V910 Kit. Hardware Installation Guide. P/N Revision: A

Transcription

1 V910 Kit Hardware Installation Guide P/N Revision: A

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3 V910 Kit Hardware Installation Guide VeriFone, Inc Gateway Place Suite 600 San Jose, CA Telephone: Printed in the United States of America by VeriFone, Inc. No part of this publication covered by the copyrights herein may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher. The contents of this document and all features and specifications are subject to change without notice. The information contained herein does not represent a commitment on the part of VeriFone, Inc. Publications are not stocked at the address given above. Requests for VeriFone publications should be made to your VeriFone representative. VeriFone, the VeriFone logo, and Ruby SuperSystem are registered trademarks of VeriFone, Inc. Sapphire, Topaz, HPV-20, Ruby Manager, Everest, EASY ID, Electronic Journal On-site, and Ruby Card are trademarks of VeriFone, Inc. in the U.S. and/or other countries. All other trademarks or brand names are the properties of their respective holders.

4 V910 Kit Hardware Installation Guide Revision History Revision Date Description A Initial documentation release.

5 V910 Kit Hardware Installation Guide Contents 1. Introduction Description Determining the Sapphire Model Unpacking Contents General Requirements Installation Instructions Disassembling the Sapphire Site Controller Installing the V910 Kit Connecting the Power Cable Installing the New Bracket Connecting Cables Installing the V910 Board Connecting COM Cables Switches and LEDs Soft and Hard Reset Buttons

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7 1 INTRODUCTION This guide provides instructions for installing the VeriFone V910 kit on the Sapphire Site Controller. Description The V910 KIT extends VIPER application resources to Ruby/Sapphire/ Topaz customers. The VIPER software application functions as an Electronic Payment Server (EPS). This server processes and handles all electronic payment transactions for a petroleum C-store location. The V910 is a single-board computer kit that can run its own VIPER application on its own CPU, RAM, and Mass Storage. It takes power and backup battery from existing Sapphire infrastructure. It also provides a Network Switch for connectivity without adding a port on the site router. Sapphire III

8 2 V910 Kit Hardware Installation Guide Determining the Sapphire Model To determine the Sapphire model on which you are installing the V910 Kit, check the part number (P/N) on the label on the bottom of the Sapphire unit. For Sapphire I, the last two digits are -01. For Sapphire II, the last two digits are -02. For Sapphire III, the last two digits are -03. For Sapphire I and II, you need the V910 Kit P For the Sapphire III, you need V910 Kit P Unpacking Carefully inspect the shipping carton and its contents for any damage that might have occurred during shipment. If anything appears damaged, immediately file a claim with the shipping company or carrier and notify your VeriFone representative. Caution: Never use damaged equipment. A shock or fire hazard may exist if equipment is energized in a damaged condition. Contents Remove the components from the packaging and place them on a table or counter top. Make certain you have all the parts listed in tables below before you begin. Contact the VeriFone Technical Support Center if you are missing anything. Note: Keep the shipping carton and any packing material in case it is necessary to move components from one location to another or to return the equipment for service.

9 V910 Kit Hardware Installation Guide 3 The following tables list the contents of the V910 kit. Table 1: Contents of the V910 Kit (P/N P ) for Sapphire III Quantity Item VeriFone Part Number (1) per kit Unit, V910 Network Switch PCI R (Mfr. P/N 42050) (1) per kit Unit, V910 SBC R (Mfr. P/N 71201) (1) per kit Cable, Power V910 Sapphire E revf (VeriFone P/N R) (1) per kit Cable, Modem to V910 USB E revb (1) per kit Cable, Modem RJ11 E revb (1) per kit Cable, Network Switch Reset E revc (1) per kit Cable, Ethernet Only to LAN1 E revb (1) per kit Cable, Ethernet2 to LAN2 E reva (1) per kit Cable, Serial, COM2 to Serial1 E revb (1) per kit Cable, USB Extender E revb (1) per kit Bracket, USB Modem with hardware E reva (1) per kit Top Bracket, V910 Support with E revc hardware (1) per kit Side Bracket, V910 Support with E reva hardware (1) per kit Velcro (Mfr. (P/N ZU19910) E-ZU19910 (1) per kit Sticker, Port Labels, Top E reva (1) per kit Sticker, Port Labels, Bottom E reva (1) per kit Plastic Cover for NewPro Board R (4) per kit Wire Ties

