PRODUCT EXPANSION! New N Geometry in grade IN05S UPDATED

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1 PRODUCT EXPANSION! Bodies: 1.5xD, 3xD, 5xD and 8xD Weldon & Cylindrical Shanks 12xD bodies also available. Refer to NPA NEW-203 Tips: mm Geometries: TPA - Steel TMA - Stainless Steel TKA - Cast Iron TNA - Non-Ferrous NEW! Grades: IN2505 IN05S NEW! Applications: Die & Mold General Purpose Aero Space Automotive Shipbuilding Heat Exchangers Agriculture UPDATED New N Geometry in grade IN05S Ingersoll s new Gold Twist series of quick change drill tips & bodies have been gaining popularity throughout North America with proven performance and productivity gains. In light of this, we are pleased to announce several areas of expansion: Body Expansion: We now offer 1.5xD bodies to complement our existing 3xD, 5xD, 8xD and 12xD bodies. These new, stubbier drills allow the end user to make short, accurate holes with minimum overhang. This promotes maximum stability, performance and tool life. In addition, the 1.5xD bodies are recommended for drilling a perfectly matched pilot hole for deeper, 8xD applications. Introduction of a full line-up of cylindrical shank bodies in 1.5xD, 3xD, 5xD and 8xD. These bodies provide improved performance and accuracy when mated with a hydraulic or shrink fit tool holder, particularly in applications over 5xD. Expanded range of body diameters from 6mm 25mm (Please note 6.0 and 6.5mm bodies available in 1.5, 3 and 5xD.) New Tip s: Ingersoll can better meet the end-users requirements with expanded tip diameters. Available now: 6.0mm 25.9mm in P, M & K geometries. See page 13 for the N geometry sizes. Geometries: M Geometry (TMA) For Stainless Steel & High Temp Alloys. K Geometry (TKA) For Cast Iron. P Geometry (TPA) - For Steel & General Purpose Use. N Geometry (TNA) - For Non-Ferrous P Geometry M Geometry K Geometry N Geometry PAGE 1 OF 20

2 CYLINDRICAL SHANKS 1.5XD CYLINDRICAL SHANKS Drilling Coolant 1.5xD Tip Diameter Range DOC Shank Dia. Ext. Shank Length OAL Key TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 T000015S6R KT T100016S6R KT T200018S6R KT T300019S6R KT T400021S6R KT T500022S7R KT T600024S7R KT T700025S7R KT T800027S1R KT T900028S1R KT T000030S1R KT T100031S1R KT T200033S1R KT T300034S9R KT T400036S9R KT T500037S9R KT PAGE 2 OF 20

3 CYLINDRICAL SHANKS 3XD CYLINDRICAL SHANKS Drilling Coolant 3xD Tip Diameter Range DOC Shank Dia. Ext. Shank Length OAL Key TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 T000030S6R KT T050031S6R KT T100033S6R KT T150034S6R KT T200036S6R KT T250037S6R GOLD 1.89TWIST - WELDON SHANK LONGER KT T300039S6R KT T350040S6R KT T400042S6R KT T450043S6R KT T500045S7R KT T600048S7R KT T700051S7R KT T800054S1R KT T900057S1R KT T000060S1R KT T100063S1R KT T200066S1R KT T300069S9R KT T400072S9R KT T500075S9R KT D3 PAGE 3 OF 20

4 CYLINDRICAL SHANKS 5XD CYLINDRICAL SHANKS Drilling Coolant 5xD Tip Diameter Range DOC Shank Dia. Ext. Shank Length OAL Key TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 T000050S6R KT T050052S6R KT T100055S6R KT T150057S6R KT T200060S6R KT T250062S6R GOLD 1.89TWIST - WELDON SHANK LONGER KT T300065S6R KT T350067S6R KT T400070S6R KT T450072S6R KT T500075S7R KT T600080S7R KT T700085S7R KT T800090S1R KT T900095S1R KT T000100S1R KT T100105S1R KT T200110S1R KT T300115S9R KT T400120S9R KT T500125S9R KT D3 PAGE 4 OF 20

