Mission-critical board-to-board connector applications demand fail-safe signal integrity

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Jasmin Wood
5 years ago
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High-density, solder-free, rugged board-to-board stackable connectors

signal integrity as well as rugged and reliable harsh-environment

The HD Stacker brings Glenair innovation to stacking board-to-board

size, or a 31% size reduction for the same number of contacts as

Polarized connector bodies and available polarized guide pins prevent

The solder-free press-fit compliant pin contacts are removable,

HD Stacker connectors may also be ordered with pre-wired cable or flex

Highspeed signal integrity test reports are available upon request.

board-to-board stackable connector High-density.

options to prevent mis-mating Solder free eye of the needle compliant

standard or custom lengths Wired/flex jumpers available vailable

1 High-density, solder-free, rugged board-to-board stackable connectors Mission-critical board-to-board connector applications demand fail-safe signal integrity as well as rugged and reliable harsh-environment performance. The HD Stacker brings Glenair innovation to stacking board-to-board connectors with several significant design improvements: Ultra high-density.0625" Chevron Contact System provides 55% more contacts per connector size, or a 31% size reduction for the same number of contacts as compared to current industry solutions. Polarized connector bodies and available polarized guide pins prevent accidental mismating. The solder-free press-fit compliant pin contacts are removable, repairable, and available in custom lengths. HD Stacker connectors may also be ordered with pre-wired cable or flex jumper terminations. Highspeed signal integrity test reports are available upon request. Choose HD Stacker for the ultimate in high-density, rugged board-to-board stackable connector performance. High-density.0625" pitch Chevron Contact System Polarized insulator and hardware options to prevent mis-mating Solder free eye of the needle compliant tail for press fit installation epairable/removable contacts in standard or custom lengths Wired/flex jumpers available vailable between-board spacers up to 1 inch HD STCKE FO MISSION-CITIC OD-TO-OD PPICTIONS Solder-free press-fit (compliant pin) board mounting.0625" pitch contact spacing: highest available density Polarized shells and keyed guide pin hardware prevent mis-mating Controlled signal integrity for differential applications (test reports available) TC Electronics uthorized Distributor info@btcelectronics.com

2 .062 PITCH COMPINT PIN Solder-free, rugged board-to-board stackable connectors HD STCKE POSITION ND MTING COMPTIIITY GUIDE GST Single-Sided Mate, Top-of-Stack Mates with GST and GST (.095) GSTT-PW Prewired, Top-of-Stack Mates with GST GSTT-PS Solder Cup, Top-of-Stack Mates with GST GSTT-PF PC Tail (Flex), Top-of-Stack Mates with GST GST Universal Stacking Connector, Top, MIddle, and ottom Position Mates with: GST GSTT-PW GSTT-PS GSTT-PF GST GSTF GST (.095) GST (.095) Single-Sided Mate, ottom-of-stack Mates with GST and GST GSTF Prewired, ottom-of-stack Mates with GST Z etween-oard Insulators/Spacers available for all GTS pin lengths See table below. Consult factory for custom lengths. etween-oard Insulators/Spacers available for all GST pin lengths. See table below. Consult factory for custom lengths. Z Termination ength Z Termination ength.348/ / / / / / / / / / TC Electronics uthorized Distributor info@btcelectronics.com

.062 PITCH COMPINT PIN Solder-free, rugged board-to-board stackable connectors PEFOMNCE SPECIFICTIONS Current rating: 3 mp DWV: 638 VC sea level Insulation resistance: 5000 Megohms minimum @ 500 VDC

