MODULAR SAFETY INTEGRATED CONTROLLER

Transcription

1 MODULAR SAFETY INTEGRATED CONTROLLER Marketing Documentation April 2014 MOSAIC - Rev. 1.0

2 Modular Safety Integrated Controller MOSAIC is a safety hub able to manage all the safety function of a machinery or a plant

3 Modular Safety Integrated Controller MOSAIC can manage safety sensors and signals such as light curtains photocells laser scanners emergency stops electromechanical switches guard-lock safety door switches magnetic switches safety mats and edges two-hands controls hand grip switches encoders and proximities for safety speed control

4 Min and Max Expansion of the System Minimum number of modules: M1 used as stand-alone 1 module = 8 inputs + 2 EDM/RST + 2 safety outputs + 2 status outputs Max numbers of modules: M expansions 15 modules = 128 inputs + 16 EDM/RST + 16 safety outputs + 32 status outputs (The system can have not more than 4 expansions of the same type)

5 Min and Max Expansion of the System examples M1 Main Unit + 10 Expansion Modules Roll Forming System Machinery M1 Main Unit stand alone Marking /Cutting Laser System

6 Modular Safety Integrated Controller MOSAIC is certified to the highest level of safety required by the industrial safety standard. SIL 3 - IEC SIL CL 3 - EN PL e - ISO/EN Category 4 - ISO/EN

7 System Mosaic MSC permits communication between the various units through a proprietary 5-way high-speed bus. MOSAIC M1 Main unit 8 digital inputs 2 OSSD (2 pairs) outputs MOSAIC MB MOSAIC MI8O2 MBP - Profibus DP Input / output MBD DeviceNET expansion MBC CANopen modules MBEI - Ethernet IP 8 digital inputs MBEC EtherCAT 2 OSSD (2 pairs) MBEP PROFINET outputs MBMR - Modbus RTU MBMT Modbus TCP MBU - Universal Serial Bus MOSAIC MI8 MI16 Input expansion modules MI8-8 inputs MI16 16 inputs MOSAIC MI12T8 Expansion module 12 digital inputs 8 test outputs MOSAIC MCT Interface modules allowing the connection of remote expansions via MSC bus MCT1-1 input or 1 output MCT2-1 input and 1 output

8 System Mosaic MSC permits communication between the various units through a proprietary 5-way high-speed bus. MOSAIC MCT Interface modules allowing the connection of remote expansions via MSC bus MCT1-1 input or 1 output MCT2-1 input and 1 output MOSAIC MO2 MO4 Output expansion modules MO2-2 OSSD safety outputs (pairs) MO4-4 OSSD safety outputs (pairs) MOSAIC MOR4 S8 4 safety relays expansion modules connectable to M1. The relay outputs, via the MSD software, can be configured as: 4 single-channel outputs (safety Category 1 or 2) or 2 dual-channel outputs (safety Category 4). MOSAIC MR2 MR4 Safety relay expansion modules. MR2-2 relays 2 NO + 1 NC MR4-4 relays 4 NO + 2 NC MOSAIC MV S/T/H Expansion modules for safety speed control. MV0 Inputs for 1 or 2 Proximity switches MV1 - Input for 1 incremental encoder and 1 or 2 Proximity switches MV2 - Input for 2 incremental encoders and 1 or 2 Proximity switches

9 Dimensions Modules Dimension Each single module measures: 22,5 x 99 x mm Removable terminal blocks, screw contacts

10 Mosaic Safety Communication Mosaic MSC permits communication between the various units through a proprietary 5-way high-speed bus. The MSC modular connectors can be used to connect the expansion units to M1 Master module. The connectors are physically located on the back of each unit and are housed in the rail guide of the electrical Cabinet. (except MR2 and MR4 safety relays units)

11 Modular Safety Integrated Controller MOSAIC M1 Master unit Stand alone and main unit Programmable via USB 2.0 line 8 digital inputs 2 inputs for Restart / EDM feedback 2 OSSD Category 4 safety outputs PNP 400mA 4 test outputs (for short-circuits monitoring) 2 digital signaling outputs PNP 100mA MCM configuration memory slot

12 Electrical Connections TEST OUTPUT TEST OUTPUT signals are used to monitor overloads and short circuits on input lines. Mosaic generates on each test output a pulsing signal checked by both the test output and the input to which is connected. With electromechanical sensors (potential-free contacts) each test output can be connected to - 2 sensors with M1, MI8O2, MI12T8 and MI8-4 sensors with MI16 Using the test output the DC diagnostic coverage over the dangerous faults increases, and this make improve the Performance Level of the system. Test outputs use is MANDATORY for safety mats, edges, photocells.

