Wide-beam Divergent Mode Remote Sensor. Wiring rules

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1 LP400WB Wide-beam Divergent Mode Remote Sensor The LP400WB is a wide-beam divergent proximity-mode remote sensor which is very useful for sensing small or irregularly shaped or transparent/translucent objects. Its small size makes it especially convenient for use where space is limited, such as on small assembly machines, and its wide beam angle prevents possible erratic operation due to variations in the color or shape of the object being sensed. The optics are such that even small threads or wires of.005" (0,1mm) or greater in diameter can be detected when they pass within.25" (6mm) of the sensor end. Range is from zero to 1" for clear materials. The threaded barrel design is compatible with many versatile mounting methods. This sensor is designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P amplifiers, MAXI-AMP system CM Series amplifiers, and MB Series amplifiers. The LP400WB sensor should not be used for precise position control, nor should it be mounted with its lens recessed into a mounting hole. EXCESS GAIN CURVE BEAM PATTERN Specifications, LP400WB RANGE: to 3 inches, referenced to a 90% reflectance white test card RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 940nm CONSTRUCTION: totally encapsulated, blue anodized aluminum housing with two plated steel jam nuts (supplied). NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of PVC-covered cable. 30' cables are available by special order. Wiring rules 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensors may be connected to one amplifier for light-operated OR or dark operated AND operation. See the multiple sensor CM module hookup on the next page for lead connection information: the black and red leads are connected in parallel, while the green and white leads are connected in series. Several MB Series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 microamps. MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and reciever when splicing added cable. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03393C4C

2 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further information. Up to three sensors may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one sensor sees To a Single Sensor "light") or dark-operated AND logic (input to module occurs when all sensors simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 28V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensors When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with the LP400WB. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one LP400WB may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 & MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (763) FAX (orders): (763) FAX (Applications): (763)

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5 SP300D Diffuse Mode Remote Sensor Model SP300D is a rugged, totally encapsulated infrared remote diffuse (proximity) mode sensor that is well-suited to nearly all presence sensing applications such as cartons, bottles, and webs. Its hermetically-sealed glass lenses prevent internal condensation and allow operation under adverse conditions such as steam, washdown, temperature extremes, high vibration, and mechanical shock. The SP300D sensor may be mounted by its two through-mounting holes or using the optional SMB300 2-axis steel universal mounting bracket. Six feet of 4-wire PVC-covered shielded cable is standard. This sensor is designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB series amplifiers. The hookup diagrams shown apply to the entire SP300D series, including the SP300DL, SP300DMG, SP300DMM, and others. EXCESS GAIN CURVE BEAM PATTERN Specifications, SP300D RANGE: 12 inches (30cm); see excess gain curve RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 880nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Green anodized aluminum housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of 4-conductor PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensors may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 microamps. MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and receiver. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03386C4B

6 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further information. Up to three sensors may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver sees To a Single Sensor "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 28V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensors When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one SP300D may be connected to each amplifier. SPECIFICATIONS, MICRO-AMP MA3-4 & MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (612) FAX (orders): (612) FAX (Applications): (612)

7 SP300L Retroreflective Mode Remote Sensor Model SP300L is a rugged, totally encapsulated infrared remote retroreflective sensor with a range of up to 15' (minimum range 6"). The SP300L is fully encapsulated and is supplied with 6 feet of 4-conductor PVC-covered cable. Units may be washed down without damage. This sensor is designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB Series amplifiers. Application Note: if the object being sensed is shiny, the SP300L should be mounted at an angle of 10 degrees or more to that surface in order to eliminate false signals ("proxing"). For best results, use the SP300L with the model BRT-3 3" diameter corner-cube retroreflector (see excess gain curve). EXCESS GAIN CURVE BEAM PATTERN Specifications, SP300L RANGE: up to 15 feet with BRT-3 reflector (minimum range 6") RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 940nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Anodized aluminum housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' 4-wire PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensor pairs may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 microamps. MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and receiver. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03387C4B

8 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further information. Up to three sensors may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver sees To a Single Sensor "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 28V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensors When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one SP300L may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 & MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (612) FAX (orders): (612) FAX (Applications): (612)

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11 LR250 & PT250 Opposed Mode Remote Sensor Pair The LR250 emitter and PT250 receiver are compact, totally-encapsulated opposed mode remote sensors whose 1/4" diameter smooth barrel design and excellent operating characteristics make them ideal for many sensing applications. Mounting and alignment are extremely simple, due to these sensors' wide field of view. The LR250 and PT250 may be mounted through a 1/4" (6,4mm) clearance hole and held in place by a setscrew, or in a model SMB250 mounting block. LR/PT250 series sensors are fully encapsulated, and have hermetically sealed lenses to eliminate internal condensation. Units may be washed down without damage. Identical optical performance in different housing styles is available in models LR/PT200, 300, and 400 (see Banner product catalog). The minimum object size required to break the beam of the LR250/PT250 opposed mode sensor pair is 1/8-inch. These sensors are designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB Series amplifiers. EXCESS GAIN CURVE BEAM PATTERN Specifications, LR250 & PT250 RANGE: up to 8 feet in opposed mode (see gain curve) EFFECTIVE BEAM: 0.14 inch (3.6 mm) diameter RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +100 C (-40 to +212 F) EMITTER CHARACTERISTICS (LR250): infrared LED, 880nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Delrin housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensor pairs may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 micro- MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and reciever. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F).