10 4 V910 Kit Hardware Installation Guide Table 2: Contents of the V910 Kit (P/N P ) for Sapphire I and II Quantity Item VeriFone Part Number (1) per kit Unit, V910 Network Switch PCI R (Mfr. P/N 42050) (1) per kit Unit, V910 SBC R (Mfr. P/N 71201) (1) per kit Cable, Power V910 Sapphire E revf (VeriFone P/N R) (1) per kit Cable, Modem to V910 USB E revc (1) per kit Cable, Modem RJ11 E revd (1) per kit Cable, Network Switch Reset E revc (1) per kit Cable, Ethernet Only to LAN1 E revb (1) per kit Cable, Ethernet2 to LAN2 E reva (1) per kit Cable, Serial, COM2 to Serial1 E revb (1) per kit Cable, USB Extender E revb (1) per kit Bracket, USB Modem with hardware E reva (1) per kit Top Bracket, V910 Support with E revc hardware (1) per kit Side Bracket, V910 Support with E revb hardware (1) per kit Velcro (Mfr. (P/N ZU19910) E-ZU19910 (1) per kit Sticker, Port Labels, Top E reva (1) per kit Sticker, Port Labels, Bottom E reva (1) per kit Plastic Cover for NewPro Board R (4) per kit Wire Ties (1) per kit Unit, Modem VX R

11 V910 Kit Hardware Installation Guide 5 The following tools are supplied by the installer. Item Magnetic Phillips head screwdriver General Requirements Before you start, read the following important information: 1. Changes or modifications not expressly approved by VeriFone, Inc., could void the user s authority to operate this equipment. 2. This equipment is not intended to be repaired by the user. All repairs must be performed by an Authorized Service Technician or a VeriFone VASC. 3. This equipment is to be installed in an indoor location only. Do not install this equipment in a hazardous location. 4. All installations must comply with the requirements of the National Electrical Code (NFPA 70), the Code for Fuel Dispensing Facilities and Repair Garages (NFPA 30 and 30A), OSHA regulations, including Standard 29 CFR , and all other applicable national and local codes. 5. Disconnect all power to the equipment before any work is performed. 6. Always wear an electrostatic wrist strap. Working on console electronics without connecting to a ground or discharging static can damage electronic parts.

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13 2 INSTALLATION INSTRUCTIONS This chapter provides instructions for installing the VeriFone V910 kit. Disassembling the Sapphire Site Controller Before you can install the V910 kit, you must perform some disassembly on the Sapphire Site Controller. Caution: Disconnect all power from the unit before you start. 1. Remove the front plastic bezel from the main metal housing. It should just pull off; there are no screws or fasteners attaching it. Front Bezel 2. Unscrew the single screw on the front of the unit that attaches the sheet metal housing to the box. Remove Screw

14 8 V910 Kit Hardware Installation Guide 3. Slide the top metal case forward and remove from the Sapphire Slide Case

15 V910 Kit Hardware Installation Guide 9 4. Locate the power connector (labeled P13 on the NewPro board for Sapphire III; P18 for Sapphire I and II) near the front of the Sapphire where the cable connects the NewPro board to the battery. Unplug the connector. 5. Do one of the following: For Sapphire III units, remove the two PCI brackets from the back of the unit. The brackets should each be held in place by one screw on the left side of each bracket. After removing the lower PCI bracket, which is attached to the USB modem via a cable, unplug the cable from the modem. PCI Brackets USB Modem Cable Unplugged

16 10 V910 Kit Hardware Installation Guide For Sapphire I and II units, remove the PCI modem held in place by a single screw on the bracket on the left side of the board. The board is not reused. Also, remove the bracket just above. It is not reused. Brackets PCI Board 6. For Sapphire III units, remove the two screws holding the USB modem bracket in place. Save the screws for installing the new bracket. Modem Screws 7. On Sapphire III units, the RJ11 cable should have been removed in a previous step leaving only the USB cable that connects the modem to the NewPro board. Disconnect this cable from the modem and from the NewPro board. It is not reused. USB Cable

17 V910 Kit Hardware Installation Guide Pull the modem Velcro apart separating the modem from the metal bracket. Use care to not damage the modem; it will be reused for Sapphire III units. Installing the V910 Kit This section provides instructions for installing the V910 kit. Connecting the Power Cable 1. Locate the power cable (P/N E revf) supplied with the V910 kit. This cable connects to the power cables that enter the unit below the PCI card brackets. Power Cable