5 CYLINDRICAL SHANKS 8XD CYLINDRICAL SHANKS Drilling Coolant NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold Twist drill of the same diameter to drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy, roundness, straightness and surface finish. 8xD Tip Diameter Range DOC Shank Dia. Ext. Shank Length OAL Key TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 TD S4R KTD6.0-D9.9 T000080S6R KT T050084S6R KT T100088S6R KT T150092S6R KT T200096S6R KT T250100S6R KT T300104S6R KT T350108S6R GOLD 1.89TWIST - WELDON SHANK LONGER KT T400112S6R KT T450116S6R KT T500120S7R KT T600128S7R KT T700136S7R KT T800144S1R KT T900152S1R KT T000160S1R KT T100168S1R KT T200176S1R KT T300184S9R KT T400192S9R KT T500200S9R KT D3 PAGE 5 OF 20

6 WELDON & ISO9766 SHANKS 1.5XD WELDON SHANKS Drilling GOLD TWIST - WELDON SHANK - SHORTER Coolant D3 1.5xD Tip Diameter Range DOC Shank Dia. D3 Fig Dia. Ext. Shank Length OAL GOLD TWIST - WELDON SHANK - LONGER TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 T000015C0R KT T100016C0R KT T200018C0R KT T300019C0R KT T400021C0R KT T R KT T R KT T R KT T800027C8R KT T900028C8R KT T000030C8R KT T100031C8R KT T200033C8R KT T300034B7R KT T400036B7R KT T500037B7R KT Key D3 PAGE 6 OF 20

7 WELDON & ISO9766 SHANKS 3XD WELDON SHANKS Drilling GOLD TWIST - WELDON SHANK - SHORTER Coolant D3 3xD Tip Diameter Range DOC Shank Dia. D3 Fig Dia. Ext. Shank Length OAL GOLD TWIST - WELDON SHANK - LONGER Key TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 T000030C0R KT T050031C0R KT T100033C0R KT T150034C0R KT T200036C0R KT T250037C0R KT T300039C0R KT T350040C0R KT T400042C0R KT T450043C0R KT T R KT T R KT T R KT T800054C8R KT T900057C8R KT T000060C8R KT T100063C8R KT T200066C8R KT T300069B7R KT T400072B7R KT T500075B7R KT D3 PAGE 7 OF 20

8 WELDON & ISO9766 SHANKS 5XD WELDON SHANKS Drilling GOLD TWIST - WELDON SHANK - LONGER Coolant D3 5xD Tip Diameter Range DOC Shank Dia. D3 Fig Dia. Ext. Shank Length OAL Key TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 T000050C0R KT T050052C0R KT T100055C0R KT T150057C0R KT T200060C0R KT T250062C0R KT T300065C0R KT T350067C0R KT T400070C0R KT T450072C0R KT T R KT T R KT T R KT T800090C8R KT T900095C8R KT T000100C8R KT T100105C8R KT T200110C8R KT T300115B7R KT T400120B7R KT T500125B7R KT PAGE 8 OF 20

9 WELDON & ISO9766 SHANKS 8XD WELDON SHANKS Drilling GOLD TWIST - WELDON SHANK - LONGER Coolant D3 NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold Twist drill of the same diameter to drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy, roundness, straightness and surface finish. 8xD Tip Diameter Range DOC Shank Dia. D3 Fig Dia. Ext. Shank Length OAL Key TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 TD B9R KTD6.0-D9.9 T000080C0R KT T050084C0R KT T100088C0R KT T150092C0R KT T200096C0R KT T250100C0R KT T300104C0R KT T350108C0R KT T400112C0R KT T450116C0R KT T R KT T R KT T R KT T800144C8R KT T900152C8R KT T000160C8R KT T100168C8R KT T200176C8R KT T300184B7R KT T400192B7R KT T500200B7R KT PAGE 9 OF 20