12 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further in formation. Up to three sensor pairs may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver To a Single Sensor Pair sees "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 18V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensor Pairs When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor pair. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in the model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one pair of LR/PT250s may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 and MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (763) FAX (orders): (763) FAX (Applications): (763)

13 LR400 & PT400 Opposed Mode Remote Sensor Pair The LR400 emitter and PT400 receiver are compact, totally-encapsulated opposed mode remote sensors whose threaded barrel design and excellent operating characteristics make them ideal for use on small conveyors and similar applications. Mounting and alignment are extremely simple, due to these sensors' wide field of view. The LR400 and PT400 mount through 3/8" (9,5mm) clearance holes, and are secured by two steel jam nuts (included). The minimum object size needed to break the beam of the sensor beam is 1/8-inch. Optional lenses provide extended sensing range and/or higher excess gain. Identical optical performance (for unlensed sensors) is available in different housing styles in models LR/ PT200, 250, and 300 (see Banner catalog). LR/PT400 series sensors may be adapted for use with fiberoptics via the accessory FOF- 400 fiber adaptor. These sensors may be used with Banner MICRO-AMP MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP CM Series modulated amplifiers, and MB Series amplifiers. The hookup information below applies to all LR/PT400 series sensors, including: LR400HF, HFSB, SS, V, VG, VH, and PT400F, SB, and SS. EXCESS GAIN BEAM PATTERN Specifications, LR400 and PT400 RANGE: up to 8 feet in opposed mode (see excess gain curve); up to 110' possible with optional L16 lenses. EFFECTIVE BEAM: 0.14 inch (3.6 mm) diameter RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +100 C (-40 to +212 F) EMITTER CHARACTERISTICS (LR400): infrared LED, 880nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Anodized aluminum housings with two plated steel jam nuts (supplied). NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensor pairs may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 microamps. MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and reciever. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F).

14 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further information. Up to three sensor pairs may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver To a Single Sensor Pair sees "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 18V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensor Pairs When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor pair. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one pair of LR/PT400s may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 & MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (763) FAX (orders): (763) FAX (Applications): (763)

15 SP1000V Convergent Mode Remote Sensor with 3.8-inch focus The SP1000V is a convergent mode sensor that produces a very small 0.1" (2,5mm) diameter sensing image at a point exactly 3.8" (96mm) in front of its glass lenses. As the excess gain curve illustrates, the SP1000V has a very sharp drop-off of gain beyond the focus point. This feature makes it an ideal choice for detecting a small part which is only a fraction of an inch in front of another surface, such as small parts on a conveyor (viewed from above). The SP1000V is also ideal for cut-to-length or edgeguiding of transparent materials, fill level detection, and for precise positioning control in lieu of opposed mode sensing. SP1000V sensors are totally encapsulated, with glass lenses and anodized aluminum housings. They are designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB Series amplifiers. Six feet of 4-conductor PVC-covered cable is standard. EXCESS GAIN CURVE BEAM PATTERN Specifications, SP1000V RANGE: produces 0.1" dia. sensing spot 3.8" from the sensor face RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 880nm CONSTRUCTION: totally encapsulated, glass lenses. Anodized aluminum housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of 4-conductor PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensor pairs may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 micro- MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and receiver. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03391C4B

16 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs. See the Banner product catalog for further information. Up to three sensors may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver sees To a Single Sensor "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 28V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensors When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one SP1000V may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 & MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Banner Engineering Corporation th Ave. No., Minneapolis, MN Tel. (763) FAX (orders): (763) FAX (Applications): (763)

17 SP320D Miniature Diffuse Mode Remote Sensor The SP320D is a rugged, encapsulated, infrared diffuse mode sensor in a miniature plastic package designed to fit into very tight locations. Its performance characteristics are identical to the larger SP300D. It mounts using two #4 (3mm) screws, and is ideal for nearly any presence sensing application where small size, high performance, and economy are important. SP320D sensors have hermetically sealed lenses to eliminate internal condensation, and are supplied with 6 feet of extremely flexible, low-profile cable. Units may be washed down without damage. This sensor is designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB Series amplifiers. EXCESS GAIN BEAM PATTERN Specifications, SP320D RANGE: up to 12 inches (30cm) RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 880nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Black Valox housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of low-profile PVC-covered 4- conductor cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensors may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Refer to the Banner catalog for more information. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 microamps. MAXIMUM SENSOR LEAD LENGTH: 100 ft. (30 m) maximum; use separate shielded cables for emitter and receiver. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03471C4A

18 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs (models are listed in the tables, below). Up to three sensors may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver sees To a Single Sensor "light") or dark-operated AND logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 28V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensors When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one SP320D may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 and MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensoror amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. WARRANTY: Banner Engineering Corporation warrants its products to be free from defects for a period of one year. Banner Engineering Corporation will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