18 12 V910 Kit Hardware Installation Guide 2. Locate the power connector (labeled P4 on the NewPro board for Sapphire III; P3 for Sapphire I and II) near the back of the Sapphire. Unplug the connector. Power Connector Unplugged 3. Locate the yellow and black cables (marked A and B) on one end of the V910 power cable. Plug the connector end marked A into the now empty connector (P4 for Sapphire III; P3 for Sapphire I and II) on the NewPro board opened up in the previous step. Plug the end marked B into the now loose cable unplugged in the previous step. The result should look like the picture below. Connector B Connector A

19 V910 Kit Hardware Installation Guide Locate the red and black cables (marked C and F) on the other end of the power. Plug the end marked C into the now empty connector (P13 for Sapphire III; P18 for Sapphire I and II) on the NewPro board opened up in the previous step. Warning: DO NOT PLUG IN CONNECTOR F UNTIL THE INSTALLATION IS COMPLETE. 5. The result should look like the picture below. Connector C Connector F (Not Connected) 6. In addition to connector F, there should be only two unconnected connectors (marked D and E) on the power cable. Route these cables through the space between the PCI raiser card and the metal housing.

20 14 V910 Kit Hardware Installation Guide Installing the New Bracket 1. Locate the new USB modem bracket (P/N E reva). USB Modem Bracket 2. Do one of the following: For Sapphire III units, use the screws saved from the disassembly and screw the new bracket into the same holes as the bracket that was removed. For Sapphire I and II units, remove the two screws as shown. Then, screw the new bracket into the holes using the same screws just removed. Screws 3. Attach the Velcro supplied with the kit to the new bracket. USB Modem Bracket with Velcro Attached

21 V910 Kit Hardware Installation Guide Do one of the following: For Sapphire III units, attach the modem removed earlier to the new bracket. For Sapphire I and II units, apply Velcro to the bottom of the modem (P/N R) provided with the kit and attach the modem to the new bracket. Connecting Cables 1. Locate the short RJ11 telephone cable (P/N E revc) supplied with the V910 kit and connect it to the USB modem. Also, attach the USB cable (P/N E revc) supplied with the kit to the modem. Let the extra cable hang outside of the Sapphire for now. Modem Telephone Cable USB Cable

22 16 V910 Kit Hardware Installation Guide 2. Locate the network switch PCI card (P/N 42050) supplied with the V910 kit. Top PCI Card Bottom 3. Connect the power cable (marked D) to the switch before installing the switch into the PCI slot and bracket.

23 V910 Kit Hardware Installation Guide Turn the switch upside down and install it into the bottom PCI slot in the Sapphire. Secure with the screw that was removed in a previous step. 5. Connect the RJ11 telephone cable, connected to the USB modem in a previous step, to the connector on the side of the network switch. Make sure the cable is routed inside the metal housing so it will not be pinched or interfere when the metal housing is reinstalled. Telephone Cable Cable Routed Inside Housing

24 18 V910 Kit Hardware Installation Guide 6. Locate the 2-wire reset cable (P/N E revd) that came with the V910 kit. Plug one side into the switch. The plug is located to the right of the modem plug on the switch. The other side will be connected to the V910 board after it is installed. 2-Wire Reset Cable Connection Installing the V910 Board 1. Locate the side bracket P/N E revb and corresponding bags of hardware, including two long screws.

25 V910 Kit Hardware Installation Guide Locate the top bracket (P/N E revc) and corresponding bag of hardware containing two short screws with tapered heads. Save the bracket and short screws for later. Top Bracket 3. Remove the V910 board (P/N 71201) from its packaging.

26 20 V910 Kit Hardware Installation Guide 4. Locate the metal bracket that holds the Sapphire fan pipe in place. Locate the three screws that hold the bracket and remove. (Note that the Sapphire I and II units have only two screws and no bracket.) Save the screws; the bracket is not reused. Screws Bracket Removed 5. Route the USB modem cable between the network switch and the Sapphire center wall as shown in the following picture. USB Modem Cable

27 V910 Kit Hardware Installation Guide Place the V910 board face up on top of the Sapphire. Locate the end of the USB cable that connects to the USB modem and connect it to CN14 on V910 board. CN14 is located right behind the heart beat and power LEDs. 7. Connect the power cable to the V910 board. Power Connector