3 .062 PITCH COMPINT PIN Solder-free, rugged board-to-board stackable connectors PEFOMNCE SPECIFICTIONS Current rating: 3 mp DWV: 638 VC sea level Insulation resistance: 5000 Megohms 500 VDC Contact resistance: 3 5 Milliohms Operating temperature: -65 C to +125 C Mating force (max): (4 ounces) X (number of contacts) Insertion force (max): (22.5 pounds) X (number of contacts) Durability: 500 mating cycles MTEIS ND FINISHES Insulator: Polyphenylene sulfide (PPS) : Copper alloy, gold over nickel plating : Copper alloy, nickel plated and/or 300 series stainless steel, passivated Encapsulant: Epoxy resin Hysol EE4215 PC EQUIEMENTS oard material: F-4 or equivalent with 1 oz. copper oard thickness:.058" minimum Drilled hole size: Ø.033" (#66 drill) Plating material: Sn alloy or ENIG recommended Total plating thickness:.001".002" QUIFICTION TESTING / HIGH-SPEED PEFOMNCE Stacker connectors were qualified in accordance with MI-DT-55302G testing for: Contact engagement/separation Electrical resistance Thermal shock Contact retention Mechanical vibration and shock Contact resistance DWV Insulation resistance Humidity High-frequency electrical performace tests were performed for: Insertion loss, return loss, crosstalk, and time domain performance metrics including impedance and eye pattern. Complete test reports are available at PC YOUTS (COMPONENT SIDE).0625 TYP TYP 40 POS POS 120 POS POS POS 240 POS POS TC Electronics uthorized Distributor info@btcelectronics.com 3

4 .062 PITCH COMPINT PIN GST universal stacking connector For top, middle, and bottom-of-stack MTES WITH GST, GST (.095), GSTF, GSTT, GST How to Order GST HD Stackers Sample Part Number GST G 1 High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Pin Termination ength Key Position GST = Standard Profile Stacker 40, 80, 120, 160, 200, 240, ,.300,,.400,.500,.600,.700,.800,.900, G Keyed Guide Pin / Guide Socket T Keyed Guide Pin / Female #2-56 Jackpost for GSTT mate F Keyed Guide Socket / Fixed (non-rotating) Male Jackscrew for GSTF mate Use.270 termination length only ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GST is equipped with pin/socket contacts with solder-free press-fit board mounting..295 TEMINTION ENGTH ±.010 TEMINTION ENGTH (TYPE G & T HDW).120 #2-56 UNC-2 (.270 ) #2-56 UNC-2 (TYPE T HDW) 4 The GST is a universal stacking connector that may be used in the bottom, middle, or top position depending on application. Shown: GST stack-mating with GST..232 (TYPE F HDW).120 TC Electronics uthorized Distributor info@btcelectronics.com

5 .062" PITCH COMPINT PIN GST (.095) single-sided mating connector ottom-of-stack MTES WITH GST ND GST How to Order GST HD Stackers Sample Part Number GST GST = Standard Profile Stacker High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Zero Termination ength Key Position 40, 80, 120, 160, 200, 240, Keyed Guide Pins for bottom stack ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GST (.095) is equipped with socket contacts with solder-free press-fit board mounting section only (no pin contacts) ± Ø.120 The GST (.095) is used in bottom-ofstack applications that only require a single-sided mating interface. Shown: GST (.095) on bottom, stack-mating with GST above. TC Electronics uthorized Distributor info@btcelectronics.com

6 .062 PITCH COMPINT PIN GSTF pre-wired connector ottom-of-stack MTES WITH GST How to Order Stacker Connectors Sample Part Number GSTF -120 P W -4 K 7-18 M GSTF = Pre-wired ottom Stacker 40, 80, 120, 160, 200, 240, 300 Contact Type Termination Type P = pin W = prewired High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Mil-qualified hookup wire in white, yellow, striped, and ten-color repeat ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GSTF is equipped with mating socket contacts and a pre-wired cable jumper. Wire Gauge 4 = #24 6 = #26 8 = #28 Wire Type Wire Color Wire ength.535 ±.010 K = M22759/ VMS Teflon (TFE) J = M22759/ VMS modified cross-linked Tefzel (ETFE) E = NEM HP3-E 600VMS type E M16878/4 (TFE) 1 = White 2 = Yellow 5 = Color-coded stripes per MI-STD = Ten-color repeating ength in inches ( -18 specifies 18 inches.) 4" minimum. M = #2-56 Hex Head Jackscrew #2-56 UNC WIE ENGTH 5/64 (.078) HEX KEY The GSTF is a bottom-of-stack solution for subsystems that require an I/O interface for performance testing and analytics. Shown: GSTF stack-mating with GST. 6 TC Electronics uthorized Distributor info@btcelectronics.com