19 LR300 & PT300 Opposed Mode Remote Sensor Pair The LR300 emitter and PT300 receiver are compact, totally-encapsulated opposed mode remote sensors whose right-angle design, extremely small size, and excellent operating characteristics make them ideal for many sensing applications. Mounting and alignment are very simple, due to these sensors' wide field of view. The LR300 and PT300 easily mount in place by means of their through-mounting holes and two #4 screws. "300" series sensors are fully encapsulated with hermetically sealed lenses to eliminate internal condensation, and have extremely flexible, low-profile 2-wire cable. Units may be washed down without damage. Identical optical performance in different housing styles is available in models LR/PT 200, 250, and 400 (see Banner product catalog). The minimum object size required to break the beam of the LR300/PT300 opposed mode sensor pair is 1/8-inch. These sensors are designed for use with Banner MICRO-AMP system MA3-4 and MA3-4P modulated amplifiers, MAXI-AMP system CM Series modulated amplifiers, and MB Series amplifiers. EXCESS GAIN CURVE BEAM PATTERN Specifications, LR/PT300 RANGE: up to 8 feet in opposed mode (see gain curve) EFFECTIVE BEAM: 0.14 inch (3,6 mm) diameter RESPONSE SPEED: a function of the amplifier (see below) OPERATING TEMPERATURE: -40 to +80 C (-40 to +176 F) EMITTER CHARACTERISTICS: infrared LED, 880nm CONSTRUCTION: totally encapsulated, hermetically sealed lenses. Valox housing; NEMA 1, 3, 4, 12, and 13. CABLE: sensors are supplied with 6' of low-profile 2-wire PVC-covered cable. 30' cables are available by special order. Wiring rules: 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) Always use shielded cables and only connect the shield ("drain") wire at the amplifier. 4) When splicing, never combine emitter and receiver wires into a common cable. (The result will be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Hookup to MB Series Amplifiers Banner remote sensors will connect to any MB Series amplifier. The model MRB chassis (shown) has octal sockets for the amplifier and a BR-2 relay (supplied) and provides power for the sensors and amplifier. Up to four sensor pairs may be connected to one amplifier for light-operated OR or dark operated AND operation. In multiple-sensor hookups, receivers are wired in parallel and emitters are connected in series (see example for CM Series modules, next page). Several MB Series amplifiers are available. Each provides a different output logic function. Refer to the Banner catalog for more information. Chassis models with additional octal sockets are also available. Other types of output devices, including solid state relays, may be ordered (see Banner catalog). Specifications, MB Series Amplifiers POWER SUPPLY REQUIREMENT: 12-18V dc at less than 100mA, exclusive of load. OUTPUT CONFIGURATION: open collector NPN transistor; maximum on-state current 250mA, maximum off-state leakage current 100 micro- MAXIMUM SENSOR LEAD LENGTH: 100 feet (30m) maximum; use separate shielded cables for emitter and reciever. OPERATING TEMPERATURE RANGE: 0 to +50 C (+32 to +122 F). Printed in USA P/N 03472C4A

20 Hookup to MAXI-AMP CM Series Modules CM Series modules combine power supply, modulated photoelectric amplifier, timing logic (CM5 models), and output relay in a single compact module. Only an 11-pin relay socket (Banner model RS-11) is needed to complete the system. The CM Series contains models with or without programmable timing logic and with either electromechanical or solid-state relay outputs (models are listed in the tables, below). Up to three sensor pairs may be connected to each amplifier. Light- operated OR logic (input to module occurs whenever at least one receiver To a Single Sensor Pair sees "light") or dark-operated "AND" logic (input to module occurs when all receivers simultaneously see "dark") is possible. NOTE: to power the MAXI-AMP from a DC power supply, connect +12 to 18V dc at 70mA to terminal #3 and DC common to terminal #1. Make no connections to terminal #7 or #8. To Multiple Sensor Pairs When wiring two sensors to one MAXI-AMP, multiply excess gain data (from excess gain curve) for each sensor by 1/2; when wiring three sensors to one MAXI-AMP, multiply excess gain by 1/3. Specifications, MAXI-AMP CM Series Modules RESPONSE SPEED: programmable for 10, 2, or 0.3 milliseconds (10 millisecond setting enhances noise rejection). MAXIMUM SENSOR LEAD LENGTH: 50' (15m) maximum. To avoid "cable crosstalk", use separate shielded cable for emitter and receiver, or order sensors with extended cable length. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). Hookup to MICRO-AMP Modules MICRO-AMP amplifier module models MA3-4 and MA3-4P may be used with this sensor pair. Model MA3-4 has complementary current sinking outputs. Model MA3-4P has complementary current sourcing outputs. Model MA3-4 (but not model MA3-4P) may be powered by the model MPS-15 power supply, as shown in the hookup diagram (right). The MPS-15 includes a socket for the MA3-4 and has a built-in SPDT output relay (switchable by the MA3-4 module). MICRO-AMP modules may also be mounted in a model RS8 wiring socket and powered from a "remote" power supply. PVC mounting track is available in 6" and 12" lengths to accommodate multiple MI- CRO-AMP system components. NOTE: only one pair of LR/PT300s may be connected to each amplifier. Specifications, MICRO-AMP MA3-4 and MA3-4P POWER SUPPLY REQUIREMENT: 10-30V dc at less than 20mA; 10% maximum ripple (obtainable from MPS-15 power supply--see above). OUTPUT CONFIGURATION: model MA3-4 has two open-collector NPN (current sinking) transistor solid state switches, one normally open, one normally closed. 150mA max. each output. Model MA3-4P has two PNP (sourcing) outputs, 150mA max. each. MAXIMUM SENSOR LEAD LENGTH: 30' (9m). OPERATING TEMPERATURE RANGE: -40 to +70 degrees C (-40 to +158 degrees F). WARNING These photoelectric presence sensors and amplifiers do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor or amplifier failure or malfunction can result in either an energized or a de-energized sensor output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. WARRANTY: Banner Engineering Corporation warrants its products to be free from defects for a period of one year. Banner Engineering Corporation will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. Banner Engineering Corporation th Ave. No., Minneapolis, Mn Tel. (612) FAX (orders): (612) FAX (Applications): (612)

