VS510SZ Hot Sheet. System Model # VSP-VS510SZ-DCAH Software Version # 36 EPN # Base PCBA - PN PCB VS500Z - PN Rev C or D
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1 VS510SZ Hot Sheet System Model # VSP-VS510SZ-DAH Software Version # 36 EPN # 1801 Base PBA - PN PB VS500Z - PN Rev or D Base Panels Serial Standard PN Template used: 40600_E.pdf 07/05/2006.pdf 08/09/2006
2 Basic System Features and Functions Power Requirements 240VA, 60Hz, 40A, lass A FI-protected service (ircuit Breaker rating = 50A max.) 4 wires (hot, hot, neutral, ground) System Outputs (As onfigured) 240V Pump 1, 2-Speed 240V Pump 2, 1-Speed 240V Blower 120V irc Pump 120V Ozone 12V Spa Light 120V AV (Stereo) 240V 5.5kW Heater Additional Options Full Feature Dolphin Remote and Spa-only Dolphin Remote IR Receiver Module onnects to terminal or Ozone enerator onnects to terminal 9 MoodEFX Lighting onnects to Spa Light terminal 0 FiberEFX Lighting onnects to Spa Light terminal 0 Stereo System onnects to A.V. terminal J50 K8 W2 W3 A A 1 U4 K FUSE J7 J8 J44 BALBOA INSTRUMENTS, IN. VS500Z P/N REV D 2-SPD EXT RLY EXT. RLY AUX. F SEN. A SEN. B VA MADE IN U.S.A OPYRIHT 2005
3 Wiring onfiguration LASS FUSE 30A F WHT A NEUTRAL WHITE BLK A 1 2 K6 3 2-Spd P1 W1 F4 FUSE.3A 250V W4 T1 J50 Audio Visual Blower F7 FUSE 20A 250V 7/26 W7 K8 K9 J46 J47 irc.pump W2 W3 A 9 Ozone K5 0 12V Light 0 FUSE 3A 250V K4 TORQUE RANE FOR TB1: IN. LBS. HOT BLAK HOT RED TB1 K3 K2 A VS5xxS mode U4 2 8 J32 J33 J34 J35 J43 Balboa 00 J36 J37 RED A HTR2 HTR kw F2 E.ND SWITHBANK A 0 2 J7 J8 S1 TST EXT. RLY AUX. F SEN. A SEN. B BALBOA INSTRUMENTS, IN. J44 VS500Z P/N REV D VA MADE IN U.S.A OPYRIHT SPD EXT RLY 3 R B W 1-Spd P2 J4 W12 Wiring olor Key 120 Volt onnections 240 Volt onnections Black A Jumpers 12 Volt onnections Relay ontrol Wires onnector Key Typically Line voltage Typically Line voltage for 2-speed pumps ommon, typically 240V or 120V per W wire round Note flat sides in connector PB Revision D History Production Release Added Red A connections J36 & J37; Added Aux Heater connections 00 & 01
4 onfiguration Options A B LASS FUSE 30A WHT A NEUTRAL WHITE F5 BLK A 1 2 K6 3 F4 FUSE.3A 250V W1 W4 T1 J50 F7 FUSE 20A 250V 7/26 W7 K8 K9 J46 J47 W2 W3 A 9 0 K5 0 FUSE 3A 250V A B HOT BLAK A D K4 TORQUE RANE FOR TB1: IN. LBS. HOT RED TB1 K3 K2 U D J32 J33 J34 J35 J43 E 00 J36 Balboa J37 RED A HTR2 01 HTR1 F2 E.ND SWITHBANK A 0 2 J7 J8 S1 TST EXT. RLY AUX. F SEN. A SEN. B BALBOA INSTRUMENTS, IN. J44 VS500Z P/N REV D VA MADE IN U.S.A OPYRIHT SPD EXT RLY 3 E Output Features Quadrant 3 + W1 2-Speed Pump 1 4-A OR 1-Speed Pump 1 with DIP Switch A5 J50 + W4 Audio Visual - always hot, no relay 6-A 7/26 + W7 1-Speed Blower (W3 to J46) 6-B OR Single-Speed Pump 2 or Pump 3 (W3 to 2) J47 + W2 irc Pump 8-A 9 + W2 Ozone (Same voltage as irc Pump, if used) 9-A Note X-03 option board for retro fit 0 Spa Light (12V only) 9-A System can be factory configured for either a Duplex Topside Panel, a Serial Standard Panel, or a Digital Deluxe Panel. Note: Some panels styles are not available depending on system configuration. onsult your Balboa product representative for details. 120V onversion Option - Add jumper from Red A (J32) to White A (1) and set DIP switch A10 to ON. Balboa Instruments Incorporated X-Mount P PN Used for mounting any Expander Board in a plastic enclosure. Standoffs attach to heater mounting bracket.
