Communication & Networking
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1 Automation & Sensing Overview & Networking OI Touchscreens s Automation Software Supplies Barriers Table of Contents LED Lighting - Pg. 1 Automation & Sensing - Pg. 27 Safety - Pg. 272 Switching & s - Pg. 469 Index - Pg. 969
2 & Networking OI Touchscreens Overview (Actuator Sensor Interface) Automation Software Barriers Supplies s MicroSmart Pentra See section for more information. Flat Cable Connector 73W 145W Visit SX5A Safety Contact IDEC for more information. SX5A I/O modules SX5A Safety (Safety Slave) 4 inputs 2 inputs/2 outputs 4 inputs/3 outputs 4 inputs 4 inputs/3 outputs IDEC SmartRelay (See section for more information) Contact IDEC for more information Emergency Stop Switch Safety Interlock Switches Contact IDEC for more information 232
3 & Networking Link to the world and reduce wiring at the same time! Units directly connect to an network s can be built with substantially less wiring at a lower total cost. Signals and power are carried through two wires. A maximum of 62 switches and pilot lights can be connected. The wire length can be extended to 3m by using two repeaters. Spring clamp terminals save wiring time. ø22mm HW Series Each control switch or pilot light contains a communication chip ( Ver. 2.1). T-branch Connector Pilot lights & Illuminated Pushbuttons Brightness Illumination can be controlled at four levels according to a command from the master. Dynamic displays and energy savings are possible. 12.5% 25% L6 Pilot Lights See Switch & Pilot Light section. FB Enclosures Contact IDEC for more information. XA & XW E-Stops Contact IDEC for more information. ø16mm L6 Series OI Touchscreens s Automation Software Supplies Barriers IDEC (4332) USA & Canada 233
4 & Networking Easy & Flexible OI Touchscreens Quick & Secure Connection Easy Wiring SX5A Contact Pins s Spring clamp terminal Base Module Flat Cable (Not supplied by IDEC) Automation Software Supplies Spring clamp reduces wiring time control units feature spring clamp terminals, eliminating the need for tightening screws. Contact pins pierce through the cable s insulation and make secure contact with the copper conductor. After disconnecting the communication terminal, the elasticity of the sheath closes the pierced holes and maintains insulation. = slave power supply can be connected at any place. No terminator is needed. Tree Structure Line Structure Star Structure Three types of connectors are available for designing the panel layout. Connectors Barriers Flat Cable Branch Connector (IP65) M12 Branch Connector (IP65) T-branch Connector (IP2) 234
5 & Networking Space & Wire Savings C Blocks MicroSmart Inside Switching PS5R Outside Wiring Blocks PS2R Protection Cap (IP67) SX9Z-CAP1 Flat Cable Branch Connector (IP65) SX9Z-CF1 (IP67) SX5A Flat Cable End Tube (IP65) SX9Z-CPA1 CPU Module General-purpose Sensor CPU Module Wiring (IP2) SX5A for Auxiliary PS5R Units HW L6 T-branch Connector (IP2) LA9Z-SNTB Outside Switch Wiring Inside Auxiliary Line M12 Branch Connector (IP65) SX9Z-CT1 Sensor Flat Cable Branch Connector (IP65) SX9Z-CF1 Switch Wiring OI Touchscreens s Automation Software Supplies Barriers IDEC (4332) USA & Canada 235
6 & Networking Cost Savings OI Touchscreens s Automation Software Supplies Total Total Cost Cost Total Total Cost Cost Barriers Wiring Comparison Blocks 1m pushbuttons, pilot lights, Cost Comparison (%) Blocks Blocks pushbuttons, pilot lights, pushbuttons, pilot lights, 46% 46% 54% 54% Wiring Comparison 46% 54% 1m 1m Inside- Wiring Example: Cost Savings Approximately 25% & Wiring 1m 1m 1m 2-wire cable (pushbuttons, pilot lights, ) & Wiring (pushbuttons, pilot lights, ) (pushbuttons, pilot lights, ) Labor cost Material cost 62% 12% 62% 12% 62% 12% 1 /4 1 /4 1 /4 When using conventional wiring that involves a and terminal blocks, the inside of the control panel is filled with wires for switches, pilot lights and other devices. Approximately half of the total panel cost is attributable to labor costs for wiring. & Wiring All units are connected to the master module using 2-wire cables. Wiring time is reduced to approximately 1/4 of the time needed for the conventional method and the total cost can be reduced up to 4%. In addition, maintenance is much easier. 1. Comparisons were made using IDEC products. 2. Cost comparison is based on control panel configuration using 6 buttons and lights. Inside & Outside- Wiring Example: Cost Savings Approximately 25% Labor cost Material Labor cost cost Material cost Outside-panel labor cost Outside-panel material cost Inside-panel Outside-panel labor labor cost cost Inside-panel Outside-panel material material cost cost Inside-panel labor cost 77% Inside-panel material cost 77% 3 /4 3 /4 & Wiring 1m 1m 1m Block 1m T-branch 1m 1m 1m 1m 1m Connector Block 1m T-branch 1m 1m Connector (IP67) (IP67) cable Sensor pushbuttons, pilot lights, cable (pushbuttons, pilot lights, ) Sensor pushbuttons, pilot lights, (pushbuttons, pilot lights, ) Cost Comparison & Wiring 4% Outside 4% panel Outside panel Inside 37% panel Inside 37% panel M12 Sensor Connector M12 Sensor Connector A large amount of space and cost is required by wiring to and inside junction boxes. & Wiring wiring reduces costs for inside-panel wiring resulting in a total cost reduction of approximately 25%. 1. Comparisons were made using IDEC products. 2. Cost comparison is based on control panel configuration using 6 buttons and lights
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