TrendView recorders - Installation Instruction

Transcription

1 TrendView recorders - Installation Instruction Analogue In / Analogue Out / Pulse Input cards / Alarm Relay and Digital Input / Output cards QX Recorder SX Recorder QXe Recorder DR Graphic Recorder This Installation Instruction sheet is intended as a guide for replacing or installing hardware and for setting up functionality in the recorder. Refer to the User manual for detailed operational requirements. The QX, SX, QXe and DR Graphic recorders are designed for ease of assembly with minimal disturbance to the rest of the unit. If unsure, please return the unit to your supplier for repair or upgrade. Removing the case and opening the back of the recorder should only be performed under the following circumstances: When an item of hardware requires individual replacement. When an item of hardware is to be retrospectively fitted. In all other instances it is recommended that the complete unit be returned to an authorised agent or service centre. For Agency Approved recorders the product needs to be upgraded or repaired by an Authorized Repair facility WARNING HAZARDOUS VOLTAGES Disconnect all power to the recorder before removing the case and attempting any maintenance procedures. For DR Graphic Recorders: Disconnect all the power, CJCs and IO cabling to the recorder before removing the IO cards chassis or power supply chassis and attempting any maintenance procedures. SAFETY TESTS Upon completion of service procedures detailed in this manual two basic safety tests should be performed in order to ensure continued safe operation of the instrument. Failure to comply with these instructions could result in death or serious injury CAUTION OBSERVE ANTI-STATIC PRECAUTIONS Refer to BS EN : Basic specification. Protection of electrostatic sensitive devices. Full anti-static precautions MUST be observed when in contact with the electronics of your recorder. SAVE DATA, SETUPS AND LAYOUTS Removal of PCBs and battery back-up will result in the loss of all non-volatile data. Ensure all data and set-ups are saved. Failure to comply with these instructions may result in product damage. Before attempting to repair or upgrade a recorder, it is advisable to clear a sufficient work space so components such as the front panel can be rested on the work surface without getting scratched or damaged. If adding a new piece of hardware to your recorder please be aware that if you are running Trend Manager PC software that the Hardware Wizard will require updating to accommodate the hardware changes. 43-TV iss.3 GLO Dec 14 UK 1

2 QX, SX and QXe Recorders For DR Graphic Recorder on page 9 Panel Mounting The Analogue In, Analogue Out and Pulse Input cards can be removed, replaced or added to the recorder without removing it from its mounting panel. If you require the recorder to be removed from the panel, loosen the mounting clamp screws, slide the clamp towards the rear of the recorder and remove the clamps and the recorder. Removing the Rear Panel Removal of the rear panel is necessary for replacement or fitting any of the PC cards. To remove the rear panel of the recorder, loosen and remove the two screws (QX and QXe = M3 x 6, SX = M4 x 8) at the top corners of the rear panel, taking care to retain both the shake-proof washer and the screw. Inside the Unit Refer to Figure 1 for the SX recorder, Figure 2 for the QX recorder and Figure 3 for the QXe recorder and their respective tables for the correct slot position for the Analogue In, Analogue out and Pulse Input cards. (Note, QXe recorder cannot have Analogue out or Pulse Input cards fitted). Figure 1 - SX recorder SX cards Position Shown Card Type Slot 1A, 1B Analogue Input Card A, B, C, D, E, F 1C Pulse Input Card A, B, C, D, E, F 2E Analogue Output Card E, F 3G Digital IO Card G, H, I 3H Alarm Relay Card G, H, I 4 Processor Card 5 Power Supply Card 6 Transmitter Power Supply Card Mother Board Not shown 43-TV iss.3 GLO Dec 14 UK 2

3 Figure 2 - QX recorder QX cards Position Shown Card Type Slot 1 Power Supply Card Transmitter Power Supply Card 2 Analogue Input Card A, B 3 Pulse Input Card A, B Analogue Output Card B (Not shown) 4 Alarm/Digital IO Card G 5 Processor Card Mother Board Not shown Figure 3 QXe Recorder QXe cards Position Shown Card Type Slot 1 Power Supply Card 2 Analogue Input Card B Alarm/Digital IO Card G (Not Shown) 3 Comms Expansion Card 4 Processor /AI Card A Expansion Board Not Shown 43-TV iss.3 GLO Dec 14 UK 3