5 Expander Options X-P PN Used for a 1-speed Pump output. J4 F5 W12 0A 250V W12 X-B PN Used for a Blower output ONLY. J3 W1 F30A 250V X-P231 PN an replace the X-P in cases where branch circuit protection is needed for high amperage devices that would over-burden power input fuse F5 (1-A) on the main PBA. on the X-P231 connects directly to Black A by using 6 or 5 on the main board (1-B). onnect J7 wire on the X-P231 to 0 on the main board (7-E). onnect W1 on the X-P231 to Red A on the main board (2-D). J7 W1 F30A 250V J7 J4 J7 J5 W12 To 7/26 (Blower/P2) X-P332 PN Used for an additional 2-speed Pump output. on the X-P332 connects directly to Black A by using 6 or 5 on the main board (1-B). onnect J7 wire on the X-P332 to 3 on the main board (9-E). onnect W1 on the X-P332 to Red A on the main board (2-D). VS-P2 Adapter Wire PN To J5 on X-O3 X-2SP Kit PN Adapter PN is used in conjuction with an X-O3 to run a 2-speed pump 2. No Blower is available when this kit is used. J4 connects to Black A (3-A) using 1 or 2 on main board. onnect 2-speed pump to J7 on X-03. NOTE Regarding 2 (Quadrant 9-D): When 2 on the Main Board is jumpered on pins 2 & 3, the system is in VS50xZ compatibility mode. If 2 on the Main Board is jumpered on pins 1 & 2, the system is in VS51xZ/VS5xxSZ/VS5xxDZ compatibility mode. Document PN 40540_J
6 DIP Switches and Jumpers SSID # A1, Test Mode OFF A2, eneric Panel layout A7, 7/26 Disabled Enabled A3, Off-board Pump disabled enabled A10, High Amp mode VS51x/VS5xxS/VS5xxD ompatible 2 J Memory Reset DIP Switch Key A1...TestMode (normally Off) A2...In ON position, Long Serial Standard panel (customer specific)...in OFF position, eneric Balboa Serial Standard panel layout A3...In ON position, off-board pump enabled...in OFF position, off-board pump disabled A4...AuxFreeze (must be OFF) A5...In ON position, Two-speed pump 1...In OFF position, One-speed pump 1 (A9 must be On and a circ pump installed) A6...In ON position, 50Hz operation...in OFF position, 60Hz operation A7...In ON position, 7/26 equipment enabled...in OFF position, 7/26 equipment disabled A8...In ON position, temperature is displayed in degrees elsius...in OFF position, temperature is displayed in degrees Fahrenheit A9...In ON Position, 24 Hour irc Pump with 3ºF shut off...in OFF position, no circ pump A10...In ON Position, heater is disabled while any high-speed pump or blower is running (low amperage mode)... In OFF position, heater can run while any/all high-speed pumps or blowers are running (high amperage mode) Jumper Key 2 Jumper on Pin 1 and 2 will enable VS51x/VS5xxS/VS5xxD compatibility mode. Jumper on Pin 2 and 3 will enable VS50x compatibility mode (Do not use with Serial or Deluxe Panels). J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature.
7 W W Ozone onnections Ozone onnector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or 240V) to the on-board ozone connector (9). See the ratings table on the wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V output W2 connects to Red A and for 120V output W2 connects to White A. The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the required voltage. WARNIN: hanging the voltage of the ozone connector also effects the voltage supplied to the circ pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage is selected. Balboa Ozone enerator: If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below. If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below. Note: A special tool is required to remove the pins from the connector body once they are snapped in place. heck with your Balboa Account Manager for information on purchasing a pin-removal tool. Balboa Ozone connector configuration for 120V 60Hz Line - Black conductor Use this slot for the leftover Red conductor ommon - Install the White conductor here for 120V ozone round (reen) conductor B Balboa Ozone connector configuration for 240V 60Hz Line - Black conductor Use this slot for the leftover White conductor ommon - Install the Red conductor here for 240V ozone round (reen) conductor Flat sides of sockets as shown B FUSE 20A 250V J46 J47 9 K8 irc.pump W B R W2 W3 A K5 0 12V Light FUSE 3A 250V Line - Black conductor Use this slot for the leftover conductor ommon - Red for 240V or White for 120V ozone (See W2 wire) round (reen) conductor W2 wire determines voltage 0
8 Serial Panel onfigurations Serial Standard PN with Overlay PN onnects to Main Panel terminal
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