Wire-to-Wire Splicing
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1 SolderGrip Closed End Connector Splices Product Facts Soldered connection Electrical insulation for immersion (SGRS) Excellent strain relief Simple installation Applications SolderGrip heat-shrinkable solder-type closed-end connectors are designed for electrical termination of multiple-wire combinations. They provide a reliable alternative to crimping, welding, or conventional twist-on-style closed-end connectors. Their unique combination of wire fixturing and controlledsoldering technology provides dependable electrical termination of multiple wire combinations. SolderGrip terminators consist of a heat-shrinkable thermoplastic sleeve containing a spiral-wound copper insert. The insert is fitted with a prefluxed solder band. This innovation design allows SolderGrip products to reliably terminate as many as 10 wires of different sizes and types in a single device. The capability of SolderGrip terminators encompasses single or multistranded, bare or tinned copper wires with low- or hightemperature insulation. The termination is environmentally protected and strain relieved. SolderGrip splice terminators are color-coded for easy identification. Available in: Americas Europe Asia Pacific Product Options Product Series Environmental Protection Max. Operating Temp. SGRP Splash 125 C [257 F] SGRS 125 C [257 F] 8-12
2 Product Selection Process 1. From the Product Options table on the previous page, select the product series appropriate for your application. 2. Determine the wire combination (number of wires and size) of the wire bundle you wish to splice. 3. Use Table C (page 8-15) to select the correct connector for AWG wire combinations.* For mm 2 wire combinations use Table A to select a SolderGrip part number. Example: For connecting a bundle with one 12 AWG wire (1 #12) and two 14 AWG wires (+2 #14), you need an SGRP- 3 connector. For sealed parts, select the SGRS series. *If the wire combination is not listed in Table C, use the CMA (mm 2 ) method of determining wire bundle size (see CMA/ mm 2 Calculation on page 8-14). Using Table B (page 8-14, select the smallest size connector that will fit your total wire CMA (mm 2 ) value. 4. Verify that the wire bundle (with wire insulation) does not exceed the maximum diameter allowed for the connector you selected. Simply check the bundle s diameter against the maximum diameter that Table A (below) lists for that part. 5. Verify that the total amperage to be applied does not exceed the maximum amp rating for the part. Insulated Closed-End Connectors (SGRP series) Insulated and Closed-End Connectors (SGRS series) L L ØA ØA Sealing insert Table A - Product Dimensions and Part Number Descriptions Part No. SGRP-1 SGRP-2 SGRP-3 SGRP-4 Color Code Green Red Blue Yellow Product Dimensions (Min.) Product Dimensions (Min.) Part Color Wire Range (Min.-Max.) Wire Range (Min.-Max.) L ØA No. Code CMA/mm L ØA CMA/mm [34.8].120 [2.9] [ ] SGRS-1 Green [34.8] [3.4] [ ] [34.2] [3.7] [ ] SGRS-2 Red [34.2] [4.8] [ ] [41.0].200 [5.1] [ ] SGRS-3 Blue [42.0] [7.3] [ ] [42.0].270 [6.8] [ ] SGRS-4 Yellow [41.5] [9.1] [ ] 8Electrical Interconnect Products 8-13
3 CMA/mm 2 Calculation To calculate the total circular mil or mm 2 area of the wire bundle to be terminated, follow these steps: 1. Choose either CMA or mm 2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. (Both measures provide the same results.) 2. In the workspace below, list the CMA or mm 2 for each conductor in the bundle. (Table B provides the CMA of typical conductors.) 3. Add together the values listed in the workspace below to obtain the total area. 4. Use Table A to select the smallest terminator that will fit the total CMA (mm 2 ). Wire Number CMA mm Solder Grip Part No. Total CMA/mm 2 Example 22 AWG/.38 CMA 754 OD Bundle Insulation 22 AWG/.38 CMA AWG/.95 CMA 1900 Conductor 16 AWG/1.21 CMA 2426 Total CMA = 5834 Total mm2 = 2.92 Correct part number (based on CMA of 5834 or mm 2 of 2.92): SGRP-2or SGRS-2 Bundle diameter must not exceed 6.0 mm (0.24 in) for SGRP-2 or 0.18 mm (4.5 in) for SGRS-2. Table B. CMA of Typical Copper Conductors AWG CMA mm