10 GOLD TWIST - WELDON SHANK - SHORTER TIPS D 140º S P Geometry Steel M Geometry Stainless Steel D3 K Geometry Cast Iron N Geometry Non-Ferrous (D) Diameter TPA0600R01 TMA0600R01 TKA0600R IN2505 TPA0610R01 TMA0610R01 TKA0610R IN2505 TPA0620R01 TMA0620R01 TKA0620R IN2505 TPA0630R01 TMA0630R01 TKA0630R IN2505 TNA0635R IN05S TPA0640R01 TMA0640R01 TKA0640R IN2505 TPA0650R01 TMA0650R01 D3 TKA0650R IN2505 TPA0660R01 TMA0660R01 TKA0660R IN2505 TPA0670R01 TMA0670R01 TKA0670R IN2505 TPA0680R01 TMA0680R01 TKA0680R IN2505 TPA0690R01 TMA0690R01 TKA0690R IN2505 TPA0700R01 TMA0700R01 TKA0700R IN2505 TPA0710R01 TMA0710R01 TKA0710R IN2505 TNA0714R IN05S TPA0720R01 TMA0720R01 TKA0720R IN2505 TPA0730R01 TMA0730R01 TKA0730R IN2505 TPA0740R01 TMA0740R01 TKA0740R IN2505 TPA0750R01 TMA0750R01 TKA0750R IN2505 TPA0760R01 TMA0760R01 TKA0760R IN2505 TPA0770R01 TMA0770R01 TKA0770R IN2505 TPA0780R01 TMA0780R01 TKA0780R IN2505 TPA0790R01 TMA0790R01 TKA0790R IN2505 TNA0794R IN05S TPA0800R01 TMA0800R01 TKA0800R01 TNA0800R IN2505 IN05S TPA0810R01 TMA0810R01 TKA0810R IN2505 TPA0820R01 TMA0820R01 TKA0820R IN2505 TPA0830R01 TMA0830R01 TKA0830R IN2505 TPA0840R01 TMA0840R01 TKA0840R IN2505 TPA0850R01 TMA0850R01 TKA0850R01 TNA0850R IN2505 IN05S TPA0860R01 TMA0860R01 TKA0860R IN2505 TPA0870R01 TMA0870R01 TKA0870R01 TNA0870R IN2505 IN05S TNA0873R IN05S TPA0880R01 TMA0880R01 TKA0880R IN2505 TPA0890R01 TMA0890R01 TKA0890R IN2505 TPA0900R01 TMA0900R01 TKA0900R01 TNA0900R IN2505 IN05S TPA0910R01 TMA0910R01 TKA0910R IN2505 TPA0920R01 TMA0920R01 TKA0920R IN2505 TPA0930R01 TMA0930R01 TKA0930R IN2505 TPA0940R01 TMA0940R01 TKA0940R01 TNA0940R IN2505 IN05S TPA0950R01 TMA0950R01 TKA0950R01 TNA0950R IN2505 IN05S TNA0953R IN05S TPA0960R01 TMA0960R01 TKA0960R IN2505 TPA0970R01 TMA0970R01 TKA0970R IN2505 TPA0980R01 TMA0980R01 TKA0980R IN2505 TPA0990R01 TMA0990R01 TKA0990R01 TNA0990R IN2505 IN05S TPA1000R01 TMA1000R01 TKA1000R01 TNA1000R IN2505 IN05S TPA1010R01 TMA1010R01 TKA1010R IN2505 TPA1020R01 TMA1020R01 TKA1020R01 TNA1020R IN2505 IN05S TPA1030R01 TMA1030R01 TKA1030R IN2505 TNA1032R IN05S TPA1040R01 TMA1040R01 TKA1040R IN2505 TPA1050R01 TMA1050R01 TKA1050R01 TNA1050R IN2505 IN05S TPA1060R01 TMA1060R01 TKA1060R IN2505 GOLD TWIST - WELDON SHANK - LONGER (mm) (inch) S Dim (inch) Grades PAGE 10 OF 20