7 .062 PITCH COMPINT PIN GST single-sided mating connector Top-of-stack MTES WITH GST ND GST (.095) How to Order GST HD Stackers Sample Part Number GST G 1 GST = ow Profile Stacker Termination ength 40, 80, 120, 160, 200, 240, ,.300,,.400,.500,.600,.700,.800,.900, High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Key Position G Keyed Guide Pin ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GST is equipped with pin contacts with solder-free press-fit board mounting (no socket contacts)..145 TEMINTION ENGTH ±.010 TEMINTION ENGTH The GST is used in top-of-stack applications that only require a single-sided mating interface. Shown: GST stack-mating with GST. TC Electronics uthorized Distributor info@btcelectronics.com 7

8 HIGH-DENSITY, COMPINT PIN Stacker GSTT-PW pre-wired connector Top-of-stack MTES WITH GST How to Order Stacker Connectors Sample Part Number GSTT -120 P W -4 K 7-18 M GSTT = Pre-Wired Top Stacker 40, 80, 120, 160, 200, 240, 300 Contact Type P = pin High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Mil-qualified hookup wire in white, yellow, striped, and ten-color repeat ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GSTT-PW is equipped with pin contacts and a prewired cable jumper. Termination Type W = prewired Wire Gauge 4 = #24 6 = #26 8 = #28 Wire Type Wire Color Wire ength WIE ENGTH.295 K = M22759/ VMS Teflon (TFE) J = M22759/ VMS modified cross-linked Tefzel (ETFE) E = NEM HP3-E 600VMS type E M16878/4 (TFE) 1 = White 2 = Yellow 5 = Color-coded stripes per MI-STD = Ten-color repeating ength in inches ( -18 specifies 18 inches.) 4" minimum. M = #2-56 Hex Head Jackscrew 5/64 (.078) HEX KEY The GSTT-PW is a top-of-stack solution for subsystems that require an I/O interface for performance testing and analytics. Shown: GSTT-PW stack-mating with GST. 8 #2-56 UNC-2 TC Electronics uthorized Distributor info@btcelectronics.com

9 HIGH-DENSITY, COMPINT PIN Stacker GSTT-PS solder cup connector Top-of-stack MTES WITH GST How to Order Stacker Connectors Sample Part Number GSTT -120 P S M GSTT = Solder-Cup Top Stacker 40, 80, 120, 160, 200, 240, 300 Contact Type P = Pin Termination Type S = Solder Cup High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Solder cup cascaded for easy wire-to-contact terminations M = #2-56 Hex Head Jackscrew ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GSTT-PS is equipped with pin contacts and solder cups for wire-tocontact termination ± /64 (.078) HEX KEY #2-56 UNC-2.17 ±.01 (OWS 2/4) Max wire size #24WG.23 ±.01 (OW 3).11 ±.01 (OWS 1/5) HDWE EMOVED FO CITY The GSTT-PS is a top-of-stack solution for solder termination of wires to contacts. Shown: GSTT-PS stack-mating with GST TC Electronics uthorized Distributor info@btcelectronics.com 9

10 HIGH-DENSITY, COMPINT PIN Stacker GSTT-PF PC-tail (flex) connector Top-of-stack MTES WITH GST How to Order Stacker Connectors Sample Part Number GSTT -120 P F M GSTT = PC Tail Top Stacker (for flex termination) 40, 80, 120, 160, 200, 240, 300 Contact Type Termination Type P = Pin F = PC Tail (for flex termination) High-density layouts from 40 to 300 contacts Keyed guide pin hardware for mis-mate protection Turnkey PC-tail flex jumpers available from Glenair, consult factory. PC Tail ength.080,.110,.140,.172,.190,.250 M = #2-56 Hex Head Jackscrew ll Glenair HD Stacker. higher density layouts as well as improved signal integrity. The GSTT-PF is equipped with pin contacts and PC tails for termination to flex PC TI ENGTH ± ±.010 Ø.020 ±.002 5/64 (.078) HEX KEY #2-56 UNC-2 10 The GSTT-PF is a top-of-stack connector for termination to flex. Shown: GSTT-PF stack-mating with GST. TC Electronics uthorized Distributor info@btcelectronics.com

11 HIGH-DENSITY, COMPINT PIN Stacker GSTT-PF PC-tail (flex) connector Top-of-stack FEX YOUTS (COMPONENT SIDE) TYP Ø.140* 40 POS.0625 TYP 80 POS 120 POS POS POS 240 POS POS TC Electronics uthorized Distributor

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