28 22 V910 Kit Hardware Installation Guide 8. Turn the V910 board over as you set it on top of the switch PCB. The CPU fan on the V910 board should fit into the cut out of the switch PCB. Note: Take care to keep the USB cable tucked in so it will not interfere with or get pinched when the metal case is slipped back on. V910 Board 9. Insert the V910 board into the PCI slot and tighten the PCI mounting screw. PCI Mounting Screw

29 V910 Kit Hardware Installation Guide Connect the 2-wire reset cable to the V910 board. The connector is directly above the one on the switch. After connecting the cable, make sure to carefully bend it back into the housing to avoid pinching or interference with the outer case. Reset Cable 11. Position the metal side bracket (P/N E reva) in front of the modem bracket and attach it to the modem bracket using the two tapered screws provided with the bracket. Side Bracket Screws 12.Attach the V910 board to the side bracket by inserting two Phillips head screws through the holes in the top of the bracket and into the standoffs on the V910 board. Tighten to secure. V910 Board Screws

30 24 V910 Kit Hardware Installation Guide 13.Locate the metal bracket (P/N E revc) supplied with the V910 kit. Position it in place of the bracket removed in step 4. The two extra holes on the bracket should line up with the standoffs installed earlier on V910 board. Use the tapered screws to attach the bracket to the standoffs on the V910 board and tighten to secure. Bracket Screwed in Place 14.Locate the end of the power cable marked F installed earlier. Plug connector F into the loose battery cable that was unplugged in step 4 of the Connecting the Power Cable section. Connector C Connector F The V910 board and switch should now be completely installed.

31 V910 Kit Hardware Installation Guide Locate the black plastic insulation sheet (P/N R) provided with the kit. Line up the holes in the insulation sheet with the holes in the top bracket. Then, insert the end of the cover under the lip on the back of the Sapphire case and into the slot on the front corner. Top Bracket Lip Slot 16.Attach the insulation sheet to the top bracket using the screws removed in step 4. (Note that the Sapphire I and II units have only two screws; the Sapphire III has three. Screws Top Bracket

32 26 V910 Kit Hardware Installation Guide Connecting COM Cables Before you connect the external COM cables, install the wire tie provided with the kit above the USB connector on the V910 board by looping the tie through the holes in the Sapphire case, as shown. This tie will be used to secure the USB extender cable later in the procedure. Wire Tie Looped Through Holes in Case Reinstall the metal cover on the unit and secure with the single screw removed during disassembly. Caution: Use care not to pinch or interfere with any cables when sliding the metal cover back over the unit.

33 V910 Kit Hardware Installation Guide 27 To connect the cables: 1. Locate the bag that contains the two labels. Align the two vertical lines on the top label (P/N E reva) with the lines on the switch and apply to the back of Sapphire as shown. Align the bottom label (P/N E reva) as shown and apply. 2. Locate the communications cables provided with the kit.

34 28 V910 Kit Hardware Installation Guide 3. Connect the cable labeled LAN1 and Ethernet Only (P/N E revb) to the ETHERNET ONLY port and to the LAN1 port. ETHERNET ONLY LAN1 4. Connect the cable labeled LAN2 and Ethernet2 (P/N E reva) to the ETHERNET2 port and to the LAN2 port. LAN2 ETHERNET2 Note: The LAN3 port is reserved for the site router.

35 V910 Kit Hardware Installation Guide Connect the cable labeled Serial1 and COM2 (P/N E revb) to the SERIAL1 port and to the COM2 port. SERIAL1 COM2 6. The USB extender cable provided with the kit (P/N E revb) connects to one of the USB ports and is used to configure and download applications to the V910.

36 30 V910 Kit Hardware Installation Guide 7. To prevent the USB extender cable from being accidently disconnected, use the wire tie previously installed to secure it to the Sapphire case. Wire Tie Hole Slot USB Cable Extender Switches and LEDs The following photograph shows to locations of the heartbeat and power LED indicators and the dip switches in the UP (on) position for normal operation. Heartbeat Power Dip Switches in UP Position

37 V910 Kit Hardware Installation Guide 31 Soft and Hard Reset Buttons The V910 has two reset buttons Soft Reset and Hard Reset located on either side of the heartbeat and power LEDs. Soft Reset A soft reset saves files before shutting down the system and rebooting. To perform a soft (graceful) reset, press the Soft Reset button and hold for two seconds. Hard Reset A hard reset does not save files before shutting down the system and rebooting, resulting in file corruption. To perform a hard (ungraceful) reset, use a paper clip to poke the Hard Reset button. Soft Reset Hard Reset