13 Electrical Connections SAFETY-MATS AND SAFETY EDGES CONNECTION With S-mats and S-edges any out test can be connected to a single sensor

14 Modular Safety Integrated Controller MOSAIC MI8O2 Input and Output Expansion unit 8 digital inputs 2 inputs for Restart / EDM feedback 2 OSSD Category 4 safety outputs PNP 400mA 4 test outputs (for short-circuits monitoring) 2 digital signaling outputs PNP 100mA => Same as M1, but with no programming

15 Modular Safety Integrated Controller MOSAIC MI8 and MI16 Input Expansion units - MI8-8 digital inputs - MI16-16 digital inputs - 4 test outputs (for short-circuits monitoring)

16 Modular Safety Integrated Controller MOSAIC MI12T8 Input Expansion unit Expansion unit for safety mats and edges 12 digital inputs 8 test outputs (for short-circuits monitoring) It can manage up to 4 independent safety mats

17 Modular Safety Integrated Controller MOSAIC MO2 and MO4 Output Expansion units MO2-2 OSSD Category 4 safety outputs - PNP 400mA - 2 inputs for Restart / EDM feedback - 2 digital signaling outputs PNP 100mA MO4-4 OSSD Category 4 safety outputs - PNP 400mA - 4 inputs for Restart / EDM feedback - 4 digital signaling outputs PNP 100mA

18 Modular Safety Integrated Controller MOSAIC MR2 and MR4 Safety Relay Output units MR2-2 safety relays with guided contacts - 2 NO + 1 NC contacts 240Vac 6A - 1 NC contacts for EDM feedback MR4-4 safety relays with guided contacts - 4 NO + 2 NC contacts 240Vac 6A - 2 NC contacts for EDM feedback Every NO contact is broken twice by the integrated safety relays.

19 Interface module allowing the connection of remote expansions via the MSC bus. MCT1-1 connection (1 input or 1 output)* MCT2-2 connections (1 input and 1 output) * to be placed at the beginning or at the end of the network connected with a single MCT cable M1 Master Unit MCT - BUS expansion Up to 50 m for each connection (Total distance up to 250 m) MCT1 Max. 5 MCT expansions. Ideal solution for the interconnection of the safety functions of more machineries on a single production line. MCT2 MCT2 MCT1 Specific RS485 serial interface shielded cable Available Lengths: MC25-25 m MC50-50 m MC m

20 MCT - BUS expansion MCT1 and MCT2 are not present in the MSD configuration software counted as expansions. MCTs are wired using a shielded cable compatible with RS485 serial interface (4 wires + shield) via the connector block. Here following the specification of our cable. In case of use of a different cable these minimum characteristics must be fulfilled. It is strongly recommended to use our custom cables MC25, MC50 and MC100

21 Modular Safety Integrated Controller MOSAIC MB Field-bus expansions Expansion units for connection to the most common industrial Field-bus systems for diagnostic data communication. MBP Profibus DP MBD DeviceNET MBC CANopen MBEI EthernetIP MBEC EtherCAT MBEP PROFINET MBMR Modbus RTU MBMT Modbus TCP/IP MBU USB

22 Mosaic Configuration Memory MOSAIC M1 rear view

23 Mosaic Safety Designer - MSD is the MOSAIC configuration software is an user-friendly configuration tool thanks to its graphic interface is included in each M1 box no extra fees.

24 MSD Configuration software Mosaic master M1 has a 2.0 USB port for the connection to a Personal Computer where the MSD (Mosaic Safety Designer) configuration software is installed. USB mini, old Blackberry like.

