the physical limits should be observed. For example, 2 switches may be connected on their 100BASE-FX ports via a fiber optic cable 3,000 m in length. Examples: Collision domain 1 Collision domain 2.1 DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE Switch Site 1 Site 2 Switch 1 Switch 2 DTE DTE Collision domain 3 DTE DTE DTE DTE Switch used to isolate several collision domains (reduction of the network load in order to improve performance). Switches used to extend the architecture to provide a link between 2 buildings, for example. Maximum distances: b 100BASE-TX: 100 m between 2 switches. b 100BASE-FX: 2,000 m between 2 switches, 3,000 m with ConneXium switches and up to 40 km using monomode optical fiber (outside supply). Presentation: page /48 Installation rules: pages /48 to /3 /2

54 Installation rules (continued) automation platform ConneXium wiring system Transparent Ready, Ethernet infrastructure Routers In general, routers are used at the Enterprise's network level, in order to link different units or sites. They are sometimes associated with security functions such as firewalls for filtering remote access. A router must be configured to enable it to recognize where messages must be routed. Routing mechanisms are based on the IP address. Stations are grouped on the same subnet according to their IP addresses and their subnet mask. Every message addressed to a remote network will be transmitted to the router, which ensures routing to the correct destination. All of our Ethernet modules can be configured with a default gateway address and a subnet mask, complying with the IP standard. On the factory floor level, a switch is less expensive than a router, performs better, and is easier to install ("plug and play"). Redundancy The architectures previously described can be created to have greater availability by using hubs or specific switches, linked to redundant copper or fiber optic rings. If the ring is broken, communication is seamlessly restored in less than 00 ms. These products are available with the possibility to create a redundant power supply. Associated with the Warm or Hot Standby offers, they guarantee maximum availability of the automation installations. The various possible redundant topologies are: 1 10 Mbps copper or fiber optic redundant ring topology, with redundant hubs Mbps fiber optic ring redundant topology with redundant switches: maximum commutation time from the "normal" line to the "emergency" line of 00 ms for a redundant ring with 0 switches Mbps redundant fiber optic multiple ring topology with redundant switches: maximum commutation time from the "normal" line to the "emergency" line of 00 ms. DTE DTE DTE DTE DTE DTE DTE DTE DTE 1,100 Mbps fiber optic ring 10 Mbps copper or fiber optic redundant ring 100 Mbps fiber optic ring Redundant switches DTE DTE DTE DTE Redundant hubs DTE Fiber optic ring 2 Fiber optic ring 3 DTE DTE DTE DTE Presentation: page /48 Installation rules: pages /48 to /3 /3

55 Presentation automation platform ConneXium industrial Ethernet Presentation As part of its Transparent Ready family of products, Schneider Electric offers a range of industrially hardened network hubs, switches, transceivers, bridges, and cables. These Ethernet-standard communication components enable you to integrate Ethernet solutions from the device level to the control network, and beyond to the corporate intranet. Each ConneXium Industrial Ethernet product is designed with compliance to Ethernet standards, and with third-party compatibility in mind. b ConneXium Hubs connect devices and provide segments to shared communication among PLCs. TF Hubs are low-cost solutions which enable communications with devices, such as Momentum I/O, to Ethernet networks. b ConneXium Switches segment the application in different zones, groups, or cells/machines. The proper placement of switches can increase network performance by relieving network congestion. TF switches implement SNMP protocol, allowing standard network management tools to monitor and diagnose the network, and thus are a key architectural component for real-time and deterministic network communication. b ConneXium Transceivers provide connections to fiber optic networks in areas of high electromagnetic interference. The use of multiple transceivers enables long distances between process areas. b ConneXium Bridges enable Modbus to Ethernet and Modbus Plus to Ethernet communications, with multiple ports allowing flexibility among network components. b ConneXium Cables connect each automation device to the attached hub, switch, transceiver, or bridge. Cables are available in fiber optic and twisted pair options, with a wide variety of connectors and cable lengths. Optical redundant network 200 Mbit/s full duplex.1 Switch Switch Switch Hub Transceiver Hub Transceiver Fiber optic Quantum Premium Hub Optical loop Hub Hub Quantum Momentum I/O Magelis Remote location TSX Micro Momentum I/O All Ethernet cabling system components are built to rigorous industrial standards, and are designed to perform in harsh environments. ConneXium Switches and Hubs support a high level of resilience. Their scalable redundant features - from single to double ring structure - make it easy to build the kind of fault-tolerant network that fits the specific requirements of your environment. Characteristics: pages / to /8 References: page /9 /4

56 Characteristics automation platform ConneXium industrial Ethernet Characteristics of hubs Mechanical characteristics Models 499 NEH NEH NOH Operating temperature C (F) ( ) Relative humidity % (non-condensing) Dimensions (W x H x D) mm (in) 40 x 12 x 80 (1.8 x 4.92 x 3.1) 47 x 13 x 111 (1.8 x.31 x 4.37) 80 x 140 x 80 (3.1 x.1 x 3.1) Weight g (Lb) 20 (1.2) 240 (0.29) 900 (2) Enclosure IP 30 IP 20 IP 30 Agency approvals and compliance cul 190 ; FM 3810 ; FM 3611 Class 1, Div. 2; e ; Germanischer Lloyd ; IEC Electrical characteristics Models 499 NEH NEH NOH Technology Ethernet 10 Mbit/s Ethernet 100 Mbit/s, class 2 Ethernet 10 Mbit/s Interfaces 4 10BASE-T ports with RJ4 shielded connectors 4 100BASE-TX ports with RJ4 shielded connectors BASE-T ports with RJ4 shielded connectors BASE-FL ports with BFOC connectors Connection type Twisted pair cable Twisted pair cables or redundant fiber optic ring Operating voltage VDC , safety low voltage Terminal block 1 x -pin, pluggable Redundancy Power supply Power supply and optical ring Power consumption at 24 VDC ma 80 typical, 130 maximum 210 typical, 270 maximum 160 typical, 30 maximum Maximum range m (ft) Twisted pair line length, max 100 (max 330) Fiber optic: max 3100 (max ) Twisted pair: max 100 (max 330).1 Number of hubs cascaded 4 max 2 max 4 max in a ring 11 max Fault indicator LED indicators Power supply failure, permanent fault in hub, faulty link status of TP port (volt-free contact 1 A max. under c 24 V) P1, P2 power, DA/STAT, data collision, segmentation, and link status per port References: page /9 /

57 Characteristics (continued) automation platform ConneXium industrial Ethernet Characteristics of switches Mechanical characteristics Models 499 NES NES NOS NES Operating temperature C (F) 0 60 ( ) ( ) 0 60 ( ) ( on storage) Relative humidity 10 9 % (non-condensing) Dimensions W x H x D mm (in) 47 x 13 x x 131 x x 143,8 x 7,2 (mounting on panel or DIN rail ) Weight g (Lb) Enclosure IP 20 Agency approvals and compliance cul 190, cul 308 ; cul 1604 ; FM 3810 Classe 1, Div.2 ; Germanischer Lloyd ; IEC , e UL 08, CSA 1010, 89/336/EEC, 73/23 EEC (EN ) Electrical characteristics Models 499 NES NES NOS NES Technology Ethernet 10 Mbit/s and Fast Ethernet 100 Mbit/s Interfaces BASE-T/ 100BASE-TX ports with shielded RJ4 connectors - 10BASE-T/ 100BASE-TX ports with shielded RJ4 connectors BASE-TX ports with RJ4 connectors - 10BASE-T/ 100BASE-TX ports with shielded RJ4 connectors 2 100BASE-FX ports with SC connectors - 10BASE-T/ 100BASE-TX ports with shielded RJ4 connectors.1 Connection type Twisted pair cable Twisted pair cables and redundant fiber optic ring Twisted pair cable Operating voltage VDC , safety low voltage 19,2 30, safety low voltage Terminal block 1 x contacts 1 x 3 contacts Power consumption at 24 VDC ma 12 typical 290 max 800 max 100 (120 to 19,2 V) Redundancy - Power supply - Power supply - Optical and/or copper ring structure - Fast media redundancy < 0.3 s - Redundant manager Maximum range m (ft) 100 Twisted pair line length, max 100 (max 330) Number of hubs cascaded 2 max Fiber optic: 3100 maxi 100 Twisted pair: 100 maxi in a ring Maximum 100 Mbit/s Fault indicator Power supply failure, permanent fault in switch; faulty link status of TP port; at least one port has auto-partitioned (volt-free contact 1 A max. under c 24 V), self-test error, ring monitoring not possible LED indicators P1, P2 power, redundancy manager, data exchange/port Power: OK power supply, LINK/Active: Ethernet link, 100MB: self commutable data rate References: page /9 /6

58 Characteristics (continued) automation platform ConneXium industrial Ethernet Characteristics of transceivers Mechanical characteristics Models 499 NTR NTR Operating temperature C (F) ( ) Relative humidity % (non-condensing) Dimensions (W x H x D) mm (in) 40 x 134 x 80 (1.8 x.28 x 3.1) 47 x 13 x 111 (1.9 x.3 x 4.4) Enclosure IP 30 IP 20 Agency approvals and compliance cul 190 ; FM 3810 Class 1, Div. 2 ; e ; Germanischer Lloyd ; IEC cul 190 ; cul 08 ; cul 1604 ; FM 3810 Class 1, Div. 2 ; e ; Germanischer Lloyd ; IEC Electrical characteristics Models 499 NTR NTR Technology Ethernet 10 Mbit/s Ethernet 100 Mbit/s Interfaces Connection type 1 10BASE-T port with shielded RJ4 connector 1 10BASE-FL port with BFOC connector Twisted pair cable and fiber optic Ethernet cable 1 100BASE-TX port with shielded RJ4 connector 1 100BASE-FX ports with SC connector Operating voltage VDC , safety low voltage Terminal block 1 x -pin, pluggable Power consumption at 24 VDC ma 80 typical 100 maximum Redundancy Power supply 160 typical 190 maximum Maximum range m (ft) 10BASE-T 100 (328) 10BASE-FL 3100 (1070) 10BASE-TX 100 (328) 10BASE-FX 3100 (1070) Link budget db 11. db for 0/12 and 62./12 µm fiber 8 db for 0/12 µm fiber, 11 db for 62./12 µm fiber LED indicators P1, P2 power, redundancy manager, data exchange/port.1 References: page /9 /7

59 Characteristics (continued) automation platform ConneXium industrial Ethernet Characteristiques of bridges Mechanical characteristics Type of bridges 174 CEV CEV Operating temperature C Relative humidity 10 9 % (non-condensing) 20 90% (non-condensing) Dimensions (W x H x D) mm 122 x 229 x x 9 x 60 Weight g Enclosure IP 20 Agency approvals and compliance UL, CSA, e Electrical characteristics Type of modules 174 CEV CEV Networks link Modbus Plus to Ethernet Modbus to Ethernet Technology Interfaces Ethernet 10 Mbit/s BASE-T port with shielded RJ4 connector; 10BASE2 (type BNC) ; 10BASE (type AUI) - 1 dual/simple pair cable Modbus Plus BASE-T/100BASE-TX port with shielded RJ4 connector - 1 RS 232/RS 48 serial port with shielded RJ4 connector Connection type 1 RJ4, AUI, BNC cable Twisted pair blinded cable Operating power V 110/220 AC (- 1 %/10 %), Hz 24 DC Power consumption 1 A typical 12 ma max Redundancy Power supply.1 Max. length of segments m 10BASE-T: BASE2: BASE: 100 Modbus Plus: 40 10BASE-T: 100 References: page /9 /8

60 References automation platform ConneXium industrial Ethernet References Industrial ConneXium Description Type of Ethernet network Available ports Reference Weight kg Hubs 10 Mbit/s 8 10BASE-T/100BASE-TX ports 499 NES , BASE-T ports 499 NEH , NEH BASE-T ports 2 10BASEFL ports 499 NOH , Mbit/s 4 100BASE-TX ports 499 NEH ,20 Switches 10/100 Mbit/s 10BASE-T/100BASE-TX ports 499 NES ,190 10BASE-T/100BASE-TX ports and 2 100BASE-TX ports 499 NES , NES BASE-TX ports and 2 100BASE-FX ports Tranceivers 10 Mbit/s 1 10BASE-T port and 1 10BASE-FL port 100 Mbit/s 1 100BASE-TX port and 1 100BASE-FX port 499 NOS , NTR , NTR , NES NTR CEV NTW 000pp 490 NOC 000 0p Description Type of connection Available ports Reference Weight kg Bridges Modbus Plus/Ethernet 1 10BASE-T (type RJ4) port or 174 CEV ,260 (dual/simple pair Modbus) 10BASE2 (type BNC) or 10BASE (type AUI) Modbus/Ethernet 1 10BASE-T/10BASE-TX port (type RJ4) 174 CEV ,00 Accessoires de raccordement Description Utilisation Ports Ethernet disponibles Reference Weight kg Mini transceiver For connecting a10base- interface device (2) to a 10BASE-T Ethernet network segment (twisted pair) 1 10BASE- (type AUI) port and 1 10BASE-T (type RJ 4) port TSX ETH NTR1 Câbles de raccordement Description Preformed at each end Length Reference Weight kg Shielded and foil twisted pair cord cable Shielded and foil twisted pair crossed cord cable Fiber optic cable for terminal equipment to optical cross connecting bay 2 connectors RJ4 type For connection to DTE terminal 2 connectors RJ4 type For connection between hubs, switches and transceivers 1 connector SC type and 1 connector MT/RJ 1 connector ST type (BFOC) and 1 connector MT/RJ 2 m 490 NTW (1) m 490 NTW (1) 12 m 490 NTW (1) 40 m 490 NTW (1) 80 m 490 NTW (1) m 490 NTC (1) 1 m 490 NTC (1) 40 m 490 NTC (1) 80 m 490 NTC (1) m 490 NOC m 490 NOT connectors MT/RJ type m 490 NOR (1) Category of the EIA/TIA-68 international wiring-standard, class D of IEC 11801/EN0173 approved cables. Add the letter U to the end of the reference for CSA 22.1, NFPA 70 and UL approved cables. (2) For example, a TSX Series 7 PLC equipped with a TSX ETH 107 Ethernet module..1 Characteristics: pages / to /8 /9

61 Wiring system automation platform Ethernet TCP/IP network, connection by 10BASE interface (AUI) Wiring system TSX ETY 110/110 WS modules can take an AUI connector which enables direct connection to an Ethernet 10BASE segment with the accessories and cables described below. Connection by 10BASE interface (AUI) TSX ETY 110/110WS TSX ETY 410/101 TSX ETY 110/110WS TSX ETH CA pp0 trunk cable, triaxial cable (0 Ω coaxial with shielding) 1 male N type connector to be fitted to each end. TSX ETH CD 02 trunk cable, triaxial cable equipped with N type connectors, length 2. m. Corresponds to minimum length between 2 TSX ETH ACC 2 transceivers. 2 TSX ETY CB 0pp drop cable, 4 shielded twisted pair cable, AUI interface (a straight connector and an elbow connector). 3 TSX ETY CC 0pp drop cable, 4 shielded twisted pair cable, AUI interface (two straight connectors). 4 TSX ETH ACC 2 transceiver, AUI interface. Enables a device to be connected to the Ethway network (obligatory when connecting two modules in point-to-point). TSX ETH ACC 3 male N type connector for trunk cable. 6 TSX ETH ACC 4 female/female adaptor for extension of trunk cable. 7 TSX ETH ACC (0 Ω) line terminator (includes an isolated terminator and a non isolated terminator which must be connected to the installation grounding network. One assembly per segment is required). Mixed 10BASE (AUI)/10BASE-T (RJ4) connection 8 Hubs with 8 RJ4 ports /1 AUI port. TSX ETH 4102/102 Ethernet modules have only one RJ4 connector. They can, however, be connected to an Ethernet 10BASE network (twisted pair) by using the hub accessory TSX ETH NEH 8 which has eight 10BASE-T ports (RJ4) and one 10BASE port (AUI) connected to a transceiver 2 TSX ETH ACC 2. Wiring system: page /60 /60

62 References automation platform Ethernet TCP/IP network, connection by 10BASE interface (AUI) TSX ETH ACC 2 AUI interface accessories for connecting to the Ethernet network Description Use No (1) Ethernet transceiver Access point to any network Order in Unit reference multiples of Weight kg 4 1 TSX ETH ACC TSX ETH NEH 8 Hub Connector for trunk cable Can be used to connect 8 1 TSX ETH NEH 8 8 twisted pair (RJ4) Ethernet stations on a 10BASE (AUI) network Must be fitted to both 10 TSX ETH ACC ends of cable segment on trunk cable Female/female adaptor Extension of 2 cable segments on trunk cable 6 10 TSX ETH ACC Line terminator kit Impedance adaptor 7 1 TSX ETH ACC Ethernet network connecting cables Description Connectors No (1) Trunk cables (radius curvature min. 00mm) Length Reference Weight kg 2 type N 1 2. m TSX ETH CD To be equipped with 2 TSX ETH ACC 3 male N type connectors m TSX ETH CA m TSX ETH CA m TSX ETH CA Drop cables (radius curvature min. 6mm) 1-way, SUB-D 1 straight, 1 elbow (module side) 2 m TSX ETY CB m TSX ETY CB m TSX ETY CB way, SUB-D, 3 m TSX ETH CC straight (for FTX 17 or PC compatible connection) 10 m TSX ETH CC m TSX ETH CC Description Use Reference (2) Ethernet 10BASE installation kit Masse kg Fitting TSX ETH ACC 3 on trunk cable TSX ETH ACC 10M (1) See page /60 for key. (2) The letter M at the end of a reference indicates that the product is supplied with documentation in English and in French. References: page /60 /61

63 Presentation automation platform CANopen machine bus Presentation Originally used in the automotive industry, CAN is increasingly used in general industry. Several fieldbuses based on CAN lower layers and components are available. The CANopen machine bus conforms to the ISO international standard, promoted by the CAN In Automation association, which consists of users and manufacturers and offers an excellent assurance of open access and interoperability due to its standardised devices and communication profiles. Premium TSX Micro Advantys STB Lexium MHD Twin Line TLC CANopen bus From 1 to 127 slaves ATV 38 ATV 8/8F TeSys model U Tego Power FTB 1CN FTB 1CN The CANopen bus is a multimaster bus which ensures reliable deterministic access to realtime data in control system devices. The CSMA/CA protocol is based on broadcast exchanges, sent cyclically or on an event, which ensures optimum use of the passband. A message handling channel can also be used to define slave parameters. The bus uses a double shielded twisted pair, on which 127 devices maximum are connected by daisy chaining. The variable data rate between 20 Kbps and 1 Mbps depends on the length of the bus (between 30 and 000 m). Each end of the bus must be fitted with a line terminator..2 The CANopen bus is a set of profiles on CAN systems, possessing the following characteristics: b Open bus system. b Data exchanges in real-time without overloading the protocol. b Modular design allowing modification of size. b Interconnection and interchangeability of devices. b Standardised configuration of networks. b Access to all device parameters. b Synchronisation and circulation of data from cyclic and/or event-controlled processes (short system response time). b Interoperability between numerous international manufacturers. Description: page /63 /62 Characteristics: page /64 References: page /6

64 Connectable devices, description automation platform CANopen machine bus TeSys model U Altivar ATV 31 Advantys FTB Twin Line TLC Connectable devices The TSX CPP 110 module performs the role of the master on the CANopen bus, and other Telemecanique devices (slaves) which can be connected on the bus are: b TeSys model U starter-controllers. b TeSys model d using the Tego Power installation assistance system. b Advantys STB distributed I/O. b Advantys FTB, IP 67 monobloc I/O splitter boxes. b Advantys FTM, IP 67 modular I/O splitter boxes. b Altivar 31, variable speed drives for asynchronous motors kw. b Altivar 8, variable speed drives for asynchronous motors kw. b Altivar 8F, variable speed drives with flux vector control for asynchronous motors 0.7 kw. b Twin Line TLC servodrives for brushless motors 3 16 A. b Lexium MHDA servodrives for brushless motors A. Are also compatible: b Any third-party device which conforms to the CANopen standard profile. b Any CAN device which uses CAN V2.0B identifiers on the ISO physical layer. The TSX CPP 110 PCMCIA card supports the V4.02 CANopen standard with in particular the heartbeat network management. Example of connectable devices on the CANopen bus Description The Modicon TSX Micro/Premium platforms connect to the CANopen bus by means of the TSX CPP 110 type III PCMCIA card inserted in the processor or coprocessor communication port slot. The TSX CPP 110 machine bus CANopen set comprises: 1 A PCMCIA card, type III with fixing screws. 2 A tap junction equipped with one 9-way SUB-D connector for connecting the CANopen bus. 3 A connection cable length 0. m, interdependent of the PCMCIA card and the tap junction..2 TSX CPP 110 Presentation: page /62 Characteristics: page /64 References: page /6 /63

65 Characteristics automation platform CANopen machine bus Software setup The CANopen bus is configured using dedicated SyCon (1) software, which should be ordered separately, reference SYS SPU LFp CD28M. This software is used: b To describe all devices connected on the bus. b To generate the.co file including the informations relating to the devices connected. This extension file is imported into the PLC application via the PL7 Micro/Junior/Pro programming software. If the configuration file is too large in relation to the TSX Micro/Premium processor capacity (see characteristics table), it is possible to load the master configuration directly by inserting the TSX CPP 110 card in a PCMCIA port (type III) on the PC on which SyCon software has been installed. Example of SyCon configuration devices screen In PL7, it is possible to configure the CANopen bus card so that the PLC processor/tsx CPP 110 card exchanges are executed at the same rate as the master task or the fast task. The process data exchanged with the slaves can be accessed by %MW standard words, the number of which depends on the type of processor and the task in which the module has been declared. PL7 standard function blocks are used to define the device parameters. Nota : In addition to supporting the CANopen protocol which uses V2.0A standard CAN identifiers on 11 bits, the card enables direct access to the CAN link layer via CAN V2.0B identifiers on 29 bits, used by the majority of CAN devices. In certain applications this enables simultaneous control of CANopen devices and dedicated CAN products..2 Characteristics (1) The SyCon field bus configurator software also makes it possible to describre the I/O configuration of Profibus DP bus for and Modicon Quantum platforms and the I/O configuration of INTERBUS bus for Modicon Quantum platform. Type of bus CANopen Structure Type Industrial bus Physical interface ISO Topology Devices linked by daisy-chaining Access method CSMA/CA, multimaster, producer/consumer, prioity information Transmission Data rate 20 Kbit/s 1 Mbit/s depending on the length of bus Medium Double shielded twisted pair Physical configuration Number of devices 127 max. Length of bus according to data rate 1 Mbit/s 800 Kbit/s 00 Kbit/s 20 Kbit/s 12 Kbit/s 0 Kbit/s 20 Kbit/s m Segments Number maxi (4 repeaters) No. of devices per 64 devices 32 devices 16 devices segment Max. length of m segment Equivalent length of a repeater m 1 Premium TSX P7 and Atrium T PCX 7 Software configuration Micro TSX / / M 2p3M/ 2p23M 3p3M/ 363M Size of configuration data (1) Ko Max. size of CANopen I/O data 43M 4823M Master task words 26 %MW 384 %MW 12 %MW 1024 %MW 384 %MW Fast task words 32 %MW 48 %MW 64 %MW 128 %MW 26 %MW (1) This size can be exceeded if the configuration is loaded in the memory of CANopen PCMCIA card via the SyCon software. Presentation: page /62 /64 Description: page /63 References: page /6

66 References automation platform CANopen machine bus References CANopen machine bus set Description Services No. of module per PLC/PC CANopen master V4.02 PCMCIA card (type III) - PDO cyclic 1 on Micro exchanges TSX 37 21/22 -CMS 1 on Premium message TSX P7 (1) handling (SDO) 1 on Atrium - management TPCX of bus operating modes Use Reference Weight kg Supplied with a tap junction and cable length 0. m TSX CPP Sycon configuration softwares TSX CPP 110 The SyCon software is the configurator for machine bus and field bus of Telemecanique. It supports the buses: b CANopen for TSX Micro et Premium platforms. b Profibus DP for Premium et Quantum platforms. b INTERBUS for Quantum platform. The SyCon tool includes also the device description for Telemecanique I/O modules. Description Type Reference Weight kg SyCon V2.8 configuration software licenses (2) SyCon V2.8 configuration software update Single (1station) SYS SPU LFU CD28M Group (3 stations) SYS SPU LFG CD28M Team (10 stations) SYS SPU LFT CD28M Site (up to 10 stations) SYS SPU LFF CD28M Single (1station) SYS SPU LRU CD28M SyCon V2.8 configuration software upgrade for previous version Group (3 stations) SYS SPU LUG CD28M Team (10 stations) SYS SPU LUT CD28M Site (up to 10 stations) SYS SPU LUF CD28M (1) Unauthorized on TSX P7 13M Premium processor. (1) A software kit of single type (1 station) including PL7 Micro et Sycon softwares is also available, see page 6/18..2 Presentation: page /62 Description: page /63 Characteristics: page /64 /6

