Communication Setup Tool for PF900/PF901 Program Controller (WinUCI-PF900)

Transcription

1 Communication Setup Tool for PF900/PF901 Program Controller (WinUCI-PF900) INSTRUCTION MANUAL R RKC INSTRUMENT INC. MAY 2010 IMT01D09-E1 CAUTION This tool can monitor and set all the setup data of the program controller (PF900/PF901) including Engineering setting. Consequently, changes up to the specifications of the program controller are possible. Specification changes shall be made by the customer. Note that RKC will not be responsible when equipment and product loss accompanies specifications changes. NOTICE This manual assumes that the reader has a fundamental knowledge of the principles of electricity, process control, computer technology and communications. The figures, diagrams and numeric values used in this manual are only for purpose of illustration. RKC holds the ownership and copyright of this software and this document. RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage. RKC is not responsible for any damage and/or injury resulting from the use of instruments made by imitating this instrument. The specifications of the software and the information in this document are subject to change without prior notice. If the specifications of the software do not correspond with the contents of this document, the software specifications have priority. RKC software is licensed for use with one computer and cannot be modified. This software may not be duplicated except for backup purposes. This manual explains how to use the software only. For operation procedures parameters of the controller, refer to the PF900/PF901 Instruction Manual (IMR02L03-E ) or PF900/PF901 User's Manual (IMR02L04-E ). SYMBOLS : This mark indicates important information on installation, handling and operating procedures. : This mark indicates supplemental information on installation, handling and operating procedures. : This mark indicates where additional information may be located. RKC INSTRUMENT INC.

2 CONTENTS 1. OUTLINE...3 Software operating environment... 3 Objective models... 3 Language support... 3 Functions... 3 Caution and restrictions CONNECTIONS Connections for Loader Communication... 4 Wiring method... 5 When using the front loader port... 5 When using the bottom loader port Wiring for Host Communication... 6 Communication terminal number and signal details INSTALLING WinUCI-PF Installing WinUCI-PF To uninstall the setting tool START THE SETTING TOOL...10 Start the setting tool Mode selection When Direct mode is selected Communication parameter setting Communication port check When File mode is selected PARTS DESCRIPTIONS AND MENU LIST Parts Descriptions Pattern Display Pattern display of Monitor and Operation screen Pattern display of Set pattern 1 and Set pattern 2 screen Menu List DATA MONITORING AND SETTING (EXAMPLE)...19 Monitor data in Direct mode Set parameter settings of PF900/PF901 in Direct mode from the PC SAVE PARAMETER SETTING DATA, AND USE BATCH SETTING (EXAMPLE) Save Parameter Settings of PF900/PF901 in the PC Send Parameter Settings of Set Value File (CSV format) to PF900/PF901 by Batch Setting Copy Parameter Settings of the PF900/PF901 to Other PF900/PF Compare Parameter Settings in a Set value File (CSV format) and Those in PF900/PF DISPLAYING TREND GRAPH (EXAMPLE) DISPLAY SOFTWARE VERSION INFORMATION EXIT THE SETTING TOOL IMT01D09-E1

3 1. OUTLINE Software operating environment The following hardware and software requirements have to be met for installing and operating the software: PC on which Windows XP, Windows Vista or Windows 7 runs comfortably without operational or response problem. OS: Windows XP SP2 or later, Windows Vista SP1 or later, Windows 7 Screen resolution: 1024 x 768 pixels (XGA) or higher is recommended Supported font sizes (DPI): Regular size (96 dpi) (Windows XP, Windows Vista, Windows 7) Free serial interface or USB 2.0 port Objective models PF900/PF901 Language support Japanese or English Functions Program controller setting data, including engineering settings, can be monitored and set. All settings in the program controller can be saved as a file on a computer, and all settings in a file can be set in the program controller. The set values saved in a file can be checked against the set values configured in the program controller. Graph of program pattern can be displayed. A trend graph can be displayed. Trend data can be saved in the PC as data record file (CSV format). Can be used in Loader communication and Host communication (only RKC communication). Caution and restrictions Errors may be displayed even if batch setting has been successfully done. Make sure the relevant set data will not affect the control action when such errors are shown. While setting parameters by Direct Mode of the setting tool (WinUCI-PF900), DO NOT change parameter settings of PF900/PF901 by front key operation or other communication to avoid data discrepancies between the setting tool and PF900/PF901. IMT01D09-E1 3

4 2. CONNECTIONS To prevent electric shock or instrument failure, turn off the power before connecting or disconnecting the instrument and peripheral equipment. 2.1 Connections for Loader Communication To connect PF900/PF901 with a PC, the following hardware and connection are necessary. PF900/PF901 is connected to COM-K (USB communication converter manufactured by RKC Instrument) by proprietary loader communication cable, and COM-K is connected to a PC by proprietary USB cable. Personal computer (USB port: Based on USB Ver. 2.0) RKC USB communication converter COM-K COM-K- Loader communication cable W-BV-03 loader communication cable (Standard cable length: 1.5 m supplied with COM-K-3) W-BV-01 loader communication cable (Standard cable length: 1.5 m supplied with COM-K-1) USB cable (Standard cable length: 1 m, COM-K- accessory) USB driver for COM-K * 3: With W-BV-03 loader communication cable (for connecting to the loader communication port in front.) 1: With W-BV-01 loader communication cable (for connecting to the loader communication port at the bottom.) * When using the loader communication, USB driver for COM-K must be installed on the personal computer. The USB driver for COM-K is in the CD-R which comes with PF900/PF901 as compressed file. It also can be downloaded from the official RKC website. COM-K usb_driver.exe Software (self-extracting file) 1 usb_driver.zip Software (ZIP file) 2 Instruction Manual English version IMR01Z01E.pdf COM-K Instruction Manual (PDF file) IMT01D07E.pdf Installation of USB driver for COM-K (PDF file) 1 Execute usb_drier.exe to extract compression files. 2 To use usb_driver.zip, prepare for an appropriate software to extract by a customer. In addition, the USB driver for COM-K can be downloaded from the official RKC website: URL: For the COM-K, refer to the COM-K Instruction Manual (IMR01Z01-E ). The Loader port is only for parameter setup. Loader communication can be used on a PF900/PF901 even when the communication function (option) is not installed. To use Front loader port, Loader communication cable must be W-BV-03. W-BV-03 comes with COM-K-03 from the factory. W-BV-03 is also sold separately for COM-K-N and COM-K-1. 4 IMT01D09-E1

