Railway Products. by Power-One

Transcription

1 by Power-One Railway Products

2 The world s first 10:1 input DC-DC converter with up to 300W and >92.5% efficiency The new HR-Series is the latest MELCHER cassette innovation DIN RAIL PRODUCTS Model Type Input Voltage Output Voltages (VDC) Output Current (A) Nominal Power (W) Efficiency (%) Model Rectifier, Battery Charger Rectifier Rectifier Rectifier, Battery Charger Rectifier Rectifier, Battery Charger DC-DC Converter VAC, VDC VAC, VDC VDC 5, 12, 15, 24, 28, 48, 60 24, , 24.7, 37, x12, 2x24, 2x36, 2x , 37, x24, 2x36, 2x or 2x , 4, 2, to 14 2x2.5 to 2x7 7.5 to 20 2x5, 2x 6.7, 2x10 5, or 2x , , , , , 87, 88 83, 87, LOK-Series LME-series W-Series, single W-Series, dual X-Series, single X-Series, dual EW- series COMPACT PCI CONVERTERS Size Input Voltage Output Voltages (VDC) Output Current (A) Nominal Power (W) Efficiency (%) Model 3U x 8HP 6U x 8HP VAC VAC 40, 40, 5, 2 50, 60, 12, CPA CPA U x 8HP 6U x 8HP VDC VDC 40, 40, 5, 2 50, 60, 12, CPD CPD G Modular Building Blocks for max Flexibility and 10:1 Input (15Vdc-160Vdc) The new IBX15 and IMX70 series combined offer a 10:1 ratio input platform for battery voltages from nominal 24V to 110V, with a multitude of isolated DC output options. The IMX range of DC-DC converters combines single or multiple output voltages between 3.3V 48V with up to 90W of power. In order to explore the unique benefits of the IBX/IMX power solutions, a bare PCB demo board is available free on request. For further information please contact our Field Application Engineering team or see the applications section on the web site for further details. The IBX/IMX Concept practically replaces full custom solutions: EMC Filter Booster Module IMX DC-DC Module Chu Application Example: Input: Vdc Output 1: 5V/10A Output 2: 3.3V/10A Application Example: Input: 12 40Vdc or Vdc Output 1: 5V/10A Output 2: 12.6V/4A

3 RUGGED 3U CASSETTES FOR 19 RACK OR CHASSIS MOUNT AC Input Voltage DC Input Voltage Output Voltages (VDC) # of Outputs Output Power (W) Model (width) VAC*, VDC VDC (6 ranges) 5 to 60; ±12, ±15; 5/±12, 5/±15 1, 2 or 3 50 M-Series (8TE) VAC*, VDC VDC (6 ranges) 5, 12, 15, 24, 48; ±12, ±15, ±24 1 or S-Series (12TE) VAC*, VDC VDC (6 ranges) 5, 12, 15, 24, 48; ±12, ±15, ±24 1 or K-Series (16TE) VAC* N/A 5-60; ±12, ±15; 5/±12, 5/±15, 1, 2 or 3 50 M-Series (8TE) VAC* (PFC) N/A 5, 12, 15, 24, 48; ±12, ±15, ±24 1 or S-Series (12TE) VAC* (PFC) N/A 12, 24, 48; ±12, ±24 1 or K, KP-Series (16TE) ; VAC* (PFC) N/A 24 to T-Series (28TE) N/A (contact P-1) (5 ranges) ; ±5, ±12, ±15, ±24 1 or Q-Series (4TE) N/A (contact P-1) (5 ranges) , 2, 3 or P-Series (4TE) N/A (ONE range) 5 to 110, ±12, ±15, ±48 1 or HR-Series (10-16TE) * Hz 1 TE =.2 The rugged MELCHER products offer the industry s premier line of standard products for DC-DC and AC-DC power conversion, including custom design capability for application specific power conversion solutions. For over 40 years Power-One s MELCHER lineup of DC-DC and AC-DC cassette-style power converters with extremely robust electrical and mechanical designs have demonstrated to provide consistent power to a diverse array of railway, signaling, communications, transportation and industrial infrastructure applications. The HR-series as the latest innovation in this product line offers a 10:1 input with extremely high efficiency (94.5%) and up to 300W of output power. Three base models literally cover almost every possible input-output combination worldwide, thus offering extreme design flexibility. Features DC-DC converters with extremely wide input covering battery applications from 12V to 220V nominal Universal AC input with identical form factors Inrush current limitation Reverse polarity protection Up to 300W output power High efficiency, up to 94.5% including input filter Multiple isolated, fully-regulated outputs Ultra-wide output voltage adjustment Remote on/off control input Current share, redundancy Rugged aluminum extruded case Self cooling, no derating over the specified temperature range Conformally-coated assemblies Case/Baseplate temperature to 100 C Benefits Fully-enclosed, rugged and extremely reliable Demonstrated MTBF exceeds millions of hours Standard and custom-designed converters Fit and forget, plug and play installation, no external components required Large platform through variety of options and accessories Railway Compliance Compliance with EN50155, EN60571, EN , UL/EN60950 and National deviations (AREMA, RIA, NFF) Fault Protection Input/Output overvoltage protection All products are fully transient protected No-load, overload and short-circuit protection Thermal protection