21 MICRO-AMP System SP100FF Fixed-field Sensor Optical design ensures an exact range limit, regardless of the surface reflectivity of the objects to be sensed Powerful infrared light source and modulated amplification provide reliable sensing of objects with low surface reflectivity Sensor response to background objects is completely suppressed Miniature size fits easily into tight areas of machines Works with special versions of Banner's MICRO-AMP Series of modulated amplifiers Model SP100FF is a fixed-field convergent mode sensor that detects objects directly by reflection of light from the object's surface. The light is sensed at two receive points and compared to define a precise limit to the maximum sensing range. Objects in the background are ignored, regardless of their surface reflectivity. This sensing response feature makes the SP100FF an ideal choice for detecting a part or a surface that is only a small fraction of an inch in front of another surface. The SP100FF is highly reliable for semiconductor wafer sensing. Wafers of all reflectivities are sensed without mechanical or system sensitivity adjustment. Other applications include cut-tolength control, double-thickness detection, and precision edgeguiding. The SP100FF is an excellent choice for precise position control (e.g. as a robotic end effector). The SP100FF works in conjunction with Banner MICRO-AMP modulated amplifier model MA3A or MPC3A. Model MA3A is powered by +10 to 30V dc and uses a model RS8 socket. Model MPC3A is powered by +5V dc and is designed for mounting directly onto PC boards. With a typical excess gain of 100X at the peak signal point (referenced to a 90% reflectance white test card), the SP100FF has enough optical energy to reliably sense material of very low reflectivity such as nitride-coated semiconductor wafers. The typical peak signal point is 0.12 inch from the sensor face. Excess gain falls off sharply beyond the peak signal point (see excess gain curve, below). Conceptual Drawing Theory of Operation The SP100FF uses two photoelements that operate with the modulated amplifier in a differential mode. The photoelements are mechanically convergent with the LED light source at two different distances from the sensor face. The inner photoelement (R1) produces a positive-going pulse which turns the output of the amplifier "on". The outer photoelement Excess Gain Curve (R2) produces a negative-going pulse that works to turn the amplifier "off". A target is sensed whenever the amount of light reaching receiver R1 is equal to or greater than the amount of light "seen" by R2. The output of the amplifier is cut off as soon as the amount of light at R2 becomes greater than at R1. The location of this "crossover point" is dictated by the geometry of the optoelement configuration, and remains the same regardless of the target's reflectivity. Reflections even from highly-polished mirror-like surfaces are ignored if the reflections originate from beyond the crossover point. Modulated LED design offers very high excess gain at the convergent point of R1 (see excess gain curve). As a result, even objects of very low reflectivity may be sensed. The rapid fall-off in signal strength over a very short distance (as seen in the excess gain curve) accounts for the highly repeatable distance-sensing accuracy of the SP100FF, independent of target surface reflectivity. WARNING These photoelectric sensing devices do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A failure or malfunction can result in either an energized or a de-energized output condition. Never use these products as sensing devices for personnel protection. Their use as safety devicse may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. Printed in USA P/N 03523C4A

22 MICRO-AMP System Specifications, model SP100FF Dimensions Crossover Point:.15 to.25 inch (3,8 to 6,4 mm),.20 inch (5,1 mm) nominal referenced from sensor face Peak Signal Point:.08 to.16 inch (2 to 4 mm),.12 inch (3 mm) nominal referenced from sensor face Response Speed: a function of the amplifier (see below) Emitter characteristics: infrared LED, 880nm Construction: totally encapsulated, glass lenses. Black Delrin housing; NEMA 1, 3, 4, 12, and 13. Operating Temperature: 0 to 70 C (+32 to 158 F) Cable: supplied with 6 feet of 4-conductor PVC-covered cable. Delrin is a registered trademark of DuPont Co. SP100FF Hookup to MICRO-AMP MA3A Amplifier MICRO-AMP modulated amplifier model MA3A is designed for use with the SP100FF sensor. Model MA3A has the same specifications as standard MICRO-AMP model MA3, with the exceptions of response speed and sensor hookup. Model MA3A offers complementary current sinking outputs. Each output has sufficient capacity to switch small electromechanical devices, such as relays, and will directly interface logic inputs. Connections are made using the optional RS8 socket and wiring base, or the MA3A may be mounted directly to a PC board. The sensing system is powered by +10 to 30V dc. Power supply model MPS-15 is available, and includes its own board-mounted socket for the MA3A and a built-in SPDT output relay. Model MA3A features the patented Banner Alignment Indicator Device (AID ) signal strength indicator system*. The SP100FF's sensitivity is adjustable via a gain potentiometer on top of the amplifier module. Circuitry is epoxy-encapsulated and protected by a tough molded VALOX housing. Additional information for model MA3A may be obtained from the description of standard amplifier model MA3 in Banner product data sheet P/N VALOX is a registered trademark of General Electric Company * US patent no Specifications, MICRO-AMP MA3A Amplifier Power Supply Requirements: +10 to 30V dc at less than 20mA; 10% maximum ripple. Power may be obtained from Banner power supply model MPS-15, CP12C, CP12RC, or PS Output Configuration: two open-collector NPN (current sinking) transistor solid-state switches, one normally open, one normally closed. 150mA maximum, each output. Response speed: 2 milliseconds (typical) Maximum Sensor Lead Length: 15 feet (4,5 m) Operating Temperature: 0 to 70 C (+32 to 158 F) SP100FF Hookup to MICRO-AMP MPC3A Amplifier Amplifier model MPC3A is a modified version of standard model MPC3 (product data sheet P/N 03336). The MPC3A is configured for use with sensor model SP100FF. Model MPC3A is a miniature "component" amplifier that is designed for mounting directly to a PC board. The MPC3A is powered by +5V dc, and outputs are conventional buffered (complementary) CMOS gates. Specifications for model MPC3A (except for response time and hookup information) are identical to standard model MPC3. MPC3A response time is less than 1.5 milliseconds, and may be adjusted for faster response. See Banner product data sheet P/N for complete information. Banner Engineering Corp Tenth Ave. No. Minneapolis, MN Telephone: (763) FAX (applications): (763)