4 Analogue Input Card The Analogue Input card is available as a 4, 6 or 8 channel card; whatever the number of channels, installation and operation is exactly the same. (Only 6 channel boards are available for the QXe recorder) An Analogue Input card can be fitted in slots A to F of an SX recorder, slots A and B on a QX recorder or slot B on a QXe recorder. Each slot is allocated 8 possible channels, so if two 6 channel boards are fitted they will be numbered A1 to A6, and A9 to A14 in the menu system. Channels always use three connections on the rear connector, and always start from the left. Connections Figure 7 Analogue In Connections CJC CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 The connections for each channel are the same; the diagrams below show the correct connections for each input type; Note: For a 4 wire RT connect as shown for 3 wire, leave the 4th wire disconnected. 43-TV iss.3 GLO Dec 14 UK 4

5 Analogue Output Card (Not for QXe) The Analogue Output card is available as a 2 or 4 channel card; whatever the number of channels, installation and operation is exactly the same. An Analogue Output card can be fitted into slots E and F of an SX recorder, or slots B on a QX recorder. (Not available for the QXe recorder) The card has a 12 way connector and a blanking plate, which is fitted to the right of the connector. Channels always use three connections on the rear connector, and always start from the left. Connections Figure 8 Analogue Out Connections Pulse Input Card (Not QXe) The Pulse Input Card is only available as a 4 channel card. A Pulse Input card can be fitted in slots A to F of an SX recorder, or slots A or B on a QX recorder. (Not available for the QXe recorder) The card has a 12 way connector and a blanking plate, which is fitted to the left of the connector. Channels always use three connections on the rear connector, and always start from the left. Connections Figure 9 Pulse input Connections NC= Not Connected For further information on connection details and operation of any of these three cards please refer to the Recorder User Manual. 43-TV iss.3 GLO Dec 14 UK 5

6 Procedure for Alarm Relay and Digital I/O Cards There are two main types of alarm cards, the Alarm Relay card and the Digital I/O card. The Alarm/Relay card is available with 4 or 8 channels of relay output, the 8 channel having two channels of digital input as standard (channel 7 & 8). The Digital I/O cards are available with 8 or 16 channels; all channels may be used as digital inputs or relay outputs. (Only the 8 channel version is available on QXe) All alarm cards take up slot position in slot G in the QX and QXe recorders and slot positions G, H and I in the SX recorder. Connections CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO Channels 7 & 8 Input across NO, C CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11CH12 CH13 CH14 CH15 CH16 NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO C NC = Normally Closed, C = Common, NO = Normally Open 43-TV iss.3 GLO Dec 14 UK 6

7 Removal of Analogue In, Analogue Out and Pulse Input Cards If the Analogue In, Analogue Out or Pulse Input Cards are being replaced, locate and loosen its M3 x 8 earth screw from the side of the unit, see Figure 10,11 &12. Grip the connector on the card to be removed and gently pull to release the card from its connection to the mother board (expansion boards on the QXe) at the front of the unit. Remove the card and retain both the screw and the shakeproof washer. Figure 10 QX with Analogue Input board being removed. Figure 11 SX Recorder with Pulse input card and Analogue out card being removed. Figure 12 QXe with Analogue Input board being removed. Inserting an Analogue In, Analogue Out or Pulse Input Card NOTE: To add an Analogue input board to the QXe recorder the recorder must already have an Expansion board fitted. If the Expansion board is fitted continue as described below, if an Expansion Board has to be fitted refer to Instruction sheet 43-TV QXe Expansion Board. QX and SX recorders will always have a Mother Board already fitted. To replace or add Analogue In, Analogue Out or Pulse Input cards, insert the new card in the correct slot position using the board guides in the case. Slide the card carefully back into the case, until the fixing bracket on the left side of the card is in line with the single fixing hole on the side of the case. Ensure the card is pushed fully home to the mother board (expansion board on QXe). Replace/fit the M3 x 8 earth screws and shake-proof washers, on the side of the case, to secure the card. 43-TV iss.3 GLO Dec 14 UK 7