67 Presentation, description automation platform TSX SAY master modules for AS-Interface bus Presentation TSX SAY 100/1000 master modules for the AS-Interface bus enable the Premium PLC to act as the AS-Interface bus master. Premium + TSX SAY 100/1000 Sensors XVA column AS-Interface bus XBL keyboard T XAL button box Intelligent sensors Motor starter TSX SUP A02 power supply.2 The bus comprises a master station (Premium PLC) and slave stations. The master that supports the AS-Interface profile successively interrogates the devices connected on the AS-Interfacenterface bus and stores the data (status of sensor/actuators, operational status of devices) in the PLC memory. Communication management on the AS-Interfacenterface bus is completely transparent with regard to the PLC application program. Two types of AS-Interfacenterface profile are supported according to the type of master Premium module: b TSX SAY 100: master module with the AS-Interfacenterface M2 profile (AS-Interfacenterface V1) managing only discrete slave devices (maximum of 31 devices). b TSX SAY 1000: master module with the AS-Interface M2E profile (AS-Interface V2) managing discrete slave devices (a maximum of 62 devices organized in 2 banks, A/B, with 31 addresses each), analog devices (a maximum of 31 devices in bank A) and safety interfaces (a maximum of 31 devices in bank A). The maximum number of TSX SAY 100/1000 modules per PLC station is either 2,4, or 8, depending on the type of processor installed (see page /67). An AS-Interface power supply must be used for powering the various devices on the bus. Ideally, this PSU should be situated nearest to the stations with the largest power demands. TSX SAY Description TSX SAY 100/1000 AS-Interface bus master modules are standard format modules. Modules of this format are designed to slot into any position on the Premium PLC rack like any Input/Output module or application-specific module. The modules feature, on the front panel: 2 A display unit comprising 4 indicator lamps showing the module operating modes: v RUN indicator lamp (green): module operating, v ERR indicator lamp (red): module fault, v COM indicator lamp with TSX SAY 100 (blinking green): AS-Interface bus communication active, v A/B indicator lamp with TSX SAY 1000 (green): display of group of 32 slaves, v I/O indicator lamp (red): AS-Interface bus I/O fault. 3 A display unit comprising 32 indicator lamps for diagnostics of the AS-Interface bus and of each slave connected to the bus depending on the A/B push button selected. (1). 4 Two or three indicator lamps specific to the module: See diagnostics on page /67. Two push buttons: See diagnostics on page /67. 6 One 3-way male SUB-D connector for connection to the AS-Interface bus (female screw connector supplied). TSX SAY 1000 (1) For the TSX SAY 1000 module, depending on the selection made with the A/B push button, the first 31 slaves (standard address settings) or the last 31 slaves (extended address settings with AS-Interface V2) are displayed. /66

68 Diagnostics, references, connections automation platform TSX SAY master modules for AS-Interface bus Diagnostics TSX SAY 100 module (AS-Interface V1) The three indicator lamps 3 on the front panel of the module that correspond to the two push buttons 4 are usedfor diagnostics at module level: Indicator lamps marked: AS-Interface: AS-Interface power supply fault Display bus: display unit 2 in bus display mode I/O display: display unit 2 in slave display mode Push buttons marked: Z/R: used for local diagnostics of the AS-Interface bus +/-: used for local diagnostics of the AS-Interface bus The display unit on the front panel of the TSX SAY 100 master module allows local diagnostics to be performed by displaying the: b Slave devices on the AS-Interface bus(bus mode). b Status of each of the I/O channels of the selected slave (slave mode). TSX SAY 1000 module (AS-Interface V2) The two indicator lamps 3 on the front panel of the module that correspond to the two push buttons 4 are used for diagnostics at module level: TSX SAY 100 TSX SAY 1000 Indicator lamps marked: PWR: FAULT: AS-Interface bus fault AS-Interface power supply present Push buttons marked: A/B: selection of slave group on display unit 2 MODE: module Off line/on line The display unit on the front panel of the TSX SAY 1000 master module allows simplified local diagnostics to be performed by displaying the slave devices on the AS-Interface bus. Detailed diagnostics for each of these slave devices can be carried out via the ASI-TERV2 adjustment console. References Description Number per PLC AS-Interface bus master modules for Premium PLCs (1) 2 for for for for 7-40 Protocol and profile Number of I/Os (2) AS-Interface Maximum of 31 discrete M2 devices AS-Interface Maximum of 62 discrete M2E devices Maximum of 31 analog devices (3) 31 safety devices Reference Weight kg TSX SAY TSX SAY Connection accessories Description Supply Length Reference Weight kg AS-Interface bus ribbon cables (yellow) For AS-Interface bus 20 m XZ-CB m XZ-CB m XZ-CB (1) The 3-way SUB-D connector for connection to the AS-Interface cable is supplied with the module. (2) These maximum values cannot be cumulated: see the characteristics on page /69. (3) The TSX SAY 1000 module supports analog devices that have between 1 and 4 input or output channels..2 Connections TSX SAY 100/SAY 1000 module Brown wire Blue wire AS-Interface ribbon cable /67

69 Software setup automation platform Master modules for AS-Interface bus Software setup The AS-Interface bus is configured using PL7 Micro/Junior/Pro software. The services offered are based on the principle of simplicity: b Management of profile tables, parameters and data by the master (this management is transparent to the user). b Topological I/O addressing: each AS-Interface slave declared on the bus is assigned a topological address on the bus. This is transparent to the user. b Each sensor/actuator for the AS-Interface bus interfaces is treated as an in-rack I/O by the TSX Micro/Premium PLC. AS-Interface bus configuration All devices on the AS-Interface bus are configured implicitly using the following sequence of screens: b Declaration of the AS-Interface bus master module v The TSX SAZ 10 module is always inserted and declared in position no. 4 on TSX 37 10/21/22 TSX Micro automation platforms. Declaration of the TSX SAZ 10 TSX Micro module v TSX SAY 100/1000 modules can be inserted into any position on TSX/PCX 7 Premium automation platforms (except positions reserved for processors and power supplies). b Configuration of AS-Interface slave devices Using the configuration screen, it is possible to configure all the slave devices corresponding to all interface I/Os on the AS-Interface bus. Depending on its type, the configuration for each device consists of defining, as appropriate: v Schneider Electric AS-Interface devices. The user selects the AS-Interface device catalog reference from the various discrete, analog, or safety interfaces listed. This selection automatically determines the AS-Interface profile and the parameters associated with each interface..2 v Third-party AS-Interface device. The user can use PL7 Micro/Junior software to manage a customized list of sensors/actuators of different brands. This list, specifying the AS-Interface profile and parameters, is compiled to meet the needs of the user. Configuration of slave devices for TSX SAY 100 Programming After configuration, the I/Os connected on the AS-Interface bus are processed by the application program in the same way as an in-rack I/O of the PLC, using either the address (e.g. %I\4.0\16.2, input 2 of slave 16 of the AS-Interface bus), or the associated symbol (e.g. Start_conveyor). PL7 Junior/Pro software has an integrated function block library containing the specific diagnostic DFBs for AS-Interface bus. Its check for the appearance of any error on the AS-Interface (bus or slaves). Configuration of slave devices in TSX SAY 1000 /68

70 Diagnostics, characteristics automation platform Master modules for AS-Interface bus Diagnostics 1 2 Diagnostics performed using the centralized display unit of the TSX Micro platform or using the display unit of TSX SAY 100/1000 modules can be completed using a PC terminal on which PL7 Micro/Junior/Pro software has been installed. The terminal connected to the TSX Micro/Premium PLC is used to perform diagnostics of the operating state of the AS-Interface V1 TSX SAZ 10 and TSX SAY 100 master modules, the bus and the slave devices on the bus. For the AS-Interface V2 TSX SAY 1000 master module, the diagnostics are identical to those of the AS-Interface V1 module, and in addition, take into account developments in the M2E standard. 3 4 Diagnostics of the TSX SAY 100 module using PL7 Diagnostics are performed using a single screen divided into four sections providing information on: Status of the TSX SAZ 10 or TSX SAY 100/1000 module (RUN, ERR, I/O). 2 Status of the AS-Interface channel connected to the module. 3 Faulty interface (or slave). 4 Data relating to any selected interface (profile, parameters, forcing, etc). In the event of an AS-Interface module or channel fault, a second screen can be accessed, which clearly shows the type of fault, which may be at internal or external level. 3 4 Diagnostics of the TSX SAY 1000 module using PL7 Characteristics Type of module TSX SAZ 10 TSX SAY 100 TSX SAY 1000 AS-Interface profile M2(AS-Interface V1) M2E (AS-Interface V2) Type of addressing Standard Standard and extended Product certification AS-Interface No , IEC Ambient air temperature Operation C. Storage C. Degree of protection IP 20 Vibration resistance Conforming to IEC Fc tests. Shock resistance Conforming to IEC EA tests. Number of connectable interfaces (or slaves) AS-Interface No , IEC Pending With standard addressing 31 slaves With extended addressing 31 slaves Type of connectable interfaces With standard addressing Discrete I/Os (4I/4O) Discrete I/Os (4I/4O) (1) Analog I/Os (a maximum of 4 channels) Safety interfaces With extended addressing Discrete I/Os (4I/3O) Bus connection By terminal block inside By 3-way SUB-D connector (included with the module) module (polarity locating device) Module power supply Via power supply integrated into the host platform of the module Display/diagnostics Via: v centralized display unit on TSX Micro PLC or via the display unit of TSX SAY 100/1000 modules v use of the PL7 Micro/Junior/Pro software diagnostics function v use of the ASI-TERV1 adjustment console (infrared link) (1) If the interfaces are connected using extended addressing, the type of discrete I/Os is 4I/3O (instead of 4I/4O)..2 /69

71 Presentation Modicon Premium automation platform Phaseo regulated switch mode power supplies for AS-Interface Power supplies for AS-Interface Consistent with the standard Phaseo line, the range of ASI ABL power supplies is designed to deliver a d.c. voltage, as required by networks operating under the AS-Interface protocol. Three versions are available to meet all needs encountered in industrial applications, in enclosures, cells or floor-standing enclosures. These single-phase, electronic, switch mode power supplies guarantee the quality of the output current, in accordance with the electrical characteristics and conforming to standard EN 029. PE N L V 24 V AS-i : 2,4 A ASI ABLB3002 b ASI ABLB300p Operating on a 100 to 240 V a.c. supply, this power supply delivers a voltage of 30 V d.c. Available in 2.4 and 4.8 A ratings, the parallel output terminal blocks allow the bus to be connected separately to the slaves and the master. Input and output LEDs allow fast and continuous diagnostics..2 AS-i + AS-i GND AS-i + AS-i GND (1) AS-Interface AS-Interface master module Reset PE N L V 24 V AS-i : 2,4 A ASI ABLD3002 AS-i + AS-i GND Reset Fault Fault Fault + ON OFF TEST RESET AS-i + AS-i GND AS-Interface AS-Interface master module Earth fault (2) b ASI ABLD300p Operating on a 100 to 240 V a.c. supply, this power supply delivers a voltage of 30 V d.c. Available in 2.4 and 4.8 A ratings, it allows diagnosis and management of earth faults on AS-Interface networks. In the event of an earth fault, the Phaseo power supply trips out, thus stopping dialogue on the bus. Restarting is only possible after deliberate acknowledgement of the fault. Two I/O are provided, which may be used to monitor status. The parallel output terminal blocks are used to connect the bus separately to the slaves and the AS-Interface master. Input, output and fault LED s allow fast and continuous diagnostics. Warning: the earth (GND) (2) connection must be made. In the event of disconnection, the built-in detector becomes inoperative. To obtain earth connection diagnostics, it is recommended that an ASI ABLB300p power supply be used together with insulation relay RMO PAS 101. PE N L V 24 V AS-i : 4,8 A ASI ABLM V - 3 A 24 30, V AS-i b ASI ABLM3024 Operating on a 100 to 240 V a.c. supply, this product delivers two d.c. outputs which are totally independent in the way they operate. Two output voltages - 30 V d.c./2.4 A (AS-Interface supply) and 24 V d.c./3 A - are available, so making it possible to supply the control equipment without an additional power supply. Input and output LEDs allow fast and continuous diagnostics V d.c. control AS-i + AS-i GND AS-i + AS-i GND (1) AS-Interface master AS-Interface module (1) Recommended connection. (2) Compulsory connection. Characteristics: page /71 References: page /73 Dimensions: page /73 /70 Schneider Electric

72 Characteristics Modicon Premium automation platform Phaseo regulated switch mode power supplies for AS-Interface Technical characteristics Type of power supply ASI ABLB3002 ASI ABLB3004 ASI ABLD3002 ASI ABLD3004 ASI ABLM3024 Functions Supply to the AS-Interface system 24 V c supply Product certifications UL 08, CSA 22-2 n 90 Conforming to standards Safety EN 6090, TÜV EMC EN , IEC , EN 022 class B Low frequency harmonic currents No Input circuit LED indication Orange LED Input voltage Rated values V a Permissible values V a Permissible frequencies Hz Efficiency at nominal load % > 83 > 80 Current consumption Current at switch-on A < 30 Power factor > 0.6 Output circuit LED indication Green LED Nominal output voltage V c 30 (AS-Interface) c 24 Nominal output current A Precision Adjustable output voltage V 100 to 120 % Line and load regulation 3 % Residual ripple - interference mv Micro-breaks Holding time for I max and Ve min ms 10 Protection Short-circuit Permanent/automatic restart after elimination of the fault Overload 1.1 In Overvoltage Tripping if U > 1.2 Un U > 1. Un Undervoltage Tripping if U < 0.9 Un U < 0.8 Un Operating characteristics Connections Input mm 2 2 x 2. screw terminals + earth Output mm 2 2 x 2. screw terminals + earth, multiple output Environment Storage temperature C - 2 to + 70 Operating temperature C 0 to + 60 (derating from 0) Maximum relative humidity 9 % (without condensation or dripping water) Degree of protection IP 20 (conforming to IEC 29) Vibration EN Operating position Vertical MTBF h > (conforming to Bell core, at 40 C) Dielectric strength Input/output 3000 V/0 Hz/1 mm Input/earth 3000 V/0 Hz/1 mm Output/earth (and input/output) 00 V/0 Hz/1 mm Input fuse incorporated Yes (not interchangeable) Emissions Conducted/radiated Class B (conforming to EN 022) Immunity Electrostatic discharge EN (4 kv contact/8 kv air) Electromagnetic EN level 3 (10 V/m) Conducted interference EN level 3 (2 kv), EN (10 V) Mains interference EN Presentation: page /70 References: page /73 Dimensions: page /73 Schneider Electric /71

73 Characteristics, selection automation platform Phaseo regulated switch mode power supplies for AS-Interface Output characteristics Derating The ambient temperature is a determining factor which limits the power that an electronic power supply can deliver continuously. If the temperature around the electronic components is too high, their life will be significantly reduced. The graph below shows the power (in relation to the nominal power) which the power supply can deliver continuously, according to the ambient temperature. P/Pn (%) Maximum operating temperature ( C) Selection Upstream protection of power supplies for use on the AS-Interface system Mains supply a 11 V single-phase a 230 V single-phase Type of protection Single-pole Thermal-magnetic circuit-breaker GB2 CBpp Gg fuse Thermal-magnetic circuit-breaker Gg fuse 2-pole GB2 DBpp C60N GB2 DBpp C60N ASI ABLB3002 GB2 pb07 MG2417 (1) 2 A GB2 DB06 MG2416 (1) 2 A ASI ABLB3004 GB2 pb08 MG2418 (1) 4 A GB2 DB07 MG1743 (1) 2 A ASI ABLD3002 GB2 pb07 MG2417 (1) 2 A GB2 DB06 MG2416 (1) 2 A ASI ABLD3004 GB2 pb08 MG2418 (1) 4 A GB2 DB07 MG1743 (1) 2 A ASI ABLM3024 GB2 pb07 MG2417 (1) 2 A GB2 DB06 MG1743 (1) 2 A (1) UL certified circuit-breaker. Function diagram.2 N L ON/OFF DDT Supply AS-i + AS-i, and GND (4) AS-i V AS-i : 2,4 A AS-i + AS-i GND AS-i + AS-i 2 GND or AS-i (1) Reset (1) Reset (1) Test Fault AS-i Fault + Fault (3) (3) (3) (3) (2) (2) (2) (2) Relay off Relay on Input at state 0 or contact open Input at state 1 or contact closed LED off LED on (1) 30 ms min. (2) 1 ms. (3) 20 ms. (4) Warning: the earth fault detector will only operate if the earth (GND) terminal is connected. Presentation: page /70 Characteristics: page /71 References: page /73 Dimensions: page /73 /72 Schneider Electric

74 References, dimensions, schemes automation platform Phaseo regulated switch mode power supplies for AS-Interface ASI ABL regulated switch mode power supplies Mains input voltage Hz Output voltage Nominal power Nominal current Auto-protect reset Earth fault detection Reference Weight V c V W A kg single-phase wide range auto no ASI ABLB auto no ASI ABLB auto yes ASI ABLD auto yes ASI ABLD x auto no ASI ABLM Dimensions Common side view ASI ABLB3002 ASI ABLM3024 Mounting on 3 and 7 mm rails ASI ABLD3002 ASI ABLp Schemes ASI ABLB300p ASI ABLD300p ASI ABLM N AS-i + L Filter AS-i GND AS-i + AS-i GND N AS-i + L Filter AS-i GND + ON/ OFF AS-i + AS-i 1 Fault detector GND 2 Set N + L Filter AS-i + AS-i GND AS-i + AS-i GND 24 V Presentation: page /70 Characteristics: page /71 Selection: page /72 Schneider Electric /73

75 Presentation automation platform Modbus Plus network Presentation 3 Premium Ethernet TCP/IP or Fipway Premium 1 Momentum 2 Quantum Momentum Lexium MHDA XBT-F 3 Modbus Plus Bridge Premium Third-party device TSX Micro ATV 8 Modbus Plus Gateway 1 2 Modbus Quantum 4 Modbus device The Modbus Plus network is a high-performance industrial local network which can respond to Client/Server type extended architectures,combining a high data rate (1 Mbit/s), simple and economical transmission support and several message handling services. The main data exchange functions between all devices connected to the network are: b The message exchange function according to the Modbus protocol. b The global database function (Shared Table service, periodic, controlled by the application: a station with the token can send 32 words to a maximum of 63 other stations connected on the network)..3 1 The Premium (or TSX Micro) client communicates with the Quantum server on the Modbus Plus network via function block (communication function). 2 The Quantum client communicates with the Premium server on the Modbus Plus network via MSTR function blocks. 3 A Premium (or TSX Micro) client connected to the Ethernet TCP/IP or Fipway network can communicate in read/write mode with a Modbus Plus station (the Premium PLC therefore acts as a gateway). 4 A Premium (or TSX Micro) client connected to the Modbus Plus network can access a remote station via the Modbus Plus/Modbus gateway. A Premium client connected to the Modbus Plus network can make exchanges with the Momentum distributed inputs/outputs via the Peer cop function. /74

76 Description, characteristics automation platform Modbus Plus network Description The type III TSX MBP 100 card is used to connect the Premium/TSX Micro PLCs and Atrium coprocessor to the Modbus Plus network. This card is installed in the slot reserved for processors or coprocessors: 1 A host slot on processors or coprocessors. 1 2 A protective cover. 3 A removable cover with fixing screw (access to 20-way miniature connector) Two indicator lamps: v ERR: card or link fault, v COM: activity on the line. 2 3 Connectors to be ordered separately: v TSX MBP CE 0pp drop cables. Characteristics Structure Type Industrial bus Physical interface RS 48 Method of access Token bus Transmission Mode Synchronous HDLC Data rate Medium 1 Mbit/s Twisted pair Configuration Number of devices 32 per segment, 64 maximum on all segments (1,800 m maximum) Number of addresses Length of bus Number of segments 64 devices maximum per segment 40 m maximum per segment, 1,800 m maximum with 3 repeaters Cascaded: maximum using Modbus Plus BP8 bridges.3 Services Global database byte common database - cyclical exchange of 32 broadcast words Peer to peer dialogue Peer Cop Read/write services (number of requests: 100 registers per transaction) Cyclical exchange service (on Premium only): 00 words per station (broadcast or point-to-point) /7

77 Connections automation platform Modbus Plus network Wiring system TSX MBP 100: Modbus Plus PCMCIA card, for type III processor slot on TSX Micro or Premium platforms PNT : communication module for Momentum I/O base unit NAA 271 0p: trunk cable, shielded twisted pair with shielding drain (flying leads). In lengths of 30, 10, 300, 40 or 1,00 m MCI 020/021 pp: drop cable equipped at each end with an RJ4 connector (baset interface). In lengths of 0.2, 0.7, 3 or 10 m. 990 NAD : IP 20 local site tap, provides a tap link from the trunk cable for connecting 1 device (connection of conductors requires wiring tool ). Integrates the line terminal. 6 Local site taps provides a tap link from the trunk cable for 1 device (screw terminal connection). It also has an RJ4 connector for connecting a programming and maintenance terminals: NAD /21: IP 20 plastic tap, NAD : IP 6 zamac tap XTS : IP 20 tee, provides a tap link from the Modbus Plus cable (cable with connectors at each end of an RJ4 connector). It has a 9-way SUB-D female connector for connecting the device. 8 TSX MBP CE 030/060: drop cable for Modbus Plus PCMCIA card, equipped on the PCMCIA side with a 20-way miniature connector and with flying leads on the 990 NAD /010 local site tap side. In lengths of 3 or 6 m. 9 Local site taps provides a tap link from the trunk cable for 1. 10TSX MBP CE 002: drop cable for Modbus Plus PCMCIA card, equipped on the PCMCIA side with a 20-way miniature connector and on the network side with a 9-way SUB-D female connector. Can be used as an extension for cable 990 NAD /30. In lengths of 0.2 m. 11AS MBKT 18: set of 2 line terminators (impedance adapter) to be placed at each end of the segment. The AS MBKT 18 terminators are placed directly at the end of the cable (without a tap or tee). 990 NAD : set of 2 line terminators (impedance adapter) for IP 6 local site tap 990 NAD , to be placed at each end of the segment XTS : set of 2 line terminators (impedance adapter) for tee 170 XTS , to be placed at each end of the segment. For wiring system: b Quantum platform: please refer to our catalog. b Lexium drive for brushless motors: please refer to our catalog Lexium movement command. b Altivar drive for asynchronous motors: please refer to our catalog Progressive starters and speed controllers. /76

78 References automation platform Modbus Plus network Reference TSX MBP PNT Description Number per PLC Use Addr. Composition Reference Weight kg Modbus Plus 1 with TSX Micro Type III slot on: 1 1 PCMCIA TSX MBP PCMCIA card TSX 37 21/22 1 with Premium/Atrium - TSX 37 21/22 PLC - Premium processor TSX 7 10/20/30/40 - Atrium T PCX 7 20/30 coprocessor - Magelis XBT F terminals type III card Description Connection Addr. Reference (1) Distributed I/O on Modbus Plus network Weight kg Advantys STB network interface module STB NMP Momentum communication module PNT Connection accessories (1) Description Use Mounting Addr. Reference Weight kg Modbus Plus taps Line terminators (sold in lot of 2) Mounting kit for IP 6 tee IP 20 tee, requires the wiring tool 990 NAD Integrates the line terminal IP 20 tap for tap link connection (screw terminal connection), supports 1 RJ4 connector on front panel DIN rail NAD Mounting plate NAD IP 6 tap for tap link connection (tee), Mounting plate NAD supports 1 RJ4 connector on front panel IP 20 tee with 2 RJ4 connectors for Modbus Plus cable and 1 9-way SUB-D connector for tap link devices XTS For tap (IP 20) 990 NAD / NAD For tap (IP 6) 990 NAD NAD For tee (IP 20) 170 XTS XTS Used directly at the end of the cable 11 AS MBKT 18 (without a tap or tee) DIN rail mounting for 990 NAD local site tap 990 NAD Protector pack Wiring tool Replacement port protectors to prevent ingress into the RJ4 quick connect programming port of 990 NAD tap Mounting trunk and tap wires in the local site tap. Sold in lot of NAD Connection cables (1) Description Use Addr. Length Reference Weight From To kg Modbus Plus Local site tap Local site tap 990 NAD / m 490 NAA trunk cables 10 m 490 NAA m 490 NAA m 490 NAA ,00 m 490 NAA Drop cables IP XTS tee PCMCIA card TSX MBP 100 (miniature connector) IP XTS tee m 170 MCI m 170 MCI m 170 MCI m 170 MCI Drop cable with 9 way male SUB-D m TSX MBP CE 002 connector Local site tap 990 NAD / m TSX MBP CE m TSX MBP CE TSX MBP CE 030/060 Communication module for Momentum I/O base units Local site tap 990 NAD / m 990 NAD m 990 NAD (1) For other Modbus Plus network connecting cables and accessories, please consult your Regional Sales Office. /77

79 Presentation, description automation platform Modbus Bus Presentation Magelis ipc ATV 8 Modbus XBT TSX Micro/Premium April 000 Quantum The Modbus bus is used for master/slave architectures (it is necessary, however, to check that the Modbus services used by the application are implemented on the devices concerned). The bus comprises one master station and several slave stations. Only the master station can initiate the exchange (direct communication between slave stations is not possible). Two exchange mechanisms are possible: b Question/answer, where the requests from the master are addressed to a given slave. The master then waits for the response from the slave which has been interrogated. b Broadcasting, the master broadcasts a message to all the slave stations on the bus. These stations execute the order without transmitting a response. Description 1 The TSX Micro/Premium PLCs or Atrium coprocessors offer various Modbus bus connection possibilities. Built-in links to the TSX Micro processor or to the TSX SCY p1601 Premium module.3 TSX Micro Via integrated port on the TSX Micro processor. The TER port (8-way mini DIN) has Modbus RTU master/slave (1) protocol. 2 Via integrated port on the TSX SCY 11601/21601 module for Premium PLCs. This module has an isolated Half-duplex RS 48 serial link channel (2-way SUB-D connector) with multiprotocol (including Modbus); (for the TSX SCY module, only the Modbus protocol is supported). TSX SCP 11 multiprotocol PCMCIA cardsp Premium 4 TSX SCY TSX SCY A slot on the TSX Micro/Premium processors, the Atrium coprocessor and the TSX SCY module(2) exists for the multiprotocol TSX SCP11p cards, including Modbus, featuring: 2 4 A protective cover. A removable cover with fixing screws (to access a 20-way miniature connector). 3 6 Two LEDs: v ERR lamp: card or link fault, v COM lamp: data transmission or reception. Cable connector to be ordered separately: TSX SCP/SCY cable. References: pages /80 and /81 / (1) Modbus RTU slave Protocol with TSX 37 0/08. (2) This slot is also designed for Fipway TSX FPP 20 or Jnet TSX JNP 112/114 PCMCIA network cards.