11 TIPS D 140º S P Geometry Steel M Geometry Stainless Steel K Geometry Cast Iron N Geometry Non-Ferrous (D) Diameter (mm) (inch) S Dim (inch) Grades TPA1070R01 TMA1070R01 TKA1070R IN2505 TPA1080R01 TMA1080R01 TKA1080R01 TNA1080R IN2505 IN05S TPA1090R01 TMA1090R01 TKA1090R IN2505 TPA1100R01 TMA1100R01 TKA1100R01 TNA1100R IN2505 IN05S TPA1110R01 TMA1110R01 TKA1110R01 TNA1110R IN2505 IN05S TNA1111R IN05S TPA1120R01 TMA1120R01 TKA1120R IN2505 TPA1130R01 TMA1130R01 TKA1130R IN2505 TPA1140R01 TMA1140R01 TKA1140R IN2505 TPA1150R01 TMA1150R01 TKA1150R01 TNA1150R IN2505 IN05S TPA1160R01 TMA1160R01 TKA1160R IN2505 TPA1170R01 TMA1170R01 TKA1170R IN2505 TPA1180R01 TMA1180R01 TKA1180R IN2505 TPA1190R01 TMA1190R01 TKA1190R01 TNA1190R IN2505 IN05S TPA1200R01 TMA1200R01 TKA1200R01 TNA1200R IN2505 IN05S TPA1210R01 TMA1210R01 TKA1210R IN2505 TPA1220R01 TMA1220R01 TKA1220R IN2505 TPA1230R01 TMA1230R01 TKA1230R01 TNA1230R IN2505 IN05S TPA1240R01 TMA1240R01 TKA1240R IN2505 TPA1250R01 TMA1250R01 TKA1250R01 TNA1250R IN2505 IN05S TPA1260R01 TMA1260R01 TKA1260R IN2505 TPA1270R01 TMA1270R01 TKA1270R01 TNA1270R IN2505 IN05S TPA1280R01 TMA1280R01 TKA1280R IN2505 TPA1290R01 TMA1290R01 TKA1290R IN2505 TPA1300R01 TMA1300R01 TKA1300R01 TNA1300R IN2505 IN05S TPA1310R01 TMA1310R01 TKA1310R IN2505 TPA1320R01 TMA1320R01 TKA1320R IN2505 TPA1330R01 TMA1330R01 TKA1330R IN2505 TPA1340R01 TMA1340R01 TKA1340R IN2505 TPA1350R01 TMA1350R01 TKA1350R01 TNA1350R IN2505 IN05S TPA1360R01 TMA1360R01 TKA1360R IN2505 TPA1370R01 TMA1370R01 TKA1370R01 TNA1370R IN2505 IN05S TPA1380R01 TMA1380R01 TKA1380R IN2505 TPA1390R01 TMA1390R01 TKA1390R IN2505 TPA1400R01 TMA1400R01 TKA1400R01 TNA1400R IN2505 IN05S TPA1410R01 TMA1410R01 TKA1410R IN2505 TPA1420R01 TMA1420R01 TKA1420R IN2505 TNA1429R IN05S TPA1430R01 TMA1430R01 TKA1430R IN2505 TPA1440R01 TMA1440R01 TKA1440R IN2505 TPA1450R01 TMA1450R01 TKA1450R01 TNA1450R IN2505 IN05S TPA1460R01 TMA1460R01 TKA1460R IN2505 TPA1470R01 TMA1470R01 TKA1470R IN2505 TPA1480R01 TMA1480R01 TKA1480R IN2505 TPA1490R01 TMA1490R01 TKA1490R IN2505 TPA1500R01 TMA1500R01 TKA1500R01 TNA1500R IN2505 IN05S TNA1508R IN05S TPA1510R01 TMA1510R01 TKA1510R IN2505 TPA1520R01 TMA1520R01 TKA1520R IN2505 TPA1530R01 TMA1530R01 TKA1530R IN2505 TPA1540R01 TMA1540R01 TKA1540R IN2505 TPA1550R01 TMA1550R01 TKA1550R IN2505 TPA1560R01 TMA1560R01 TKA1560R IN2505 PAGE 11 OF 20