23 MICRO-AMP System SP100AF Adjustable-field Sensor Optical/Electrical design ensures an adjustable range limit, regardless of the surface reflectivity of the objects to be sensed Powerful infrared light source and modulated amplification provide reliable sensing of objects with low surface reflectivity Sensor response to background objects is completely suppressed Miniature size fits easily into tight areas of machines Works with a special version of Banner's MICRO-AMP series amplifiers, model MA3AF Model SP100AF is an adjustable-field convergent mode sensor that detects objects directly by reflection of light from the object's surface. Objects in the background are ignored, regardless of their surface reflectivity. This sensing response feature makes the SP100AF an ideal choice for detecting a part or a surface that is only a small fraction of an inch in front of another surface. The SP100AF is highly reliable for semiconductor wafer sensing. Wafers of all reflectivities are sensed without system sensitivity adjustment. Other applications include cut-to-length control, double-thickness detection, and precision edgeguiding. The SP100AF is an excellent choice for precise position control (e.g. as a robotic end effector). The SP100AF works in conjunction with Banner MICRO-AMP modulated amplifier model MA3AF. The model MA3AF is powered by +10 to 30V dc and uses a model RS8 socket. This amplifier has a 4-turn RANGE potentiometer for precise adjustment of the sensing distance. The SP100AF has enough optical energy to reliably sense material of very low reflectivity such as nitride-coated semiconductor wafers. The typical peak signal point is 0.13 inch from the sensor face. The recommended operating range is.12 to.20 inches. Theory of Operation The SP100AF uses two LEDs that operate with the modulated amplifier in a differential mode. The LEDs are mechanically convergent with the receiver photoelement at two different distances from the sensor face. If photoelement (R) receives light that is emitted from the inner photoelement (E1), a positive-going pulse is produced which turns the output of the amplifier "on". When light from outer photoelement (E2) is received by photoelement (R), a negative-going pulse is produced which turns the amplifier "off". A target is sensed whenever the amount of light from E1 reaching receiver R is equal to or greater than the amount of light from E2. The output of the amplifier is cut off as soon as the amount of light from E2 becomes greater than at E1. The location of this crossover point is adjustable via the 4- turn RANGE potentiometer and remains the same regardless of the target's reflectivity. Reflections even from highly-polished mirror-like surfaces are ignored if the reflections originate from beyond the crossover point. Also, modulated LED design offers very high excess gain at the convergent point. As a result, even objects of very low reflectivity may be sensed. SP100AF Concept Object approaching from front Sensing area Crossover point Sensor face E2 E1 R (Side view of sensor) Mininmum sensing distance Maximum sensing distance SP100AF Deviation Curve Deviation is defined as the difference in the switch point between a 90% reflectance test card and a 10% reflectance test card. The switch point is measured by using the test cards as they approach the front of the sensor. Use the chart at the right to determine the maximum switch point deviation at various distances. Example: When the range is adjusted for.12 inches off a 90% reflectance test card, the minimum range for a 10% reflectance test card is.11 inches. Distance (.12) minus Deviation (.01) = Minimum range (.11) Maximum operating range of 10% reflectance test card is 0.1 to.20 inches. Maximum operating range of 90% reflectance test card is 0.1 to.40 inches. D E V I A T I O N.06 in..05 in..04 in..03 in..02 in..01 in..10 in. (2,5 mm) SP100AF DEVIATION CURVE recommended operating range inches.15 in. (3,8 mm) DISTANCE (Referenced to 90% reflectance test card).20 in. (5,1) mm 1,50 mm 1,25 mm 1,00 mm 0,75 mm 0,50 mm 0,25 mm.25 in. (6,4 mm) Printed in USA P/N 34002H4A

24 Specifications, model SP100AF Crossover Point:.10 to.19 inch (2,5 to 4,8 mm);.12 inch (3,0mm) recommended, referenced from sensor face. Range adjustable via 4-turn potentiometer. Response Speed: a function of the amplifier (see below) Emitter characteristics: 2 infrared LEDs, 880nm Construction: totally encapsulated, glass lenses. Black Delrin housing; NEMA 1, 3, 4, 12, and 13. Operating Temperature: 0 to 70 C (+32 to 158 F) Cable: supplied with 6 feet of 4-conductor ribbon cable. Dimensions Delrin is a registered trademark of DuPont Co. SP100AF Hookup to MICRO-AMP MA3AF Amplifier MICRO-AMP modulated amplifier model MA3AF is designed for use with the SP100AF sensor. Model MA3AF has the same specifications as standard MICRO-AMP model MA3, with the exceptions of response speed and sensor hookup. Model MA3AF offers complementary current sinking outputs. Each output has sufficient capacity to switch small electromechanical devices, such as relays, and will directly interface logic inputs. Connections are made using the optional RS8 socket and wiring base, or the MA3AF may be mounted directly to a PC board. The sensing system is powered by +10 to 30V dc. Power supply model MPS-15 is available, and includes its own board-mounted socket for the MA3AF and a built-in SPDT output relay. Model MA3AF does not contain a sensitivity adjustment. The SP100AF's maximum range is adjustable via a four-turn potentiometer on top of the amplifier module. Circuitry is epoxy-encapsulated and protected by a tough molded VALOX housing. Additional information for model MA3AF may be obtained from the description of standard amplifier model MA3. VALOX is a registered trademark of General Electric Company Specifications, MICRO-AMP MA3AF Amplifier Power Supply Requirements: +10 to 30V dc at less than 20mA; 10% maximum ripple. Power may be obtained from Banner power supply model MPS-15, CP12C, CP12RC, or PS Output Configuration: two open-collector NPN (current sinking) transistor solid-state switches, one normally open, one normally closed. 150mA maximum, each output. Response speed: 10 milliseconds (typical) Maximum Sensor Lead Length: 15 feet (4,5m) Operating Temperature: 0 to 70 C (+32 to 158 F)! WARNING This photoelectric presence sensing system does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor or module failure or malfunction can result in either an energized or a deenergized output condition. Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. WARRANTY: Banner Engineering Corporation warrants its products to be free from defects for one year. Banner Engineering Corporation will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