80 Characteristics automation platform Modbus Bus Characteristics Physical Interface TSX Micro terminal port Non-isolated RS 48 PCMCIA card TSX SCY integrated port for integrated Premium RS 48 TSX 37 0/08 TSX 37 10/21/22 Isolated RS 48 (1) 20 ma CL Non-isolated RS 232D TSX SCY TSX SCY Structure Type Heterogeneous industrial bus Method of access Slave Master/slave Master/slave Type Transmission Mode Asynchronous in baseband Frame RTU RTU/ASCII Data rate Kbit/s Kbit/s (for TSX SCP 111) Kbit/s (for TSX SCP 112/114) Medium Double shielded twisted pair Double shielded twisted pair, doubled Configuration Number of devices 28 max. in RS 48 Point-to-point in RS 422 Max. number of link addresses Length of bus Quintuple shielded twisted pair 16 max. 2 (point-to-point) Kbit/s Double shielded twisted pair m max. non isolated link 1,300 m max. on isolated link (2) 1,300 m excluding tap links 100 to 1,000 m according to rate 32 1 m max. 1,300 m excluding C Tap links 1 m max. 1 m Services Requests Bits: 1,920 bits per request Words: 120 words per request Security One CRC 16 check parameter on each frame Monitoring No flow control Diagnostic counters, event counters Modbus functions available on Premium/TSX Micro PLCs or on Atrium coprocessor Code Modbus slave Modbus master 01 Read n output bits Read bits 02 Read n input bits Read input bits (3) 03 Read n output words Read words 04 Read n input words Read input words (3) 0 Write 1 output bit Write 1 bit or n bits 06 Write 1 output word Write 1 word or n words 07 Exceptional read status Exceptional read status 08 Diagnostic Diagnostic 0B Event counter Event counter 0C Event connection Event connection 0F Write n output bits 10 Write n output words 11 Identification Slave identification Other requests accessible via SEND_REQ generic function blocks (1) Point-to-point RS 422 compatible connection. (2) For an isolated link, you must use the TSX P ACC 01 terminal port cable connector. (3) Requests not available on TSX 37 10/21/22 terminal port..3 References: pages /79 and /80 /79

81 References automation platform Modbus Bus Modbus bus connection elements Description Protocol Physical layer Reference Weight kg TSX Micro PLC integrated link (TER port) Modbus (RTU) Uni-Telway character mode Non-isolated RS 48 Refer to our catalog TSX Micro automation platform Communication module for Premium/Atrium Modbus Character mode Uni-Telway - 1 RS 48 isolated integrated channel (channel 0), (1 to 97 slaves) - 1 slot for PCMCIA card (channel 1) (1) TSX SCY TSX Micro Modbus 1 RS 48 isolated integrated channel (channel 0), Kbit/s (1 to 247 slaves) TSX SCY TSX SCY TSX SCY PCMCIA cards type III for Premium processor, Atrium coprocessor, PLC TSX 37 21/22 or TSX SCY module Modbus Character mode Uni-Telway RS 48 (RS 422 compatible) Kbit/s RS 232D (9 signals) Kbit/s TSX SCP TSX SCP TSX SCP 11p 20 ma CL Kbit/s TSX SCP Modbus connection accessories Description Use Reference Weight Passive junction box kg Bus tap link and extension, line termination adaptation TSX SCA TSX SCA 0 2 channel passive subscriber socket (2 or 4 wire) (2) Tap link of 2 devices with 2 wires TSX SCA Tap link of 1 master device and/or 1 slave device with 4 wires Fitted with 2 female 1-pin SUB-D connectors Active adapter RS 232C/RS 48 Connection of an RS 232C device as RS 48 Isolation of signals and line termination adaptation TSX SCA TSX SCA 64 TSX Micro PLC TER terminal port cable connector Bus tap link cable (2 or 4-wire) Isolation of Modbus signals Line termination adaptation Supplied with cable (length 1 m) fitted with a mini-din connector (TER port) TSX P ACC Line terminators (sold in lot of 2) 2/4-wire cabling Can be connected to the front panel of the TSX SCA 64 subscriber socket TSX SCA (1) PCMCIA type III slot for 1 TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114 card. (2) 2 or 4 wire cabling, compatible with the TSX SCA 64 subscriber socket requires a max. 10 mm external diameter Modbus cable. Characteristics: page /79 /80

82 References (suite) automation platform Modbus Bus Modbus connection cables Description Use Length Reference Weight From To kg RS 48 double shielded twisted pair trunk cables Modbus Bus 100 m TSX CSA m TSX CSA m TSX CSA Cables for isolated RS 422/48 tap link TSX SCP 114 card TSX SCA 0 housing 2 wires (1) 3 m TSX SCP CM TSX SCA 64 subscriber socket, 2/4 wires 3 m TSX SCP CM 430 0,180 Modbus standard device, 4 wires (1) (point-to-point) 3 m TSX SCP CX Built-in channel (channel 0) Premium TSX SCY 11601, TSX SCY module TSX SCA 0 housing, 2 wires (1) TSX SCA 64 subscriber socket, 2 wires 3 m TSX SCY CM m TSX SCY CM RS 232D tap link cables TSX SCP 111 card Communication device 3 m TSX SCP CC (Modem, converter, etc) (DCE) (2) Terminal device with point-to-point (DTE) (2) 3 m TSX SCP CD m TSX SCP CD Cable for tap link 20 ma CL TSX SCP 112 card Multidrop Modbus (1) 3 m TSX SCP CX Other connecting cables See page /110 (1) End of cable fitted with free wires. (2) End of cable fitted with a male 2-pin SUB-D connector. Characteristics: page /79 /81

83 Communication architecture automation platform Level 3 Ethernet Monitor Pro Ethernet TCP/IP (Uni-TE, Modbus) Level 2 TSX Micro Ethernet TCP/IP (Uni-TE, Modbus) TSX ETZ TSX ETZ Modbus bus Uni-Telway bus Modem Premium ATV 28 Modem Level 1 ATV 8 TSX Micro Fipway/Modbus Plus TSX Micro TSX Micro Magelis AS-Interface bus XAL control station.4 Nano Nano Intelligent sensor Nano Nano /82

84 Magelis ipc (1) Digital HP Service Global Data Ethernet TCP/IP (Modbus) Quantum + Web serveur Premium + Web serveur Quantum Ethernet Magelis ipc I/O Scanning Premium Momentum Modbus Plus TSX Micro Premium Bridge Premium ATV 8 T XBT F Magelis Premium I/O extension rack Sensors Quantum.4 AS-interface bus Premium I/O extension rack T AS-interface bus Motor starter Bus X XAL control station Intelligent sensors XBL keypad T Motor starter (1) PC industriel Magelis ipc in configuration Thin Client : PC having only Windows and an Internet browser. /83

85 X-Way and the OSI model automation platform X-way communication X-Way and the OSI model The communication architecture of the programmable TSX Micro/Premium PLCs, like that of TSX 17 or TSX model 40 PLCs, is compliant with the OSI model. Telegram 7 Application 6 Presentation Common words/shared table Application-to-application communications Uni-TE Uni-TE Modbus (1) Session 4 Transport TCP 3 Network X-Way addressing system IP 2 Link Uni-Telway WorldFip ISO Ethernet ISO Ethernet 1 Physical RS Kbps WorldFip 1 Mbps ISO Mbps ISO /100 Mbps Uni-Telway Fipio/Fipway Ethway Ethernet TCP The physical layer enables the physical transmission of data signals between 2 systems via a medium. In order for a network to operate correctly, and to ensure full security of personnel in compliance with IEC , it is necessary to implement the wiring recommendations described in the reference manual TSX DR NET F X-Way communication (or in the TSX CD DMTE 13E CD-ROM Technical documentation ). The application layer concerns application programs, data exchange and cooperation conventions. This layer provides the following services: b Industrial Uni-TE message, available on TSX Micro/Premium/TSX PLCs. b Distributed COM database available on TSX Micro/Premium/TSX PLCs, or Shared Table service available on TSX Micro/Premium PLCs. b Periodical data exchange on Fipio bus, see page /94. b Application-to-application communication. b Telegram..4 Size of requests Ethway, Ethernet Fipway Fipio Uni-Telway TCP/IP (1) Uni-TE service 26 bytes (2) 128 bytes 128 bytes 240 bytes (3) COM service 26 word database (4) 128 word database Application-toapplication 26 bytes 128 bytes 128 bytes 240 bytes (3) Telegram 16 bytes (1) Ethway not available on TSX Micro PLC. (2) 1 K bytes with requests executed as a background task. (3) 128 bytes on TSX Micro/Premium/TSX model 40 terminal port, 32 bytes on TSX 17 20/47 20/2. (4) COM service not available with Ethernet TCP/IP. Uni-TE services The Uni-TE protocol is the industrial message handling system supported by the X-Way communication architecture. It operates on the question/answer or request/confirmation principle. A device which supports the Uni-TE protocol can be a: b Client: this device initiates communication. It asks a question (reads), transmits data (writes) or sends an instruction (Run, Stop, etc.). b Server: this device executes the service requested by the client and sends a confirmation after execution. /84

86 X-Way and the OSI model (continued) automation platform X-way communication The services provided depend on the type of device (PLC, numerical controller, programming terminal, supervision station, etc.). Depending on its function, each device can be Client and/or Server. A Client PLC can access other devices on the architecture via its application program: It can read/write objects on another PLC or numerical controller, select programs on a numerical controller, etc. Network transparency When connected to any station in the network or directly connected to the Fipway/ Ethernet TCP/IP network, a programming terminal can communicate with any other station in the network (as if the terminal were physically connected to the PLC with which it is dialoguing). Network transparency also applies between stations connected to different segments of the same multinetwork architecture. COM service and Shared Table service (exclusive services one from another) The COM service is made up of a set of dedicated words called common words. Each Fipway/Ethway network station may or may not access the database (in read only or read/write mode). All PLC stations exchanging common words (32 stations on Fipway, 64 stations on Ethway) are allocated, in a dedicated database (128 words for Fipway, 26 words for Ethway), a write zone (set at 4 words for the Fipway network, and variable from 4 to 64 words for the Ethway network) per TSX Micro/Premium station. COM words are updated automatically during each scan of the general sequential program (master task) without the intervention of the application program. The Shared Table service can be used to exchange a table of internal words divided into as many zones as there are TSX Micro/Premium PLCs which comprise the Fipway network. The exchange principle is based on the broadcasting, by each PLC, of a word memory zone (broadcast zone) to the other PLCs on the network. Each network station is allocated an exchange table comprising 128 internal words for the 32 PLCs that share the service, with a broadcast zone assigned to each PLC, variable from 1 to 32 internal words. Application-to-application communication This consists of using the user application program to send word tables between 2 devices, which may be TSX Micro/Premium and TSX PLCs. This service is particularly suitable for: b Sending alarm messages from a PLC to a supervision station. b Exchanging data tables between two PLCs controlled by the application programs of the transmission and destination device. b Sending broadcast messages to all stations and devices. Telegram The telegram service available on Fipway is a special case of application-toapplication messages. It enables short messages to be sent and received on a priority basis (maximum 16 characters). A telegram from a TSX Micro/Premium PLC is sent immediately without waiting for the end of the cycle. The telegram is received by the TSX Micro/Premium PLC in: b The event-triggered task (processed as soon as the message arrives in the network card). b The fast task or master task (when scanning the reception function). b A PLC can only process one telegram at a time..4 Use in a multinetwork The X-Way communication architecture is designed to cover multinetwork applications capable of dealing with problems of: b Concentration, the architecture is particularly suitable for feedback of supervision data to a higher level. b Redundancy, each PLC monitors the correct operation of both networks to which it is connected. If one of the networks should fail, all traffic could be transferred to the valid network. b Inter-network communication. These architectures comprise several network segments which are interconnected by bridge PLC stations. Transparent communication is then offered between the entire architecture. /8

87 Presentation automation platform Fipway network Presentation Ethernet TCP/IP Magelis ipc Premium Fipway TSX Premium Bus X TSX TSX Micro The Fipway network is an open local area network for communication between the various TSX Micro, Premium and TSX Series 7 PLCs using the X-Way services. Communication conforms to the FIP standard with access via a bus arbitrator. TSX Micro (TSX 37 21/22) and Premium PLCs can be connected to a Fipway network using a Fipway PCMCIA card which is inserted in each processor or into the TSX SCY (Premium) communication module. Supported X-Way services are: b Uni-TE services. b Distributed database (COM) or Shared Table. b Telegram (service only available when the PCMCIA card is inserted in the processor). b Application-to-application communication. For characteristics, Fipway network wiring and connection accessories, see pages /100 to / Characteristics: page /87 /86 References: page /88 Performances: page /89

88 Characteristics automation platform Fipway network Characteristics The Fipio industrial fieldbus is standard of communication between various control system components. It conforms to the WorldFip standard. Type of bus/network Fipway network Structure Type Open industrial fieldbus conforming to WordFip standard Topology Devices linked by daisy-chaining or tap link connections Maximum length m 000 Access method Producer/consummer principal Management by fixed arbitrator Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C Data rate Mbit/s 1 Medium 10 Ω shielded twisted pair, 62./12 ou 0/12 fibre optic using electrical/fibre optic repeaters Configuration Number of devices Per segment 32 stations Maxi 64 stations Segments Number Unlimited Length m maximum per electrical segment maximum per optical segment Services COM (1) Distributed database: 128 mots maximum 0 or 4 % NWi words for TSX Micro and Premium station with addresses 0 to 31 Shared table(1) Uni-TE Application-to-application Shared table of internal words: 128 words maximum 1 to 32 % MWi words per TSX Micro and Premium station with addresses 0 to 3 (2) Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all devices connected to the same X-Way architecture (access by the Client device to the Server device system functions) Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all TSX Micro (1)/Premium/TSX Serie 7 Telegram Point-to-point priority messages: 16 bytes maximum between 2 Premium (3) or TSX Series 7 stations with addresses 0 to 1.4 Security Control characters in each frame and acknowledgement of point-to-point messages conforming to standard NF C (1) The COM and Shared table service are mutualy exclusive. (2) Service reserved for TSX Micro and Premium PLCs. (3) Service only available when Fipway PCMCIA card is installed in the processor. Presentation: page /86 References: page /88 Performances: page /89 /87

89 Performances, description automation platform Fipway network Performances The operating principle of a Fipway network gives ensured, constant network cycle times whatever the traffic and number of stations (2 to 64). This enables the Fipway network to be updated (addition or removal of stations) without changing the performance. Event Report Maximum transmission time b Telegram (TLG): priority application messages are transmitted in less than 10 ms (one telegram per station). b Common words (COM): the database of common words is updated every 40 ms. b Shared Table: the exchange table is updated every 40 ms. Uni-TE message handling system: Uni-TE or standard application-to-application messages are normally transmitted in less than 80 ms (40 ms for stations with addresses below 32). Where there is a large amount of traffic, some messages can wait for several cycles before being transmitted. The network characteristics enable a maximum of 210 messages of 128 bytes per second to be transmitted. Device 1 CT1 CT1 Fipway network Device 2 NCT NCT CT1 CT1 CT2 CT2 Action The performance can be improved by inhibiting the Telegram service in the network. With such network characteristics, the response time at application level depends almost exclusively on the processing capacity of the devices which are connected. For example, the remote loading of a 0 K word program takes less than two minutes on a network with normal load. CT1 = Cycle time of device 1. NCT = Cycle time of Fipway network. CT2 = Cycle time of device 2. The response time must be evaluated by the designer of each application in relation to the devices connected. The processing time of a device can vary from one to two cycle times as a function of asynchronous operation. Connectable devices TSX 7 PLCs Magelis ipc industrial PC Magelis operator dialogue terminals.4 Connection via Fipio/Fipway integrated link or via the TSX FPM 100 module of TSX/PMX model 40 PLCs. Connection via the TSX FPG 10 module of TSX TSX Micro PLCs. Equipped with TSX FPC 10M for PC compatible (ISA bus). They access all devices in the X-Way architecture. The various X-Way drivers are available on CD-ROM, see page 6/19. Connection via the TSX FPP 20 PCMCIA card. Presentation: page /86 /88 Characteristics: page /87 References: page /88

90 References automation platform Fipway network Description TSX Micro/Premium PLCs have a slot on the processor for a type III PCMCIA communication card. This can be fitted with the TSX FPP 20 fipway network connection card, which is also inserted into the TSX SCY communication module slot. The TSX FPP 20 card comprises: 1 Protective cover 2 Removable cover with fixing screws for access to the 20-way miniature connector 3 Two indicator lamps: v ERR lamp: card fault, link fault, v COM lamp: data transmission or reception. Connector to be ordered separately: TSX FP CG 010/030, 1 or 3 m cable for connection to the TSX FP ACC 3/ACC 4 T-junction box (on 9-way SUB-D connector). References Description Number per Premium PLC Use Composition Reference Weight kg TSX FPP 20 Fipway card 1 with with with with with 7 40 Type lll slot on, - TSX Micro/ Premium processor - TPCX 7 10/30 coprocessor - TSX SCY module 1 type lll PCMCIA card TSX FPP Communication module See page /87 For Premium PLC - 1 isolated 2 wire RS 48 integrated channel (Half-duplex) - 1 slot for type lll PCMCIA card 2 channels TSX SCY TSX SCY Set of X-Way drivers for PC compatible Includes all X-Way drivers 1 CD-Rom See page 6/19 Connection cables and accessories (1) Description Use From To Cables for PCMCIA TSX FPP 20 card (miniature connector) TSX FP ACC 3/4 box (SUB-D 9-way connector) Length Reference Weight kg 1 m TSX FP CG m TSX FP CG TSX FP CG 010/030 (1) For other Fipway network accessories and connection cables, see pages /102 and /103. Presentation: page /86 Characteristics: page /87 Performances: page /88 /89

91 Presentation, connectable devices automation platform Fipio bus manager function Presentation Premium (Bus manager) Magelis IPC Magelis XBT, CCX17 Produits Tiers Momentum TBX Fipio Dust and damp proof TBX Micro (Agent) ATV Premium (Agent) AS-i AS-i gateway.4 The Fipio fieldbus is a standard means of communication between different control system components. It enables 127 devices to be connected at the connection point integrated in the processor. This fieldbus conforms to the WorldFip standard based on producer/consumer mechanisms. It is designed for remote location of l/o up to 1 km away and enables a third-party Schneider Alliances device to be installed. The bus arbitradiscr. (manager) can be a Premium PLC TSX P 7 13/23/2823/ 33/43/4823 or Atrium T PCX 7 33 coprocessor. Characteristics see page /9. Fipio bus accessories and connecting cables, see pages /100 to /103. Connectable devices Schneider Electric devices which can be connected on the Fipio bus include: b Micro/Premium Agent function (via PCMCIA TSX FPP 10 card). b CCX 17 operator panel (version 2.4 ) (via PCMCIA TSX FPP 10 card). b Magelis XBT-F graphic screen terminal (via PCMCIA TSX FPP 10 card) PCMCIA TSX FPP 20 card. b Le PC industriel Magelis IPC (via carte PCMCIA TSX FPC 10M). b Advantys STB distributed I/O (with STB NFP 2212 network interface module). b Momentum distributed discrete, analogue or application-specific l/o (with 170 FNT communication module version u 1.0). b TBX distributed discrete (1) or analogue l/o (IP 20) with TBX LEP 030 communication module version 1.2. b TBX distributed discrete dust and damp proof l/o (IP 6) (2) or TSX EpF (IP 67). b ATV 38/8/8F variable speed drive (via VW3-A8301/311 card) and ATV 68 (via VW3-A68301 card). b TBX SAP 10 Fipio/AS-Interface gateway (2). b Schneider Alliances partner products (see below). Schneider Alliances: Fipio bus openness Schneider Alliances is an industrial and commercial programme of cooperation between Schneider Electric and its partners, offering automation products (hardware and software), system integration and other services to complement the Schneider Electric offer. The programme was established to improve the connection of devices from other control system suppliers on the Fipio bus. Connection of a wide variety of different brands of sensors and actuadiscr.s offers the end user a choice of global, highperformance and low-cost control system solutions. (1) WorldFip mode is only supported by TBX discrete I/O modules version 1.4. (TBX LEP 020). (2) WorldFip mode is only supported by modules version 2.0. Description: page /91 References: page /93 /90

92 Description, software setup automation platform Fipio bus manager function Schneider Alliances: Fipio bus openness (continued) Schneider Electric has integrated specific WorldFip mechanisms into its PLCs and software in order to make them accessible to any automation system engineer without any particular expertise in this area. Schneider Electric products and partner products connected on Fipio then automatically reap the following benefits: simplified description of architectures and configuration of equipment, and also simple control system development and programming, operation and maintenance. Within the Schneider Alliances programme, Schneider Electric has developed a range of products and services destined to facilitate the connection and integration of products and partner equipment on Fipio. Please consult our specialist catalogue and the Schneider Alliances documentation. Description TSX P7 p3 M (1) processors and the T PCX P7 33 coprocessor have on the front panel: 1 A 9-way SUB-D connecdiscr. for connection to the bus via the TSX FP ACC 2/12 connector. 1 TSX P 7p823M T PCX P7 33M 1 2 Software setup Configuration PL7 Junior/Pro software offer configuration screens which enable the declaration and immediate and intuitive configuration of the remote devices connected on the Fipio bus. 1 Each circle represents one connection point. 2 Clicking on a circle accesses the catalogue of devices which can be connected. 3 3 Once confirmed, the Fipio bus configuration will appear. Processors fitted with the integrated Fipio link can manage 128 connection points on the bus (addresses 0 to 127). See page /92 for the table detailing limitations according to processor and type of device..4 1 Diagnostics The diagnostic functions of the Fipio bus, integrated in the PL7 Junior/Pro software, very quickly identify a fault on: 2 b The bus medium. b Remote devices. 1 A graphic representation of the architecture displays the defective devices in red. 3 2 More detailed diagnostics can be accessed by double-clicking. 3 In addition, special screens display an overview of all the faults appearing on the bus or on any device. On request, these faults can be recorded for later analysis. (1) The TSX P7 13M processor is a single format module. Presentation: page /90 References: page /93 /91

93 Maximum configuration automation platform Fipio bus manager function Maximum configuration Product family Reference Base size (bytes) The Fipio bus enables a maximum of 128 devices to be connected. This limit can, in certain cases, be restricted depending on the type of bus manager processor and on the devices which are connected on the bus. The maximum number of devices which can be connected depends on: b The maximum size of memory space available for Fipio data which is 9744 bytes for TSX P7 13/23/33 processors and the T PCX 7 33 coprocessor and bytes for the TSX P 7-43 processors. b The total number of bytes consumed by each device (see table below). Extension size (bytes) Maximum number of connection points TSX P713M 23/2663/33M 43/4823M.4 Maxi number of Fipio devices (1) ATV 38/8 With VW3-A8301 card ATV 38/8/8F With VW3-A8311 card ATV 68 With VW3-A68301 card Lexium MHDA With AM0 FIP 001V000 card CCX 17 T CCX 1720 F/FPS, T CCX 17p0 L/ LPS Magelis XBT-F With TSX FPP 10 card Magelis IPC, compatible PC With TSX FPP 20 (address 63) Inductel, read/write stations XGK-S130421, XGP-S With VW3-A8301 card Momentum 170 ADI ppp/ado ppp, ADM 30 10/11, 170 ARM /390 10/30, 170 ADM 690 1, 170 ARN , 170 ARM / AAI /20 40, AAO /921 00, 170 AEC , 170 AMM AAI TBX (2) TBX AES 200/ASS 400(3) (2/4 chan. extens.) TBX AMS (2 chan. extens.) (4 chan. extens.) (3) (8 chan.extens.) TBX CEP 1622/CSP 1622/ TBX DES 16pp/DMS16pp/DSS16pp (extension) (4) 64 (4) TBX DSS (extension) (4) TBX DMS (extension) (4) TBX EEP/ESP 08C22/1622 (IP 6) TBX SAP I/O IP 67 TSX EEF 08D2/EEF 16D TSX ESF 08T22/EMF 16DT Micro/Premium Agent With TSX FPP 10 card FipConnect profile FRD C FRD C2P FSD C FSD C8P FSD M FSD M8P FED C FED C32P FED M FED M32P Not applicable (1) Address 63 is reserved for the programming and diagnostic terminal. (2) Do not mix discrete and analogue base units on the same Fipio connection point. (3) The number of analogue channels for TBX base units of the same type (AES, ASS or AMS) is limited to (4) The number of channels for TBX base units of the same type (DES, DMS or DSS) is limited to (3) 84 (3) Presentation: page /90 Description: page /91 References: page /93 /92