12 TIPS D 140º S P Geometry Steel M Geometry Stainless Steel K Geometry Cast Iron N Geometry Non-Ferrous (D) Diameter (mm) (inch) S Dim (inch) Grades TPA1570R01 TMA1570R01 TKA1570R01 TNA1570R IN2505 IN05S TPA1580R01 TMA1580R01 TKA1580R01 TNA1580R IN2505 IN05S TNA1588R IN05S TPA1590R01 TMA1590R01 TKA1590R IN2505 TPA1600R01 TMA1600R01 TKA1600R01 TNA1600R IN2505 IN05S TPA1610R01 TMA1610R01 TKA1610R IN2505 TPA1620R01 TMA1620R01 TKA1620R IN2505 TPA1630R01 TMA1630R01 TKA1630R IN2505 TPA1640R01 TMA1640R01 TKA1640R IN2505 TPA1650R01 TMA1650R01 TKA1650R01 TNA1650R IN2505 IN05S TPA1660R01 TMA1660R01 TKA1660R IN2505 TNA1667R IN05S TPA1670R01 TMA1670R01 TKA1670R01 TNA1670R IN2505 IN05S TPA1680R01 TMA1680R01 TKA1680R IN2505 TPA1690R01 TMA1690R01 TKA1690R IN2505 TPA1700R01 TMA1700R01 TKA1700R01 TNA1700R IN2505 IN05S TPA1710R01 TMA1710R01 TKA1710R IN2505 TPA1720R01 TMA1720R01 TKA1720R IN2505 TPA1730R01 TMA1730R01 TKA1730R IN2505 TPA1740R01 TMA1740R01 TKA1740R IN2505 TNA1746R IN05S TPA1750R01 TMA1750R01 TKA1750R01 TNA1750R IN2505 IN05S TPA1760R01 TMA1760R01 TKA1760R IN2505 TPA1770R01 TMA1770R01 TKA1770R IN2505 TPA1780R01 TMA1780R01 TKA1780R IN2505 TPA1790R01 TMA1790R01 TKA1790R IN2505 TPA1800R01 TMA1800R01 TKA1800R01 TKA1800R IN2505 IN05S TPA1810R01 TMA1810R01 TKA1810R IN2505 TPA1820R01 TMA1820R01 TKA1820R IN2505 TNA1826R IN05S TPA1830R01 TMA1830R01 TKA1830R IN2505 TPA1840R01 TMA1840R01 TKA1840R IN2505 TPA1850R01 TMA1850R01 TKA1850R01 TNA1850R IN2505 IN05S TPA1860R01 TMA1860R01 TKA1860R IN2505 TPA1870R01 TMA1870R01 TKA1870R IN2505 TPA1880R01 TMA1880R01 TKA1880R IN2505 TPA1890R01 TMA1890R01 TKA1890R IN2505 TPA1900R01 TMA1900R01 TKA1900R01 TNA1900R IN2505 IN05S TPA1905R01 TMA1905R01 TKA1905R01 TNA1905R IN2505 IN05S TPA1910R01 TMA1910R01 TKA1910R IN2505 TPA1920R01 TMA1920R01 TKA1920R IN2505 TPA1930R01 TMA1930R01 TKA1930R IN2505 TPA1940R01 TMA1940R01 TKA1940R IN2505 TPA1950R01 TMA1950R01 TKA1950R01 TNA1950R IN2505 IN05S TPA1960R01 TMA1960R01 TKA1960R IN2505 TPA1970R01 TMA1970R01 TKA1970R IN2505 TPA1980R01 TMA1980R01 TKA1980R IN2505 TNA1984R IN05S TPA1990R01 TMA1990R01 TKA1990R IN2505 TPA2000R01 TMA2000R01 TKA2000R01 TNA2000R IN2505 IN05S TPA2010R01 TMA2010R01 TKA2010R IN2505 TPA2020R01 TMA2020R01 TKA2020R IN2505 TPA2030R01 TMA2030R01 TKA2030R IN2505 PAGE 12 OF 20