4 Table C. SolderGrip Wire Wire Splash- Wire Splash- Wire Splash- 1 # # 12 SGRP-4 SGRS-4 1 # # 20 SGRP-2 SGRS-2 2 # # # 20 SGRP-3 SGRS-3 1 # # 16 SGRP-4 SGRS-4 1 # # 20 SGRP-3 SGRS-3 2 # # # 20 SGRP-3 SGRS-3 2 # # 16 SGRP-4 SGRS-4 1 # # 18 SGRP-2 SGRS-2 2 # # # 20 SGRP-2 SGRS-2 1 # # 14 SGRP-4 SGRS-4 1 # # # 20 SGRP-2 SGRS-2 2 # # 18 SGRP-2 SGRS-2 1 # # # 16 SGRP-4 SGRS-4 1 # # 18 SGRP-2 SGRS-2 2 # # 20 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 2 # # 20 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 2 # # 20 SGRP-2 SGRS-2 1 # # 18 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 2 # # 20 SGRP-2 SGRS-2 1 # # 16 SGRP-3 SGRS-3 1 # # 16 SGRP-2 SGRS-3 2 # 16 SGRP-2 SGRS-2 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-2 SGRS-2 1 # # 18 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 1 # # 16 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # 18 SGRP-3 SGRS-3 1 # # 16 SGRP-4 SGRS-4 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 1 # # 16 SGRP-4 SGRS-4 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 1 # # 16 SGRP-4 SGRS-4 1 # # 16 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 1 # # 14 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-2 SGRS-2 1 # # # 18 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # 18 SGRP-2 SGRS-2 1 # # # 16 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 1 # # # 16 SGRP-3 SGRS-3 1 # # 16 SGRP-3 SGRS-3 1 # # # 20 SGRP-2 SGRS-2 1 # # # 16 SGRP-4 SGRS-4 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-2 SGRS-2 1 # # 14 SGRP-4 SGRS-4 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-2 SGRS-2 1 # # 14 SGRP-4 SGRS-4 1 # # 16 SGRP-3 SGRS-3 1 # # 18 SGRP-1 SGRS-1 1 # # 12 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # 20 SGRP-2 SGRS-2 1 # # # 14 SGRP-4 SGRS-4 1 # # 16 SGRP-3 SGRS-3 1 # # 20 SGRP-2 SGRS-2 1 # # 12 SGRP-4 SGRS-4 2 # 14 SGRP-2 SGRS-2 1 # # # 22 SGRP-1 SGRS-1 2 # 10 SGRP-4 SGRS-4 2 # # 16 SGRP-3 SGRS-3 1 # # 20 SGRP-1 SGRS-1 2 # # 16 SGRP-4 SGRS-4 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 18 SGRP-2 SGRS-2 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 18 SGRP-3 SGRS-3 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 18 SGRP-3 SGRS-3 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 18 SGRP-3 SGRS-3 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 18 SGRP-3 SGRS-3 2 # # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 16 SGRP-3 SGRS-3 2 # # 16 SGRP-4 SGRS-4 1 # # 20 SGRP-1 SGRS-1 1 # # # 18 SGRP-3 SGRS-3 3 # 14 SGRP-3 SGRS-3 1 # # # 22 SGRP-1 SGRS-1 1 # # # 18 SGRP-3 SGRS-3 3 # # 16 SGRP-3 SGRS-3 1 # # # 22 SGRP-1 SGRS-1 1 # # # 18 SGRP-3 SGRS-3 3 # # 16 SGRP-4 SGRS-4 1 # # 20 SGRP-1 SGRS-1 1 # # # 18 SGRP-4 SGRS-4 3 # # 16 SGRP-4 SGRS-4 1 # # 20 SGRP-2 SGRS-2 1 # # 16 SGRP-3 SGRS-3 4 # 14 SGRP-3 SGRS-3 1 # # 20 SGRP-2 SGRS-2 8Electrical Interconnect Products 8-15