94 Application services, references automation platform Fipio bus manager function TSX P7 13M TSX P7 23/33/43M TSX P7 2623/4823M T PCX 7 33M TSX FP ACC 12 Application services Processors and coprocessor (1) Type and max.no. of racks (2) TSX racks TSX racks TSX racks TSX racks PCX racks When using the bus manager function, the application services supported by the Premium PLCs are: b Remote l/o Remote l/o modules are addressed by the PL7 application program as In rack l/o, with which they can of course coexist. This service enables the exchange of l/o status variables and output command variables. These exchanges are carried out in a cyclical and deterministic manner and without intervention from the application program. The manager also manages remote devices (configuration) in an aperiodic manner, without intervention from the application program. b Uni-TE service X-Way industrial message handling service suitable for MMI, diagnostics and control functions (requests of 128 bytes maximum). b Application-to-application service This service consists of sending tables between 2 devices under the control of their respective application programs (requests of 128 bytes maximum). b Terminal transparency Terminals connected on a higher level X-way network or on the manager PLC terminal port communicate with the devices on the bus. This is also the case when the terminal is connected at the priority address 63. Memory capacity Integrated in processor PCMCIA extension 32 Kwords 64 Kwords maximum 64 Kwords 160 Kwords maximum 80 Kwords 384 Kwords maximum 96/176 Kwords () 80/96 Kwords () 12 Kwords maximum 160 Kwords maximum I/O Capacity (3) 12 discr. 24 analog. 8 app-spec. channels 1024 discr. 80 analog. 24 app-spec channels 1024 discr. 128 analog. 32 app-spec channels 2048 discr. 26 analog. 64 app-spec channels 1024 discr. 128 analog. 32 app-spec channels Accessories and connecting cables (6) Description Female connectors (9-way SUB-D) Use From Processors and coprocessors with Fipio integrated link Bus network Ethernet module TCP/IP capacity Reference (4) Weight kg 1 integ.fipio TSX P7 13M network 2 AS-i bus 0 third-party bus 1 integ.fipio TSX P7 23M network 4 AS-i bus 1integrated TSX P7 2823M third-party port bus 1 integ.fipio TSX P7 33M network 8 AS-i bus 2 third-party bus 1 integ.fipio TSX P7 43M network 8 AS-i bus 1 integrated TSX P7 4823M third-party port bus 1 integ.fipio T PCX 7 33M network 8 AS-i bus 2 third-party bus Material Reference Weight To kg Polycarbonate TSX FP ACC black (IP 20) Zamac TSX FP ACC (1) PCMCIA card extension memory, see page 1/2. (2) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12 EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots. (3) Cumulative maximum values: the I/O on Fipio are not counted. (4) Product supplied with multilingual Quick Reference Guide (processors and discrete I/O): English, French, German, Spanish and Italian. () The second value corresponds to the capacity of the integrated RAM when the application program is supported by the extension memory. (6) For other accessories and Fipio bus connecting cables, see pages /100 to / Presentation: page /90 Description: page /91 /93

95 Presentation automation platform Fipio bus Agent function Presentation Premium (Bus manager) Lexium Momentum TSX Micro (Agent) CCX 17 Fipio bus ATV 8 Intelligent sensors Premium (Agent) XAL keyboard Bus AS-Interface Motor starter T TSX Micro (TSX 37 21/22) or Premium PLCs, fitted with a TSX FPP 10 PCMCIA card on their integrated communication channel, are agents on the Fipio bus. The bus manager is a TSX P 7 13/23/2823/33/43/4823, Atrium coprocessor T PCX 7 203/33. The Fipio bus enables I/O to be remotely located close to the devices to be controlled (Momentum, Altivar, etc). The Agent function enables offline processing, by locating a TSX Micro PLC close to the machine. In addition to the standard Fipio services (see pages /84 to /8), TSX Micro (TSX 37 21/22) and Premium PLCs allow exchanges of input and output variables with the bus manager PLC. These exchanges are performed cyclically, automatically and without the involvement of the application program at the same rate as the task for which the agent PLC has been configured. For characteristics, Fipio bus wiring system and connection accessories, see pages /100 to / Application services The application services supported by TSX Micro (TSX 37 21/22) and Premium Agent function PLCs are: b Uni-TE service, X-Way industrial message handling service suitable for operator dialogue, diagnostics and control functions (requests of up to 128 bytes). b Application-to-application communication service, which consists of the transmission of tables between 2 devices controlled by their respective application programs (messages of up to 128 bytes). b New periodic data exchange service for exchanging a 64 word table between the bus manager PLC and the Premium Agent PLC. Sofware setup see page /96. Characteristics: page /9 /94 References: page /96 Description: page /97

96 Characteristics automation platform Fipio bus Agent function Characteristics The Fipio industrial fieldbus is standard of communication between various control system components. It conforms to the WorldFip standard. Type of bus/network Fipio bus Structure Type Open industrial fieldbus conforming to WordFip standard Topology Devices linked by daisy-chaining or tap link connections Maximum length m Access method Producer/consummer principal Management by fixed arbitrator Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C Data rate Mbit/s 1 Medium 10 Ω shielded twisted pair, 62./12 ou 0/12 fibre optic using electrical/fibre optic repeaters Configuration Number of devices Per segment 32 connexion points per segment Maxi 128 on all segments Segments Number Unlimited Length m maxi per electric segment maxi per optical segment Services Input/output exchanges Periodic and deterministic exchanges of variables between bus manager PLC and Agent PLC (64 %MWi consecutive words: 32 %MWi for transmmission and 32 %MWi for reception) Uni-TE Application-to-application Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all devices connected to the same X-Way architecture (access by the Client device to the Server device system functions) Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all TSX Micro(1)/Premium/TSX Serie 7.4 Security Control characters in each frame and acknowledgement of point-to-point messages conforming to standard NF C (1) TSX 37 21/22 only. Presentation: page /94 References: page /96 Description: page /97 /9

97 Software setup, description automation platform Fipio bus Agent function Software setup Each TSX Micro/Premium PLC Fipio Agent uses 64 %MWi consecutive internal words to exchange periodic data. The first 32 words are reserved for sending data to the manager, and the remaining 32 are reserved for receiving data from the manager. PL7 Micro/Junior/Pro application-specific screens allow the configuration of the Fipio Agent PCMCIA card. This consists of: b Indicating the connection point number (1 to 127). b Indicating the address at the beginning of the 64 %MW word table reserved for sending data to and receiving data from the manager. Description 3 TSX Micro (TSX 37 21/22)/Premium PLCs have a slot in the processor for a type III PCMCIA communication card. This can be fitted with a TSX FPP 10 Fipio bus connection card. The TSX FPP 10 card comprises: A protective cover. 2 A removable cover with fixing screws giving access to the 20 way miniature connector. 3 Two indicator lamps: v ERR lamp: card fault, link fault, v COM lamp: transmission or reception of data. Connector to be ordered separately: 4 TSX FP CG 010/030, 1 or 3 m cable for connecting the TSX FP ACC 4 tap junction (on 9-way SUB-D connector)..4 Presentation: page /94 /96 Characteristics: page /9 Description: page /97

98 References automation platform Fipio bus Agent function TSX FPP 10 TSX FP ACC 3 References Fipio bus connection component Description Composition Use Reference Weight kg Fipio Agent function card 1 type III PCMCIA Version V1.8 On TSX Micro processors (TSX 37 21/22), Premium/ Atrium processors TSX FPP Fipio bus connection accessories (1) Description Use Reference Weight kg Insulated bus cable connector (in black polycarbonate, IP 20) Trunk cable tap link, supports 2 x 9-way female SUB-D connectors (for TSX FP CG 010/030 PCMCIA card cable), for connection of TBX dust and damp proof module c 24 V supply TSX FP ACC Dust and damp Trunk cable tap link TSX FP ACC proof bus cable connector TSX FP ACC 4 Fipio bus connection cables (1) Description Use Length Reference Weight From To kg Cables for PCMCIA card TSX FP ACC 4 1 m TSX FP CG TSX FPP 10 card (miniature connector) cable connector (9-way SUB-D connector) 3 m TSX FP CG TSX FP CG 010/030 (1) For other Fipio bus accessories and connection cables, see pages /102 and / Presentation: page /94 Characteristics: page /9 References: page /96 /97

99 Presentation platform automation Fipio/Fipway optic transceiver Presentation The OZD FIP G3 optic transceivers are particularly adapted for use with applications which are subject to harsh electrical environments or which are distributed over large areas: b Public buildings. b Large-scale industrial sites. b Water treatment and distribution. b Transport and highway tunnel infrastructures, etc. The OZD FIP G3 optic transceiver enables conversion of a FIP electric interface to 2 FIP optic interfaces and vice versa. As a result, it allows redundant ring topologies to exist; these improve installation availability even when a line is broken at a point in the medium. In these situations, the length of the bus or the Fipio/Fipway ring can reach 20 Km, with a maximum of 32 Fipio or 20 Fipway transceivers. See characteristics on page /99. These characteristics may be increased using mixed topologies such as 2 serial optic rings or 2 serial optic buses; please consult our regional office. Wiring system Premium CCX Optic ring TSX Micro or Premium + TSX FPP 10 Third party Momentum Magelis ipc + TSX FPC 10M 1 OZD FIF GG3: Fipio/Fipway optic transceiver. 2 TSX FP CAp00: 10 Ω shielded twisted pair trunk cable (diameter 8 mm) for use in standard environments and inside buildings. 3 TSX FP CG 0p0: tap-off connection cable for TSX FPP 10/20 PCMCIA module card for TSX Micro/Premium PLCs. 4 TSX FP ACC 3/4: T-junction box. It also has two 9-way female SUB-D connectors for connecting any device which connects to the bus by a PCMCIA card. TSX FP ACC 2/12: 9-way female SUB-D connector for Fipway/Fipio connection using daisy chaining or tap link connection. 6 TSX FP ACC 7: line terminator to be placed at each segment end. TSX LES 6: terminal block for TSX Series 7 PLC, which performs the address coding. Characteristics: page /99 References: page /99 /98

100 Presentation (continued), characteristics, references platform automation Fipio/Fipway optic transceiver Performances Fipio bus operating mode and performance on fiber optics After configuration in Fipio mode, the processor scans the various application devices according to the software configuration: b Image variables of the input values and of the output command values of a configured device are scanned as quickly as possible on the bus, whilst respecting the existing relationships between periods of different tasks which use these devices. b Appearance or disappearance of a configured device is detected on the bus within a maximum time of 200 ms. b Exchanges occur at the rate defined by the programmer, from 10 to 20 Uni-TE messages per second. The network cycle time is double that of the electrical bus when OZD FIP G3 transceivers are used. Fipway bus operating mode and performance on fiber optics The operating principle is identical to that on an electrical network, in that the number of stations is limited to 32 and the transmission time is as follows: b For the Common words and Shared Table services, updating of the entire database is carried out every 40 ms maximum. For Uni-TE message handling, the network characteristics are used to transmit a maximum of 230 messages of 128 bytes per second. Characteristics (with OZD FIP G3 optic transceivers) (1) Type of bus/network Fipio bus Fipway network Structure Type Open industrial support conforming to Fip standard Topology In redundant rings or in a line with simple redundant links Access method Producer/consumer principle Management by a fixed arbitrator Producer/consumer principle Management by an automatically elected arbitrator Transmission Mode Multimode (860 nanometres) Data rate 1 Mbit/s Medium (2) Fiber optic 0/12-17 dbm or 62./12-1 dbm Inter-repeater distance 2,00 m for 0/12 and 2,800 m for 62./12 Configuration No. of connection points 32 optic transceivers 20 optic transceivers Services References Maximum no. of devices No. of segments Length Maximum optic distance between 2 OZD FIP G3 transceivers Tap links Description Optic transceiver Fipio/Fipway (3) 16 Fipio devices can be connected to the same fiber optic transceiver 16 stations can be connected to the same fiber optic transceiver but the maximum number of stations is 32 The loop (or fiber optic line) is similar to a non cascadable segment Maximum circumference of the ring (or length of the line): 20 km 1,00 m, with the following on the ring or the line: 32 optic transceivers 2,000 m, with the following on the ring or the line: < 32 optic transceivers 3,000 m, with the following on the ring or the line: 2 optic transceivers From the OZD FIP G3 fiber optic transceiver, the maximum length of the electrical tap link is 100 m Same as page /100 except for the Telegram service, which is not available with OZD FIP G3 fiber optic transceiver. Max. number of transceivers 32 with Fipio 20 with Fipway Connectable devices Fipio bus Fipway network - TSX Micro/Premium TSX Micro, - TBX remote I/Os with Premium (with TBX LEP 30 TSX FPP 20 - Remote Momentum I/O PCMCIA card) - CCX 17 panels (version 2.4) - Magelis ipc industrial PCs - Lexium drives, etc. Reference Weight kg OZD FIP G OZD FIP G3 TSX Micro/Premium PLC connection components (4) Description Use Composition Reference Weight kg Fipway card TSX FPP OZD TSX 37 21/22 Micro PLC, Premium processor, Atrium coprocessor 1 type III PCMCIA card Fipio card agent function TSX 37 21/22 Micro PLC, Premium processor, Atrium coprocessor 1 type III PCMCIA card TSX FPP TSX FPP 20/10 (1) These characteristics can be increased using mixed topologies; please consult our regional office. (2) Devices connected on electrical tap links are compatible with the WorldFip physical layer. (3) For TSX FP ACC 8M fiber optic electrical repeater, see page /102. (4) For accessories and connection cables, see pages /102 and /103. Presentation: page /98 /99

101 Connections automation platform Fipio bus and Fipway network Fipio bus and Fipway network wiring system TSX Micro Agent Premium Agent Magelis XBT F Magelis ipc Compatible PC CCX 17 FipConnect third-party products TSX Premium bus manager Momentum Lexium, ATV 38/8/68 FipConnect third-party products TSX SAP 10 TBX (IP 20) TSX Premium (bus manager) Momentum Lexium, ATV 38/8/68 FipConnect third product TSX SAP 10 TBX (IP 20) or or Daisy or 7 8 chaining V or 2 1 or 2 1 or V 14 Daisy Fiber optic link chaining V or 2 Daisy chaining TSX Serie 7 model 40 with PCMCIA TSX Series 7 model 40 Integrated link TSX Series 7 model 40 Integrated link Proof I/O IP 6 or IP 67 (1).4 Connection to Fipway network and Fipio bus Connection to Fipway bus Connection to Fipio bus (1) Dust and damp proof I/O modules on Fipio bus for IP 6 modules: TBX EEP/ESP modules and connections, see pages 3/28 to 3/31, IP 67 modules: TSX EEF/ESF/EMF modules and connections, see pages 3/34 to 3/43. Connectable devices Devices to be connected on Fipio Boxes Connectors TSX FP TSX FP TSX FP TBX FP ACC4 8 ACC14 6 ACC3 7 ACC10 TSX EF ACC99 TSX FP TSX FP TBX ACC 2 9 ACC12 9 BLP01 10 TBX BLP10 TBX BAS10 Premium Fipio Agent D D Premium bus manager D D C/D C/D TSX Micro Fipio Agent D D Lexium D D C/D C/D ATV 8E D D C/D ATV 8H/P/F, ATV 68/68F D D C/D CCX 17 D D Industrial Magelis ipc PCs D D XBT F Magelis terminals D D PC compatible D D Momentum D D C/D C/D TBX IP 20 D D C/D TBX IP 6 with telealimentation C/D (2) C/D C/D (3) TBX IP 6 without telealimentation D (1) D D (3) IP 67 I/O C/D TBX SAP 10 AS-i gateway D D C/D Devices to be connected on Fipway Boxes Connectors TSX FP ACC4 8 TSX FP TSX FP TBX FP ACC14 6 ACC3 7 ACC10 TSX EF ACC99 TSX FP TSX FP TBX ACC2 9 ACC12 9 BLP01 TBX BLP10 Premium D D TSX Micro D D TSX Series 7 model 40 (integrated link) D D C/D TSX Series 7 model 40 (PCMCIA) D D TSX D D C/D C/D XBT F Magelis terminals D D Magelis ipc industrial PC D D PC compatible D D LUF P1 Modbus gateway D D C/D C/D TBX BAS10 recommended connection C: connection by daisy chaining possible connection D: connection by tap link (1) Possible if only one TBX IP 6 module is used. (2) The connection by daisy chaining with the TBX FP ACC 10 connection box is only possible with the first TBX module on Fipio bus. (3) The TBX BAS connector is only used for TBX IP 6 output modules. Characteristics: page /100 /100 Raccordements: pages /102 and /103

102 Connections (continued) automation platform Fipio bus and Fipway network Cables 1 TSX FP CAp00: trunk cable, shielded twisted pair 10 Ω (8 mm diameter) for normal environments and use inside buildings. 2 TSX FP CFp00: trunk cable, shielded twisted pair 10 Ω and 1 x 1. mm 2 pair for remote supply (9. mm diameter) for harsh environments and use outside buildings. 3 TSX FP CCp00: tap link cable, shielded twisted pair 10 Ω ( 8 mm diameter) for normal environments and use inside buildings. 4 TSX FP CG0p0: tap link connecting cable for PCMCIA TSX FPP 10/20 communication card for TSX Micro/Premium/TSX Series 7 PLCs, FT 2100 terminals and PC compatibles. Connection to the bus is via a 9-way SUB-D connector on the TSX FP ACC3/ACC4 junction box. TSX FP CE030: tap link connecting cable for TSX FPC 10 or FCP FPC 10 PC communication card (ISA bus) for FTX 17, CCX 77/87 terminals and PC compatibles. Connection to the bus is via a 9-way SUB-D connector on the TSX FP ACC 3/ACC 4 junction box. Connection boxes 6 TSX FP ACC14: Polycarbonate IP 20 junction box: provides tap link from the trunk cable to connect 1 device via TSX FP CCp00 tap link cable or several devices in a daisy chain. 7 TSX FP ACC3: IP 20 box for connecting 2 PC or PCMCIA cards (TSX FPP 10, TSX FPC 10, TSX FPP 20/200, FCP FPP 10) on a 9-way SUB-D connector. 8 TSX FP ACC4: IP 6 junction box. It also has a 9-way female SUB-D connector for any device which is connected to the bus via a PCMCIA card (in this case, the box is IP 20). TSX EF ACC99: IP 6 junction box for IP 67 I/O modules, see page 3/41. Connectors 9 TSX FP ACC2 and TSX FP ACC12: 9-way female SUB-D connector for Fipway/Fipio connection (TSX FP ACC 2 connector for TSX micro-plc for example). Used for daisy chain or tap link connection (90 output high or low, 4 output high or low). 10 TBX BLP01: connector for TBX I/O modules (IP 20). 11 TSX LES6: connecting cable for TSX/PMX model 40 PLCs. Used for address coding. 12 TSX FP ACC6: electrical repeater: used to increase the number of stations (max 64) and the length of the network by creating an additional segment of up to 1000 m (a maximum of 4 repeaters in cascade giving a network length of 000 m). TSX EF Cppp: dust and damp proof connectors for IP 67 I/O modules, see page 3/41..4 Other elements 13 TSX FP ACC8M: fibre optic/electrical repeater: used to connect electrical segments via a fibre optic link (particularly suitable for zones with a high level of interference) or to connect a fibre optic device. 14 TSX FP ACC7: Line terminator, to be installed at both ends of a segment. 1 TSX FP JF020: fibre optic jumper (length 2 m). For fibre optic connection of the TSX FP ACC 8M repeater to a patch panel. The maximum length of the fibre optic cable (62./12) between 2 repeaters is 3000 m. TSX EF ACC7: line terminator, to be installed at both ends of a segment requiring IP 67 protection, see page 3/41. TSX FP ACC9: network wiring test tool. This is used for testing the continuity of segments, the connections of the various devices and the installation of line terminators. /101

103 References automation platform Fipio bus and Fipway network Fipway network/fipio bus connection accessories (1) TSX FP ACC 12 Description Use Rep. Reference Weight kg Female connector for TSX FPG10p module (TSX 17 micro-plcs) Connection by daisy chaining Zamac material 9 TSX FP ACC Female isolating Connection by daisy chaining connector for devices with or tap link black polycarbonate material IP 20 9-way SUB-D connectors 10 TSX FP ACC Insulated bus connection Trunk cable tap link (for connecting the c 24 V 6 TSX FP ACC box power supply of TBX dust and damp proof modules) (black polycarbonate, IP 20) TSX FP ACC14 Trunk cable tap link supports 2 x 9-way SUB-D female connectors (for PCMCIA card cable TSX FP CG 010/030) For connecting c 24 V power supply of TBX dust and damp proof modules 7 TSX FP ACC Dust and damp proof bus connection box (Zamac material, IP 6) Trunk cable tap link, supports 1 x 9-way female SUB-D connector (for PCMCIA card cable TSX FP CG 010/030) 8 TSX FP ACC TSX FP ACC3 Line terminators (sold in lots of 2) Trunk cable tap link via 2 M23 connectors Remote c 24 V power distribution via 7/8 connector PC compatible terminal connection via 9-way female SUB-D connector TSX EF ACC impedance adaptors 14 TSX EF ACC TSX FP ACC4 Electrical repeater (IP 6) Increases the length of the network or bus by 12 TSX FP ACC allowing the connection of 2 segments of up to 1000 m each Electrical/fibre optic repeater (IP 6) Used to connect (via patch panel) an electrical segment (1000 m max.) and a fibre optic segment (3000 m max.) 13 TSX FP ACC8M TSX EF ACC99 FIP wiring test tool Used to test each cable segment of the network TSX FP ACC Fipio/Fipway communication cards PCMCIA cards Type III cards See pages /89 and /97 ISA bus PC card Fipio/Fipway connection card for PC compatible Card with short format on ISA bus Windows 9/98 and Windows NT4 compatible TSX FPC10M (1) The characteristics and performances of the Fipio bus or Fipway network are dependent on the above TSX FP accessories being used. /102

104 References (continued), Dimensions automation platform Fipio bus and Fipway network Fipway network/fipio bus connecting cables (1) Description Type Conditions of use Rep. Length Reference Weight kg Trunk cables 8 mm In normal environment 1 shielded twisted (2) pair 10 Ω and inside building m TSX FP CA m TSX FP CA m TSX FP CA mm, 1 shielded twisted pair 10 Ω In harsh environment (3) outside building or in garland (4) 9. mm, 1 shielded I/O IP 67, twisted pair 10 Ω In normal environment and 1 x 1. mm 2 pair (2) for remote supply and inside building 100 m TSX FP CR m TSX FP CR m TSX FP CR m TSX FP CP m TSX FP CP Tap link cables Cable for PCs card 8 mm, 2 shielded In normal environment(2) m TSX FP CC twisted pairs 10 Ω and inside building 200 m TSX FP CC m TSX FP CC shielded twisted pairs From TSX FPC10M card to TSX FP ACC3/4 box 3 m TSX FP CE Fibre optic jumper Double fibre optic 62./12 For electrical/fibre optic repeater 1 2 m TSX FP JF (1) The characteristics and performances of the Fipio bus/fipway network are dependent on the above TSX FP accessories being used. (2) Normal environment: v without special environmental restrictions, v operating temperature between + C and + 60 C, v fixed installations. (3) Harsh environment: v resistance to hydrocarbons, industrial oils, detergents, solder chips, v up to 100% humidity, v saline environment, v extreme variations in temperature, v operating temperature between - 10 C and + 70 C, v mobile installations. (4) Mobile installations: cables as per VDE 472, part 603/H: v for use on cable drag chain with minimum bend radius of 7 mm, v for use on gantry crane (strikethrough: portal support), subject to compliance with conditions for use such as acceleration, speed, length etc: contact our regional branch office for further information. v not authorized for use on robots, or multi-axis applications. Dimensions TSX FP ACC4 TSX FP ACC6 TSX FP ACC8M TSX FP ACC = 0 = 17 = 160 = = 20 = 104 = = =.4 20 = RUN DEF ø = RUN DEF ø = /103

105 Presentation, characteristics automation platform Uni-Telway bus Presentation The Uni-Telway bus is a standard means of communication between control system components (PLCs, MMI terminals, supervisors, variable speed drives, numerical controllers, weighing equipment, etc.). Premium It is suitable for architectures designed to manage control and monitoring devices via a PLC, or architectures used for MMI (supervision, etc.). The Uni-Telway bus requires a master station which manages the allocation of bus access rights to the various connected stations (known as slave stations). CCX 17 Uni-Telway ATV 8 TSX Micro Characteristics Physical interface RS 48 non isolated terminal port (TER/AUX) Premium RS 48 isolated module integrated port (1) Isolated RS 48/ 20 ma CL PCMCIA RS 422 PCMCIA card card Non-isolated RS 232D PCMCIA card Structure Type Heterogeneous industrial bus Link Multidrop Point-to-point Method of access Master/Slave principle Transmission Mode Asynchronous transmission in baseband Data rate Kbit/s Kbit/s Medium Shielded double twisted pair Configuration Number of devices max. 28 max. 16 max. 2.4 Number of connection addresses Length of bus 8 max. 96 max.(1 device can occupy several datalink addresses) 10 m max., 1,000 m with TSX P ACC 01 1,000 m max. excluding tap links 1300 m max., excluding tap links 1 m (unlimited via modem) Tap links 20 m 20 m 1 m Service Uni-TE Point-to-point requests with confirmation (question/response), of up to 240 bytes (2) initiated by any connected device Unsolicited point-to-point data, without confirmation, of up to 240 bytes(2) initiated by any connected device Broadcast messages of up to 240 bytes (2) initiated by the master device Other functions Transparent communication, via the master, with any device in an X-Way architecture Diagnostics, debugging, adjustment and programming of PLCs Security Monitoring Check character on each frame, acknowledgement and, if required, repetition of messages ensure security of transmission Bus status table, transmission error counters and device status can be accessed by program in each device Status of the bus and devices connected from the master PLC accessible using PL7 software. (1) TSX SCY single format module. (2) Limited to 128 bytes with TSX Micro/Premium PLC terminal port. Connections: page /106 References: page /107 /104

