CATALOGUE OF MATERIALS, TOOLS & ACCESSORIES METRIC (SI)
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1 Insulation Second Issue April 2015 See rear cover for applicable countries The Kingspan System CATALOGUE OF MATERIALS, TOOLS & ACCESSORIES METRIC (SI) Low Energy Low Carbon Buildings
2 Introduction What is The Kingspan KoolDuct System? The Kingspan KoolDuct System comprises premium performance Kingspan KoolDuct panels, fabrication methods, coupling systems and a complete line of accessories to produce pre insulated rectangular ductwork in sections up to 3.93 m long. Kingspan KoolDuct panels are available in the following standard thicknesses: l 20 mm; l 22 mm; and l 30 mm. This allows ductwork to be fabricated with different wall thicknesses to suit different performance specifications. In addition, there are several coupling systems available to suit different installation and project specification requirements. They include the 4 bolt, aluminium grip and Tiger Clip systems. Availability Kingspan Insulation offers a complete product line, providing all materials, tools and accessories necessary for the effective fabrication of ductwork from The Kingspan KoolDuct System, each of which are shown in this document. To facilitate a single source supply, the complete product line is available to purchase through appointed Kingspan KoolDuct Delivery Partners. Each component has been rigorously tested in the field, in a variety of ductwork applications, to the highest performance standards. This ensures that the quality of the materials from which ductwork from The Kingspan KoolDuct System is fabricated, meets the standards required by Kingspan Insulation. As a result, under no circumstances are unapproved components to be used in place of the coupling systems, adhesive, silicone sealant and aluminium tape supplied by Kingspan Insulation. Prior approval in writing should be obtained from Kingspan Insulation (see rear cover) for the use of alternative materials. Fire damper unit positioned in dividing wall Dynamic branch Aluminium grip flange Elbow Access panel Tiger support 4 bolt flange Pre insulated Circular Duct Galvanised steel support Tiger connector Volume control dampers Dynamic tee Kingspan KoolDuct System Plenum Box 2
3 Panels Kingspan KoolDuct Panel (20 mm) Kingspan KoolDuct Panel (20 mm) Pack Quantity 4 x m 2 Packaged Weight Panel Size 29 kg 3930 x 1200 x 80 mm 3930 x 1200 x 20 mm Panel Facings Silver Branded / Silver Plain Shrink Wrap Pack Quantity 4 x m 2 Packaged Weight Panel Size 29 kg 3930 x 1200 x 80 mm 3930 x 1200 x 20 mm Panel Facings Silver Branded / Black Plain Shrink Wrap Kingspan KoolDuct Panel (22 mm) Pack Quantity 4 x m 2 Packaged Weight Panel Size 31 kg 3930 x 1200 x 88 mm 3930 x 1200 x 22 mm Panel Facings Silver Branded / Silver Plain Shrink Wrap Kingspan KoolDuct Panel (22 mm) Pack Quantity 4 x m 2 Packaged Weight Panel Size 31 kg 3930 x 1200 x 88 mm 3930 x 1200 x 22 mm Panel Facings Silver Branded / Black Plain Shrink Wrap Kingspan KoolDuct Panel (30 mm) Pack Quantity 5 x m 2 Packaged Weight Panel Size 51 kg 3930 x 1200 x 150 mm 3930 x 1200 x 30 mm Panel Facings Silver Branded / Silver Plain Shrink Wrap Kingspan KoolDuct Panel (30 mm) Pack Quantity 5 x m 2 Packaged Weight Panel Size 51 kg 3930 x 1200 x 150 mm 3930 x 1200 x 30 mm Panel Facings Silver Branded / Black Plain Shrink Wrap A Note About this Document a. All measurements shown in this document are approximate and are given in metric units, using the International System of Units (SI). b. Pack / unit sizes are given in the order of length x width x height, depth or diameter. c. Kingspan KoolDuct Delivery Partners may not stock all items shown in this document. d. Kingspan Insulation Ltd reserves the right to change any information contained in this document without prior notice. 3