13 TIPS D 140º S P Geometry Steel M Geometry Stainless Steel K Geometry Cast Iron N Geometry Non-Ferrous (D) Diameter (mm) (inch) S Dim (inch) Grades TPA2040R01 TMA2040R01 TKA2040R IN2505 TPA2050R01 TMA2050R01 TKA2050R01 TNA2050R IN2505 IN05S TPA2060R01 TMA2060R01 TKA2060R IN2505 TNA2064R IN05S TPA2070R01 TMA2070R01 TKA2070R IN2505 TPA2080R01 TMA2080R01 TKA2080R IN2505 TPA2090R01 TMA2090R01 TKA2090R IN2505 TPA2100R01 TMA2100R01 TKA2100R01 TNA2100R IN2505 IN05S TPA2110R01 TMA2110R01 TKA2110R IN2505 TPA2120R01 TMA2120R01 TKA2120R IN2505 TPA2130R01 TMA2130R01 TKA2130R IN2505 TPA2140R01 TMA2140R01 TKA2140R IN2505 TNA2143R IN05S TPA2150R01 TMA2150R01 TKA2150R IN2505 TPA2160R01 TMA2160R01 TKA2160R IN2505 TPA2170R01 TMA2170R01 TKA2170R IN2505 TPA2180R01 TMA2180R01 TKA2180R IN2505 TPA2190R01 TMA2190R01 TKA2190R IN2505 TPA2200R01 TMA2200R01 TKA2200R01 TNA2200R IN2505 IN05S TPA2210R01 TMA2210R01 TKA2210R IN2505 TPA2220R01 TMA2220R01 TKA2220R IN2505 TPA2222R01 TMA2222R01 TKA2222R01 TNA2222R IN2505 IN05S TPA2230R01 TMA2230R01 TKA2230R IN2505 TPA2240R01 TMA2240R01 TKA2240R IN2505 TPA2250R01 TMA2250R01 TKA2250R IN2505 TPA2260R01 TMA2260R01 TKA2260R IN2505 TPA2270R01 TMA2270R01 TKA2270R IN2505 TPA2280R01 TMA2280R01 TKA2280R IN2505 TPA2290R01 TMA2290R01 TKA2290R IN2505 TPA2300R01 TMA2300R01 TKA2300R01 TNA2300R IN2505 IN05S TPA2310R01 TMA2310R01 TKA2310R IN2505 TPA2320R01 TMA2320R01 TKA2320R IN2505 TPA2330R01 TMA2330R01 TKA2330R IN2505 TPA2340R01 TMA2340R01 TKA2340R IN2505 TPA2350R01 TMA2350R01 TKA2350R IN2505 TPA2360R01 TMA2360R01 TKA2360R IN2505 TPA2370R01 TMA2370R01 TKA2370R IN2505 TPA2380R01 TMA2380R01 TKA2380R01 TNA2380R IN2505 IN05S TPA2390R01 TMA2390R01 TKA2390R IN2505 TPA2400R01 TMA2400R01 TKA2400R01 TNA2400R IN2505 IN05S TPA2410R01 TMA2410R01 TKA2410R IN2505 TPA2420R01 TMA2420R01 TKA2420R IN2505 TPA2430R01 TMA2430R01 TKA2430R IN2505 TPA2440R01 TMA2440R01 TKA2440R IN2505 TPA2450R01 TMA2450R01 TKA2450R01 TNA2450R IN2505 IN05S TPA2460R01 TMA2460R01 TKA2460R01 TNA2460R IN2505 IN05S TPA2470R01 TMA2470R01 TKA2470R IN2505 TPA2480R01 TMA2480R01 TKA2480R IN2505 TPA2490R01 TMA2490R01 TKA2490R IN2505 TPA2500R01 TMA2500R01 TKA2500R01 TNA2500R IN2505 IN05S TPA2510R01 TMA2510R01 TKA2510R IN2505 TPA2520R01 TMA2520R01 TKA2520R IN2505 TPA2530R01 TMA2530R01 TKA2530R IN2505 PAGE 13 OF 20

14 TIPS D 140º S P Geometry Steel M Geometry Stainless Steel K Geometry Cast Iron N Geometry Non-Ferrous (D) Diameter (mm) (inch) S Dim (inch) Grades TPA2540R01 TMA2540R01 TKA2540R01 IN2540R IN2505 IN05S TPA2550R01 TMA2550R01 TKA2550R IN2505 TPA2560R01 TMA2560R01 TKA2560R IN2505 TPA2570R01 TMA2570R01 TKA2570R IN2505 TPA2580R01 TMA2580R01 TKA2580R IN2505 TPA2590R01 TMA2590R01 TKA2590R IN2505 FEATURES Twisted coolant hole with optimum flute design Polished flute for smooth chip evacuation Innovative quick change system New IN2505 grade - Long tool life One drill body can cover 5-10 different tip diameters PVD coated body for prolonged body life DRILL BODY COMPARISON: GOLD TWIST VS. QWIK TWIST The new Gold Twist pocket design's contact/clamping area is three times deeper than our current Qwik Twist drill. The accuracy of the added cylinder to the clamping area improves rigidity and helps reduce internal stresses. The two precision ground positive stop locations improve the drilling tips' position and support. Positive stop 3 x L L PAGE 14 OF 20

15 SET UP (DRILLING TIP MOUNTING PROCEDURE) 1. Clean the pocket and put oil 2. Mount the drill tip on the pocket 3. Insert key into the slots on tip 4. Tighten the tip by rotating the key CW INDICATION OF HEAD WEAR Wear Limit Power Restriction P (1) Px.1.25 (2) Vibration Noise Drastically Increases (1) New drilling head (2) Worn-out drilling head Diameter Change Ø > D nominal D nominal Ø < D nominal Surface Finish Declines Ra PAGE 15 OF 20

16 MAXIMUM RUNOUT Rotational runout Stationary runout Max.0008" Max.0008" DRILLING LIMITATION Inclined surface Cross hole Interrupted cutting COOLANT RECOMMENDATIONS Internal External (Up to 2xD) Dry PAGE 16 OF 20