106 Characteristics (continued), description automation platform Uni-Telway bus Performances BCT (ms) The Uni-Telway bus cycle time depends on: b The number of devices polled (datalink addresses). b The data rate. b The turnaround time of each device. b The number, length and type of messages. BCT = Bus Cycle Time, is the interval between two polls from the same device. The curves opposite give the Uni-Telway cycle time as a function of the number of slaves operating at 9.6 Kbit/s or 19.2Kbit/s, with a typical turnaround time of ms per device (excluding messages) = 9.6 Kbit/s 2 = 19.2 Kbit/s The following table shows the time to be added (in ms) to obtain the true BCT value as a function of the traffic (N = Number of usable characters): Time (ms) Exchanges at 9.6 Kbit/s at 19.2 Kbit/s Master to slave N (1) N (1) Event Device 1 CT1 CT1 Uni-Telway bus BCT Report CT1 CT1 BCT Slave to Master N (1) N (1) Slave to slave N (1) N (1) In a distributed control system architecture the application-to-application response time depends not only on the communication system, but also on: Device 2 BCT = Uni-Telway bus cycle time CT1 = Device 1 bus cycle time CT2 = Device 2 bus cycle time Description TSX Micro/Premium PLCs TSX Micro CT2 CT2 Action 1 2 b The processing times of the message source and destination devices. b The degree of asynchronism between the bus and processor cycle times. This response time must be evaluated by the designer of each application according to the devices which are connected. The processing time of a device may vary from one to two cycle times depending on the degrees of asynchronism. TSX Micro/Premium PLCs provide various ways of connecting to the Uni-Telway bus. 1 By integrated TSX Micro/Premium processor or Atrium coprocessor port The AUX port (2) (8-way mini-din) has one non-isolated RS 48 serial link channel (maximum distance 10 m). 2 By TSX SCY integrated port for Premium PLC or Atrium coprocessor This module has one Half-duplex isolated RS 48 serial link channel, which is multiprotocol, including Uni-Telway. 3 Via multiprotocol PCMCIA card A slot on the TSX 37 21/22/Premium PLC processors, the Atrium coprocessor and the TSX SCY module (3) accepts the following multiprotocol cards: v TSX SCP 114 PCMCIA card Isolated RS 48/RS 422 link. This type of card corresponds to the Uni-Telway standard. v TSX SCP 111 PCMCIA card Non isolated RS 232D link. This type of card can be used for direct point-to-point links or via Modem..4 Premium 3 TSX SCY v TSX SCP 112 PCMCIA card 20 ma current loop link. This type of card is used for a multidrop link (2 to 16 devices) and requires a c 24V external power supply. (1) N = Number of usable characters corresponding to the messages to be exchanged. (2) TER port for TSX 37 0/08/10 PLC. (3) This slot can also accept the TSX FPP 20 PCMCIA card for Fipway networks, or the TSX JNP 112/114 PCMCIA card for JNet networks. Connections: page /106 References: page /107 /10

107 Connections automation platform Uni-Telway bus Uni-Telway bus wiring system 12 4 TSX FT TER AUX Device Adaptor TSX Micro (TER terminal port).4 ATV 38/8 6 1 TSX CSA ppp: bus cable, double shielded twisted pair. The shielding must be connected to the earth of each device. 2 TSX SCA 0: passive T-junction box, matches the impedance when it is installed at the end of the line. 3 TSX SCA 62: passive 2-channel Uni-Telway subscriber socket, is used for coding the address of two connected devices, and matching the impedance when it is installed at the end of the line. 4 TSX SCA 60/61: passive terminal block, used for intermediate devices that have a 1-way female SUB D connector: v TSX SCA 60 used for intermediate devices, v TSX SCA 61 used for end devices. TSX P ACC 01: connection box, used for connecting a TSX Micro/Premium PLC to the Uni-Telway bus via the PLC terminal port. The connecting cable (length 1 m) is integrated in the connection box. It isolates the signals (for distances >10 m) and is used to match the end of line impedance. It is also used to set the operation of the terminal port (Uni-Telway Master/Slave or character mode). 6 TSX LES 64/74: cable connectors for extensions to the Uni-Telway bus, used to connect TSX model 40 PLC processors that have an integral Uni-Telway port as standard. They are used for coding the address of the connected device. 7 TSX SCP 114: PCMCIA card for connecting TSX Micro (1)/Premium PLCs to the Uni-Telway bus. 8 TSX SCP CU 4030: Uni-Telway connecting cable between the TSX SCP 114 PCMCIA card (on TSX P7 p0m processor or TSX SCY module) and the TSX SCA 0 junction box. 9 TSX SCY CU 630: Uni-Telway connecting cable between the TSX SCY module integrated channel and the TSX SCA 62 subscriber socket. 10XBT-Z908: Uni-Telway connecting cable between the CCX 17 and the TSX SCA 62 subscriber socket. 11TSX PCX 1031: universal connecting cable between a PC compatible (COM port, 9-way SUB D connector) and the TER or AUX port for TSX Micro/Premium PLCs or the TSX P ACC 01 connection box (8-way mini-din connector). 12TSX CSC 01: connecting cable between the TSX 17 micro-plc (via a TSX 17 ACC adapter or a TSX SCG 1161 module) and TSX SCA 62 subscriber socket. Characteristics: pages /104 and /10 /106 Description: page /10 TSX DG UTW E: this manual describes the operating principles and the architectures of the Uni-Telway bus. It is required for setting up and installing the Uni-Telway bus. TSX DR NET E: this manual describes the X-Way architectures, services and address mechanisms. It includes the coding of Uni-TE requests as well as precautions for connecting earths for the networks. It also includes the principles of asynchronous serial transmission. (1) With TSX 37 21/22 PLCs. References: page /107

108 References automation platform Uni-Telway bus Elements for connection to Uni-Telway bus Description Protocol Physical layer PLC Addr. Reference Integrated link on processor Uni-Telway Character mode Weight kg (1) Non isolated RS 48 TSX Micro Please consult our catalog Modicon TSX Micro automation platform Premium See page 1/19 Atrium See page 1/23 TSX SCY Communication module Uni-Telway Modbus/Jbus Character mode 1 isolated 2-wire RS 48 integrated channel (channel 0), 1 PCMCIA card slot (channel 1) (2) Premium Atrium TSX SCY Type III PCMCIA cards for Premium processors, Atrium coprocessors, TSX 37 21/22 PLCs, or TSX SCY modules Uni-Telway Modbus/Jbus Character mode RS 232 D (9 signals) Kbit/s RS 48 (RS 422 compatible) Kbit/s 7 TSX SCP TSX SCP TSX SCP 11p TSX P ACC 01 Set of X-Way drivers for PC compatibles 20 ma CL Kbit/s Includes all the X-Way drivers See page 6/1 7 TSX SCP CD-Rom See page 6/1 Uni-Telway bus connection accessories Description Use Addr. Reference Weight Terminal port connection box Isolation of Uni-Telway signals for bus length > 10 m, end of line adaptation, bus cable tap links. Supplied with cable (1 m length) equipped with a mini-din connector (TER or AUX ports) kg TSX P ACC Passive T-junction box Tap link and extension of bus cable, 2 TSX SCA TSX SCA 0 Passive 2-channel subscriber socket 2-channel tap link (1-way female SUB-D connector) and extension of bus cable, address coding and end of line adaptation 3 TSX SCA Active adaptation box RS 232C/RS 48 Connection of an RS 232C device active adapter unit (using Uni-Telway protocol), adaptation and isolation of signals, end of line adaptation (no address coding) TSX SCA TSX SCA 62 Uni-Telway bus connecting cables (3) Description Use Addr. Length Reference Weight From To (1) kg Double shielded twisted Uni-Telway bus m TSX CSA pair RS 48 cables 200 m TSX CSA TSX SCA 72 Cables for isolated RS 48 tap link RS 232 terminal port/peripheral device connecting cable TSX SCP 114 card TSX SCY module integrated channel (channel 0) TSX Micro/ Premium or Atrium port or TSX P ACC 01 box (TER or AUX) 00 m TSX CSA TSX SCA 0 T-jun. 8 3 m TSX SCP CU box TSX SCA 62 sub. sock. 3 m TSX SCP CU TSX SCA 0 T-jun. 3 m TSX SCP CU box TSX SCA 62 sub. 9 3 m TSX SCP CU sock. RS 232D port for m TSX PCX way SUB D type PC compatible USB port of PC 2. m TSX PCX TSX PCX 1031 (1) Product supplied with bilingual Quick Reference Guide: English and French. (2) Type III PCMCIA type III slot for TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114p card (3) For information on other connection cables, please see pages /108. Characteristics: pages /104 and /10 Description: page /10 Connections: page /106 /107

109 Presentation, description, characteristics automation platform Asynchronous serial links Premium TSX SCY TSX Micro 2 3 Presentation TSX Micro/Premium PLCs provide, via their processor, coprocessor or TSX SCY communication module, several possible ways for exchanging data in character mode with devices equipped with an asynchronous serial link interface: b RS 48 integrated port. b Type III PCMCIA card with RS 232D, RS 48 (RS 422 compatible) or 20 ma current loop link. Protocols supported are character mode (ASCII), Uni-Telway and Modbus. Other protocols are also available, or can be developed on request, on a RS 48 or RS 232D link, which enables TSX Micro/Premium PLCs to communicate on third-party architectures. These products are offered within the framework of the Schneider Alliances partnership programme. The list of modules available can be obtained from your Regional Sales Office, or from our Internet site Characteristics Type 4 Description Integrated links 1 Via integrated port on the processor or coprocessor The AUX (1) port (8-way mini-din connector) has one non-isolated RS 48 serial link channel (maximum distance 10 m). 2 Via integrated port on the TSX SCY module This module for Premium PLCs has one isolated RS 48 serial link channel (2-way SUB-D connector). Half duplex multiprotocol, including Uni-Telway. TSX SCP 11p multiprotocol PCMCIA cards 3 A slot on the processor, coprocessor and on the TSX SCY module takes cards which comprise: 4 A removable cover with fixing screws for access to the 20-way miniature connector. Two indicator lamps: v ERR lamp: card or link fault, v COM lamp: data transmission or reception. Connector cable to be ordered separately: TSX SCP Cp ppp cable. (1) TER port for TSX Micro TSX 37 0/08/10 PLC. Non isolated RS 48 terminal port Isolated RS 48 TSX SCY integrated port (1) PCMCIA cards RS 232D PCMCIA cards RS 48 RS 422 Compatible Physical layer Data rate Kbit/s (2) Kbit/s Kbit/s Kbit/s Transmission Size 120 characters 4096 characters max. Data 7 or 8 bits Stop bit 1 or 2 bits Parity bit Even, odd or none Stop on silence Services Reception echo Repeat 1 st char. echo Auto LF Back space Beep Flow mgmt by Xon-Xoff byrts/cts RTS/CTS delay Stop on reception End of message PSR management PCMCIA cards 20 ma current loop (3) Parameters which can be accessed in configuration mode. (1) Half-duplex link in RS 48, Full-duplex in RS 422. (2) With the TSX P7 3p3/43 processor, data rate up to 11 Kbit/s during program uploading. (3) Point-to-point or multidrop link. References: page /109 /108

110 References automation platform Asynchronous serial links References Asynchronous serial link elements (character mode) Description Protocol Physical layer PLC Reference (1) Integrated link on processor Character mode Uni-Telway RS 48 non-isolated TSX Micro Consult our catalog "Modicon TSX Micro automation platform Weight kg Premium See page 1/19 TSX Micro Atrium See page 1/23 Communication module Character mode Uni-Telway Modbus/Jbus - 1 isolated RS 48 integrated chan. (channel 0), - 1 type III PCMCIA card slot (channel 1) (2) Premium Atrium TSX SCY Premium Type III PCMCIA cards for TSX 37 21/22, PLC, TSX/PCX Premium processor or TSX SCY module Character mode Uni-Telway Modbus/Jbus RS 232 D (9 signaux) 0,3 19,2 K bits/s RS 48 (compatible RS 422) 1,2 19,2 K bits/s BC 20 ma 1,2 19,2 K bits/s TSX SCP 111 TSX SCP 114 TSX SCP 112 TSX SCY Asynchronous serial link connection accessories Description Use Length Reference Weight kg Terminal port connection box Isolation of RS 48 signals, end of line adaptation, supplied with cable for connection to PLC Connecting cables for asynchronous serial links Description Use From To Cables for isolated RS 48 connection TSX SCP 114 card RS 48/RS 422 device (3) Integrated channel (channel 0) module TSX SCY RS 48/RS 422 device (4) via TSX SCA 0 box 1 m TSX P ACC Length Reference Weight kg 3 m TSX SCP CX m TSX SCY CU TSX SCP 11p Universal cable for terminal port/rs 232 device TSX Micro/Premium/ Atrium port (TER or AUX) or TSX P ACC 01 box RS 232D of a terminal device (DTE) () 2. m TSX PCX USB port of PC 2. m TSX PCX 3030 TSXPACC 01 Cables for RS 232D connection TSX SCP 111 card Communication device: modem, converter, (DCE) (4) 3 m TSX SCP CC Point-to-point 3 m TSX SCP CD terminal device (DTE) (4) 10 m TSX SCP CD Cable for BC 20 ma connection TSX SCP 112 card Current loop device (3) 3 m TSX SCP CX TSX PCX 1031 (1) Product supplied with a bilingual Quick Reference Guide: English and French. (2) PCMCIA type III slot can receive one TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114 card. (3) End of cable fitted with flying leads. (4) End of cable fitted with a 2-way male SUB-D connector. () End of cable fitted with a 9-way male SUB-D connector. For use, to order separatly one TSX CTC 10 adaptator (9-way male SUB-D connector/2-way male SUB-D connectors). Presentation: page /108 Description: page /108 Characteristics: page /108 /109

111 References automation platform Connecting cables for PCMCIA cards and TER/AUX ports TSX Micro/Premium PLC TSX SCP 111 PCMCIA card Device to be connected Physical link Protocol Length Reference Weight kg DTE terminal 2 RS 232D Character mode 3 m TSX SCP CD m TSX SCP CD DCE terminal (Modem...) 2 RS 232D Character mode Uni-Telway 3 m TSX SCP CC TSX SCP 114 PCMCIA card TSX SCA 0 T-junction box 3 RS 48 Character mode (2-wire isolated) Uni-Telway 3 m TSX SCP CU RS 422/48 Character mode (2-wire isolated) Modbus 3 m TSX SCP CM TSX SCA 62 2-channel subscriber socket 4 RS 48 Uni-Telway 3 m TSX SCP CU (2-wire isolated) TSX SCA 64 2-channel subscriber socket 4 RS 422/48 (2/4 wire) DTE Terminal 3 RS 422/48 (4-wire) Modbus 3 m TSX SCP CM Modbus 3 m TSX SCP CX TSX SCP 112 PCMCIA card Active or passive terminal 3 20 ma current loop Character mode Uni-Telway Modbus 3 m TSX SCP CX TER/AUX ports TSX P ACC 01 1 junction box RS 48 Uni-Telway 1 m Included with TSX P ACC 01 TSX P ACC 01 junction box RS 48 Uni-Telway 2 m T FTX CB m T FTX CB DTE terminal (PC, printer) 6 RS 232 Character mode 2, m TSX PCX 1031 (1) RS 232 Character mode 2, m TSX PCX way male miniature connector. 2 2-way male SUB-D connector. 3 Flying leads. (1) Separate parts see page / way male SUB-D connector. 8-way female mini-din connector. 6 9-way female SUB-D connector. 7 USB type connector. /110

112 References (continued) automation platform Connecting cables for PCMCIA cards and TER/AUX ports TSX Micro/Premium PLC TER/AUX ports (contin.) 1 Device to be connected DTE terminal (slave PC ) 2 Physical link Protocol Length Reference Weight kg RS 232 Uni-Telway 2. m TSX PCX RS 48 3 RS 232 RS 48 Uni-Telway 2. m TSX PCX 3030 DTE terminal RS 232 (printer, slave PC without RTS) 2 Character mode Uni-Telway 3 RS 232 Character mode Uni-Telway 2. m TSX PCX 1031 (1) m TSX PCX 3030 DCE terminal RS 232 (Modem M/Sl. USA/Europe) 4 Character mode Uni-Telway 3 m TSX PCX 1130 (2) CCX 17, panel, XBT terminal RS 48 Uni-Telway 2. m XBT Z m XTB Z TSX SCY communication module integrated port TSX SCA 0 RS 48 Uni-Telway 3 m TSX SCY CU T-junction box 6 (2-wire isolated) Modbus/Jbus 3 m TSX SCY CM TSX SCA 62 2-channel subscriber socket 7 RS 48 Uni-Telway 3 m TSX SCY CU (2-wire isolated) RS 48 terminal 6 RS 48 Character mode 3 m TSX SCY CM (2-wire isolated) Separate parts Description Description Reference Weight kg SUB-D adapter 9-way male SUB-D connector/2-way female SUB-D connectors TSX CTC way male SUB-D connector/2-way male SUB-D connector TSX CTC way female mini-din connector. 2 9-way female SUB-D connector. 3 USB type connector. 4 9-way male SUB-D connector. 2-way male SUB-D connector 6 Flying leads. 7 1-way male SUB-D connector (1) To be ordered separatly: TSX CTC 07 and TSX CTC 10 adapters, see above separate parts. (2) Point to point, supplied wih 1 SUB-D adapter: TSX CTC 09 9-way female/2-way male SUB-D connector. /111

113 Presentation, description, characteristics automation platform Jnet network Presentation The Jnet network enables an automatic exchange of data between several Series 1000, SMC 0/600 and Premium PLCs, using the shared table service (exchange by each PLC of a memory zone, internal words, broadcast zone, to other PLCs on the network), see page /8. Jnet Premium April 000 April 2000 April 3000 April 7000 SMC 0/600 Description The Jnet network services exchange data between Series 1000, SMC 0/600 and Premium PLCs. The principle is based on broadcasting of a local zone by each PLC (word memory zone), which is automatically copied to other PLCs on the network ; no explicit programming for exchanges is required. Premium PLCs are connected to the Jnet network using type III PCMCIA communication cards: b TSX JNP 112 card for which the physical layer is a 20 ma current loop serial link. b TSX JNP 114 card for which the physical layer is a RS 48 serial link. These PCMCIA cards are installed in the host slot 1 on the TSX SCY module of communication. 1 4 TSX JNP cards comprise: 2 A protective cover. 3 A removable cover avec vis de fixation (accès au connecteur miniature 20 contacts. 4 Two indicator lamps: v ERR: card or link fault, v COM: activity on the line. 2 3 Connectors to be ordered separately: v TSX SCP CM 4030/CM 430/CX 2030 cable..4 Characteristics Structure Type Inter-PLC network Topology Bus with passive tap links Method of access Circulation by token Physical interface RS 48 2 wire, 20 ma CL Transmission Mode Half duplex on 2 wires Format 8 bits, no parity, 1 stop Data rate 92.2 Kbps Medium Shielded twisted pair Configuration Number of devices 32 (16 if the network includes SMC PLCs) Length of bus 1300 m maximum without tap links Tap links 1 m maximum Services Data exchanged Distributed database: bit words for a network with 32 stations (Series 1000/Premium), bit words for a network including SMC PLCs. Monitoring Network nominal duty control indicator lamp References: page /113 /112

114 Software configuration, references automation platform Jnet network Software configuration Installation procedures and access to the Jnet module configuration screen are identical to those for any PCMCIA type communication module, using PL7 Junior/Pro software. Configuration of a Jnet PCMCIA card is accessed using the screen below: Stations communicate between themselves automatically once they are configured and connected to the same Jnet network. A debug screen is also linked to the module. It gives the following information: b Status of each station (RUN/STOP/ABSENT). b Transmission error counter. TSX JNP 112/114 References Connection elements to Jnet network Description Number per PLC Use Jnet type III PCMCIA 3 maximum Type III slot on TSX SCY module Physical layer Reference (1) 20 ma CL 19.2 Kbps RS Kbps Connection accessories Description Use Power supply Reference (1) 2-channel subscriber socket (2 or 4-wire) (2) Weight kg TSX JNP TSX JNP Weight kg Tap link of 2 x 2-wire devices Tap link of 1 Master device and/ or 1 x 4-wire Slave device Fitted with 2 x 1-way female SUB-D connectors TSX SCA Line Connection to the front panel of terminators TSX SCA 64 subscriber socket (sold in lots of 2) 2/4-wire cabling TSX SCA TSX SCA 64 TSX SCA 0 T-junction box Connection to RS 48 viatap link (Tee) Connection cables Description Use From To Passive TSX SCA Length Reference Weight kg Cables for TSX JNP 114 TSX SCA 0 box 3 m TSX SCP CM isolated RS 422/48 tap card 2-wire (3) link TSX SCA 64 3 m TSX SCP CM subscriber socket 2/4-wire Cable for 20 ma CL tap link TSX JNP 112 card Multidrop Modbus 3 m TSX SCP CX (3) (1) Product supplied with bilingual Quick Reference Guide: English and French. (2) 2 or 4-wire cabling, compatible with TSX SCA 64 subscriber sockets requires the use of a Modbus cable with an external diameter of 10 mm maximum. (3) Cable end fitted with flying leads..4 Presentation: page /112 Description: page /112 Characteristics: page /112 /113

115 Presentation automation platform INTERBUS bus Presentation The INTErBUS bus is a serial link type fieldbus for sensors and actuators which conforms to the requirements of an industrial environment. Quantum Premium/Atrium E/S IP 6 Installation remote bus module ATV 8 c 24 V 1 2 Installation remote bus module Bus terminal module c 24 V E/S IP 6 Momentum The topology of the INTERBUS bus is designed as a ring system with master/slave central access procedure. It is subdivided into three parts: b The remote bus 1 (bus devices use RS 48 point-to-point connection). b The installation remote bus 2 (remote bus tap link via a bus terminal module). Its technology is particularly suitable for IP 6 dust and damp proof systems. b The local bus with TTL technology is particularly suitable for buses within a control cabinet. Each bus subscriber comprises a transmitter and a receiver. The INTErBUS system is like a data ring and has the structure of a shift register distributed on the bus. With its registers, each module constitutes a component of this shift register ring. The INTErBUS master circulates the data in series on this ring.. Description: page /11 /114 Characteristics: page /116 References: page /117

116 Description, connectable devices automation platform INTERBUS bus Description Premium PLCs are connected to the INTERBUS bus via the TSX IBY 100 INTERBUS bus module. The TSX IBX 100 communication coprocessor can be used to connect a Atrium T PCX coprocessor integrated in a PC compatible to the InterBus bus. The front panel on the TSX IBY 100/IBX 100 module comprises: 1 A display block with 6 indicator lamps (on the card for the TSX IBX 100). 2 A 9-way female RS 232 SUB-D connector: CMD Tool software support (configuration software). 3 A 9-way female RS 48 SUB-D connector: InterBus link (this connector integrates an additional power supply for the fibre optic link). Connectable devices The TSX IBY 100 module or the TSX IBX 100 card acts as the master on the INTERBUS bus, other Schneider Electric devices (slaves) which can be connected on the bus are: b ATV 38/8 variable speed drives for asynchronus motors. b Telefast IP 20 I/O interfaces. b Momentum IP 20 I/O. b Distributed discrete dust and damp proof I/O (IP 6). b Inductel inductive identification systems (XGP/XGK-S read/write stations). b AS-Interface/INTERBUS gateway. b Any third-party device conforming to InterBus standard profiles.. Presentation: page /114 Characteristics: page /116 References: page /117 /11

117 Characteristics, software configuration automation platform INTERBUS bus Characteristics of the bus supported by TSX IBY 100 modules or TSX IBX 100 coprocessors Type of bus Remote bus Installation rmote bus Structure Type Industrial bus Local bus INTERBUS loop Physical interface RS 48 RS 48 with c 24 V in cable Method of access Transmission Mode NRZ Master/slave TTL Combined interface (vertically mounted signal and c 24 V power supply) Data rate 00 K bit/s Medium - Twisted pair - Fibre optic - Wave guide rail - Infra-red - Rotating collector Special cable for: Sensor and I/O module 24V power supply Data transmission Special cable 2 x 1. mm 2 Physical configuration Length of segment 400 m maxi 200 m max. in the loop Maximum length of cable between: - Bus terminal module and 1st module: 0 m - Bus terminal module and 1st module: 1. m - 2 modules: 0 m - 2 modules: 1. m - Module and the 1st bus terminal module: 400 m - 2 bus term.modules: 400 m Module and last station on the remote bus: 12.8 km The bus terminal module and last module: 0 m Bus terminal module and last module: 10 m - Bus terminal module and 1st interface: 20 m - 2 modules: 10 m Bus terminal module and last module: 100 m Number of tap links 16 maxi 1 loop per bus terminal module Number of bus terminal modules 24 maxi Number of slaves 12 maxi Total current of connected modules: 4. A max Number of I/O 3872 I/3872 O max. (4096 I/O in total) INTERBUS services Implicit exchange of process date: 242 %IW and 242 %QW Pre-processing Logical addressing Segmentation Software configuration The INTERBUS bus can be configured in 3 modes:. b Auto mode: This mode does not require the use of any special configuration software (I/O images are copied to %IW, %QW implicitly). It facilitates the wiring check. b Mode PL7 V IBY mode: This mode is used to define and load the configuration to the module (explicit assignment of %IW, %QW). The CMD Tool software (1) is required in order to generate the configuration text file. b CMD V IBY mode: Reserved for configurations > 8 K words, and requires the use of the CMD Tool software. PMS message handling (usable on PCP devices) is managed via standard OFs (Read-var, Write-var, etc). The catalogue file which enables Schneider Electric devices to be integrated in the CMD Tool software is available on our Web site: b Address: b File for downloading: Schneider device catalog for CMD. (1) Contact your Phœnix Contact vendor. Presentation: page /114 /116 Description: page /11 References: page /117

118 References automation platform INTERBUS bus TSX IBY 100 References INTERBUS bus modules Description No. of modules Communication per PLC/PC profil INTERBUS module for Premium PLC INTERBUS coprocessor for PCX coprocessor 1 with TSX with TSX with TSX 7 40 Master/slave 0. M bps Generation 4 1 with Master/slave T PCX 7 203M 0. M bps 2 with Generation 4 T PCX 7 33M Services Reference (1) Weight kg - cyclical TSX IBY variable exchanges - PMS messaging - bus operating modes management cyclical TSX IBX variable exchanges - PMS messaging - bus operating modes management TSX IBX INT Converter software Description Use Reference (1) Weight kg Symbol converter software Used to convert CMD symbols into PL7 symbols TLX LIBS CNVE Bus connection elements Description Use Length Reference (1) Weight kg Momentum communication module Remote bus cables Momentum I/O base units on INTERBUS bus 170 INT m TSX IBS CA m TSX IBS CA 400 Installation remote bus cables Connecting cable Preformed cables for linking 2 communication modules TSX IBp to PC connection (with CMD Tool software) m 170 MCI m 170 MCI m 990 NAA m 990 NAA way SUB-D Remote bus cables 170 XTS connectors (sold in lots of 2) (1)Product supplied with multilingual Quick Reference Guide: English and French.. Presentation: page /114 Description: page /11 Characteristics: page /116 /117

