5 Parts List. Parts Lists 8570MFP Covers PL MFP Covers Covers PL Covers Imaging PL 2.0 Imaging...

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1 Overview Serial Number Format s 8570MFP Covers PL MFP Covers Covers PL Covers Imaging PL 2.0 Imaging MFP Paper Path PL MFP Paper Path Paper Path PL Paper Path Drive PL MFP Drive Drive PL Drive MFP Electrical PL MFP Electrical Electrical PL Electrical Sensors and Actuators PL 6.0 Sensors and Actuators Xerox Supplies Phaser 8860/8860MFP Service Manual 5-1

2 5-2 Phaser 8860/8860MFP Service Manual

3 Overview The section identifies all part numbers and the corresponding location of all spared subsystem components. Use of the Term Assembly The term assembly is used for items in the parts listing that may include other itemized parts. When the word assembly is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly. Using the s Only those parts listed with part numbers are available for order. Parts listed without part numbers are only available as part of a parent assembly or Service Kit. Item.: The callout number from the exploded part diagram. Part Number: The material part number used to order specific parts Description: Name of the part and number supplied per order. Parts throughout this manual are referenced PL#.#.#; For example, PL means the part is item 10 of 3.0. A black triangle preceding a number followed by a parenthetical statement indicates the item is a parent assembly, made up of the parts listed in parentheses and enclosed by a dashed line. The notation (P/O PL X.X Item X) folowing the part description indicates the part is included with the item identified in the referenced. The notation (with X~Y) following a part name indicates an assembly includes components X through Y. For example, 1 (with 2~4) means part 1 consists of parts 2, 3, and 4 The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2. Serial Number Format Changes to Xerox products are made to accommodate improved components. As improvements are made, part numbers may change from those appearing in this section. To get the latest part, provide the following information when ordering: Component's part number Product type or configuration number Serial number of the printer The serial number is coded as follows: The text S/N followed by the serial number in the barcode. The barcode does not include a field identifier. The nine digit serial number format PPPRSSSSS where: PPP - Is the alphanumeric Product Code Table /8860MFP Product Code Product Product Code 8860 HAV 8860MFP HBB R - Is the numeric revision digit. Changes at major product updates or when the serial number is reset to a starting value. SSSSS - Is the five digit numeric serial number. For example: S/N HBB HBB = Product code for the 8860MFP 4 = Revision level = Serial number Figure 1 Serial Number Location Phaser 8860/8860MFP Service Manual 5-3 Overview, Serial Number Format

4 PL MFP Covers 1 848K06520 Front Door / Tray 1 Assembly 2 120E29140 Front Door Stay Retainer 3 009K02390 Front Door Stay with Spring 4 029E49330 Hinge Pins, Front Door 5 Front Door (P/O PL 1.0 Item 1) 6 050E23550 Output Tray 7 101E23660 Left Side Cover 8 003K20530 Scanner Hinge 9 848E11560 Control Panel (without Overlays) 10 Lamp Assembly K22590 Scanner Assembly (with 8-12) 12 Upper Housing (P/O PL 1.0 Item 11) (Includes Glass) 13 DADF Front Cover (P/O PL 1.0 Item 15) 14 DADF Upper Cover (P/O PL 1.0 Item 15) K58460 DADF Assembly (with 13-19) K67610 DADF Input Tray K58650 DADF Pick Roller and Pad Kit 18 Separator Pad (P/O PL 1.0 Item 17) K20520 DADF Hinge E17250 Rear Cover E23670 Right Side Cover (with doors) E11530 I/O Access Door E11540 Drum Maintenance Door R00736 Waste Tray E93880 Waste Tray Cover R00736 Maintenance Kit, Standard 604K53810 Maintenance Kit, Extended K02110 Scanner Calibration Page K68070 MPT Tray Arm (P/O PL 1.0 Item 1) K63590 MPT Pick Roller (P/O PL 1.0 Item 1) 5-4 Phaser 8860/8860MFP Service Manual PL 1.0

5 PL Covers 1 848K06520 Front Door / Tray 1 Assembly 2 120E29140 Front Door Stay Retainer 3 009K02390 Front Door Stay with Spring 4 029E49330 Hinge Pins, Front Door 5 802E93850 Control Panel Cover 6 802K93650 Control Panel with Bezel 7 848K12760 Exit Cover with Badge K93660 Left Side Cover K93570 Right Side Cover with Doors E93870 Drum Maintenance Door (P/O PL 1.1 Item 10) E93860 I/O Access Door E93880 Waste Tray Cover R00736 Waste Tray R00736 Maintenance Kit, Standard 604K53810 Maintenance Kit, Extended K68070 MPT Tray Arm (P/O PL 1.1 Item 1) K63590 MPT Pick Roller (P/O PL 1.1 Item 1) 5-5 Phaser 8860/8860MFP Service Manual PL 1.1