4 Ancillaries Silicone Sealant 231G Gasket (15 x 15 mm) 242 Pack Quantity 24 x 310 ml Pack Quantity 33 x 2 m Strips Packaged Weight 10 kg Packaged Weight 1.4 kg 300 x 200 x 240 mm 1010 x 500 x 30 mm Cardboard Box Adhesive 212 Pack Quantity 4 x 5 l (4 x 4.1 kg) Packaged Weight 19 kg 400 x 285 x 290 mm Cardboard Box Labels for Finished Ductwork Labels / A4 Sheet 10 g 30 x 21 x 0.01 cm Paper Envelope Reinforced Aluminium Tape (75 mm) 221 Pack Quantity 16 x 50 m Packaged Weight 14 kg 270 x 270 x 315 mm Cardboard Box Aluminium Tiger Support 266 Pack Quantity 150 Packaged Weight 5.9 kg 400 x 400 x 220 mm Cardboard Box Smooth Aluminium Tape 223 UL Listed (75 mm) Pack Quantity 5 x 55 m Packaged Weight 20 kg 310 x 310 x 320 mm Cardboard Box 4
5 Flanges & Accessories 4 bolt Flange 380 for 22 mm Panel 2.5 kg 4000 x 45 x 30 mm Aluminium Tiger Unit 363 Pack Quantity 500 Packaged Weight 4.9 kg 400 x 400 x 220 mm Cardboard Box 4 bolt Flange 383 for 30 mm Panel 3 kg 4000 x 55 x 30 mm Aluminium Tiger Clip 364 Pack Quantity 500 Packaged Weight 2.9 kg 280 x 220 x 200 mm Cardboard Box 4 bolt Flange Corner Piece 258 for 22 mm Panel Pack Quantity 250 Packaged Weight 14 kg 400 x 190 x 340 mm Cardboard Box Structural F Aluminium Flange 332 for 20 & 22 mm Panel 1.5 kg 4000 x 40 x 45 mm 4 bolt Flange Corner Piece 268 for 30 mm Panel Pack Quantity 250 Packaged Weight 18 kg 400 x 200 x 340 mm Cardboard Box Structural h Aluminium Flange 333 for 20 & 22 mm Panel 1.5 kg 4000 x 60 x 30 mm Structural U Aluminium Flange 334 for 20 & 22 mm Panel 0.9 kg 4000 x 35 x 25 mm 5
6 Flanges & Accessories Internal Aluminium Grip Flange 311 for 20 & 22 mm Panel* 0.8 kg *For use with items 313, 314 & x 25 x 30 mm External F Aluminium Grip Flange kg *For use with items 311 or x 50 x 30 mm Internal Aluminium Grip Flange 317 for 30 mm Panel* 1.1 kg *For use with items 313, 314 & x 35 x 35 mm External h Aluminium Grip Flange kg *For use with items 311 or x 60 x 40 mm External Aluminium Grip Flange kg 4000 x 30 x 25 mm *For use with items 321 & 311 or 317. External U Aluminium Grip Flange kg *For use with items 311 or x 30 x 25 mm Aluminium Bayonet Cleat 321 *For use with item kg 4000 x 35 x 5 mm 6
7 Reinforcements Positive Reinforcement Bar 352 (Aluminium Inner) 0.5 kg 4000 x 10 mm (l x O.D.) Reinforcement Disc 353 Pack Quantity 100 Packaged Weight 1.8 kg 160 x 100 x 100 mm Cardboard Box Negative Reinforcement Bar 351 (Aluminium Outer) 0.6 kg 4000 x 14 mm (l x O.D.) Speed Clip* 354 Pack Quantity 100 Packaged Weight 0.2 kg 210 x 110 x 25 mm Plastic Bag *For use with item 452. Positive Reinforcement Bar 344 (PVC Inner) 0.4 kg 4000 x 10 mm (l x O.D.) 7
8 & Spare Parts Fabrication Tools Kingspan PalDuct Supercut ART EA 40 Machine Weight Package Weight 750 kg 1205 x 2340 x 2380 mm Wooden Box Set Square Rule (700 mm) kg 710 x 450 x 300 mm Portable Work Table (4000 x 1200 mm) 411 Packaged Weight 102 kg 2000 x 1200 x 180 mm Cardboard Sheet Set Square Rule (1200 mm) kg 1210 x 620 x 300 mm Cutting Mat (4000 x 1200 mm) 414 Packaged Weight 4.7 kg 1250 x 200 x 200 mm Cardboard Box Bending Guide* kg 710 x 600 x 100 mm *For use with item 441. Portable Tool Box Set 421 Packaged Weight 17 kg 670 x 440 x 200 mm Cardboard Box Includes Jack Planes & Blades for 22 mm panel only. Items 516 & 744 must be purchased with this item for 30 mm panel. Round Hole Cutter* kg 330 x 40 x 90 mm *Includes item 745 for mm panel. Use with item 747 for 30 mm panel. Clamping Rule (4000 mm) 431 Packaged Weight 7 kg 4300 x 80 x 40 mm Clamping Rule (1200 mm) 433 Packaged Weight 3.8 kg 1480 x 80 x 40 mm 8
9 Tape Marker kg 125 x 85 x 20 mm Extended Silicone Tool kg 1900 x 215 x 70 mm Flexible Spatula 525 Pack Quantity 5 Packaged Weight 0.1 kg 100 x 75 x 65 mm Plastic Bag Grip Notcher* 451 Packaged Weight 13 kg 230 x 230 x 580 mm Cardboard Box *For use with items 312, 313, 314 & 315. Rigid Spatula kg 205 x 50 x 45 mm Plastic Bag Speed Clip Tool* kg 180 x 30 mm (l x O.D.) *For use with item 354. Abrasive File kg 115 x 65 x 30 mm Plastic Bag Manual Bending Machine kg 1300 x 180 x 380 mm Cardboard Sheet Kool Clamp* kg 190 x 90 x 40 mm *For use with item