5 Table C. SolderGrip Wire (Continued) Wire Splash- Wire Splash- Wire Splash- 1 # # # 18 SGRP-3 SGRS-3 4 # # 16 SGRP-4 SGRS-4 1 # # 20 SGRP-2 SGRS-2 1 # # # 18 SGRP-3 SGRS-3 4 # # 16 SGRP-4 SGRS-4 2 # 18 SGRP-1 SGRS-1 1 # # 16 SGRP-3 SGRS-3 5 # 14 SGRP-4 SGRS-4 2 # # 22 SGRP-1 SGRS-1 1 # # 16 SGRP-3 SGRS-3 5 # # 16 SGRP-4 SGRS-4 2 # # 20 SGRP-2 SGRS-2 1 # # 16 SGRP-4 SGRS-4 1 # # 18 SGRP-3 SGRS-3 2 # # 20 SGRP-2 SGRS-2 1 # # # 18 SGRP-3 SGRS-3 1 # # # 20 SGRP-3 SGRS-3 2 # # 20 SGRP-2 SGRS-2 1 # # # 18 SGRP-3 SGRS-3 1 # # 20 SGRP-3 SGRS-3 2 # # 20 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 1 # # 20 SGRP-2 SGRS-2 3 # 18 SGRP-2 SGRS-2 1 # # # 16 SGRP-3 SGRS-3 6 # 16 SGRP-3 SGRS-3 3 # # 20 SGRP-2 SGRS-2 1 # # # 16 SGRP-3 SGRS-3 5 # # 18 SGRP-3 SGRS-3 3 # # 20 SGRP-3 SGRS-3 1 # # # 16 SGRP-4 SGRS-4 5 # # 20 SGRP-3 SGRS-3 3 # # 20 SGRP-3 SGRS-3 1 # # # 16 SGRP-4 SGRS-4 5 # 16 SGRP-3 SGRS-3 4 # 18 SGRP-2 SGRS-2 1 # # 14 SGRP-3 SGRS-3 4 # # 18 SGRP-3 SGRS-3 4 # # 20 SGRP-3 SGRS-3 1 # # # 18 SGRP-3 SGRS-3 4 # # # 20 SGRP-3 SGRS-3 4 # # 20 SGRP-3 SGRS-3 1 # # # 16 SGRP-4 SGRS-4 4 # # 18 SGRP-3 SGRS-3 5 # 18 SGRP-3 SGRS-3 1 # # # 16 SGRP-4 SGRS-4 4 # # 20 SGRP-3 SGRS-3 5 # # 20 SGRP-3 SGRS-3 1 # # # 16 SGRP-4 SGRS-4 4 # # 20 SGRP-3 SGRS-3 6 # 18 SGRP-3 SGRS-3 1 # # 14 SGRP-4 SGRS-4 4 # 16 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # # 16 SGRP-4 SGRS-4 3 # # 18 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 1 # # 14 SGRP-4 SGRS-4 3 # # # 20 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 2 # 12 SGRP-4 SGRS-4 3 # # 18 SGRP-3 SGRS-3 1 # # 22 SGRP-1 SGRS-1 2 # # 18 SGRP-3 SGRS-3 3 # # # 20 SGRP-3 SGRS-3 2 # 20 SGRP-1 SGRS-1 2 # # 18 SGRP-3 SGRS-3 3 # # # 20 SGRP-3 SGRS-3 2 # # 22 SGRP-1 SGRS-1 2 # # 16 SGRP-3 SGRS-3 3 # # 18 SGRP-3 SGRS-3 2 # # 22 SGRP-1 SGRS-1 2 # # # 18 SGRP-4 SGRS-4 3 # # 20 SGRP-3 SGRS-3 2 # # 22 SGRP-1 SGRS-1 2 # # 16 SGRP-4 SGRS-4 3 # # 20 SGRP-3 SGRS-3 3 # 20 SGRP-1 SGRS-1 2 # # # 18 SGRP-4 SGRS-4 3 # # 20 SGRP-3 SGRS-3 3 # # 22 SGRP-1 SGRS-1 2 # # # 16 SGRP-4 SGRS-4 3 # 16 SGRP-2 SGRS-2 4 # 20 SGRP-2 SGRS-2 3 # # 14 SGRP-4 SGRS-4 2 # # 18 SGRP-3 SGRS-3 5 # 20 SGRP-2 SGRS-2 2 # # 14 SGRP-4 SGRS-4 2 # # # 20 SGRP-3 SGRS-3 6 # 20 SGRP-2 SGRS-2 3 # # 18 SGRP-4 SGRS-4 2 # # 18 SGRP-3 SGRS-3 3 # 22 SGRP-1 SGRS-1 3 # # 16 SGRP-4 SGRS-4 2 # # # 20 SGRP-3 SGRS-3 4 # 22 SGRP-1 SGRS-1 1 # # 22 SGRP-1 SGRS-1 2 # # # 20 SGRP-3 SGRS-3 5 # 22 SGRP-1 SGRS-1 1 # # 20 SGRP-2 SGRS-2 2 # # 18 SGRP-3 SGRS-3 6 # 22 SGRP-1 SGRS-1 1 # # 20 SGRP-2 SGRS
6 Product Characteristics Material Insulation Solder preform with flux Sealing insert (SGRS) Spiral wound insert Radiation-crosslinked, transparent heat-shrinkable polyvinylidene fluoride Sn 60, Pb 40, ROM1 flux per ANSI-J-STD-004 (RA flux). Hot melt adhesive Copper alloy Physical Unit Method of test Requirement Dimensions inches RB-109 See product dimensions. Electromechanical Unit Method of test Typical values Dielectric withstand voltage kilovolts RB Static heating degrees RB-109 Less than 50 C rise Environmental* Unit Method of test Requirement Insulation resistance after water immersion (SGRS only) megohms RB Contact resistance after testing milliohms RB-109 Less than 6 milliohms Operating condition Unit Method of test Value Temperature rating -55 C to 125 C [-67 F to 257 F] Voltage rating volts 600 *Immersion resistance sealing is dependent on the wire combinations used. The user should test specific wire combinations. Refer to RB-109 Raychem specification for procedures. Approvals and Reference Documents Agency Approvals Reference documents UL, CUL E87681 Raychem Specification RB-109 for splices Specification Control Drawings Splices Non (SGRP-X), Splices (SGRS-X) Installation The SolderGrip product is pushed onto the conductors with a twisting motion. With the product in place, installation can be completed with the proper selection and use of heating tools and reflectors. Either of the following Raychem heating tools is recommended: HL1802E CV-1981 Refer to Raychem installation procedure RPIP for detailed instructions and recommended reflector attachments. You will find ordering information for these tools in Section 10. 8Electrical Interconnect Products 8-17
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