6 PL 2.0 Imaging 1 848K18890 Ink Loader (8860MFP only) 848K24660 Ink Loader (metered 8860MFP) 848K18880 Ink Loader (8860 only) 848K24650 Ink Loader (metered 8860) 2 033K04490 Printhead 3 020K15090 Drum Assembly 4 023E30670 Y-Axis Belt 5 033E05290 Printhead Wiper Blade 6 023E31250 Wiper Drive Belt 7 094E02790 Purge Pressure Pump 8 120E29160 Left Printhead Restraint 9 120E29150 Right Printhead Restraint K14800 Drum Maintenance Camshaft K02260 Transfix Camshaft K06500 Stripper Carriage Assembly E33180 Transfix Roller E69920 Y-Axis Tension Spring E24130 Transfix Load Module K15100 Drum Maintenance Pivot Plate E02721 Preheater and Deskew Assembly K50011 Transfix Arm Kit (with pins) E75180 X-Axis Bias Spring Hook E69940 X-Axis Roll Adjuster Spring E69930 X-Axis Bias Spring K44430 Preheater Lift Solenoid 23 X-Axis Bias Spring Retainer (Not Spared) 24 Transfix Roller Shaft (Not Spared) 25 Drum Ground Plate (Not Spared) 26 Roll Block (Not Spared) 27 Transfix Roller Shaft Restraint (Not Spared) 28 Transfix Load Module Ground Strap (Not Spared) 5-6 Phaser 8860/8860MFP Service Manual PL 2.0

7 PL MFP Paper Path 1 032E29480 Inner Simplex Guide 2 038K16870 Lower Inner Duplex Guide 3 022E32420 Take Away Roller 4 022E32410 Duplex Roller 5 032K04630 Upper Duplex Guide with Solenoid 6 032K04640 Outer Duplex Guide with Switches 7 133K27680 Exit Module Assembly (with 10, 11, 20) 8 809E78710 Spring Carriage 9 809E78700 Spring, Carriage Roller 10 Pulley, Exit Module (P/O PL 3.0 Item 7) 11 Belt, Exit Module (P/O PL 3.0 Item 7) E05610 Exit Roller K17800 Lower Exit Guide Assembly E02820 Stabilizer, Printer E Sheet Feeder Stabilizer K Sheet Feeder, Tray, Stabilizer (P/O PL 3.0 Item 15) E Sheet Tray, Adjustable to Legal K42200 Pick Assembly and Retard Roller K31140 Separator Pad Kit 20 Belt Tensioner (P/O PL 3.0 Item 7) 5-7 Phaser 8860/8860MFP Service Manual PL 3.0

8 PL Paper Path 1 032E29480 Inner Simplex Guide 2 038K16870 Lower Inner Duplex Guide 3 038K17800 Lower Exit Guide Assembly 4 032K04640 Outer Duplex Guide with Switches 5 032K04630 Upper Duplex Guide with Solenoid 6 059E05610 Exit Roller 7 022E32420 Take Away Roller 8 022E32410 Duplex Roller 9 604K31140 Separator Pad Kit K42200 Pick Assembly and Retard Roller E23080 Tray K Sheet Feeder and Tray K27700 Exit Module 5-8 Phaser 8860/8860MFP Service Manual PL 3.1

9 PL MFP Drive 1 ASM, Motor (Not Spared) (DADF) 2 DADF Belt Kit (Not Spared) 3 127E15910 Scanner Power Supply Fan 4 033E05190 Head Maintenance Clutch 5 127K53580 X-Axis Motor 6 127E16010 Drum Fan 7 005K12780 Process Drive 8 127K56300 Exit Motor 9 059K58470 Elevator Motor Assembly 10 Lift Motor Gear (Not Spared) K56520 Y-Axis Motor Assembly E20120 Tray 1 Pick Solenoid K31810 Tray Lift Motor E23090 Media Drive with 2 Clutches K25010 Electronics Module Fan K14590 Head Tilt Gear E12580 FAX Speaker 19 Head Tilt Gear Spring (Not Spared) K44480 Head Tilt Solenoid 5-9 Phaser 8860/8860MFP Service Manual PL 4.0

10 PL Drive 1 121K44430 Preheater Lift Solenoid 2 127K56520 Y-Axis Motor Assembly 3 121E20120 Tray 1 Pick Solenoid 4 121K44480 Head Tilt Solenoid 5 807E23090 Media Drive with 2 Clutches 6 604K31810 Tray Lift Motor K25010 Electronics Module Fan 9 807E16060 Head Tilt Gear 10 Lift Motor Gear (P/O PL 4.1 Item 6) E05190 Head Maintenance Clutch K53580 X-Axis Motor E16010 Drum Fan K12780 Process Drive Ground Clip 5-10 Phaser 8860/8860MFP Service Manual PL 4.1