119 Presentation, description, connectable devices automation platform Profibus DP bus Presentation PLC with PL7 and DP software X-Way Premium Repeaters (3 maxi) With PL7 and DP software Third part ATV Third part Momentum The Profibus DP bus is a high-speed fieldbus which conforms to industrial communication requirements. The Profibus DP is a linear bus with a centralised access procedure of the master/slave type. Only master stations, also known as active stations, have access rights to the bus. The slave or passive stations can only respond to prompts. Dialogue between masters is also possible from some stations by means of a token bus protocol. The physical connection is a single shielded twisted pair, but fibre optic interfaces are available to create tree, star, or ring structures. Compared to the ISO model, only layers 1, 2 are implemented, since access from the user interface is made directly to the link layer via simple mapping of variables. Configuration The Profibus DP bus is configured usind dedicating SyCon software, which should be ordered separatly, reference SYS SPU LFp CD28M. This sofware is used to generate the file including the informations relating to the devices connected. This extension file is imported into the PLC application via the PL7 Junior/Pro programming software. Description. Premium PLCs (TSX/PCX 7) are connected to the Profibus DP bus by a TSX PBY 100 module. This module can be installed in any slot in the Premium PLC rack. It comprises: 1 Host module for the PCMCIA card. 2 Profibus DP PCMCIA card with its integral connecting cable, 0.6 m long. 3 T-junction box enabling the tap link of the main bus 490 NAE Connectable devices The TSX PBY 110 module performs the role of the master on the Profibus DP bus. The Telemecanique devices (slaves) which can be connected on the bus are: b TeSys model U starter-controllers, via Modbus gateway. b Advantys STB and Momentum distributed I/O. b Advantys FTB/FTM, IP 67 monobloc and modular I/O spliter boxes. b Altivar 31/8/8F/68, variable speed drives for asynchronous motors. b Twin Line TLC and Lexium MHDA servodrives for brushless motors. b Altistart ATS 48 soft starters. b And any third-party device which conforms to the Profibus DP standard profile. /118

120 Characteristics, references automation platform Profibus DP bus Characteristics of the bus supported by the module Type of bus Profibus DP Structure Type Industrial bus Physical interface RS 48 Method of access Master Transmission Mode NRZ Medium Shielded twisted pair, fibre optic, infra-red Physical configuration Data rate v to 9.6 K bit/s with the length of 1200 m (4800 m with 3 repeaters) v from 12 M bit/s with the length of 100 m (400 m with 3 repeaters) Number of slaves 126 Number of inputs/outputs 3872 inputs/3872 outputs (242 %IW words, 242 %QW words) Services (VO) Subset of Class 1 master function Read/write DP slave I/O data Transfer slave diagnostic data Set slave parameters (on power-up) Check slave configurations (on power-up) Subset of Class 2 master function Manage monitoring requests: Global_CONTROL et Get_Master_Diag master/master dialogue is not supported TSX PBY 100 References Description Communication profile Profibus DP module Master/slave kit for Premium PLC 12 Mbit/s and Atrium coprocessor Services Reference Weight kg Class 1 and Class 2 TSX PBY V0 master functions, see characteristics Profibus FMS message handling not supported SyCon V2.8 Generates an ASCII See page /6 configuration software configuration file for the module to be imported into the PL7 application Elements for connection to Profibus DP bus Description Use Reference Weight kg Distributed I/O on Profibus DP Advantys STB network interface module STB NDP Momentum communication module 170 DTN NAD Connectors for communication module Line terminator 490 NAD Intermediate connection 490 NAD Intermediate connection and terminal port 490 NAD Description Length Reference Weight kg Profibus DP connecting cables 100 m TSX PBS CA m TSX PBS CA 400 /119

121 6 6/0

122 Contents 6 - PL7 software Programming software Selection guide programming softwares page 6/2 b PL7 Micro/Junior/Pro programming software page 6/4 b Integrated diagnostics page 6/20 b PL7 SMC application converter software page 6/22 b PL7 DIF application comparison software page 6/24 b SDKC language C function development software page 6/26 b PL7 FUZ software for fuzzy logic processing page 6/28 b OFS data server software page 6/30 6 6/1

123 Selection guide automation platform 6 Programming softwares Applications Application development and installation Type of PLC TSX Micro TSX Micro/Premium/Atrium Services Programming Yes Debugging Yes Adjustment Yes Instruction list Yes Ladder language Yes Grafcet language Yes Yes (with macro-steps for Premium) Structured text language Yes Yes DFBs function blocks No Use (for Premium/Atrium) Creation/use for Premium/ Atrium Fonctional view No No Yes (Premium/Atrium) Import/export od function modules No No Yes (Premium/Atrium) Diagnostic DFBs No No Yes (Premium/Atrium) Runtime screens Creation/use 6 Functions Development debugging of applications with: b A broswer accessing all the application components b Dedicated editors b Two types of application structure: single task or multitask b Master and fast tasks divided into sections b Possibility of selecting the desired language in each section b Debugging simplified by automatic creation of animation tables For Premium: b Use of Grafcet macro-steps b Application split into function modules b Use of function blocks: DFBs reusable in any application in order to improve application legibility and development b Creation of runtime screens (synoptics, text, values) which are displayed depending on the state of the process in order to simplify operation and control of an installation b Diagnostic viewer Name of software PL7 Micro PL7 Junior PL7 Pro Type of software TLX CD PL7M P 44M TLX CD PL7J P 44M TLX CD PL7P P 44M Pages 6/18 6/2

124 6 Application conversion Development of functions in C language Comparison of PL7 Premium applications Availability of Premium applications Development of a multi-plc data server Premium/Atrium Nano/TSX Micro/ Premium/ Atrium Quantum/Momentum/ TSX Series 7/April Conversion of SMC PLC applications for TSX Micro/ Premium PLC applications: b Selection of sequences to translate into Ladder language. b Conversion of symbol database. b Reassignment of I/O b Conversion report. PL7 Junior/Pro software required. Enhances the library of PL7 functions by developing functions in C language: b Creation of functions families. b Development of functions in C langage. b Debugging of functions (step by step, breakpoints, ) b Generation of disks for installation on over PL7 stations. b Use of new functions in applications. Automatic comparison of 2 Premium applications with identification of all the differences. PL7 Pro software required. Continuity of operation in a Premium PLC redundant architecture automate Premium. Possible to have shared I/O on a Fipio bus or redundant I/ O Typical Normal/Backup changeover time: 1 to 2 s Development of a multi-plc data server accessible by Client applications: b Access to server in local or remote mode. b Access to variables in the form of symbols in one or more PLCs. b Management of Uni-TE and Modbus protocols. b Programming in Visual Basic or C++. b Simulates access to variables for debugging. 6 PL7 SMC PL7 SDKC PL7 DIF Warm Standby OFS TLX LC SMC PL7 40M TLX L SDKC PL7 41M TLX CD PL7 DIF 41 TLX CD WSBY P 40F TLX CD OFS 30M 6/23 6/27 6/2 4/70 6/33 Other software: v PL7 FUZ, software for fuzzy logic processing for TSX Micro/Premium platforms: TLX L PL7 FUZ 34 M, see page 6/29. v SyCon, CANopen machine bus configuraor (TSX Micro/Premium) and INTERBUS fieldbus (Quantum) and Profibus DP (Premium/Quantum): SYS SPU LFp CD28M, see page /6. 6/3

125 Offer, new developments automation platform 6 PL7 Micro/Junior/Pro programming software To meet the evolving hardware and software needs of our customers, Schneider Electric introduces PL7 version 4.4 programming software for the Modicon TSX Micro and platforms. Modicon TSX Micro automation enhancements TSX CPP 110 CANopen connectivity Micro TSX and PLC communications are enriched with the addition of a CANopen machine bus, made possible through the use of a PCMCIA card equipped with a cable (length 0.m) and a tap junction (with 9-way SUB-D connector). This TSX CPP 110 kit allows a direct link to the bus and ensures the role of the master on the CANopen bus. The PCMCIA card is inserted into the reserved communication card slot that is available on the TSX and TSX CPU. Extension memory size In order to extend the memory of existing applications or to create more complex applications, the memory capacity of TSX 37 21/22 PLCs can be extended from 64 Kwords to 128 Kwords (program and constants). The CPU bases are capable of receiving 3 different memory cards: b 128 Kwords application RAM memory TSX MRP 0128P. b 128 Kwords application Flash EPROM memory TSX MRF 0128P. b 128 Kwords application and 128 Kwords data storage RAM memory TSX MRP 2128P. SyCon configuration software for CANopen machine bus A version of PL7 Micro programming software (1-station) is available with SyCon configuration software for the CANopen machine bus (reference TLX CD PL7M PC44M). 6 automation enhancements TSX CSY 164 TSX WMY 100 PL7 Micro Junior/Pro software version 4.4 software enhancements CANopen connectivity b The Premium TSX P7 103M low-end processor has CANopen machine bus connectivity via the use of the new TSX CPP 110 PCMCIA card (see CANopen connectivity for TSX Micro platform, above). This new card is compatible with all Premium processors and Atrium coprocessors (except TSX P7 13M processor with embedded Fipio bus link). New application-specific modules: b TSX CSY 164 SERCOS motion control module. PL7 version 4.4 Junior/Pro software makes it possible for this module to individually declare the 16 channels as real axes, imaginary axes or remote axes. This new 16-channel module is in addition to the current TSX CSY 84 module with 8 real axes. b TSX WMY 100 FactoryCast HMI Ethernet module. This new Ethernet TCP/IP module with embedded Web server offers additional HMI web services compared to current modules (TSX ETH 110WS/4103/103). New features include acquisition of PLC data in the HMI database of the module, with automatic messaging on events, math and logic functions, and connection to relational databases. PL7 version 4.4 enables new TSX Micro/Premium modules to take advantage of additional functionalities: b PL7 software registrations by the Internet, electronic mail, fax or phone (obligatory registration before 22nd day). b Change in the Fipio catalogue for Momentum distributed I/O. b Transfer of PL7 user rights between PCs via floppy disk or network. b Enriched export files of the data application (FEF) for better compatibility with Unity software after migration. PL7 Micro Junior/Pro software packages are offered according to two alternatives depending on the type of PLCs/PC cable: connection on the RS 232C port, or the USB port of a PC. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/4

126 Presentation automation platform 6 PL7 Micro/Junior/Pro programming software Presentation PL7 Micro/Junior/Pro software packages are designed for Windows 2000 Professional and Windows XP (1) operating systems and therefore benefit from all the facilities relating to these: Ergonomics of the software More user-friendly and productive ergonomics thanks to: b Access to contextual menus by right-clicking with the mouse for fast access to the services available for the select ed object. b Contextual help: direct access to help correspondingto the selected object. b Tool tips: explanatory messages appear when skimming over the toolbar buttons. Furthermore, some important functions make the software easier and safer to use: Multi-instance The multi-instance function enables several applications to be worked on simultaneously. This function enables: b Several different applications present on the PC to be opened in offline mode in order to check or copy data. b Debugging of two (or more) applications on two PLCs present on the same network in on-line mode. This is particularly useful when debugging inter-plc communication functions. Management of access rights Use of the various PL7 software functions can be limited and controlled by managing the access rights. There are user profiles (differentiated by passwords) which characterize the functions available to users on the programming terminal. The profiles range from read-only access to an application (lowest profile) to full programming (profile with the most rights). 6 Terminal PC Client Applicatifs Client Fipway OLE Automation Premium OLE Automation Terminal PC Serveur PL7 TSX Micro Application server PL7 Pro software can be launched in OLE Automation server mode from a third-party client application. In this case, certain PL7 program functions can be executed following commands sent by an OLE client application. This instance of the program then no longer reacts to commands from the operator keyboard. Server mode can be launched in offline mode (COM) if both programs are on the same machine, or in remote mode (DCOM), if the programs are installed on different machines. The commands available are as follows: b Manage an execution context (open/close an application, modification of the address and driver of the connected PLC; PLC status). b Control the PLC (connection/disconnection, send a RUN/STOP/INIT command, program uploading/downloading). b Read data (application or symbol export only in source format, read symbol/ comment associated with an address, read application identity). (1) However, compatibility with the Windows 9 operating system is no longer provided and USB port is not compatible with Windows 9 and Windows NT 4.0. Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/

127 Setup automation platform 6 PL7 Micro/Junior/Pro programming software Application creation and debug tools Application browser (conventional view) Access to all programming and debug tools is gained via the application browser. This gives a global view of the program and enables all the application components to be accessed quickly via contextual menus. 1 Configuration editor. 2 Program editor. 3 DFB user function block editor. 4 Variable editor. Animation table editor. 6 Documentation editor. 7 Operating screen editor. Concept of sections and Grafcet enhancement 6 7 In order to make programs more comprehensible, the FAST and MAST tasks are split into sections. Each section 1 has a name, a comment and is programmed in one of the four languages available in PL7. A section programmed in Grafcet language can contain a main chart 2 and macro-steps 3. Version u V4.0 of PL7 allows comments to be added to each macro-step. To protect intellectual property or avoid any unwarranted modification, each section can be write-protected or read/write-protected Function views of an application PL7 Pro software can be used to structure an application for a Premium platform into functional modules that are broken down into sections (program code), animation tables and operating screens. Independently of the multitask structure of the PLC, the designer can define a multilevel tree structure of the automation application. At each level, it is possible to attach program sections written in Ladder language (LD), Structured Text (ST), Instruction List (IL), Grafcet (SFC), and animation tables. Two types of view are available at all times: b A representation showing a tree structure of modules can provide a breakdown according to consistent functions in relation to the process to control. b The classic representation of the application browser provides a view of the execution order of the program sections for each PLC. The operation services associated with the functional view are available in one or the other view. In particular, a single command can be used to force whether or not a functional module is executed. In this case, every section attached to the functional module is automatically forced. Exporting/importing functional modules All or part of the tree structure can be exported into functional modules. In this case, all program sections of the different module levels are exported. During an import, an assistant can be used to reassign the data associated with the module in stages. Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/6

128 Setup (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Configuration editor Hardware configuration The configuration editor intuitively and graphically enables the declaration and configuration of the various components of the TSX Micro/Premium PLC application: b Processor, coprocessor. b Tasks. b Application-specific I/O modules. b Memory. b... By clicking on an unconfigured position, the display of a dialog box shows the available I/O modules, classed according to family. Once the various modules are positioned, selecting them accesses parameter entry for each module. Software configuration The configuration editor can also be used to set the software parameters of the application: choice of the number of constants, number of internal words and the number of each type of function block. The configuration editor provides access to parameter entry for the function blocks. The copy/paste function for these parameters is available from version u V4.0 of the PL7 software onwards. Configuration of Grafcet objects When programming in Grafcet language, the configuration editor can define Grafcet objects (steps, macro-steps, etc.) and execution parameters (number of steps and active transitions). Setup of application-specific functions A number of tools are provided as standard for setting up the various applications: discrete I/O, analog I/O, counting, motion control (1), man-machine interface (MMI), communication, weighing (1), Warm Standby redundancy (2). The parameter screens for the application-specific functions are accessed from the I/O configuration screen by clicking on the position in which the module has been defined. The screens enable the main operating characteristics of the chosen application to be defined, for example: 6 b Filter values for discrete I/O. b Voltage or current range for analog I/O. b Threshold values for counting. b Path of axes for position control. b Calibration change during weighing. b Transmission speed for communication. (1) PL7 Junior/Pro function available on a Premium platform. (2) PL7 Junior/Pro function available on a Premium platform based on a TSX P7 33/43 processor (version with integrated Fipio link). Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/7

129 Software structure automation platform 6 PL7 Micro/Junior/Pro programming software Software structure PL7 Micro/Junior/Pro software offers two types of structure: b Single task: this is the simplified structure offered by default, where a single master task consisting of a main program, comprising several sections and subroutines, is executed. b Multitask: this structure, which is better suited to high-performance real-time applications, consists of a master task, a fast task and event-triggered tasks, which have the highest priority. Master and fast tasks are divided into sections. Structured and modular programming Mast Sas(LD) Furnace_1(Grafcet) PRE(LD) CHART POST(IL) SR0 Fast Alarm_Sas(LD) Safety_Mon(LD) Alarm_Furnace(ST) Alarm_Cleaning(ST) SR0 PL7 program tasks comprise several parts called sections and subroutines. Each section can be programmed in the appropriate language for the processing to be carried out. Such division into sections enables a structured program to be created and program modules can easily be generated or added. Subroutines can be called from any section of the task to which they belong or from other subroutines in the same task. Cleaning(ST) Simple task software structure There are two types of cyclic execution: b Normal cyclic execution. This is the default option. b Periodic execution. This type of execution, as well as the period, are selected by the user during configuration. Normal execution (cyclic) 6 Internal processing Input acquisition (%I) RUN STOP Program processing At the end of each scan, the PLC system launches the execution of a new scan. The execution time of each scan is monitored by a software watchdog whose value is defined by the user. In the event of overrun, a fault occurs causing: b The scan to stop immediately (STOP). b A display on the front panel of the PLC. b The alarm relay of the main rack power supply to be set to 0. Update of outputs (%O) Launch of the period Input acquisition (%I) RUN STOP Program processing Periodic execution A new scan is executed at the end of each period. The execution time of the scan must be less than the time of the period defined (1 to 2 ms). In the event of overrun, the latter is stored in a system bit (%S19), which can be set to 0 by the user (by program or by the terminal). A software watchdog which can be configured by the user monitors the scan time. In the event of overrun, an execution fault is signaled (see normal execution). Update of outputs (%O) Internal processing End of period Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/8

130 Software structure (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Multitask software structure PL7 Micro/Junior/Pro software offers a Multitask software structure, consisting of: b A master task (divided into sections, one of which may contain Grafcet). b A fast task (divided into sections). b One or more event-triggered tasks (only one section per task). These tasks are independent and are executed in "parallel", with the PLC processor managing the execution priority. When an event occurs, or at the start of the fast task cycle: b The current execution of lower priority tasks is stopped. b The event-triggered task or the fast task is executed. b The interrupted task takes over again when processing of the priority task is completed. Fast task Master task Event triggered tasks Alarm_Sas(LD) Sas(LD) Safety_Mon(LD) Furnace_1(LD) Alarm_Furnace(ST) Alarm_Cleaning(ST) SR0 PRE(LD) CHART POST(IL) SR0 Drying(LD) Priority +... This structure can optimize use of the processing power, and can be used to structure the application and simplify design and debugging, as it is possible to write and debug each task independently of the others. Master task This compulsory task, which executes the main program, is periodic or cyclic (see single task structures). It is activated systematically. It is intended for sequential processing. Each section can be programmed in Ladder, Structured Text or Instruction List language. One section is dedicated to Grafcet language; when this language is chosen, 3 processing operations are proposed: b Preliminary processing (PRE) is programmed in Ladder, Structured Text or Instruction List language and processes initializations on power return, operating mode modifications, input logic. b Sequential processing (CHART) includes the graphic transcription and management of Grafcet charts. It provides access to processing of the actions and transition conditions. b Post-processing (POST). This is programmed in Ladder, Structured Text or Instruction List language and is used to process all the instructions from the 2 preceding processing operations and the indirect safety functions specific to the outputs. 6 Fast task This task, which is higher priority than the master task, is periodic in order to leave time for execution of the lower priority task. Processing operations in this task must be as short as possible so as not to adversely affect the master task. It is useful when fast periodic changes in discrete inputs need to be monitored. Each section of this task can be programmed in Ladder, Structured Text or Instruction List language. Event triggered tasks Unlike the tasks described above, these tasks are not linked to a period. Their execution is triggered by an event occurring in an application-specific module (eg.: overrun of a counter threshold, change in state of a discrete input). These tasks have higher priority than all other tasks, and they are therefore suitable for processing operations requiring very short response times to the occurrence of an event. They can be programmed in Ladder, Structured Text or Instruction List language. Number of EVTi control events: b TSX Micro PLCs: 8 events with TSX and 16 events with TSX 37 21/22. b Premium PLCs: 32 events with TSX 7 10 and 64 events with TSX 7 20/30/40 and PCX 7 20/30. TSX Micro TSX 37 21/22 and Premium PLCs have 2 priority levels (EVT0 event has priority over other EVTi events). Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/9

131 Ladder language, structured text language automation platform 6 PL7 Micro/Junior/Pro programming software Ladder language (LD) Program structure (section, SR or event-triggered task) Programs written in Ladder language consist of a series of rungs which are executed sequentially by the PLC. Each rung may be: b Identified by a label. b Completed by a comment of up to 222 characters. A rung consists of 7 lines on TSX Micro and 16 lines on Premium, with 11 columns, allowing a maximum of 10 contacts and one coil per line. Program editor: Ladder language The Ladder language editor offers several tools for constructing rungs in a userfriendly way: b A palette of graphic elements for direct access to the various graphic symbols of the language via the mouse or the keyboard: contacts, Boolean logic, coils, operation blocks, predefined function blocks b A rung can be drawn without having to fill in each element. b The language objects can be entered and displayed in either symbol or address format. b The symbol and address of each object can be displayed simultaneously. b A rung is constructed simply by selecting the symbol from the graphic palette and placing it in the correct position in the grid on-screen. b An automatic link line function optimizes the number of user actions. The Ladder language editor is used to call up immediately the functions which assist data entry: b Access to function libraries. b Access to the variables editor. b Cut, copy, paste. Structured Text language (ST) 6 Structured Text language is a sophisticated algorithmic type language which is particularly suitable for programming complex arithmetic functions, table operations, message handling, etc. Program structure (section, SR or event-triggered task) Structured Text language enables direct transcription of a flowchart analysis and is organized into statements. Each statement consists of a label (1000 labels max), comments (26 characters max) and instructions. There are four methods for controlling statements: b Conditional action IF. b Conditional iterative action WHILE (action repeated while a condition is true). b Conditional iterative action REPEAT (action repeated until a condition is true). b Repetitive action FOR (action repeated a certain number of times). Program editor: Structured Text language The editor enables statements to be entered one after another. The editor provides help with entering: b Modifications, insertion, etc. b Cut, copy, paste. Objects can be entered and displayed in either symbol or address format. Different colors are used for the objects, language key words and program comments to make it easier to read. Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/10

132 Grafcet language, Instruction List language automation platform 6 PL7 Micro/Junior/Pro programming software TSX Micro PLC b 96 steps maximum (2) on 8 pages for TSX and 128 steps for TSX 37-21/22 b 1024 transitions maximum (2) b 11 elements maximum per divergence/convergence Premium PLC b maximum of 20 steps (2) on 8 pages b 64 macro-steps of 20 steps. b A "generic" comment can be associated with each macro-step b 1024 transitions maximum (2) b 11 elements maximum per divergence/ convergence b 1024 steps maximum in the application Grafcet language (SFC) Grafcet language is used to describe, in a simple and graphic manner, the sequential part of control systems. It corresponds to the SFC "sequential function chart" language described in standard IEC Structure of the section in the master task Grafcet SFC language is only used in one section of the master task. This is structured in three processing operations, see page 6/8. Programs written in Grafcet SFC language consist of: b Macro-steps (1) which are the only representation of a set of steps and a transition. b Steps, with which the actions to be executed are associated. b Transitions, with which the conditions are associated (transition conditions). b Directed links, connecting the steps and transitions. See characteristics page 6/16. The actions (continual, pulsed on activation or deactivation) and transition conditions can be programmed in the desired language: Ladder, Structured Text or Instruction List. Program editor: Grafcet SFC language The editor offers 8 pages, each consisting of 11 columns and 14 lines, giving 14 cells per page. A palette of graphic objects is used for direct access to each graphic symbol (macro-steps, steps, transitions, sequence selection, simultaneous activation/ deactivation and connectors). Programming of the transition conditions and actions is performed simply by clicking on the required chart element. On a Grafcet page, comments of up to 64 characters can be entered in any cell. Functions which assist entry: cut, copy, paste, etc. are available to the user. Instruction List language (IL) Instruction List language is a language representing, in the form of text, the equivalent of a Ladder diagram. It is used for writing Boolean equations and making use of the functions available in the language. Program structure (section, SR or event-triggered tasks) 6 A program in Instruction List language comprises a sequence of instructions from the following different families: b Bit instructions, for example read input n 3: LD %I1.3. b Instructions on function blocks, for example start timer n 0: IN %TM0. b Numerical instructions on single, double and floating point integers, for example, perform an addition: [%MW10:= %MW ]. b Instructions on word tables, character strings, for example, perform an assignment: [%MW10:10:=%KW0:10]. b Program instructions, for example, call subroutine n 10: SR10. Each instruction is composed of an instruction code and a bit or word type operand. Program editor: Instruction List language As in Ladder language, instructions are organized into sequences of instructions (equivalent to a rung). Each sequence of instructions can be identified by a label %Li, with i being from 0 to 999 and accompanied by a comment of 222 characters maximum. Each sequence of instructions is composed of one or more test instructions. The result of these instructions is applied to one or more action instructions. Objects can be entered and displayed in either symbol or address format. The editor provides help with entering data. (1) With Premium PLCs only. Presentation: page 6/ Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/11

