PROJECT MANAGEMENT PROCESS ENGINEERING & PSA FRONT END DEFINITION EXECUTION PLANNING FID COST ESTIMATING ENGINEERING MANAGEMENT & QA
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1 Rev B May PROJECT MANAGEMENT PROCESS ENGINEERING & PSA FRONT END DEFINITION EXECUTION PLANNING FID COST ESTIMATING ENGINEERING MANAGEMENT & QA PROCUREMENT & EXPEDITING MECH. COMPLETION PLANNING COMMISSIONING & MI
2 RECENT GAS PLANT JOBS DCPM Carthage Gas Plant o New Gas Plant Inlet System and Piperack - $25MM o Gas Plant ESD System Upgrade - $3MM DCPM Raywood Gas Plant o PMT for 70 Mmscfd Cryo Gas Plant Expansion - $23MM DCPM Seeligson Gathering Station o South Dean Pump Station - $3MM DCPM Gulf Plains Gas Plant o New LPG Loading Rack - $2MM o Dean Pump Upgrades - $4MM o New Control Room - $4MM o DCS Upgrade - $4MM DCPM Wilcox Gas Plant o New Gas Plant Booster Pump - $3MM o Flare Meter Upgrade - $1MM o Amine Flash Tank - $2MM DCPM Eagle Gas Plant- $15MM o 1,200 MM Cryo Gas Plant & Inlet Slugcatcher - $15MM DCPM Wildcat, Crosstex & Cimarex o New NGL Interconnects - $3MM Ea. DCPM Crossroads Gas Plant o Thermal Oxidizer Installation - $1MM DCPM Springhills Gas Plant o Inlet Liquid Handling & ESD System Upgrade - $5MM DCPM Black Lake Pipeline o New NGL Pumping Stations - $3MM DCPM Laredo Gathering Station o Flow Diversion Project - $10MM DCPM LaGloria Gas Plant o Jalapeno Compressor Station Upgrade - $2MM o Jalapeno Header Modification - $2MM o Amine Cooling Tower Upgrade - $1MM o DCS & ESD System Upgrade -$3.5MM DCPM Minden Gas Plant o New Gas Plant BMS System - $2MM DCPM Giddings Gas Plant o New Amine Contactor - $1MM o Power Systems Upgrade - $3MM DCPM Three Rivers Gas Plant o New Control Room - $4MM o DCS & ESD System Upgrade - $4MM DCPM Golida Gas Plant o New Truck Loading Rack - $25MM Latex o MMC Installation, VRU Comp. & Elect. Upgrade -$2MM Arcadia o Piping Relocation & Measurement - $1.5MM Cardon Repsol -ENI o E&C Manager and P150 PM & Field Leader for 1 x 150 Mmscfd and 1 x 300 Mmscfd JT Gas Plants, associated 23,000 bbl Slugctatcher, Onshore Gathering Systems, Metering and Offshore platforms values at $1500M Hess Bakken Tioga Cryogenic Gas Plant 2 o PM, CM, Commissioning Lead, Inspection leads for Phases 1 & 2 and Commissioning - $900MM Hess Hawkeye, Bakken Shale o PM, Lead engrs, Package Lead for Gathering Station & Mechanical Refrig. Plant $200M
3 HESS TIOGA CRYO GAS PLANT 2 DRL responsibilities included PM, Mech. Completion Leader, Commissioning, Planning & DC For a 250 MMscfd & 60,000 Bbl/D in North Dakota
4 Hawkeye overview Mech Refrig
5 REPSOL CARDON JT/MEG GAS PLANTS 1x150 MMscfd & 1x350 MMscfd Repsol ENI Cardon 1,200 MMscfd Gas Project Punta Fijo, Venezuela DRL responsibilities included E&C Manager, Gas Plant PM, Mech. Completion, and Field PM and VE.