25 Level 1 Password PASSWORD Alphanumerical max 8 characters. This is a maintenance password which allows only to view the LOG file, the system set up and the use of the real time monitoring. The knowledge of this password does not enable the operator to perform the download of a new project or the upload of a preloaded one. With this password level it is possible to upload a project from Mosaic M1 to a PC. Level 2 Password Alphanumerical max 8 characters. This is the designer password. It allows to load, modify, save and upload (from PC to Mosaic) a project configuration. The default password is SAFEPASS.

26 Log File A Log File with date of creation of the project and related checksum (CRC 4-digit hexadecimal identification) is stored in the M1. The Log File can be visualized using the icon in the tool bar (Level 1 Password).

27 MSD Project Report ReeR S.p.A. Project Report generated by Mosaic Safety Designer version Project Name: Project User: Name Company: Company Date: 16/11/ Schematic CRC: 9CEFH Mosaic: Configuration Module M1 (Configured Firmware version: >= 2.0) Module MO2 Node 0 Mosaic: Project Safety Information's PFHd (according to IEC 61508): 1,93E-009 (1/h) MTTFd (according to EN ISO ): 123 years DCavg (according to EN ISO ): % Resources used INPUT: 38% (3/8) Timing: 0% (0/8) Counters: 0% (0/8) DFF: 0% (0/8) Restart: 0% (0/8) MUTING: 0% (0/4) Total number blocks: 22% (7/32) OSSD: 75% (3/4) STATUS: 75% (3/4) Electrical diagram Sensor (E-GATE 01) Functional Block 1 Filter (ms): 3 Reset Type: Automatic StartUp Test: False In1 -> Test1 DC = 90% (according to EN ISO ) Connections: M1 INPUT1/Terminal 17

28 MONITOR I/O The I/O MONITOR allows the real-time monitoring of all the I/Os of a Mosaic system and the diagnostic information about a working system. TEXT VISUALIZATION GRAPHIC VISUALIZATION

29 GRAPHIC VISUALIZATION MONITOR I/O

30 TEXT VISUALIZATION MONITOR I/O

31 MSD Configuration Software FUNCTION BLOCKS INPUT OBJECTS E STOP (emergency stop) Configurable for 1 NC or 2 NC inputs E-GATE (safety gate device) Configurable for 2 NC or 1 NC + 1NO inputs SINGLE E-GATE (safety gate device) 1 NC input

32 MSD Configuration Software FUNCTION BLOCKS - INPUT OBJECTS TESTABLE SAFETY DEVICE (for any type of electromechanical sensors) Configurable for 1 NC, 1 NO, 2 NC or 1 NC + 1 NO inputs FOOTSWITCH (safety pedal) Configurable for 1 NC, 1 NO, 2 NC or 1 NO + 1 NC inputs ENABLE (enable key) Configurable for 1 NO or 2 NO inputs

33 MSD Configuration Software FUNCTION BLOCKS - INPUT OBJECTS ESPE (optoelectronic safety light curtain / laser scanner) Safety optoelectronics sensors with static output OSSD, self-controlled dual channel inputs SOLID STATE DEVICE Generic safety sensors with static outputs OSSD self-controlled dual channel inputs PHOTOCELL (type 2 safety photocell) 1 input for photocells that need external controller. Specific output test is required

34 MSD Configuration Software FUNCTION BLOCKS INPUT OBJECTS MOD-SEL (safety selector) Configurable for 2, 3 or 4 position selectors inputs Specific output test is not required TWO-HAND (bi-manual control) Configurable for 2 NO(EN 574 III A) or 2 NO + 2 NC (EN 574 III C) inputs S-MAT (safety mat or safety edge) 4 wires technology. 2 inputs Specific output test is required on 2 wires

35 MSD Configuration Software FUNCTION BLOCKS INPUT OBJECTS ENABLE GRIP SWITCH Configurable for 2 NC or 2 NO + 1 NC inputs SENSOR 1 input for non safety sensors or non safety signals. E.g.: muting sensors, enable signals etc. SWITCH 1 input for non safety switches or non safety signals. E.g.: restart button, position switch, enable signals etc.