4 ISOLATED PC-BOARD MOUNT DC-DC CONVERTERS Size Input Voltage (VDC) Output Voltages (VDC) # of Outputs Nominal Power (W) Efficiency (%) Model DIP24, 8.5mm (4 ranges) 3.3, 5, 12, 15 or ±5, ±12, ±15, ±24 1 or IMX4 1"x2" 10.5mm (4 ranges) 3.3, 5 or ±5, ±12, ±15, ±24 1 or IMX7 1.6"x2" 10.5mm (3 ranges) 3.3, 5 or ±5, ±12, ±15, ±25 1 or IMX15/IMY15 2"x3" 10.5mm (4 ranges) 4x 5, 4x 12, 4x 15; 5/±12, 5/± IMX35 2"x3" 10.5mm (3 ranges) 5, 12, ±15, ±24 1 or IMX70/IMY70 Power-One offers a wide range of PCB-mount DC-DC converters and non-isolated board, chassis, or rack-mount ultra high efficient switching regulators that are especially designed and manufactured for the railway and transportation markets. For decades these MELCHER product lines have been widely used for mobile battery operated applications providing the customer industry-leading efficiency, power density and reliability. Features Various wide DC input voltage ranges with or without isolation from VDC, including platforms with 10:1 ratio Output voltages from V with trim ranges as wide as 0-110% Vout nominal Wide operating temperature ranges with startup at -40 C or below and no derating to 70 C Dip-varnished circuits without potting material for maximum reliability Isolated converters with magnetic feedback and I/O test voltages up to 3k VAC Low output ripple and excellent dynamic response Benefits Proven reliability in the harshest environments all around the globe Variety of output combinations and mounting styles for virtually infinite applications Maximum flexibility for modular type platforms instead of custom designs High shock and vibration resistance Railway Compliance Meet or exceed national and international Railway standards with little or no external components, in compliance with EN50155, EN50121 Fault Protection Input overvoltage and under voltage lockout protection Current limit and short-circuit protection Thermal protection Output overvoltage protection (OVP) Input transient protection The new IBX15 and IMX70-Series combined form a 10:1 input platform for battery voltages from V, fully compliant with EN50155, EN50121 specifications. Ask for our latest Application Note. NON-ISOLATED BUCK/BOOST DC-DC CONVERTERS Mount Size in./mm Input Voltage (VDC) Output Voltages (VDC) Output Current (A) Efficiency (%) Model BUCK PCB, Chassis 2x2.8x1 / 50x70x , PSR Series PCB, Chassis 2x2.8x1 / 50x70x , PSA Series PCB, Chassis 2.7x4.2x1.3 / 69x106x , 8-80, PSB Series PCB, Chassis 3.5x5.9x1.3 / 88x151x , 8-80, PSC Series Chassis, 3U, 19" Rack 1.5x6.6x4.2 / 67x168x , 8-80, PSL Series Chassis, 3U, 19" Rack 2.4x6.6x4.4 / 60x168x , 8-80, PSS Series Chassis, 3U, 19" Rack 3.2x6.6x4.4 / 80x168x , 8-80, PSK Series BOOST PCB, Chassis 2x2x0.45 / 54x54x IBX15 Series