10 Jack Planes & Holders Jack Plane Left (45º Single Blade) kg 100 x 70 x 100 mm * Includes item 741 for mm panel. Use with item 744 for 30 mm panel. Universal Jack Plane (Variable 518 Angle Dual Blade) for 20 & 22 mm Panel *Includes item 743. Non stocked. 1.7 kg 230 x 160 x 160 mm Jack Plane Right (45º Single Blade) kg 100 x 70 x 100 mm * Includes item 741 for 22 mm panel. Use with item 744 for 30 mm panel. Jack Plane (22.5º V Dual Blade) 512 for 20 & 22 mm Panel* *Includes item kg 220 x 140 x 110 mm Jack Plane (90º Single Blade) 513 * Includes item 741. Can be used with item kg 100 x 70 x 100 mm Jack Plane (45º Dual Blade) 516 for 30 mm Panel* *Includes item kg 210 x 140 x 120 mm Jack Plane (45º Dual Blade) 511 for 20 & 22 mm Panel* *Includes item kg 220 x 140 x 110 mm Jack Plane (22.5º V Dual Blade) 519 for 30 mm Panel* *Includes item kg 210 x 140 x 110 mm Jack Plane Holder* kg 230 x 80 x 60 mm *Supplied free of charge with each Jack Plane. 10
11 Blades Jack Plane Blade 741 for 20 & 22 mm Panel* Pack Quantity 10 Packaged Weight 0.05 kg 110 x 80 x 10 mm Plastic Bag * For use with items 511, 512, 513, 514, 515 & 519. Round Hole Cutter Blade 745 for 20 & 22 mm Panel* Packaged Weight kg *For use with item x 10 x 5 mm Plastic Sheath Jack Plane Blade 744 for 30 mm Panel* Packaged Weight 0.01 kg 120 x 20 x 5 mm Plastic Bag *For use with items 513, 514, 515 & 516. Blade & Holder 747 Pack Quantity Packaged Weight 0.08 kg *For use with item x Blade & 1 x Holder 160 x 120 x 10 mm Plastic Sheath Blade* 743 Pack Quantity 2 Packaged Weight 0.04 kg 120 x 30 x 5 mm Plastic Bag *For use with items 518 &
12 Contact Details General Enquiries This document is applicable to the regions highlighted in dark grey on the front cover. These regions comprise: all of Africa; South and Central America except Mexico; the Caribbean; the Middle East and Asia as far north and east as (and including) Turkey, Georgia, Azerbaijan, Kazakhstan, Kyrgyzstan, Afghanistan, Pakistan, India, Nepal, Bhutan and Bangladesh. Contact details for these regions are given below: Tel: info@kingspaninsulation.ae Should contact details be required for the regions to which this document is not applicable, they are given below. Australia Tel: 1300 AIR 333 ( ) info@kingspanair.com.au New Zealand Tel: +64 (0) info@kingspaninsulation.co.nz China, Mongolia, Japan, Korea & SE Asia info@kingspaninsulation.asia USA, its territories & Canada Tel: info@kingspaninsulation.us Ireland Tel: +353 (0) info@kingspaninsulation.ie UK & Everywhere Else Tel: +44 (0) info@kingspaninsulation.com PAL Middle East PIR LLC believes the information and recommendations herein to be accurate and reliable. However, since use conditions are not within its control, PAL Middle East PIR LLC does not guarantee results from use of such products or other information herein and disclaims all liability from any resulting damage or loss. No warranty, express or implied, is given as to the merchantability, fitness for particular purpose, or otherwise with respect to the products referred to. PAL Middle East PIR LLC P.O. Box , Dubai Investment Partk 2, Dubai, U.A.E. Tel: Fax: info@kingspaninsulation.ae Countries comprise: all of Africa; South and Central America except Mexico; the Caribbean; the Middle East and Asia as far north and east as (and including) Turkey, Georgia, Azerbaijan, Kazakhstan, Kyrgyzstan, Afghanistan, Pakistan, India, Nepal, Bhutan and Bangladesh. Kingspan, KoolDuct, Pal and the Lion Device are Trademarks of the Kingspan Group plc.
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