36 MSD Configuration Software FUNCTION BLOCKS - OUTPUT OBJECTS OSSD (category 4 safety outputs) PNP safety static outputs. Dual channel, 400 ma The 2 outputs cannot operate independently. STATUS (signal output) PNP static outputs. Single channel, 100 ma Can be connected to any point in the project.

37 MSD Configuration Software FUNCTION BLOCKS FIELDBUS INPUT / OUTPUT FIELDBUS INPUT It allows to receive signals (up to 8 bits) from the machine control unit via the field-bus module. The signal is connected directly into the diagrams without using any input block. FIELDBUS PROBE OUTPUT It allows to send signals (up to 16 bits) to the machine control unit via the field-bus module. The signal is connected directly into the diagrams without using any output block. Warning: FIELDBUS inputs and PROBE outputs are not safety signals

38 MSD Configuration Software FUNCTION BLOCKS - MUTING OPERATORS MUTING L with 2 Muting sensors only for one-way openings MUTING T with 2 Muting sensors for two-way openings MUTING T Sequential with 4 Muting sensors for two-way openings MUTING OVERRIDE Are available two selectable functional mode: 1. Override with hold to run action 2. Override with one pulse action. MUTING T Concurrent with 4 Muting sensors for two-way openings

39 MSD Configuration Software FUNCTION BLOCKS - MEMORY AND TIMER OPERATORS D FLIP FLOP COUNTER DELAY SR FLIP FLOP CLOCKING MANUAL RESTART MONOSTABILE MONITORED RESTART PASSING MAKE CONTACT

40 E-GATE Example of function block parameters configuration MSD Configuration Software

41 ENABLING GRIP SWITCH Example of function block parameters configuration MSD Configuration Software

42 «L» MUTING Example of operator parameters configuration MSD Configuration Software

43 Advantages of Mosaic solution Compared to the safety circuitries made by traditional electromechanical safety relays, Mosaic has many remarkable advantages such as: Reduces the number of devices and wires and, therefore, the overall size; Speeds up the control panel construction; Provides the logic configuration through a quick and simple SW programming. Machine designers are always able to easily change the logic of the configuration; Makes it easy to add or remove safety function blocks at any stage of the machine designing.

44 Advantages of Mosaic solution Is able to check the logic configuration of the application during the designing phase through the VALIDATION function as well as to test it during the installation through the MONITOR function. Allows tamper-proof system configurations as: detection of any attempts of by-passing the safety devices, always possible with traditional safety relays, through specific tests (i.e. mandatory test of the safety device at the machine start-up) Protection against unauthorized changes to the project through a 2-level password.

45 Advantages of Mosaic solution The logic is made through a graphic interface. No more laborious wirings are needed as they are with traditional solution when it is necessary to wiring the outputs of the safety relays. A lower number of electromechanical components also means a better Performance Level and, therefore, a higher Safety Level. The project report provides the actual values of PFH, DCavg and MTTFd according to EN and EN

46 Modular Safety Integrated Controller News Modules and Functions

47 MSD - Software di Configurazione FUNCTIONAL BLOCKS MUTING OPERATORS Manual Reset Muting Override This Function allows you to restore locally the safety function of the light curtain after an engaged of the light curtain not related to a normal muting sequence. There are also the following signaling outputs: Request = need to override OverOut = override active

48 MSD Configuration Software FUNCTION BLOCKS INPUT OBJECTS INPUT FIXED TO LOGIC LEVEL 0 (LOW) INPUT FIXED TO LOGIC LEVEL 1 (HIGH)

49 MSD Configuration Software FUNCTION BLOCK GUARD LOCK GUARD LOCK allows the use with different types of locks.

50 MSD Configuration Software FUNCTION BLOCK GUARD LOCK 1) The Gate input is connected to the functional block E-GATE. 2) The Lock_fbk input is connected to the functional block Lock_fbk (feedback from the lock). 3) The UnLock_cmd input (unlocks command) is connected to an input switch. 4) The signal output will be 1 if the door is closed and the guard lock is locked. When an unlock command is applied to the input (UnLock_cmd), the output signal will be set to "0" and after a programmable time Time_Lock (2 sec. in the example) the guard lock is unlocked through the LockOut output.