25 SP12 Series High Power Modulated Remote Barrel Sensors for use with MAXI-AMP CD Series Modules Leakproof NEMA 6P threaded-barrel opposed mode remote sensor pairs; VALOX or stainless steel housing Compact and powerful: 1/2" (12mm) in diameter by 2" long; 200-foot sensing range. Apertures are available. Special preamplified circuit design for noise immunity equal to that of self-contained sensors Banner SP12 Series sensors are a family of powerful, modulated, totallyencapsulated opposed mode remote sensor pairs in compact, threadedbarrel type housings. They are the ideal choice for applications that require high excess gain together with small size in difficult sensing environments. SP12 Series sensors are especially effective at penetrating heavy contaminants when used at close range. The preamplified design of these sensors results in exceptional noise immunity. Signals carried along remote receiver cables are often subject to interference (from electrical noise sources) that can be as strong as (or stronger than) the desired light signal. The severity of this problem often worsens with increasing sensor cable length. SP12 Series receivers contain a preamplifier that immediately boosts the received light signal to a high level before sending it down the cable to the rest of the sensing system. SP12 Series sensors are designed for use with the Banner CD Series MAXI-AMP modules. CD Series modules provide sensor power, additional amplification, a choice of several programmable timing logic functions (CD5 models), and output circuitry for interfacing to a load. They also allow two different programmable sensor modulation frequencies, making it possible to use multiple high-powered sensor pairs in close proximity to each other without optical crosstalk. CD Series modules are available for a wide range of supply voltages. Each CD module powers one SP12 emitter/receiver pair. See data sheet for information. SP12 sensors are rated NEMA 6P (IEC IP67) for use in wet locations. There is a choice of either VALOX or stainless steel housing style (see table, below). Positive sealing at both ends of the sensors, with no exposed epoxy interfaces, eliminates all leak paths (including capillary leakage). Electronics are fully encapsulated for maximum resistance to mechanical shock and vibration. Lenses are acrylic, and quad-ring sealed. These sensors may be used with watertight, thread-on apertures to create very narrow, very powerful effective beams (see page 2). A 1/2" clearance hole is required for mounting. Alternatively, the Banner model SMB12MM mounting bracket may be used (page 2). SP12 Series sensors are supplied with 6-1/2 feet of PVC-covered attached cable, or with 4-pin eurofast QD fittings. Options for models with attached cable are summarized below. See page 4 for QD models. The maximum recommended emitter or receiver cable length is 100 feet (each). See pages 2 and 3 for wiring and hookup information. SP12 Series Barrel Sensors (cabled models) Model Type Housing Material SP12SEL Emitter Stainless steel SP12 Series sensors (foreground) shown with MAXI-AMP CD Series amplifier and logic modules (data sheet P/N 03570). E X C E S S G A I N Excess Gain Curve 0 1 FT 1.5ms response Models are also available with QD connectors (page 4). SP12 Series opposed mode emitters and receivers 10 FT 100 FT 1000FT DISTANCE 15ms response I N 20 C 0 H E 20 S Specifications, SP12 Sensors VALOX is a registered trademark of General Electric Co. Dimension Drawing (QD models page 4) 0 Beam Pattern SP12 Series emitters and receivers 1.5ms response 15ms response OPPOSED DISTANCE--FEET SUPPLY VOLTAGE: sensors are powered from a Banner CD Series MAXI-AMP module. RANGE: up to 200 feet in opposed mode (see gain curve, above). RESPONSE SPEED: selectable for 1.5 or 15 milliseconds; a function of the MAXI-AMP CD Series module. LIGHT BEAM: infrared LED, 880nm. Effective beam diameter: 3/8". CONSTRUCTION: NEMA 6P. 12mm diameter tubular threaded VALOX or stainless steel housing; positive sealing at both ends, quad-ring sealed acrylic lens. Electronics fully epoxy-encapsulated. Two jam nuts are provided: VALOX for VALOX units; stainless steel for stainless steel units. Mounting requires 1/2" diameter clearance hole. OPERATING TEMPERATURE: -40 to +70 C (-40 to +158 F). CABLE: sensors are supplied with 6-1/2 feet of PVC-covered 2- or 3- conductor cable. Models with QD fittings are available (page 4). SP12PEL SP12SRL SP12PRL Emitter Receiver Receiver VALOX Stainless steel VALOX NOTE: Models with 30-foot attached cable are available (contact factory for information). 2- and 3-conductor 50- and 100-foot extension cables (without connectors) are also available. For 2-conductor (emitter) cable: order model EC12E-50 (50') or model EC12E-100 (100'). For 3-conductor (receiver) cable: order model EC12R-50 (50') or model EC12R-100 (100'). Printed in USA P/N 34466