133 Functions automation platform 6 PL7 Micro/Junior/Pro programming software Functions User DFB function blocks PL7 Pro software offers the user the possibility (for Premium PLCs) of creating their own function blocks which meet the particular needs of their applications. Once they have been created in the library, these function blocks can be used with PL7 Junior/ Pro software. These user function blocks enable an application to be structured. They are used as soon as a program sequence is repeated several times in the application or to freeze a standard type of programming. They can be exported to all other PL7 applications. Using a DFB function block in one or more applications enables: b Simplification of program entry and design. b Improved program readability. b Easier debugging (all variables handled by the DFB function block are identified on its interface). b Use of DFB-specific internal variables (independent of the application). A DFB derived function block is set up in three phases: b Design of the DFB which has a name, parameters (I/O), variables and code in Structured Text or ladder language. b Creation of a DFB instance in the variables editor or when calling the function in the program editor. b Using this instance in the program in the same way as a standard function block. Variables editor 6 The variables editor is used to: b Symbolize the various application objects (bits, words, function blocks, I/O, ). b Define the parameters of the predefined function blocks (timers, counters, registers etc.). b Enter the values of the constants and select the display base (decimal, binary, hexadecimal, floating point, message). b Define the DFB user function block parameters. Each symbol (32 characters max, accented characters are permitted) can be accompanied by a comment (08 characters max). Editing services are available in the editor: b Find/replace an object in a part of the program or in a set of function modules (PL7 Pro). b Find a character string in a list of symbols or comments. Version u V4.0 of PL7 offers enhanced functions due to: b Copy/paste function for one or more symbol(s) and comments. b Display in plain language of the overlap of different types of variable on a single memory address (for example, single and double format internal words, %MW0/ %MD0). b Highlighting of objects used by the application program. b Opening the application variable database to third-party tools by importing/ exporting text files (.txt). This new function makes it possible to create/modify application databases using a third-party software (for example TSX Microsoft Excel) that has extended edit functions. Animation table Tables containing the application variables to be monitored or modified can be created by entering them or automatically initialized from the selected phrase or rung. Variables can then be: b Modified. b Forced to 0 or 1 for bit objects. For each numerical variable, it is possible to select the display base (decimal, binary, hexadecimal, floating point, ASCII message). Version u V4.0 of PL7 offers new options for animation tables: b Display of the comment associated with variables. b Assignment of a single value to a number of variables. b Change of display format for a number of variables. b Display of the list of forced bits. Presentation: page 6/ Setup, language: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/12

134 Functions (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Documentation editor The documentation editor is built around the Documentation Browser which displays the contents of the documentation file in a tree structure. It can be used to print all or part of the application documentation file on any graphic printer which can be accessed in Windows and uses True Type technology, in A4 or US letter print formats. The documentation editor is used to define: b A title page, including the name of the designer and project. b General information pages. b A footer. The documentation editor automatically generates: b The contents. b The application documentation file: hardware and software configuration, program with its comments (including those relating to the macro-steps and subroutines). b The list of variables sorted by address or symbol. b The cross-references, sorted by address or symbol. Runtime screens The runtime screen tool is integrated in PL7 Pro software (creation and use of screens). It is intended in particular, for debugging when starting up installations and for diagnostics on faults or malfunctions. It comprises data (explanatory texts, dynamic values, synoptics, etc.) and enables a simple and fast action (modification and dynamic monitoring of PLC variables). The editor enables the design of these screens using the following tools: b Screen: creation of runtime screens, which can be classed according to family. b Message: creation of messages used. b Objects: creation of a graphic objects library. 6 When the station is connected to the PLC, the user can display screens dynamically depending on the state of the process. Screen sequencing is possible, depending on the attributed priority, via either the keyboard or PLC request. In online mode, runtime screens enable direct access to the PL7 program from synoptics by simply clicking on the selected object. It is also possible to activate the animation table functions or cross references once one or more variables have been selected on the screen. Version u V4.0 of PL7 software also enables character string type objects to be displayed. Synoptics can be displayed on the full screen for ease of viewing. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/13

135 Functions (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Debugging tools PL7 Micro/Junior/Pro software offers a complete set of tools for debugging applications. A tool palette provides direct access to the main functions: b Setting stop points. b Step by step program execution. b Independent execution of the master (MAST), fast (FAST) and event-triggered (EVTi) tasks. Animation of program elements Parts of the program are animated directly when the TSX Micro/Premium PLC is in RUN (rung, Structured Text statement or sequence of instructions in Instruction List language) by activating the PL7 animation function. Animation is used to display the status of program variables, whatever the language used. The animation can be frozen. Several windows can be displayed and animated simultaneously. Animation tables Tables containing the application variables to be monitored or modified can be created by entering them or automatically initialized from the selected program part. Variables can then be modified, forced to 0 or to 1 for bit objects. These tables can be stored in the application and therefore retrieved at a later date. Debugging the DFBs b Animation table: all public parameters and variables are displayed and animated in real time. It is possible to modify and force the desired objects. b As for the rest of the program, it is possible to use the following functions: breakpoint, step-by-step and program diagnostics. 6 Grafcet debugging In online mode, the browser gives a hierarchical view of the chart with CHART module and macro-step nesting. Animation is characterized by the presence or absence of indicator colors. The Grafcet debug bar: b Displays the state of the chart. b Modifies the state of the chart. b Gives information on the state of the Master task. Debugging the application-specific functions The debug screens for the application-specific functions are accessed from the I/O configuration screen by clicking on the position in which the module has been defined, when the terminal is in online mode. These screens are used for: b Displaying and modifying the state of the I/O. b Forcing the I/O. b Displaying and modifying the current values. b... Diagnostics The debug screens provide access to the general module or channel diagnostics. These screens identify: Internal module faults. b External faults from the application. b E.g.: range overrun fault for an analog module. With version u V4.0 of PL7 software, the Premium platform system diagnostics are extended. It is possible to monitor system bits and words as well as to display associated time-stamped messages automatically, without the need for additional programming. This monitoring applies to the system elements (processor, memory,tasks, ), in-rack I/O and remote I/O on the Fipio bus. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Characteristics: pages 6/16 to 6/18 Reference: pages 6/18 to 6/19 6/14

136 Functions (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Variable cross-references For every variable, this function can be used to: b Search for program modules where this variable is used. b Obtain the list of statements, rungs or expressions. b Display and check activation conditions. A log is used to keep track of this navigation. Options relating to the variable, can be associated with the search (extract bit, table object, function block elements, network object, etc.). This function can be initialized from the program or runtime screens. Application converters PL7 Micro/Junior/Pro software includes application converters which make it possible to reuse in full or in part, applications already written in: b PL7 2, applications for TSX 17, TSX 27 or TSX 47 10/20/2 PLCs. b PL7 3 (1), applications for TSX/PMX 47...TSX/PMX 107 PLCs. b ORPHEE (1), applications for April Series 1000 PLCs. The converters offer the following utilities: b Translation of language objects into the new PL7 syntax with retrieval of associated symbols and comments. b Possibility of manually reassigning objects. b Configuration check: the tool checks whether the configuration resources required by the program to be converted are compatible with the configuration of the destination application. b Conversion (1) with generation of source files (Ladder, Structured Text or Grafcet) in PL7 Junior/Pro format. b Conversion ensures that instructions which are translated are functionally identical to the original program. b A translation report gives a summary: v result of the conversion with the cause of non-translation where possible, v correspondence of variables in PL7 with original variables. X-Way communication drivers The communication drivers (Uni-Telway COM port ans USB port, PC side) are available in the PL7 software CD-Rom. Depending on needs, another drivers can be be installed from TLX CD DRV20M CD-Rom (to order separately). See following table. 6 Type of drivers Windows XP Windows 2000 Windows NT Windows 98 Millenium Windows 9 OS/2 DOS Uni-Telway V1.6 IE17 V1.9 IE17 V1.6 IE17 V7.8 IE18 V7.4 IE14 TSX FPC10 V1.3 IE0 V1.3 IE08 V1.3 IE0 V2.4 IE14 V2.4 IE13 V2.2 IE11 TSX FPC20 V1.2 IE03 V1.3 IE08 V1.2 IE04 V1.2 IE04 V1. IE0 TSX SCP 114 V1.1 IE04 V1.1 IE04 V1.1 IE04 V1.1 IE04 Ethway V1.1 IE02 V1.1 IE03 V2.6 IE06 V2.6 IE06 V2.6 IE22 ISAway V1.2 IE04 V1. IE06 V1.2 IE04 V1.2 IE09 PCIway V1.0 IE06 XIP V1.7 IE13 V1.7 IE13 V1.7 IE13 V1.7 IE13 Modbus V1.1 IE06 V1.1 IE06 V1.1 IE06 V1.1 IE06 USB for mini-din terminal Inclus PL7 port USB for USB terminal port V1.0 IE14 (1) Function or functionality requiring PL7 Junior/Pro software. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Characteristics: pages 6/16 to 6/17 Reference: pages 6/18 to 6/19 6/1

137 Characteristics automation platform 6 PL7 Micro/Junior/Pro programming software Functions and instructions Predefined function blocks (1) b 64/2 Timers: %TMi (0 i 24) 10 ms to 9999 ms b 32/2 Up/Down counters: %Ci (0 i 24) 0 to 9999 (word) b 64/2 Timers PL7-2: %Ti (0 i 24) b 8/2 Monostables: %MNi (0 i 24) 16 steps b 4/2 LIFO or FIFO 16 bit registers: %Ri (0 i 24) b 8/2 Drums: %DRi (0 i 24) 16 steps b The total number of timers %TMi and %Ti is limited to 64/2 Type of PL7 instructions b Instructions on word and double word tables. b Logical instructions on words and double words. b Arithmetic instructions on words and double words. b Instructions on floating point words. b Instructions on bit tables. b Character string instructions. b Binary conversion instructions. b Time management instructions. b Logarithmic and exponential instructions. b Trigonometric instructions. b Instructions on program. 6 Addressable objects (2) Bit objects b %I/Qx.i: I/O module inputs/outputs b %Mi: internal bits b 26 on TSX Micro TSX 37, b 3692 on TSX P7 1p3M, b 806 on TSX P7 2p3M/T PCX 7 203M b on TSX P7 3p3M/43M and T PCX 7 33M b %Si: 128 bit system b %Xi: Grafcet step bits b 96 on TSX Micro TSX 37-10, b 128 on TSX Micro TSX 37-21/22 b 1024 (3) on Premium b %XMj: 64 macro-step bits on Premium PLC b % i.j.: function block bits b % i.xk: bits extracted from internal words, systems, constants, from I/O, common networks Indexed objects b %i[%mwj]: bits (inputs, outputs and internal) b %Mpi[%mWj]: internal words, (single/ double length and floating) b %Kpi[%mWj]: constant words (single and double length and floating point) b %MWi[MWj]: table of internal words Word objects b %MWi, %MDi, %MFi: single length internal words, double length, floating b %KWi, %KDi, %KFi: single length constant words, double length, floating b %IWi.j/%QWi.j: module I/O words b %SWi: 128 system words b %NWi: common words on the network b %MBi:L, %KBi:L: character string b % i.j: function block words b % i[%mwi]: indexed objects (I/O bits, constant internal words) Structured objects b %Mi:L: bits string (I/O, internal and Grafcet bits) b %ppi:l: constant internal words (single or double length, floating and words system) b %pbi:l: character string (internal words and constants) (1) Function requiring PL7 Junior/Pro software. (2) If the maximum number of objects are not specified in this table, see page 1/17. (3) 1024 step bits and macro-step step bits. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Reference: pages 6/18 to 6/19 6/16

138 Selection automation platform 6 PL7 Micro/Junior/Pro programming software Selection The selection table shown below can be used to define the most suitable programming software in terms of services that are required and the TSX Micro/ Premium automation platforms used. Utilities/functions Programming software Languages PL7 Micro PL7 Junior PL7 Pro Instruction List TSX Micro TSX Micro/Premium TSX Micro/Premium Ladder language TSX Micro TSX Micro/Premium TSX Micro/Premium Grafcet TSX Micro TSX Micro/Premium TSX Micro/Premium Grafcet macro-steps Premium Premium Structured Text TSX Micro TSX Micro/Premium TSX Micro/Premium DFB function blocks Creation Premium Operation Premium Premium Display Premium Premium Functional views Application Premium Function modules Creation Premium Operation Premium DFB function blocks for application diagnostics Creation Premium Operation Premium Display Premium Diagnostics viewer Premium Runtime screens Creation TSX Micro/Premium Operation TSX Micro/Premium Application converters PL7 2 TSX Micro/Premium TSX Micro/Premium TSX Micro/Premium PL7 3 TSX Micro/Premium TSX Micro/Premium Orphee TSX Micro/Premium TSX Micro/Premium Software extensions SMC (converter) TSX Micro/Premium TSX Micro/Premium SDKC (C language dev) TSX Micro TSX Micro/Premium TSX Micro/Premium PL7 DIF (comparison of PL7 applications) TSX Micro/Premium PL7 FUZ (sofware for fuzzy logic processing) TSX Micro TSX Micro/Premium TSX Micro/Premium OFS (data server) TSX Micro TSX Micro/Premium TSX Micro/Premium WSBY (Warm Standby redundancy) Premium Sycon (fieldbus configurator) CANopen CANopen, Profibus DP 6 References Multilingual software packages (English, French, German, Spanish and Italian) for PC compatibles (1) equipped with Windows 98, Windows NT 4.0, Windows Millennium, Windows 2000 Professional or Windows XP operating systems. For one station, these packages comprise: b A CD-ROM supporting the PL7 multilingual software, the PL7 demonstration applications and the terminal link Uni-Telway driver. b A cable reference TSX PCU 1031, PC compatible with TSX Micro/Premium PLC (length 2. m). Not supplied with software upgrade or update packages and PL7 software licenses. b Two CD-ROMs containing multilingual technical documentation. b A CD-ROM containing the TSX Micro/Premium platform operating systems. For packages for 3 stations, the above quantities are multiplied by three. For software licenses, TSX PCX 1031 cables must be ordered separately, according to the required number of users. All documentation reference (software setup manuals) reference TLX DOC PL7 43F should be ordered separately. (1) Typical recommended configuration: Pentium processor, 266 MHz, 128 Mb of RAM memory, CD-ROM drive for installation of the PL7 program, VGA screen or above. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 6/17

139 References automation platform 6 PL7 Micro/Junior/Pro programming software PL7 Micro software packages PL7 Micro software enables programming in Instruction List, Ladder, Structured Text and Grafcet language. It can also be used to set up application-specific functions and perform maintenance and diagnostics of the developed applications. It includes the PL7 2 application converter. Description For PLC Type of device and update Reference (1) Weight kg PL7 Micro TSX Micro Single (1 station) TLX CD PL7M p44m software packages Group (3 stations) TLX CD3 PL7M p44m PL7 Micro and SyCon V2.8 software package TSX Micro Single (1 station) TLX CD PL7M PC44M Mises à jour logiciels PL7 Micro Software updates TSX Micro Single (1 station) TLX RCD PL7M P 44M for previous version of PL7 Micro Group (3 stations) TLX RCD3 PL7M P 44M Software update for previous version of PL7 Micro supplied with SyCon V2.8 TSX Micro Single (1 station) TLX RCD PL7M PC44M PL7 junior software packages 6 PL7 Junior software enables programming in Instruction List, Ladder, Structured Text and Grafcet languages. It can also be used to set up application-specific functions and perform maintenance and diagnostics of the developed applications. It includes the PL7 2, PL7 3 and ORPHEE application converters. Description For PLCs Type Reference (1) PL7 Junior TSX Micro, software packages Premium, Atrium PCX Weight kg Single (1 station) TLX CD PL7J p44m Group (3 stations) TLX CD3 PL7J p44m Software updates for previous version of PL7 Junior TSX Micro, Premium, Atrium PCX Single (1 station) TLX RCD PL7J P44M Group (3 stations) TLX RCD3 PL7J P44M Software upgrade packages from previous version of PL7 TSX Micro TSX Micro, Premium, Atrium PCX Single (1 station) TLX UCD PL7J P44M Group (3 stations) TLX UCD3 PL7J P44M (1) p in reference, defines the type of connecting cable PC/PLC (length 2. m) v P: TSX PCX 1031 cable for RS 232C port of PC, v PU: TSX PCX 3030 cable for USB port of PC. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 6/18

140 References (continued) automation platform 6 PL7 Micro/Junior/Pro programming software Ensembles logiciels PL7 Pro Functions on PL7 Pro software are identical to those on PL7 Junior software. It also offers the user the possibility of creating his own function blocks (DFBs) and graphic runtime screens. Description For PLCs Type Reference (1) PL7 Pro software package TSX Micro, Premium, Atrium PCX Weight kg Single (1 station) TLX CD PL7P p44m Group (3 stations) TLX CD3 PL7P p44m Software updates for previous version of PL7 Pro TSX Micro, Premium, Atrium PCX Single (1 station) TLX RCD PL7P P44M Group (3 stations) TLX RCD3 PL7P P44M Software upgrade packages from previous versions of PL7 Junior TSX Micro, Premium, Atrium PCX Single (1 station) TLX UCD PL7P P44M Group (3 stations) TLX UCD3 PL7P P44M PL7 Micro/Pro software licenses Description For PLCs Type Reference Weight kg PL7 TSX Micro Open Team TSX Micro Team (10 stations) (2) TLX OT PL7M P44M software license PL7 Pro Open Team software license TSX Micro, Premium, Atrium PCX Team (10 stations) (2) TLX OT PL7P P44M PL7 Pro Open Site software license TSX Micro, Premium, Atrium PCX Site > 10 stations (2) TLX OS PL7P P44M PL7 Pro Servi software license Separated elements TSX Micro, Premium, Atrium PCX Client/server network architecture server device. Use of the PL7 Pro via client station (Thin client) on network and with access rights. TLX S PL7P P44M Description Use Reference Weight kg X-Way drivers package for compatible PC Includes all X-Way drivers (voir page 6/1) Includes multilingual user documentation. TLX CD DRV20M 6 Description Used from processor to PC port Length Reference Weight kg Universal terminal port cable Mini-DIN port TSX Micro/Premium RS 232D (1-way SUB-D connector) 2. m TSX PCX TSX PCX 1031 USB Port 2. m TSX PCX Description Description Reference Weight kg Set of manuals PL7 software (in english) Hard copy including PL7 reference manuals, functions, communication, converters and diagnostics TLX DOC PL7 44E (1) p in reference, defines the type of connecting cable PC/PLC (length 2. m) v P: TSX PCX 1031 cable for RS 232C port of PC, v PU: TSX PCX 3030 cable for USB port of PC. (2) Team user stations from the same geographical site. Presentation: page 6/ Setup, language: pages 6/6 to 6/11 Functions: pages 6/12 to 6/1 Characteristics: pages 6/16 to 6/17 6/19

141 Presentation, functions automation platform 6 Integrated diagnostics. Presentation Integrated diagnostics in Premium automation platforms System diagnostics Display viewers Monitor Pro Higher level M.E.S Processor System bits and words In-rack I/O modules Remote I/O modules on Fipio Ethernet Cell level Application diagnostics Magelis XBT/T XBT Viewer Machine level CCX 17 The diagnostic offer of Premium platform is built on threeelements: b System diagnostic. b Diagnostic DFBs function blocks (system and application). b Display system of fault messages named viewers. This viewer function is included as standard PL7 Pro, Vijeo Look, Monitor Pro softwares and CCX 17, Magelis dialog terminals. 6 Functions System diagnostics With version V4 of PL7 software, the Premium platform system diagnostics has been enhanced by the monitoring of system bits/words and I/O (in-rack and remote via the Fipio bus). All events automatically display time and date-stamped messages, without any additional programming, using one of the display units (see page 6/21). The diagnostic functions integrated in PL7 Junior/Pro software can be used for 1st level diagnostics of the configuration elements, and are effective for every module up to channel level. Configuration level Module level Viewer window (example with PL7 Pro software) Channel level (1) Viewers function is included as standard PL7 Pro, Vijeo Look, Monitor Pro software and CCX 17, Magelis dialog terminals see page 6/21. 6/20

142 Functions (continued) automation platform 6 Integrated diagnostics Application diagnostics PL7 Pro software has an integrated function block library containing monitoring function blocks known as Diagnostic DFBs. The Diagnostic DFB library comprises: System diagnostic manufacturer blocks: b IO_DIA input/output fault. It can be used to monitor the state of the inputs/outputs. b ASI_DIA checks for the appearance of any errors on the AS-Interface bus (module or bus fault, slave missing, slave not configured or faulty). Application diagnostic manufacturer blocks: b EV_DIA checks that an event (state of a bit) takes the correct value at the expected time (no notion of time). b MV_DIA checks the requested movement (change in the state of a bit) due to occur in a preset time period. b ALRM_DIA monitors the state of a bit (at 1 or 0). b NEPO_DIA and TEPO_DIA can be used to monitor, control and diagnose the elements of the operating part created by wiring 2 preactuators and 2 sensors in conjunction. Inputs Usrst_dia ED COND ERROR STATUS AREA_NR OP_CTRL Outputs Open diagnostic blocks: These offer users the option of creating their own diagnostic function blocks to meet the specific requirements of their applications, thus complementing the manufacturer DFBs described above. They are created using 2 model blocks written in Ladder or Structured Text language. The following can be created simultaneously in one application: b a maximum of 26 types of system diagnostic DFBs b a maximum of 26 types of application diagnostic DFBs. Viewers The diagnostic events processed by the Premium PLC using the diagnostic DFBs are stored in a buffer (memory space for data specific to the Premium PLC). The information contained in this PLC buffer is sent transparently for the user to the viewers and can be displayed automatically and used to handle errors and alarms. The viewer function is included as standard in: 6 *ACTIVE ALARMS: 011 * /04/97 11:07:4_NEPO_ACK Fault in left motor N 3 <ALT>+<P> V Status <XI > V Return 1 2 b PL7 Pro programming software b CCX 17 version > V 2. operator panels b Magelis XBT-F and TXBT-F graphic terminals b Monitor Pro supervisor version V7.0. The Premium platform has a multi-viewer option (link to a maximum of 1 viewers). A PC compatible station with the viewer function can be connected to several PLCs (link via X-Way communication to a maximum of 1 Premium platforms). This buffer/viewer structure offers: b A single point for managing faults per application b Time and date-stamping at source of the appearance of faults b Memorisation of transient faults b Independence from the viewer functions. The frame transmitted from the PLC buffer is identical for all viewers. Composition of messages: Each line displayed by the viewer represents a fault with, depending on the display capacity: state, type of DFB, geographical zone, dates and times of appearance/disappearance, associated message and status. 1 Viewer window on PL7 Pro screen. 2 Viewer screen on CCX 17 operator panel. 6/21

143 Presentation, setup automation platform 6 PL7 SMC application converter software Presentation The application converter software for SMC PLCs is a PL7 Junior and PL7 Pro software option. It enables parts of, or in certain cases, the entire existing SMC PLC application to be reused with Micro/Premium PLCs. The converter generates instructions in PL7 language which are functionally identical to the original instructions. If the application has been archived using VPSOFT programming software (version 3.02 minimum) for SMC PLCs, it is possible to translate the program and comments and retrieve the entire database (variable symbols and comments). If this is not the case, the program only can still be converted once it has been transferred with VPSOFT software. Program conversion is possible for SMC 200/00, SMC 23/3 and SMC 0/600 PLC applications. The SMC converter provides the following functions: b Selection of the application in the directory where SMC applications are stored. b Selection of the program to be converted: sequences to be converted. b Code and data analysis: associations are suggested for SMC variables with PL7 correspondence (bits, words, double words or reals). b Code and variable conversion in order to generate a PL7 equivalent. b Report which shows the user the conversion success rate, associations and causes of non-conversion when applicable. b Target configuration for displaying or entering a configuration required for arranging variables in PL7. It is possible to convert only the SMC database. Software setup Once installed, the SMC converter is activated from PL7 (File/Convert command). Translated program modules are converted into an importable source format in a new PL7 application or in the current application. A consistency check is performed with the current application configuration. It is also possible to modify the destination application while the converter is being used. 6 Functions: page 6/23 Reference: page 6/23 6/22

144 Functions, reference automation platform 6 PL7 SMC application converter software Functions Database conversion The converter is extremely easy to use. All or part of the symbolised database can be retrieved. Its reassignment services operate on individual data or blocks of data addresses. I/O reassignment: The converter in particular enables discrete I/O variables from an SMC PLC to be directly reassigned by module to TSX Micro/Premium PLC modules. It is also possible to merge objects from several SMC modules into a single Premium module (when using-modules with 64 channels for example). Program conversion The SMC sequential program conversion can be carried out on the entire program or on a selected part of the program. The result of the conversion is a PL7 format source file which can be imported into any task written in Ladder language. Once an analysis phase is completed, the software offers default correspondence and requests additional information when necessary. A conversion report provides the following information: b Result of the conversion for each instruction with the cause of non-conversion if applicable. b List of variable correspondence before and after conversion, including I/O reassignment. Reference This software extension conforms to SMC PLC application conversion requirements using PL7 Junior and PL7 Pro setup software. It comprises: b A set of 3"1/2 disks. b A multilingual user manual (English, French and Spanish). 6 Logiciel convertisseur d'applications pour automates SMC Description Function Target PLC extension Reference Weight kg PL7 SMC Facilitates conversion of PL7 Junior/Pro TLX LC SMC PL7 40M 0.60 application SMC 200/00 and Micro/Premium converter SMC 2/3/0/600 software applications to PL7 applications. Converts sequential information into Ladder language and data Rererence, setup: page 6/22 6/23

145 Presentation, setup automation platform 6 PL7 DIF application comparison software Presentation PL7 DIF application comparison software for Premium platforms is an optional program which complements the PL7 Pro programming software. It is used to compare two PL7 applications generated by PL7 Pro and automatically provide an exhaustive list of all the differences between them. The PL7 DIF program increases productivity in the main life phases of a control system based on a Premium platform: b Application development and debugging. b Starting up installations and processes. b Operation and maintenance of installations and processes. PL7 DIF software is an efficient tool for handling PL7 applications for: b Control system design offices. b Operation and maintenance managers. b Installers and systems integrators. Software setup The PL7 DIF software can be used in one of two modes: b Interactive mode, when the comparison is launched by an operator command (double-click on thepl7diff software icon). b Batch mode, when it is launched by a previously established call command. These comparison commands locate all the differences between two applications in terms of: 6 b The hardware configuration. b The application access protection. b The software structure with the section validation conditions. b The application program regardless of the language(s) used. b The function modules. b The code for the DFB user function blocks. b All the variables. The result of the comparison between the two applications can be: b Displayed. b Printed. b Saved in.txt format in a differences list. Comparison The end of the comparison operation is signalled by the appearance of the application browser with its three tabs Identification tab for accessing the characteristics of the two applications being compared. The differences are marked by the sign #. 2 Browser tab for accessing the application multilevel tree structure. 3 List tab for accessing: v Printing the comparison list, v Creating the comparison file. References: page 6/2 6/24