51 FUNCTION BLOCK GUARD LOCK Time_Lock (s): Time elapsing between the release command UnLock_cmd and the effective unlock of the lock through the lockout output: 0 25 sec. Time_Fbk: Lock delay time of the Fbk signal to reach the MOSAIC system (as shown in the lock data sheet): 10 ms 3 s Spring lock: It should be configured in relation to the type of lock. To select whether the lock is locked passively with the mechanical force of the spring, and unlocked actively feeding the electromagnet. To deselect if the lock is locked and unlocked actively feeding the electromagnet. MSD Configuration Software GUARD LOCK - Example of function block parameters configuration

52 MSD Configuration Software FUNCTION BLOCK SERIAL OUTPUT It makes possible the transmission of information status to a PLC without the need to use fieldbus modules. The Serial Output operator outputs the status of up to 8 inputs, serializing the information. Max. number of operators = 4 Total: 32 information status. The serial line can be: Synchronous (1 clock + 1 data output) Asynchronous (1 Manchester coding data output).

53 MSD Configuration Software FUNCTION BLOCK SERIAL OUTPUT Example of synchronous serial line Use of 2 status outputs - status 1 = data output - status 2 = clock signal. 1) The output and the clock in the idle condition are 0; 2) Transmission of n bits with the input status using OUTPUT as data, CLOCK as the timing base; 3) Intercharacter interval is 0 to allow synchronization of an external device.

54 MSD Configuration Software FUNCTION BLOCK SERIAL OUTPUT Example of synchronous serial line Use of 1 status output - status 1 = data output. 1) The status of the line in the idle condition is 1 (TRUE); 2) The start data transmission signal is 1 bit = (FALSE); 3) Transmission of n bits with the status of the connected inputs encoded using the Manchester method: - Status 0: rising edge of the signal at the center of the bit - Status 1: falling edge of the signal at the center of the bit 4) Intercharacter interval is 1 (TRUE) to allow synchronization of an external device.

55 MSD Configuration Software FUNCTION BLOCK NETWORK Is a serial connection (Loop) of several MOSAIC Masters M1 (with possible expansions). This operator allows stop and reset commands to be distributed in a simply Mosaic network.

56 MSD Configuration Software FUNCTION BLOCK NETWORK The Network operator is used to distribute Stop and Reset commands via a simple local network. Use Network_in and Network_out to exchange START, STOP and RUN signals between the different nodes. Each E-Stop command stops all M1 units in the network. The Network can be restarted from any point of the loop. The machine where the fault has occurred must be locally restarted. Using MSD it is possible to require, for each machine, that must be locally restarted. Application: when the machine is not clearly visible from other points of the network.

57 MSD Configuration Software FUNCTION BLOCK NETWORK CAT.2 NETWORK EXAMPLE Single channel communication line with dynamic monitoring

58 MSD Configuration Software FUNCTION BLOCK NETWORK CAT.4 NETWORK EXAMPLE Dual channel communication line

59 MSD Configuration Software FUNCTION BLOCK NETWORK Application example Production lines composed of multiple machines in the food industry

60 Modular Safety Integrated Controller MOSAIC MOR4 Expansion units with 4 internal safety relay outputs

61 Expansion units with 4 internal safety relay outputs MOSAIC MOR4 Connectable to M1 through MSC Bus 4 internal safety relays with NO contacts 6A 250 Vac It is possible to select via MSD two different configurations: 4 independent single channel outputs 2 dual channel outputs 4 external contactors feedback input Single channel LED signaling two versions available MOR4 4 relay outputs + 4 feedback inputs MOR4 S8 4 relay outputs + 4 feedback inputs + 8 status outputs

62 MOR4 Configuration 4 independent channels Safety category 1 Logic diagram for a CAT 1 safety function (as per EN 13849) Internal relays are ALWAYS monitored 4 single channel outputs EDM feedback not used (not requested for Cat.1) Each output can be set as AUTO or MANUAL RESTART