26 Hookup to MAXI-AMP CD Series Modules CD Series modules combine power supply, modulated photoelectric amplifier, timing logic (CD5 models), and a solid-state output switch or electromechanical relay in a single compact module. Only an 11-pin wiring socket (model RS-11) is needed to complete the system. The CD series contains models with either SPDT electromechanical or SPST solid-state relay outputs and either with or without programmable timing logic (models are listed in the tables at the right). See product data sheet for further information. One SP12 Series sensor pair may be connected to each module. NOTE: to power the MAXI-AMP from a dc power supply, connect +12 to 28V dc at 70mA to terminal #3 and dc common to terminal #1. Make no connections to terminal #7 or #8 when powering a CD module from a dc supply. Wiring Guidelines 1) Avoid running remote sensor cables in wireways together with power-carrying conductors. 2) Avoid running remote sensor cables through areas of known extreme electrical interference (electrical "noise"). 3) When splicing, never combine emitter and receiver wires into a common cable. (The result may be electrical "crosstalk" within the cable, which causes a "lock-on" condition of the amplifier.) Model SMB12MM Mounting Bracket Model SMB12MM is a stainless steel mounting bracket for SP12 Series sensors. The sensor mounts to the bracket using the two jam nuts supplied with the sensor. This rugged, slotted bracket allows ±10 degrees of lateral movement. Bracket is 12-gauge stainless steel. The bracket mounting holes accommodate #8 hardware. Specifications, MAXI-AMP CD Series Modules RESPONSE SPEED: programmable for 1.5 or 15 milliseconds on/off (15 millisecond setting produces maximum excess gain). MAXIMUM SENSOR LEAD LENGTH: 100 feet (30 meters) each for emitter and receiver. To avoid "cable crosstalk", always use separate cable for emitter and receiver. OPERATING TEMPERATURE RANGE: 0 to +50 degrees C (+32 to +122 degrees F). MODEL CD3A CD3B CD5A CD5B MODEL CD3RA CD3RB CD5RA CD5RB SUPPLY VOLTAGE 105 to 130V ac, or 12 to 28V dc 210 to 250V ac, or 12 to 28V dc 105 to 130V ac, or 12 to 28V dc 210 to 250V ac, or 12 to 28V dc SUPPLY VOLTAGE 105 to 130V ac, or 12 to 28V dc 210 to 250V ac, or 12 to 28V dc 105 to 130V ac, or 12 to 28V dc 210 to 250V ac, or 12 to 28V dc OUTPUT SPST solidstate contact for switching ac loads up to 250V ac and 3/4 amp, plus solid-state contact for switching dc loads up to 30V dc and up to 50mA. OUTPUT SPDT electromechanical relay, plus NPN transistor solid-state switch SPDT electromechanical relay (5 amp contact rating) LOGIC ON/OFF 12 timing functions LOGIC ON/OFF 12 timing functions Apertures Rectangular and circular thread-on watertight apertures are available for SP12 sensors. Apertures are used to shape and size the sensor's effective beam and to protect the sensor's lens. Use of apertures with these high-gain sensors makes it possible to create very narrow, concentrated sensing beams for demanding applications. Aperture Kit AP12SC includes three round apertures with openings of.02",.04". and.10" diameter. Aperture Kit AP12SR has three rectangular apertures.02",.04", and.10" wide. Both include lens, o-rings, and thread-on housing. WARNING These photoelectric sensing devices do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can result in either an energized or a de-energized output condition.! Never use these products as sensing devices for personnel protection. Their use as safety devices may create an unsafe condition which could lead to serious injury or death. Only MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection. 2

27 SP12 Series Sensors SP12 Sensor Hookup to CD Series MAXI-AMP Modules 1) Hookup of SP12 Series Sensors (all models) SP12 Series sensors are especially designed for use with CD Series modules. The basic hookup is given here. Each MAXI-AMP CD Series module supports use of one pair of SP12 Series sensors. CD5 Series module models also support use of a GATE or INHIBIT sensor at pin #9 (below, this page). Models with isolated solid-state contacts DC Load AC Load Load Common AC SUPPLY* CD3A CD3B CD5A CD5B LED + (white) LED - (green) COMMON (black) PT - (blue) PT + (brown) AUX Emitter Receiver Models with electromechanical relay contacts SPDT 5A Relay Output AC SUPPLY* CD3RA CD3RB CD5RA CD5RB LED + (white) LED - (green) COMMON (black) PT - (blue) PT + (brown) AUX Emitter Receiver *105 to 130V ac or 210 to 250V ac, 50/60Hz, depending on model. To power the MAXI-AMP module from a dc supply, connect +12 to 28V dc at 70mA to terminal #3 and dc common to terminal #1. Make no connection to terminal #7 or #8. 2) Logic Level NPN Output (CD3 models) The AUXILIARY terminal (#9) of models CD3A, CD3B, CD3RA and CD3RB modules offers a logic-level NPN (current sinking) output which may be used as a fast-response solid-state inhibit signal to the AUXILIARY input of MAXI-AMP CD5, CL5, CM5, or CR5 Series modules. This output may also serve as an input to any MI- CRO-AMP, Plug Logic, or CL Series logic module. In addition, this output may interface to other dc devices or circuits like counters, rate meters, or programmable logic controllers. Switching capacity is 20mA maximum at 12V dc max. The example here shows the use of SP12 Series sensors and a CD3 module to provide inspection information, with the SP300D functioning as a product (GATE) sensor. AC Supply AC Supply CM5 models CD3 models white green black red Inhibit white green black blue brown Gate (Interrogate) SP300D SP12 Series Emitter Data (Inspection) Typically, the CM5 module would be programmed for the ONE-SHOT or DELAYED ONE-SHOT logic function. If the SP12 pair "sees" an acceptable condition when the SP300D senses the leading (or trailing) edge of a product, the CD3 will inhibit a reject pulse from occuring. SP12 Series Receiver See Hookup Diagram #1 (above) for load and power connection information. 3) Power for External Devices (all models) External 10 to 30V dc devices such as selfcontained sensors may be connected between terminals #3 (+) and #1 (-) of any CD series MAXI-AMP module. Terminal #3 offers 40mA maximum. This is sufficient to power most Banner self-contained dc sensors. AC Supply CD5 models +15V white green black blue brown Inhibit SE612 GATE (Interrogate) SP12 Series Emitter DATA (Inspection) SP12 Series Receiver As the example at the right illustrates, the current sinking output of a self-contained sensor powered by the MAXI-AMP may be used as the input to the AUXILIARY terminal of a CD5 module. NOTE: Black wire from SE612 is not used White +15V dc (#3) Brown Blue (#1) 3