8 Remove Alarm/Digital IO card If the alarm card is being replaced, locate and remove the M3 x 8 earth screw from the bottom position of the unit, (QX and QXe = Slot G, SX = Slot G, H and I) see Figure 13, 14 and 15. Grip the connector on the Alarm/Digital IO card and gently pull to release the card from its connection to the mother board (expansion board on the QXe) at the front of the unit. Remove the card and retain both the screw and the shakeproof washer. Figure 13 - QX recorder Figure 14 - SX recorder Figure 15 - QXe recorder Inserting an Alarm/Digital IO card NOTE: To add an Alarm/Digital I/O board to the QXe recorder, the recorder must already have an Expansion board fitted. If the Expansion board is fitted continue as described below, if an Expansion Board has to be fitted refer to Instruction sheet 43-TV QXe Expansion Board. QX and SX recorders will always have a Mother Board already fitted. To replace or add an Alarm/Digital IO card, insert the new card in the correct slot position using the board guides in the case. Slide the card carefully back into the case, until the fixing bracket on the left side of the card is in line with the single fixing hole on the side of the case. Ensure the card is pushed fully home. Replace/fit the M3 x 8 earth screws and shake-proof washers, on the side of the case, to secure the card. 43-TV iss.3 GLO Dec 14 UK 8

9 Re-assembling the Unit Remove or add any relevant plastic blanking plates (safety cover) on the rear panel, by pushing out the push rivets from behind. To replace the rear panel, angle the rear panel as shown to line up two location points with the floor of the recorder s case. Reposition the shake-proof washers and replace and tighten two screws (QX and QXe = M3 x 6, SX = M4 x 8) at the top corners of the rear panel. If the recorder has been removed from the panel, refit the mounting clamps to the case in two opposite positions (Nema 4 positions) and secure into the panel. QX and QXe torque setting should be Nm/ lbf-in SX torque setting should be Nm/ lbf-in Figure 16 - SX recorder Once the recorder is re-assembled plug the CJC sensor supplied with the board into the centre two pins on the connector. If the CJC is not connected thermocouple inputs will not operate. DR Graphic Recorder While adding a new piece of hardware to your recorder please be aware that if you are running Trend Manager PC software, the Hardware Wizard requires updation to accommodate the hardware changes. Panel Mounting IO cards can be removed, replaced or added to the recorder without removing it from its mounting panel. If you require the recorder to be removed from the panel, loosen the mounting bracket screws and remove the recorder. Removing the IO Card Chassis front panel Removal of the IO Cards Chassis front panel is necessary for replacement or fitting any of the PC cards. To remove the IO Card Chassis front panel use following procedure. 1. Open the door (Bezel side) of the unit by unlocking the latch. 2. There are 7x No.4/40 screws as shown in red circle and 2x captive screws shown in green circle in Figure 17. Remove all No.4/40 screws and loosen the captive screws. Figure 17 Inside DR Graphic Recorder Case 43-TV iss.3 GLO Dec 14 UK 9

10 3. Remove the slant chassis plate on the back side of the IO card chassis. Figure 18 Cabling inside the slant chassis plate 4. Lift the IO card chassis from the front side and park it on the bottom stand. See Figure Unplug the USB wire from the front side of the IO card chassis. See Figure 19. Figure 19 IO Card chassis parked on stand USB cable 43-TV iss.3 GLO Dec 14 UK 10

11 6. For installing the new card in an empty slot (A or B or both), remove the front panel screws. See Figure 20. For replacing cards in Slot A, remove both the front panel screws along with the Slot A screw. For replacing card in Slot B, remove both the front panel screws along with the Slot B screw. For replacing cards in Slot A and Slot B, remove both the front panel screws along with the screws for Slot A and Slot B. Figure 20 IO cards slot positions and screws positions on IO cards chassis sides Inside the IO Cards Chassis Refer to the table DR Graphic cards for the correct slot position for the Analogue In / Analogue Out / Pulse Input cards / Alarm Relay and Digital Input / Output cards. (Note, Slot A cannot have Analogue out, DI/DO & Alarm cards fitted.) Figure 21 Inside the IO Cards Chassis 43-TV iss.3 GLO Dec 14 UK 11