63 MOR4 Configuration 4 independent channels Safety category 2 Logic diagram for a CAT 2 safety function (as per EN 13849) Internal relays are ALWAYS monitored In this configuration the OTE output is enabled (Output Test Equipment). This is mandatory for signaling dangerous faults as per the requirement of EN for Cat.2. Can be selected or EDM or Manual Restart or nothing. If EDM is selected, the related output can be set only as AUTOMATIC RESTART, so MANUAL RESTART can be obtained using logical operator and an extra input. OTE: Normally ON. In case of fault of internal feedback or EDM => OFF. This allows to ask the machine logic, stopping the dangerous movement (PLd) or at least signaling the fault to the user (PLc). OTE output is a logical signal and can be sent to a logical block inside the MSD as well as to a STATUS output.

64 MOR4 Configuration 2 independent double channels Safety category 4 Logic diagram for a CAT 4 safety function (as per EN 13849) Internal relays are ALWAYS monitored Can be selected or EDM or Manual Restart or nothing. If EDM is selected, the related output can be set only as AUTOMATIC RESTART, so MANUAL RESTART can be obtained using logical operator and an extra input.

65 MOR4 Output Configuration Cat. 1 Single channel output Cat. 2 Single channel output Cat. 4 dual channel output

66 The combination of Category plus DCavg adopted is shown in one of the seven columns of fig. 5 of ISO Calculated MTTFd determines which part of the column has to be considered. Corresponding is shown on the left of the table. Getting the CAT. 2 configuration permits to step into the PL d! EN ISO

67 MOSAIC MV Safety speed monitoring modules

68 Expansion module for safety speed monitoring MOSAIC MV Safety speed monitoring (up to PLe) for: zero speed control max speed speed range and direction Up to 4 logically selectable speed thresholds (freely configurable via MSD) for each logical output (axis) Each module includes two logical outputs configurable via MSD and is therefore able to control up to two independent axes RJ-45 (1 for MV1, 2 for MV2) connectors for encoders and terminal blocks for proximity switches Max input frequency (encoders): 500 KHz (300 KHz for HTL) Max input frequency (proximity): 5 KHz

69 MOSAIC MV SOME EXAMPLE Zero speed control: Verifies that the dangerous device is actually standstill so that gates can be unlock to permit safe access of the operator to the hazardous area. Maximum speed control: Verifies that the safety speed is not exceeded. This allows to safely work during maintenance or system adjustment procedures. Prevention of damage to parts of the machine due to excessive speed during the working process. Combination of max speed and zero speed in automatic machines, when different speeds are necessary for the processing of different materials with different tools.

70 MV0 - Input for PNP/NPN proximity switches (1 or 2 proximity switches) MOSAIC MV MV1 - Input for incremental encoders and PNP/NPN proximity switches MV1T (1 TTL encoder + 1 or 2 proximity switches) MV1H (1 HTL encoder + 1 or 2 proximity switches) MV1S (1 sin/cos encoder + 1 or 2 proximity switches) MV2 - Input for incremental encoders and PNP/NPN proximity switches MV2T (1 or 2 TTL encoders + 1 or 2 proximity switches) MV2H (1 or 2 HTL encoders + 1 or 2 proximity switches) MV2S (1 or 2 sin/cos encoders + 1 or 2 proximity switches)

71 MSD Configuration Software FUNCTION BLOCKS SAFETY SPEED CONTROL STAND STILL Check that the speed is zero or not greater than the values set. STAND STILL AND SPEED CONTROL Check that the speed does not exceed the values set for both the max. speed and zero speed. SPEED CONTROL Check that the speed is not greater than the values set. WINDOW SPEED CONTROL Check that the speed is not lower or higher than the values set.