17 RECOMMENDED PILOTING PROCEDURE FOR 8XD OR 12XD 1. Pre-hole 0.5xD~1.5xD deep for centering 2. Slow rotation and feed during entrance to the pre-hole 3. Maintain for 2-3 seconds and activate the cooling system 4. Continue drilling at recommended cutting conditions 0.5xD ~ 1.5xD 0.5xD ~ 1.5xD 1.5xD (2~5mm from bottom depth) 8xD 12xD 1. Prior to using 8xD or 12xD drills, it is recommended to drill pilot holes from 0.5xD~1.5xD using a short drill ( 1.5xD holder is recommended). 2. Approach the pre-hole at reduced speed and feed until 2~5mm from it s bottom depth. 3. Increase up to recommended speed and maintain feed rate for 2~3 seconds applying coolant. 4. Start drilling at the recommended feed rate. COOLANT PLUG FOR STATIONARY MACHINES Ingersoll supplies special plugs with an internal thread for coolant connections used on lathes that can be pressed into the cavity on the back end of the shank. Order separately. For use in 1.5xD, 3xD, 5xD, 8xD & 12xD GoldTwist bodies. Item no. Description Shank diameter Internal thread DL " 1/ DL " 1/ DL " 1/ DL " 1/ DL " 1/8-27 PAGE 17 OF 20

18 TESTING TEST RESULT 1 Machine: Machining Center (Vertical/BT50) Material: Alloy Steel (AISI 4140) Drill head: TPA 1300R01 IN2505 (Diameter 13mm) Holder: TD C0R01 (5xD) Condition: Internal coolant (145 PSI), Through hole Drilled Hole Surface finish (Ra) inch f.008 f.010 f.012 f.008 f.010 f.012 f.008 f.010 f sfm 330 sfm 400 sfm 0 f.008 f.010 f.012 f.008 f.010 f.012 f.008 f.010 f sfm 330 sfm 400 sfm TEST RESULT 2 Machine: Machining Center (Vertical/BT50) Material: Alloy Steel (AISI 4140) Drill head: TPA 1300R01 IN2505 (Diameter 13mm) Holder: TD C0R01 (5xD) Condition: Internal coolant (145 PSI), Through hole - Speed(Vc) 330 SFM, Feed(f).010 in/rev, Depth(Ap) 2.37" st 2nd 1968 Cutting Length Competitor A Competitor B Ingersoll PAGE 18 OF 20

19 OPERATING GUIDELINES ISO Material Condition P Non-alloy steel <0.25% C & cast steel, > = 0.25% C free cutting <0.55% C steel > = 0.55% C Low alloy steel & cast steek (less than 5% alloying elements) Tensile Strength Rm (N/mm²) Hardness (HB) Matl No. Cutting Speed Vc (SFM) Annealed Annealed Quenched & Tempered Annealed Quenched & Tempered Annealed Quenched & Tempered D= 6-9.9mm ( ") D= mm ( ") Feed vs Drill Diameter D= mm ( ") D= mm ( ") IPR (inches/rev) D= mm ( ") D= mm ( ") High alloy steel, cast steel, & tool steel Annealed Quenched & Tempered M Stainless steel & cast stainless steel Ferritic/martensitic Martensitic Austenitic K GreyCast Iron (GG) Cast Iron Nodular (GGG) Ferritic Pearlitic Ferritic Pearlitic Malleable Cast Iron Ferritic Pearlitic Aluminum - wrought alloy Not cureable Cured N Aluminum - cast, alloyed Copper alloys <=12% Si >12% Si > 1% Pb Not cureable Cured High temperature Free cutting Brass Electrolitic copper Non-metallic Duro & fiber plastics Hard rubber Annealed S Fe based High temp alloys Ni or Co based Cured Annealed Cured Cast Titanium, Ti alloys Rm Alpha+beta alloys cured Rm H Hardened Hardened 55 HRC steel Hardened 60 HRC Chilled cast iron Cast Cast iron nodular Hardened 55 HRC * Feed Rates are based on Two Effective - DO NOT DOUBLE PAGE 19 OF 20

20 RECOMMENDATIONS RECOMMENDED COOLANT FLOW RATE (GALLON/MIN) 7.92 Coolant flow rate (gal/min) flow rate RECOMMENDED COOLANT PRESSURE (PSI) Drill Diameter D (inch) Coolant pressure (psi) X D 5 X D 3 X D Drill Diameter D (inch) PACKING Clamping key for Tip is enclosed in each holder. Body Drill Tip Availability In stock Price Available in the GAL system PAGE 20 OF 20