12 Removing IO cards Once the side screws on the earth brackets are removed, the IO cards can be easily pulled out of the IO card chassis for replacement. Inserting IO cards The DR Graphic recorder has the backplane card fitted inside the IO Card Chassis along with the CPU card. Cards can be inserted into the IO card chassis through the horizontal guides present inside the IO card chassis as per the combinations mentioned in the table DR Graphic cards. Carefully slide the card back into the case until the fixing bracket on the right side of the card is in line with the single fixing hole on the side of the IO card chassis. Ensure the card is pushed fully home. Replace/fit the M3 x 8 earth screws and shake-proof washers, on the side of the case, to secure the card. One combination of IO cards installed inside the IO card chassis is shown in Figure 21, Slot A supports only AI cards and Pulse cards; Slot B supports all the IO cards i.e. Analogue Input, Analogue Output, Pulse Input, Alarm/Relay Output and DI/DO cards and acts as an universal slot. Card Type Analogue Input Card Pulse Input Card Analogue Output Card Digital IO Card Alarm Relay Card Processor Card Mother Board DR Graphic cards Slot A, B A, B B B B CPU Card Slot Not shown Slot B supports all 5 types of IO cards but requires setting a jumper in the proper place to support a particular type of card. Table below shows the jumper settings for Slot B. (This only applies to the DR Graphic Recorder). Slot B AI/AO/PULSE J8 & J9: SHORT 1 & 2 ALARM/DI/DO J8 & J9: SHORT 2 & 3 Note: Slot A jumpers functionality is reserved; do not move the jumpers J4 & J5 for Slot A from 1 & 2 position 43-TV iss.3 GLO Dec 14 UK 12

13 Re-assembling the Unit After IO cards are removed, replaced or added to the recorder, use the following procedure to re-assemble the unit. 1. Make sure to secure all the IO cards and backplane card tightly with the earth bracket using M3 X 8 screws from the side of the IO card chassis as shown in Figure 22. Figure 22 Screw positions for IO cards and motherboard 2. Reconnect the IO card chassis front panel back to its position and fit the two screws on the top side using No.4/40 screws. Then fit 2x No.4/40 screws on both the sides of the IO card chassis front panel. Figure 23 Reconnecting the IO cards chassis 43-TV iss.3 GLO Dec 14 UK 13

14 Figure 24 - Cables to be connected inside slant chassis plate to the CPU board 3. Lift the IO card chassis; fold back the bottom stand inside and keep the IO card chassis back into the case for reconnecting the different cables. Connectors of all the cables are polarized; make sure to connect the connectors as per notch direction. The table below shows the different cables used and where they should be connected. Sr. No. Cable Description Source - Destination 1 Relay extension cable for status of power relay Power supply Board to Backplane board (J10) 2 Touch Screen Extension Cable for extending the touch screen connections from the touch screen to the CPU board Touch screen in Bezel to CPU board in case (J5 Notch on cable should face EXT SD connector J8) 3 Backlight Cable For backlight driver board Backlight driver board to backlight connector on the CPU board (J14) 4 LVDS Cable For LCD data From LCD in bezel to CPU board (J11) 5 Speaker cable For extending the speaker connections Speaker to speaker connector on the TVDRG2 backplane board (J6) 6 Earth Braid For strong ground connection From LCD bracket to the IO cards chassis 7 6 Pin Power Cable Power Supply Board to Backplane Board (J10) 43-TV iss.3 GLO Dec 14 UK 14

15 4. Connect all the cables as per the information in the above table and by using Figure 25. Figure 25 Cables reconnected inside the slant chassis plate 5. Replace the slanted chassis plate and fit it back along with the earth braid using 2x No.4/40 screws as shown in Figure 26. Figure 26 Reconnecting slant chassis 43-TV iss.3 GLO Dec 14 UK 15

16 6. Make sure all the screws shown in red and green colours in Figure 27 are connected back. Figure 27 Reconnecting the IO cards chassis 7. Reconnect the CJCs, IO cabling and Power cable as required. 8. Close the door. 9. If the recorder has been removed from the panel, secure it back into the panel using the mounting brackets. Copyrighted Materials. For more information please contact your supplier. 43-TV iss.3 GLO Dec 14 UK 16