72 MSD Configuration Software SAFETY SPEED CONTROL functional block configuration examples (configuration - 2 thresholds) In 1 N. threshold 0 Speed 1 1 Speed 2

73 In this example the positioning of the work piece is allowed only when the tool is completely stopped. As long as the tool is working at the normal speed the GUARD LOCK is locked and the access to the hazardous area is not allowed. Access to the hazardous area is allowed either when the working cycle is over or when the operator switches the MOD SEL to Access Request. In the second case, the Gard Lock is unlocked with a 4 seconds delay, (defined in the Guard Lock block with the parameter Time_Lock) that is the time needed to permit to the machine to completely stop the tool. This time is measured during the risk assessment. At this point the operator can safely access the hazardous area. SAFETY SPEED CONTROL - EXAMPLE

74 SPEED CONTROL - EXAMPLE If the tool has to be kept moving for maintenance reasons when the operator is inside the hazardous area, this is possible through the Grip Switch. The speed monitoring device detects whether the speed of the tool is under a defined threshold set through the MSD. If the threshold is exceeded or the Grip Switch is released the machine is immediately stopped. Furthermore, during the working cycle the same speed monitoring device can detect when the speed of the tool is over a defined threshold and immediately stop the machine to avoid damages to the nearby operators and to the tool itself.

75 SAFETY SPEED CONTROL - EXAMPLE

76 MOSAIC MV Expansion module for safety speed monitoring NUMBER OF CONTROLLED AXES Each module can control up to two independent axes. Each Mosaic system can use up to 4 modules of the same type: 4 MV0, 4 MV1 and 4 MV2. Total number of controllable axes (4 MV0+4 MV1+4MV2): 24 (MV0 with a single proximity switch for axis - PL b) 20 (MV0 with two proximity switches for axis - up to PL e). Total controllable encoder: 12 (connected only to MV1 and MV2). Note: Each MV module allocates (uses) always 8 inputs.

77 Safety Speed MOSAIC MV and SENSORS Encoder Proximity MV Module Safety Level 1 Sin/Cos Safety Encoder MV1 SIL 3 PL e = 1 Sin/Cos or 1 TTL or 1 HTL Encoder Proximity MV1 = Cat. 3 - DCavg 90% up to SIL 3 PL e Proximity MV0 + = Cat. 3 - DCavg 90% up to SIL 3 PL e 2 Sin/Cos or 2 TTL or 2 HTL Encoder MV2 = Cat. 3 - DCavg 90% up to SIL 3 PL e 1 Sin/Cos or 1 TTL or 1 HTL Encoder MV1 = Cat. B - PL b (Cat. 1 - SIL 1 PL c under conditions) Proximity MV0 + = Cat. B - PL b (Cat. 1 - SIL 1 PL c under conditions)

78 Modular Safety Integrated Controller MOSAIC Software & Firmware

79 MSD Configuration Software Software and Firmware To use the new modules and new features you need the updated master unit M1 and MSD software M1 - new firmware Operator GUARD LOCK, SERIAL OUTPUT e NETWORK has been added - Configuration of the modules MV0, MV1 e MV2 has been added - Configuration of the modules MOR4 and MOR4S8 has been added - Status output has been increased from 16 to 32 Firmware 2.0 available. Previous version 1.2 MSD - new software Operator GUARD LOCK, SERIAL OUTPUT e NETWORK has been added - Configuration of the modules MV0, MV1 e MV2 has been added - Configuration of the modules MOR4 and MOR4S8 has been added - Status output has been increased from 16 to 32 - Project connection line visualization, project copy and paste Software available. Previous version 1.3.2

80 M1 new firmware version 2.0 Software and Firmware COMPATIBILITY - Fully compatible with the existing expansions. - Fully compatible with previous software projects. MSD new software version Fully compatible with the existing expansions. - Fully compatible with previous software projects. MSD Configuration Software The new features will only be available by selecting the FW version 2.0 into the drop down menu. In the same menu you must always select the FW version of the M1 module in use. A project carried out with FW 2.0 can not be downloaded into M1 modules with FW versions <2.0. A new project (or a previous one modified) made with the new software, if it does not include new features, can be downloaded on any module M1, with both FW is 2.0 or <2.0.

81 Modular Safety Integrated Controller FIRMWARE VERSION IDENTIFICATION The firmware version of a module is detected: On product label Through the software when the module is connected to the PC

82 Modular Safety Integrated Controller SOFTWARE MSD VERSION IDENTIFICATION The MSD software version is detected: By click the Information on Designer Looking down at the right hand of the screen.