11 PL MFP Electrical 1 960K34960 Exit Module Control Board 2 105E23670 Scanner Power Supply 3 117E34870 Cable, Wave Amp Signal 4 960K46480 Wave Amplifier 5 084K36560 Electronics Module 8860MFP only (w/o RAM, Configuration Card, NVRAM) 6 117E29840 Cable, Printhead Interface 7 121K50440 Hard Drive Assembly 8 237E MB SDRAM 237E MB SDRAM 237E MB SDRAM 9 237E pin NVRAM E00570 Configuration Card E29790 Cable, ZIF, Wave Amp Drive E29820 Harness, Right Side K22331 I/O Board E29810 Cable, Right Combined E29650 Cable, Scanner PS to System PS E29660 Cable, Scanner PS it IP, Exit Module and Fan E29830 Cable, I/O Board Power Control E28790 Cable, Right Umbilical K35170 Drum Heater Relay Board E28780 Cable, Front Door E34880 Cable., Y-Axis Motor Ground E29800 Harness, Left Side E29670 Cable, Exit Module Rear K33480 Back Frame 25 Flash Disk K67600 Foreign Device Interface E29680 Cable, Exit Module Front 5-11 Phaser 8860/8860MFP Service Manual PL 5.0

12 PL Electrical 1 117E34880 Cable., Y-Axis Motor Ground 2 117E29800 Harness, Left Side 3 117E34870 Cable, Wave Amp Signal 4 960K21181 Wave Amplifier 5 084K36550 Electronics Module 8860 only (w/o RAM, Configuration Card, NVRAM) 6 117E29840 Cable, Printhead Interface 7 121K45340 Hard Drive 8 237E MB SDRAM 237E MB SDRAM 237E MB SDRAM 9 237E pin NVRAM E00570 Configuration Card E29790 Cable, Wave Amp Drive E29820 Harness, Right Side K22331 I/O Board E29810 Cable, Right Combined E29830 Cable, I/O Board Power Control E28790 Cable, Right Umbilical K35170 Drum Heater Relay Board E28780 Cable, Front Door E35230 Cable,Control Panel (8860 only) 5-12 Phaser 8860/8860MFP Service Manual PL 5.1

13 PL 6.0 Sensors and Actuators 1 130E12570 IIT Cover Sensor (Scanner Detect 8860MFP only) 2 110E20390 Front Door Interlock Switch 3 137E24280 Engine Exit Flag 4 130K75210 Drum Temperature Sensor 5 130K75220 Exit Module Sensor Assembly 6 130E12620 Waste Tray Sensor 7 130K75230 Paper Size Switch No Paper or Paper Height Sensor 9 130E11550 Paper Present Flag E12600 Output Tray Full Sensor (8860MFP only) E24290 Exit Module Flag (8860MFP only) 5-13 Phaser 8860/8860MFP Service Manual PL 6.0

14 Xerox Supplies Table 1 Kits, Supplies, and Options Description Part Number Mechanical Kit Print Engine: 604K42210 Backframe Cable Clamps (2 ea.) Exit Module KL-Clips 5 mm (5 ea.) Exit Module Plastic Washers (2 ea.) Scanner Power Supply and Exit Module Control Board screws M4x6 (5 ea.) DADF/Scanner Hinge Screws M4x12 (5 ea.) Mechanical Kit IIT 604K42670 Maintenance Kit Standard Capacity 113R00736 Maintenance Kit Extended Capacity 604K53810 Cleaning Kit Repackaging Kit: MFP Stabilizer 525-Sheet Feeder Stabilizer Cart Stopper, Retainer Clip, Retainer Scanner Calibration Page Control Panel Overlay Kit, Hungarian (8860MFP only) Control Panel Overlay Kit, Polish (8860MFP only) Control Panel Overlay Kit, Turkish (8860MFP only) Control Panel Overlay Kit, Italian (8860MFP only) Control Panel Overlay Kit, German (8860MFP only) Control Panel Overlay Kit, Spanish (8860MFP only) Control Panel Overlay Kit, Dutch (8860MFP only) Control Panel Overlay Kit, Swedish (8860MFP only) Control Panel Overlay Kit, B. Port (8860MFP only) Control Panel Overlay Kit, Russian (8860MFP only) Control Panel Overlay Kit, Czech (8860MFP only) Control Panel Overlay Kit, Danish (8860MFP only) Control Panel Overlay Kit, Greek (8860MFP only) Control Panel Overlay Kit, Norwegian (8860MFP only) Control Panel Overlay Kit, Finnish (8860MFP only) Control Panel Overlay Kit, French (8860MFP only) Wireless Network Adapter with NA power converter 110V Wireless Network Adapter with Euro power converter 220V Wireless Network Adapter with UK power converter 220V 695K K E E E E E K K K K K K K K K K K K K K K K K S S S03742 Description Cord, Power, Standard, 115V Cord, Power, EURO, 220V Cord, Power, UK, 240V Cord, Power, AUST, 240V Cord, Power, SWISS, 220V Cord, Power, DANISH Cord, Power, CHINESE Cord, Power, ARGENTINA, 240V Table 2 Power Cords Part Number 117E E E E E E E E35040 Xerox Supplies 5-14 Phaser 8860/8860MFP Service Manual