5 Use of Platforms is Our Customers Key to Success Mechanical and electrical adaptations eliminating the need for full customs PCB integration with additional filtering and transient protection, booster circuit for enhanced 10:1 input range Mechanically adapting converters for 3U/6U 160/220mm rack, chassis,cold wall and DIN rail mounting A/S Centers and Partners Use solutions with converters in custom rack and application specific, value add architectures Optimized Application Centers for fast and flexible customized and system integrated solutions We work closely with partners for custom platforms and application specific adaptation ability and provide full support to customers and channel partners Accessories for MELCHER Platform Products 19 Racks and backplanes Base plates or heat sinks for chassis mounting Mating female connectors for solder, cage clamp or faston connections Connector retention devices Front panels for 19 rack mount Chassis mounting kits DIN Rail mounting kits Temperature sensors for battery charging AREMA Compliant Power Systems High current sub-rack, 5-40A systems, fully redundant 1-4 MELCHER 150W AC-DC converters per rack Universal adjustable 110 / 220 VAC fully redundant inputs Fully redundant outputs of VDC or VDC 5-40A of output current 3k VAC isolation test voltage Relay contacts for alarm signals

6 Railway Products The most trusted power source in the industry About Power-One Power-One is a leading global manufacturer of power conversion and power management solutions, with a long history of providing leading-edge, innovative and reliable power technology. Power-One is an industry leader in ruggedness, power density with ultra-high efficiency and revolutionized power conversion through the introduction of digital power technology. MELCHER was acquired by Power-One in 1998 and Power-One was purchased by ABB in For more than 40 years, Power-One s MELCHER product lines have had a well proven track record as being one of the industry s most reliable power sources available today with product life cycles of more than 20 years and millions of hours of field operation. The MELCHER products offer our customers the broadest product lines of standard power supplies available in the entire industry. In addition, we produce a large number of specials, customs and application specific converters. AC-DC and DC-DC for Railway and Rugged Applications Power-One provides just about all of the leading manufacturers in the railway and transportation industry worldwide with high performance, rugged DC/DC and AC/DC MELCHER brand converters. With over 40 years of design and manufacturing experience MELCHER products are designed to meet the highest national and international standards for harsh environments, safety and EMC/EMI and undergo rigorous and extensive EVT/DVT and HALT/HASS test. Our strict engineering guidelines ensure low component stress, thermal profiling and high phase margins for stability and dynamic response all part of our highly reliable converter designs. There are literally hundreds of thousands of Power-One s MELCHER products installed around the globe whether on rolling stock or trackside. Features Compliance with International and National standards (EN, UL, AREMA, RIA, NFF) in particular, EN50155, Ultra-wide DC input voltage, up to 10:1 ratio, suitable for all common battery input voltages worldwide Universal AC input xtremely high efficiencies Fully featured, full fault protection: Transient, over/undervoltage, over-current, over-temperature -96V output voltages with wide trim range Series and parallel or fully redundant configurations On/off control, current share and other options Extended ambient operating temperature to -40 C or lower on request Convection and conduction cooling with no derating up to 70 C All PC boards dip-varnished for high mechanical durability and humidity withstand, without use of potting material Shock and vibration resistance Basic or reinforced insulation, test voltages up to 3k VAC Multi platform approach for highest flexibility All products are fully RoHS compliant For more information: tech.support@power-one.com North 3rd Street, Suite 805, San Jose, CA Power-One, Inc. All rights reserved. All trademarks are the property of their respective owners. MELCHER is a trademark registered in China, Japan, France and Switzerland; applications pending in Europe and the Russian Federation.