146 Setup (continued), references automation platform 6 PL7 DIF application comparison software Setup (continued) Display of results The representation of the application multilevel tree structure, which can be accessed via the browser tab after launching a comparison, is annotated by 4 symbols in which the information associated with application 1 appear in blue and those associated with application 2 appear in red: This branch, found in this level of the tree structure, contains at least one difference This block contains at least one difference This section is only present in application 1 This section is only present in application 2 The programming language of this section differs between application 1 and application 2 In the example opposite, a difference on the rung causing changeover to manual mode is detected: This line [7] displayed in blue belongs to application 1. 2 This line [7] displayed in red belongs to application 2. The source code extracts of both applications can be used to locate the differences precisely. Printing a comparison list/creating a comparison file The list tab is the means of accessing the functions for printing a comparison list or creating a comparison file: Access to the list form for printing a comparison list (or creating a comparison file) 6 Used to include the block selected in the tree structure in the comparison list (or the comparison file) Used to exclude the block selected in the tree structure of the comparison list (or the comparison file) Used to create the comparison list (or the comparison file) according to the selections above Starts printing the comparison list (or saving the comparison file) References This software extension can be used to compare two PL7 applications generated by PL7 Pro and designed for TSX Micro/Premium platforms. It comprises one CD-Rom (three disks), containing the PL7 DIF software with its documentation (English and French). A software subscription is available for this extension (please consult your Regional Sales Office). PL7 DIF application comparison software Function Target extension PLC Type of device Reference Weight kg target Using for comparing applications generated PL7 Pro TSX Micro/ 1 station TLX CD PL7 DIF 41 by PL7 Pro version u V4 Premium 3 stations TLX CD3 PL7 DIF 41 Presentation: page 6/24 6/2

147 Presentation, setup automation platform 6 SDKC software Presentation C language function development software, also called SDKC, is a PL7 Micro, PL7 Junior and PL7 Pro software option. It enables new functions to be developed (internal code written in C language) and extends and completes the standard set of functions offered by PL7 software. SDKC software also integrates a creation and management service for families of functions, so they can be integrated in the PL7 library. Finally, it can be used to generate the function which ensures the protection of PL7 applications by reading a signature in the PCMCIA card inserted in the PLC. Setup C language development software is a genuine tool for managing the entire function which has been created: b A user-friendly creation interface, integrated in PL7, with automatic file organisation. b Powerful debug and test tools. b Management of compatibility and software version for the functions created. b Generation of disks for the subsequent installation of functions on other development stations. Management of function families The software enables different function families to be defined. These functions, also known as EF, are classed according to family, allowing the user to create a sequential library of functions written in C language. These functions, which will eventually form a part of the PL7 library, can be: b Used in all languages. b Displayed by the PL7 library tool. b Classed according to family/function. The user has the following data at his disposal: b Date of creation and generation of the function. b The version number of the function family. 6 Editing functions The various SDKC software editor tabs enable the user to create the function by: b Declaring the interface (name, type and comment) for each input, output or I/O parameter. b Writing the source code file in C language. b Declaring the constants as separate files. A function written in C language can access numerous internal PLC services such as real-time clock, PLC variables, system words, mathematical functions. In particular, it is possible to carry out numerical processing in floating point format, if the target PLC allows. Reference: page 6/27 6/26

148 Setup (continued), reference automation platform 6 SDKC software Setup (continued) Debugging the functions The function created must be generated under the debug format to be tested. Once it has been inserted in an application and loaded to a PLC, the execution of a function can be checked using numerous debug tools. A specific function debug menu in C language accesses the following services: b Breakpoint insertion. b Step by step execution. b Display of code with breakpoints shown. b Display of data manipulations. Functions library enhancement After developing, generating, then debugging the function, the last step consists of generating a function family installation disk. This enables the function library on the user's programming terminal to be enhanced. Managing the versions allows the level of any functions installed on a station to be known at any time. These functions can be used in all PL7 languages. Reference This software extension enables standard functions offered by PL7 Micro, PL7 Junior and PL7 Pro version > V4 software to be extended. It comprises: b A set of 3"1/2 disks. b A bilingual user manual (English and French). 6 This software is supplied with a Microsoft Visual C++ software package registration card. PL7 SDKC procedure creation software Description Function Target PLC extension PL7 SDKC software extension Procedure written in C language with access to floating point functions Debug in PLC PL7 Micro/ Junior/Pro TSX Micro/ Premium Reference Weight kg TLX L SDKC PL7 41M Presentation: page 6/26 6/27

149 Presentation, setup automation platform 6 PL7 FUZ software for fuzzy logic processing Presentation PL7 FUZ software is a PL7 TSX Micro/Junior/Pro software option enabling fuzzy logic processing in order to optimise the control of processes from Micro and Premium PLCs. This is a software function which can be integrated in any PL7 program. lt includes setup and debug tools. This function is particularly suitable for controlling: b Systems which are difficult to model or non-linear systems, with wide variation of inputs or an insufficient sensor resolution. b Systems which are difficult to control and require experience and human intuition. It enables: b Boolean logic limits to be exceeded (true or false state). b The representation of physical measurements by gradual concepts. b Benefit to be gained from the expertise of operators when controlling a proces.s The fuzzy logic function is characterised by: b physical measurements used as inputs (temperature, pressure, speed ). b 20 graphic related functions which allow the physical measurement inputs to be represented by predefined associated linguistic terms. A temperature will be represented for example by the terms: low, average, high according to the limits for the various terminals. b 2 linguistic rules which determine the state to be applied to the outputs (3 conditions and 2 conclusions per rule). b 4 numerical variables as outputs, results applying to the function input values b The possibility of debugging its control offline. Once inserted in a program, the fuzzy function can either operate in continuous mode (function executed on each scan) or on request (a single iteration on each execution). The operating mode enables the function to be used in automatic mode (calculation of the outputs depending on the state of the inputs) or in manual mode (applications with predefined output values). Software setup 6 The fuzzy logic function software is set up in 2 steps: b Integration of the fuzzy function in the application program, in the same way as any other standard function. b Setting the fuzzy function parameters using the setup screen. Integration in the program The fuzzy logic function is inserted in the program in all the available languages. The software checks the various function parameters: b The input variables. b The 4 output variables (plus an error bit). b The internal variables necessary for the function to operate correctly. The function setup screen is used to access parameters (I/O), membership functions, linguistic rules, as well as debug functions. Membership functions The membership functions are described intuitively using a suitable layout. A membership function is characterised by: b The selection of one of the parameters (I/O). b The choice of associated linguistic terms from a library of terms predefined or created by the user. b The type of function to apply for the inputs (trapeze, triangle, etc) as well as its characteristic values and the functions to apply for the outputs (singleton). Reference: page 6/29 6/28

150 Setup (continued), reference automation platform 6 PL7 FUZ software for fuzzy logic processing Setup software (continued) Linguistic rules Linguistic rules (2 maximum) enable experts' know-how to be transcribed using conditions/conclusions such as: If Then b The definition of a rule is made easier by selecting the input parameters (3 per rule). b By assigning one of the possible linguistic terms to each input. b By defining the outputs affected by this rule (2 per rule) as well as the associated linguistic terms. Simulation and debug The fuzzy function is easily debugged using the setup and debug screen, especially simplified by the possibility of simulating the operation offline. Offline simulation Once the parameter entry screens have been completed, it is possible to perform the fuzzy function operation offline. The debug screen offers the possibility of: b Forcing values for the various input variables. b Starting the simulation using the Start key. The results achieved are: The values which will be applied to the outputs in normal operation. The percentages obtained under the various rules. Debug in online mode In online mode the debug screen enables: b Display of the state of the I/O. b Access to the involvement percentages obtained under the various rules. It can also: b Force the inputs for testing precise operating points. b Change to manual mode to apply predetermined values on the outputs. b Change the operating mode: on request, or continuously by defining a period of activation. Reference 6 This software extension enables standard functions offered by PL7 Micro, PL7 Junior and PL7 Pro software to be extended into the domain of fuzzy logic. It comprises: b A set of 3"1/2 disks. b A multilingual user manual (English, French and German). Software for fuzzy logic processing Description Function Target PLC extension PL7 FUZ software extension Development and debugging of fuzzy logic applications. Defines the membership functions and fuzzy rules for the applications. PL7 Micro/Junior/Pro TSX Micro/Premium Reference Weight kg TLX L PL7 FUZ 34M 0.60 Presentation: page 6/28 Setup: page 6/28 6/29

151 Presentation automation platform 6 OFS data server software Presentation OPC Factory Server (OFS) version 3.0 software uses the OLE for Process Control (OPC) standard, allowing "Client" software applications (supervisors, databases, spreadsheet programs) to access the following data: b Internal variables (words, bits) and inputs/outputs of /Quantum PLCs. b Internal variables (words, bits) of Modicon TSX Micro PLCs, Modicon Momentum/ Quantum PLCs (1), TSX Series 7 and April PLCs. OFS software is a multi-plc data Server that enables several communication protocols to be used by providing Client application programs with a set of services for accessing the control system variables. This software is aimed at two types of user in particular: b End users who seek to develop applications on a PC and require access to PLC data. In this context, it is possible, for example, to create Client applications (supervisory control screens, Excel tables, etc.) with access to a number of PLCs connected to the PC supporting these applications. b Suppliers of control system or industrial data processing products (supervision, human-machine interfaces, etc.) seeking to develop, within their standard products, an OPC Client application capable of accessing data stored in PLCs via the OPC Server. 6 The OFS offer comprises: b A tool for configuring the OPC Server. b An OPC Server software application that receives requests from an OPC Client and retransmits them to the PLCs. b Low-level drivers for communication with Modicon PLCs. b An OPC Client enabling verification of Client/Server communication between the various connected elements. b A simulator enabling verification of operation of one or more Clients, without a connected PLC. b The electronic setup documentation. (1) With Concept/ProWORX software. Setup: page 6/31 6/30 Functions: page 6/32 References: page 6/33

152 Setup automation platform 6 OFS data server software Setup Ethernet TCP/IP 7 4 OFS Station (V3.0) 1 Databases 7 2 symbols.xvm (Unity Pro) symbols.prj (Concept) symbols.scy (PL7) 6 8 Unity Pro project station Ethernet TCP/IP 3 Quantum Premium Momentum TSX Micro OFS software can be integrated into control system architectures such as the one shown below: 1 PC running OFS software including the OPC Server. 2 PC running the Client application, which accesses the PLC data via OFS. 3 Communication networks linking the PC, running OFS software, with the PLCs. 4 OPC communication protocol. Modbus on TCP/IP communication protocol. 6 Uni-TE on TCP/IP communication protocol. 7 OFS software program accesses Unity Pro project variables directly. Additionally, it conducts a check to verify that these variables are consistent with those of the Premium or Quantum PLC. Depending on the usage, the Client application and OFS software can be located on the same PC or on two different PCs 1 and 2, linked by a TCP/IP Ethernet network 7. 6 Nota : Depending on the software used for Modicon PLCs: - PL7 software generates PLC variable symbol export files. These export files (symbols.scy) should be integrated in the OPC Server. - Concept, the variables can be accessed directly in the project (file.prj) of the Concept application. This direct link requires Concept (version > V2.0) to be installed on the OFS station 1. - Unity Pro programming software generates export files from PLC variable symbols. These export files (.xvm symbols) should be integrated into the OPC Server when the Unity Pro project development station 8 is not accessible via the OFS station. If the Unity Pro project station is permanently accessible via the OFS station, the former exchanges directly with the variables of the Unity Pro project (via P.server). Presentation: page 6/30 Functions: page 6/32 Reference: page 6/33 6/31

153 Functions automation platform 6 OFS data server software Functions Development of Client applications OFS software has two interfaces: b OPC Automation interface. Particularly suitable for end users, it enables the development of OPC Client applications in Visual Basic, in Visual Basic for Excel, but also in C++. b OPC Custom interface. Used primarily by suppliers of automated control system or industrial IT products. It enables the development of applications in C++ in order to access the OFS software OPC Server. This interface is aimed at software development experts in particular, so that they can integrate the Client application into their standard products. This is the interface with the highest performance, in terms of access time to data stored in the OPC Server but requires extensive knowledge of C++ programming. OFS software services 6 The various OFS software services enable: b Access to the Server in local or remote mode. Symbols are accessed either: v via an.xvm/.prj/.scy-format export file (depending on the software used), v or via direct access to the Unity Pro project in the case where it is accessible via the OFS station. b With Unity Pro software, when accessing the Unity Pro project directly, the OFS software program transparently manages the consistency of the Unity Pro project symbol database with that of the Premium or Quantum PLC. In the event of inconsistency, three types of operation are possible: v "strict" mode, which stops exchanges, v "symbolic" mode, which signals an alert to the user, v "debug" mode, which does not hold up debugging of the architecture. b Access to variables in the form of addresses or symbols. b Reading and writing of variables to one or more PLCs present on the communication network connected to the PC running the OFS software. These variables can be: v the sum of all variables belonging to the Unity Pro projects (bits, words, spreadsheets, DDT/IODDT-type compound data, v system variables (OPC System Group: PLC status, diagnostics, etc.), v internal variables representing the PLC words or registers (OPC User Group). b Use of a notification mechanism that transmits change of status values to the Client. Communication between the OPC Server and the PLC uses polling or can be initiated by the PLC in order to decrease the volume of exchanges ( push data ). b Definition of dead bands for measurement noise filtering (floating variables). Communication with PLCs The various variables contained in the PLCs are accessed via standard Telemecanique communication protocols using the following: b Uni-Telway bus and Ethernet/Fipway networks, Uni-TE protocol on TCP/IP, as well as the PCIway communication driver when TSX PCI 7 Atrium coprocessors (with Unity Pro) are used. b Modbus serial link, Ethernet/Modbus Plus networks and Modbus protocol on TCP/ IP. The various corresponding communication drivers are supplied in the OFS software (except Modbus Plus driver, which is supplied with the PC Modbus Plus card). Presentation: page 6/30 6/32 Setup: page 46/31 References: page 6/33

154 References automation platform 6 OFS data server software References OFS software for PC compatible stations (minimum configuration: Pentium 266 MHz processor, 64 Mb of RAM) running Windows 2000 Professional or Windows XP. The OFS offer comprises: b OPC Server software, compatible with the OPC Data Access 2.0 standard. b OPC Server simulator (for debugging the application when no PLCs are present). b A tool for configuring the Server on the PC. b A example of OPC Client for setting up applications. b The setup documentation on CD-Rom. Supplied on CD-Rom, this software operates independently on a PC. Nevertheless, export files for variables generated by PL7 or ProWORX development software are required. The direct link with Concept applications requires Concept software (version > 2.0) to be installed on the same station. Description Function Type of license Reference Weight kg OFS data Enables the development of Single station TLX CD OFS 30M server software (version V3.0) Client applications, accessing data of Premium and Quantum (with Unity Pro) via the OFS Server. 10 stations TLX CD 10OFS 30M Also compatible with: - TSX Micro/Premium (with PL7), - Momentum/Quantum (with Concept/ProWORX), - TSX Series 7 and April PLCs 200 stations TLX CD UNOFS 30M OFS software update Enables you to update a previous version of OFS data server software Consult your Regional Sales Office. 6 Presentation: page 6/30 Setup: page 6/31 Functions: page 6/32 6/33

155 7 7/0

156 Contents 7 - Terminals, industrial PCs and HMI software Terminals, industrial PCs and HMI software Selection guide Magelis display units and terminals page 7/2 Selection guide Magelis graphic terminals page 7/4 Selection guide Magelis ipc industrial PCs page 7/6 b Vijeo Look software supervision software (1) b Monitor Pro V7.2 supervision software (1) (1) See our catalogue Human/Machine Interface for terminals, industrial PC and software. 7 7/1

157 Selection guide automation platform 7 Magelis display units and terminals Applications Display of text messages Display of text messages and/or semi-graphics Type of unit Compact display units Display units Display Type Back-lit green LCD, height. mm or Back-lit green, orange or red LCD, height mm Fluorescent green matrix ( x 7 pixels), height mm or Back-lit LCD ( x 7 pixels), height 9 mm Back-lit monochrome matrix LCD (240 x 64 pixels), height.3 or 10.6 mm Capacity 2 lines of 20 characters or 1 to 4 lines of to 20 characters 2 lines of 20 characters 4 to 8 lines of 20 to 40 characters Data entry Via keypad with 8 keys (4 with changeable legends) Display only or via keypad with 4 function keys + 1 service key or service keys Memory capacity Application 12 Kb Flash 128 Kb/26 Kb Flash 384 Kb Flash EPROM Extension via type II PCMCIA Functions Maximum number of pages 128/200 application pages 26 alarm pages 100/200 application pages 128/26 alarm pages 26 print-out form pages (1) 600 application pages 26 alarm pages 26 print-out form pages (1) 7 Variables per page Representation of variables Alphanumeric Alphanumeric, bargraph, gauge Recipes Curves Alarm logs Depending on model Real-time clock Access to the PLC real-time clock Alarm relay No Communication Asynchronous serial link RS 232 C/RS 48 RS 232 C/RS 48/RS 422 Downloadable protocols Uni-Telway, Modbus Uni-Telway, Modbus, AEG and for PLC brands: Allen Bradley, GE Fanuc, Omron, Siemens Bus and networks AS-i using 22. pitch module Printer link RS 232 C asynchronous serial link (1) Development software Operating systems XBT L1001 and XBT L1003 (under Windows 98, 2000 and XP) Magelis Type of terminal XBT N XBT H XBT HM Pages (1) Depending on model Consult our catalogue Operator dialogue terminals 7/2

158 7 Display of text messages Control and parametering of data Display of text messages and/or semi-graphics Control and parametering of data Terminals Fluorescent green matrix ( x 7 pixels), height mm or Back-lit LCD ( x 7 pixels), height 9 mm Fluorescent green matrix ( x 7 pixels), height mm or Back-lit LCD ( x 7 pixels), height mm Back-lit monochrome matrix LCD (240 x 64 pixels), height.3 or 10.6 mm 2 lines of 20 characters 2 or 4 lines of 40 characters 4 to 8 lines of 20 to 40 characters Via keypad with 8 function keys + 9 service keys or keypad with 12 function keys + 10 service keys + 12 numeric keys Via keypad with 24 function keys + 10 service keys + 12 alphanumeric keys Via keypad with 12 function keys 10 service keys 12 numeric keys 4 soft function keys 26 Kb Flash EPROM 384 Kb Flash EPROM 12 Kb Flash EPROM 400 application pages 26 alarm pages 26 print-out form pages (1) 800 application pages 26 alarm pages 26 print-out form pages (1) 800 application pages 26 alarm pages 26 print-out form pages (1) 0 Alphanumeric Alphanumeric, bargraph, gauge Depending on model Access to the PLC real-time clock Built-in Access to the PLC real-time clock No Yes No 7 RS 232 C/RS 48/RS 422 Uni-Telway, Modbus, AEG and for PLC brands: Allen Bradley, GE Fanuc, Omron, Siemens AS-i using 22. pitch module AS-i using 22. pitch module RS 232 C asynchronous serial link (1) XBT L1001 and XBT L1003 (under Windows 98, 2000 and XP) Magelis XBT P XBT E XBT PM Consult our catalogue Operator dialogue terminals 7/3

159 Selection guide automation platform 7 Magelis graphic terminals Applications Display of text messages and graphic objects Control and parametering of data Type of unit Graphic terminals Display Type Back-lit monochrome LCD (320 x 240 pixels) or Colour LCD STN with touch-sensitive screen (320 x 240 pixels) with optimum viewing angle (1) Capacity.7" Data entry Via touch-sensitive screen 4 tactile feedback keys (XBT-FC) Via keypad with 10 static function keys 8 soft function keys 12 service keys 12 alphanumeric keys Memory capacity Application 8 Mb Flash EPROM (via PCMCIA type II card) Extension By PCMCIA type II card, 8 or 16 Mb Functions Maximum number of pages 0 to 720 application, alarm, help and print-out form pages depending on the memory card used (12 alarms maximum) Variables per page 64 Representation of variables Alphanumeric, bitmap, bargraph, gauge, potentiometer, selector 7 Recipes 12 records maximum with 000 values maximum Curves 16 Alarm logs Yes Real-time clock Access to the PLC real-time clock Alarm relay Yes Communication Asynchronous serial link RS 232 C/RS 48/RS 422 Downloadable protocols Uni-Telway, Modbus, AEG and for PLC brands: Allen Bradley, GE Fanuc, Omron, Siemens Bus and networks Printer link Modbus Plus, Fipio/Fipway with add-on PCMCIA type III card, Ethernet 10/100 TCP/IP (1) (2) RS 232 C asynchronous serial link (depending on model) Development software Operating systems Type of terminal XBT L1003 (under Windows 98, 2000 and XP) Magelis XBT F01/F03/FC Pages Consult our catalogue Operator dialogue terminals (1) Depending on model. (2) TCP/IP with Modbus protocol for XBT F. (3) Uni-Telway version V2 for Nano/Micro/Premium PLCs. 7/4

160 7 New Technology touch-sensitive graphic terminals Back-lit monochrome LCD (640 x 480 pixels) or Back-lit colour LCD TFT (640 x 480 pixels) with optimum viewing angle (1) 9." (monochrome) 10.4" (colour) Via touch-sensitive screen 8, 12 or 16 tactile feedback keys (XBT-FC) (1) Via keypad with 12 static function keys 10 soft function keys 12 service keys 12 alphanumeric keys Back-lit monochrome (blue or black and white mode) or colour LCD STN or LCD TFT (320 x 240 pixels) or Back-lit colour LCD TFT (640 x 480 pixels or 800 x 600 pixels) or Back-lit colour LCD STN (640 x 480 pixels).7" (monochrome or colour) 7.4", 10.4" and 12.1" (colour) Via touch-sensitive screen (1) 4 8 Mb (1) By "Compact Flash" card, 16 or 32 Mb 30 to 480 application, alarm, help and print-out form pages depending on the memory card used (12 alarms maximum) Limited by the internal Flash memory capacity or "Compact Flash" card memory capacity Unrestricted Alphanumeric, bitmap, bargraph, gauge, button, light, clock, flashing light, keypad Yes, with log Built-in 7 RS 232 C/RS 48 Uni-Telway (3), Modbus, Modbus TCP/IP Ethernet (1), IEEE BaseT, RJ 4 For future use VJD SPUL FUCDV10M (under Windows 2000 and XP) Magelis (CPU 100 MHz RISC) XBT F02/F03/FC XBT G Consult our catalogue Operator dialogue terminals 7/

161 Guidedechoix Interface Homme/Machine 0 PC industriels Magelis ipc Applications Produits compacts Tout en Un Ecran 12 SVGA (800 x 600) Ecran 1 XGA (1024 x 768) Saisie par clavier Saisie par clavier et écran tactile Saisie par écran tactile Saisie par clavier Saisie par clavier et écran tactile Saisie par écran tactile p p Pages Unité centrale Control box Modèle Smart ipc Compact ipc Processeur VIA 667 MHz Intel Pentium 4 Mobile 1,7 GHz Disque dur interne u 20 Go Mémoire RAM 128 Mo ext. jusqu à 12 Mo 26 Mo extensible jusqu à 12 Mo Lecteur de CD-Rom Oui Lecteur de disquette Oui Emplacements disponible pour extension Réseau Ethernet TCP/IP Ports d entrées/sorties 2 emplacements PCMCIA 1 emplacement bus PCI, 2 emplacements PCMCIA, 1 emplacement Compact Flash 1 x 10BASE-T/100BASE-TX (RJ4) 2xUSB,1xCOM1, 2 x USB, 1 x COM1, 1 x COM2, 1 x COM3, 1 x parallèle 1 x COM2, 1 x parallèle 1 x clavier PS/2 1 x USB sur face avant, 1 x clavier PS/2, 1 x dispositif de pointage PS/2 Système d exploitation Système d exploitation intégré Windows XPe Système d exploitation pré-installé Windows 2000 Logiciel ou pack logiciel préinstallé Navigation Web Transparent Ready Vijeo Look Vijeo Look Tension d alimentation c 24 V a V Type de PC ou d unité centrale Control box MPC ST 2NDJ 00T MPC KT 2NAA 00p MPC KT NAA 00p Pages 43632/7 048Q-FR_Ver2.0.fm/2

162 0 Produits modulaires (Unité centrale Control box à associer avec 1 face avant écran ou à utiliser seul) (1) MPC NA2 0NNN 00N MPC NA 0NNN 00N 43631/7 MPC NB2 0NNN 00N MPC NB 0NNN 00N MPC NT2 0NNN 00N MPC NT 0NNN 00N Modular ipc Small Modular ipc Medium Modular ipc Large Intel Celeron 66 MHz Intel Pentium III 80 MHz Intel Celeron 66 MHz Intel Pentium III 80 MHz u 20 Go, extractible En option Oui, extractible Oui, extractible 1 emplacement bus ISA, 1 emplacement bus PCI et 1 emplacement bus ISA/PCI 2 emplacements bus ISA, 3 emplacements bus PCI et 1 emplacement bus ISA/PCI 2 x USB, 1 x COM1, 1 x COM4 et 1 x parallèle 1xécranvidéoexterneVGA,1xclavierPS/2(2), 1xdispositifdepointagePS/2(2) Système d exploitation Windows pré-installé (Windows 2000 ou Windows XPe) Pack A Pack A, B, C ou D (a V) Pack E (modèle a V) a V c 24 V a V ou c 24 V selon modèle MPC AN0 2NAp 00N MPC AN0 2NDp 00N MPC BN0 2NpA 00N MPC BN0 NpA 00N MPC CN0 2NpA 00N MPC CN0 NpA 00N 43631/8 et 43631/9 (1) L utilisation d une unité centrale Control box sans face avant écran nécessite le panneau de montage MPC NP0 0NNN 00N. (2) Port non opérationnel lorsque l unité centrale Control box est équipée de la face avant écran. 048Q-FR_Ver2.0.fm/3