28 SP12 Series Sensors SP12 Series Sensors with Quick Disconnect (QD) Cable Option Stainless steel models of SP12 Series modulated remote barrel sensors may be ordered with a built-in connector designed to mate with eurofast quick-disconnect (QD) cables. The resultant sensor model numbers are: SP12SELQD (emitter), and SP12SRLQD (receiver). Mating cables are ordered separately. Cables are available in 15 foot lengths with either of two styles of mating connector. Cable model MQDC-415 has a straight connector, and model MQDC-415RA has a right-angled connector (see drawings below). In both models, the plug body is molded to the PVC cable for waterproof integrity. Plug contacts are gold-plated. Dimension Drawing Dimensional Information, MQDC-415 Cable Dimensional Information, MQDC-415RA Cable Hookup Information, SP12 Series QD sensors The wire colors of the MQDC Series QD cables used with the QD models of SP12 Series sensors are different from the wire colors used on the cabled sensor models. The hookups below show connection of SP12 Series QD sensors to MAXI-AMP CD Series modules. *105 to 130V ac or 210 to 250V ac, 50/60Hz, depending upon model. To power the MAXI- AMP module from a dc supply, connect +12 to 28V dc at 70 ma to terminal #3 and dc common to terminal #1. Make no connection to terminal #7 or #8. Models with isolated solid-state contacts DC Load AC Load Load Common AC SUPPLY * SPDT 5A Relay Output AC SUPPLY * CD3A CD3B CD5A CD5B CD3RA CD3RB CD5RA CD5RB LED + (white) LED - (blue) COMMON (black) PT - (blue) PT + (brown) AUX Models with electromechanical relay contacts LED + (white) LED - (blue) COMMON (black) PT - (blue) PT + (brown) AUX SP12SELQD SP12SELQD SP12SRLQD SP12SRLQD Banner Engineering Corp Tenth Ave. No. Minneapolis, MN Telephone: (612) FAX (applications): (612)

29 MAXI-AMP CI3RC2 for SMI Series intrinsically safe sensors Self-contained current sensing amplifier Works with intrinsically safe barrier to provide power to Banner SMI Series intrinsically safe DC sensor(s); converts input signal from the sensor to a contact closure Powers a single sensor or both the emitter and receiver of an opposed mode pair Powered by or V ac (50/60Hz) Two output devices: SPDT 5 amp electromechanical relay and opto-isolated transistor for logic level dc switching Current Trip Point Module CI3RC2 module (left) shown with RS-11 socket and DIN rail; also SMI30 Series emitter/receiver pair and intrinsic safety barrier. The Banner MAXI-AMP model CI3RC2 (p/n 36606) is a selfcontained module which converts the current output signal of an SMI Series intrinsically safe sensor to a trip point switch. Banner SMI Series intrinsically safe sensors carry Factory Mutual Research's rating for use in hazardous areas. Sensors are wired to model CI3RC2 using the two-wire hookup through an intrinsically safe barrier. Refer to the hookups, page 2. The SMI Series sensor sinks 10 milliamps in the "OFF" state and 20 milliamps in the "ON" state. The CI3RC2 module senses this current change and switches internal relays that may be easily wired to most loads and/or additional control circuitry. Model CI3RC2 is powered by either or V ac. It supplies dc power to operate a single sensor or both the emitter and receiver of one SMI Series opposed mode sensor pair. The sensor's input to the CI3RC2 is protected against short circuits. Built-in circuit diagnostics indicate an input overload by flashing an LED status light. The MAXI-AMP CI3RC2 module has two isolated output switches. There is a 5-amp rated SPDT electromechanical relay, and a solid-state transistor switch which may be used for logiclevel interfaces. Banner also offers the CI3RC2 Current Trip Point Module as part of a kit. See page 2 for further information. The CI3RC2 may be used with the following Banner Intrinsically Safe sensors: SMI30 Series, SMI912 Series. SPECIFICATIONS SUPPLY VOLTAGE: 105 to 130 or 210 to 250V ac, 50/60 Hz (8VA) OUTPUT CONFIGURATION: SPDT electromechanical relay: Contact rating: 250V ac maximum, 24V dc maximum, 5 amps maximum (resistive load), 1/10 HP at 240V ac. Install transient suppressor (MOV) across contacts which switch inductive loads. Closure time: 10 milliseconds maximum. Release time: 10 milliseconds maximum. Maximum switching speed: 20 operations/second. Mechanical life: 20,000,000 operations Solid-state dc relay: SPST optically-coupled transistor; 30V dc maximum, 20mA maximum. DIMENSION DRAWING EMITTER POWER: +24V dc at 25 ma maximum available at module pin #3. INPUTS: Trip point for output "OFF": 10 milliamps Trip point for output "ON": 20 milliamps Trip point range for input overload indication: 30mA I 80mA. INDICATOR LEDs: OUTPUT "ON" and INPUT overload/short. OPERATING TEMPERATURE: 0 to 50 C (32 to 122 F). CONSTRUCTION: rugged NORYL polyphenylene oxide (PPO ) housing, 1.6" x 2.3" x 4". Standard round-pin 11-pole base. Use RS-11 socket or equivalent. FUNCTIONAL SCHEMATIC Printed in USA P/N 36611