6 DCP MIDSTREAM GAS PLANTS TEXAS Over the past 4 years, DRL has managed 74 projects, totaling $219MM 96% (47 out of 49) of the DRL managed projects in the past (2) years have met or exceeded the online date specified during AFE funding. 90% (45 out of 49) of the DRL managed projects in the past (2) years have come in under the projects AFE. Only 2 out of 49 projects required a supplement (>110% AFE.) 0% (0 out of 49) projects have exceeded 117% of the AFE. 100% of DRL managed projects meet DCP s RPs & specs, or have approved deviations to justify the variance.
7 EAGLEFORD TX EAGLE 1 INLET SLUGCATCHER DRL Managed the Design End Execution of this 5,000 bbl Slugcatcher in 7 Months
8 RAYWOOD CRYO GAS PLANT EXPANSION New Control Room New Control System Upgrade 60 MMscfd Plant New NGL Treater New Loading Rack New ICP Racks Add (2) 10 MMscfd Plants New Inlet & Cond. Stabilizer Unit New Residue Boosters New TO Unit DRL was the Owner Project Management Team to Execute EPCM delivery of the expansion of the Cryogenic Gas Plant for DCPM, East Texas
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12 NE CARTHAGE Inlet Systems DRL Engineering provided Project Management Team to execute EPCM delivery of new Inlet Receiving Systems for DCPM, East Texas
13 Three Rivers DCS & ESD UPGRADE EFC PROJECT STATUS Front End Engineering Complete Currently Nest Loading I/O Segregating ESD Functions from the DCS Upgrading to New Foxboro EVO & Triconex System Upgraded from Delta V and Wonderware
14 GULF PLAINS New Control Room Complete PROJECT STATUS Completed
15 Three Rivers New Control Room EFC PROJECT STATUS Developmental Eng. Estimated Completion Date:
16 GIDDINGS Amine Contractor Upgrade EFC $1.15MM Project Status: Completed Amine Contactor is in Service DRL replaced a corroded contactor vessel with an in-kind new vessel with higher efficiency trays.
17 Wilcox Amine Tower Installation
18 Goliad Truck Loading Terminal
19 SPRING HILL Inlet Liquid Handling DRL Engineering were the Project Management Team to Execute EPCM of Springhill Compressor Station Liquid Handling Upgrade in North Louisiana
20 PROJECT MANAGEMENT PROCEDURES
21 PROJECT MANAGEMENT Project Management key elements: PODC PLAN/ ORGANIZE / DIRECT / CONTROL PLAN Project Planning ORGANIZE Project Organization DIRECT Project Direction Project Management Services from CONCEPT THROUGH TO OPERATIONS CONTROL Project Control Assess Feasibility VE Studies Option Select Definition and Execution Contracting Strategy AFE Costing Project Execution Plan Tender Documents Market Assessment Bidder RFQ CP Planning Tender Evaluations Supplier QA Mechanical Completion QAQC Commissioning
22 PEP PROJECT EXECUTION PLAN Risks and Uncertainties All resources assigned or planned Contracting Plan Procurement FEL 2 Cost and Basis (included in CONST. prices) Realistic Schedule QA & Inspection Plan Safety Management Plan MOC Plan single for overall project
23 TYPICAL MILESTONE DELIVERABLES
24 SANCTION COST CONTROLS
25 WORK PACKS > Estimates > Planning >Tendering >Controlling Costs >Invoicing >Claims
26 PROJECT DIRECTIONS Working Folder Structure for Job Books Document Control Procedures Clear Listings of Deliverable Types E Mail Protocol Weekly Progress Meetings Action Register Reviews PHA, PFDs, Technical Review, PIDs, Layout
27 PROJECT REPORTING
28 SITE SAFETY & PSM COMPLIANCE SAMPLE SCHEDULE List of PSM Guidelines Employee Participation Process Safety Information Process Hazards Analysis Operating Procedures Training Contractors Pre-Startup Review Mechanical Integrity Hot Work Permit Management of Change Incident Investigation Emergency Planning & Response Compliance Audits Trade Secrets
29 Systematic MC Method per RP1FSC
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