5 Wiring method Connect the PF900/PF901, COM-K, and Personal computer using a USB cable and a Loader communication cable. Make sure the connectors are oriented correctly when connecting. Use only one of the loader ports (front or bottom) at the same time. Do not use both at the same time. Communication port of personal computer USB port: Based on USB Ver. 2.0 Communication settings on the personal computer (The following values are all fixed) Communication speed: bps Start bit: 1 Data bit: 8 Parity bit: Without Stop bit: 1 The device address for loader communication is fixed at 0. The setting of the device address is disregarded. Communication protocol RKC communication protocol (Based on ANSI X subcategories 2.5 and A4) When using the front loader port Use W-BV-03 to connect PF900/PF901 to COM-K. To communicate with PF900/PF901 by the front loader port, PF900/PF901 must be powered ON. Personal computer Connect to USB port USB cable 1 m (COM-K accessory) Connect to USB connector USB communication converter COM-K When using the bottom loader port Use W-BV-01 to connect PF900/PF901 to COM-K. Connect to loader communication connector of PF900/PF901 Connect to loader communication connector Loader communication cable 1.5 m (W-BV-03) [COM-K-3 accessory] PF900/PF901 Front panel view PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 SET $ 40:00 200! 1 1 DO MODE Loader communication connector To communicate with PF900/PF901 by the bottom loader port, PF900/PF901 is not necessary to be powered ON. When monitoring the measured value (PV) or pattern, PF900/PF901 must be powered ON. Personal computer Connect to USB port Connect to USB connector Connect to loader communication connector of PF900/PF901 PF900/PF901 Bottom View USB cable 1 m (COM-K accessory) Connect to loader communication connector USB communication converter COM-K Loader communication cable 1.5 m (W-BV-01) [COM-K-1 accessory] Loader communication connector IMT01D09-E1 5

6 2.2 Wiring for Host Communication PF900/PF901 communicates with host computer by optional host communication function using terminals. The protocol is RKC (ANSI X subcategories 2.5 and A4) or Modbus*. Host communication function can be used when communication function is specified (code: 1, 4, 5, W, or X) when ordering. * This software (WinUCI-PF900) supports only RKC protocol. To check data send/receive status by Modbus communication protocol, use WMsci communication software. WMsci can be downloaded from the official RKC website. URL: For the protocol and specification of Host Communication, refer to PF900/PF901 Instruction Manual (IMR02L03-E ). The cable must be provided by the customer. Communication terminal number and signal details PF900/PF901 裏面 Communication terminal RS-232C Terminal No. Signal name Symbol 25 Signal ground SG (GND) 26 Send data SD (TXD) 27 Receive data RD (RXD) 28 Unused 29 Unused RS-485 Terminal No. Signal name Symbol 25 Signal ground SG 26 Send/Receive data T/R (A) 27 Send/Receive data T/R (B) 28 Unused 29 Unused RS-422A Terminal No. Signal name Symbol 25 Signal ground SG 26 Send data T (A) 27 Send data T (B) 28 Receive data R (A) 29 Receive data R (B) For typical connection between PF900/PF901 and host computer, refer to PF900/PF901 Instruction Manual (IMR02L03-E ). 6 IMT01D09-E1

7 3. INSTALLING WinUCI-PF900 Installing WinUCI-PF900 CAUTION Log in by user account with administrator status. Exit and close all applications on the PC. If an old version of WInUCI-PF900 is already installed in the PC, uninstall the old version before installing the new version. Screen examples in description are for Windows XP. If other OS is used, screen and name may vary. 1. Save SetupWinUciPF900E_xxxx.msi file in the hard disk of a PC. (xxxx represents a version number.) The file can be copied from the CD-ROM of PF900/PF901 in the PF900/PF901 package, or can be downloaded from the official RKC website. Copy from the PF900/PF901 CD-ROM a) Open WinUCI folder in the PF900/PF901 CD-ROM. b) Copy SetupWinUciPF900E_xxxx.msi in any folder of the hard disk of the PC. WinUCI folder contains the software and the instruction manual. WinUCI SetupWinUciPF900E_xxxx.msi Software Instruction Manual English version IMT01D09E.pdf Setup Tool WinUCI-PF900 Instruction Manual (this manual) Download from the official RKC website Download SetupWinUciPF900E_xxxx.msi from the official RKC website, and save any folder in the hard disk of the PC. URL: 2. Execute SetupWinUciPF900E_xxxx.msi, and Setup Wizard window is displayed. Click [Next] button. Execute When a warning window is displayed Windows XP SP2 or later: When a security alarm message, click [Execute] button. Windows Vista, Windows 7: When user account control window is displayed, click [Continue] or [OK] button. IMT01D09-E1 7

8 3. Select a folder to install the file, then click [Next] button. 4. Click [Next] to start the installation. 8 IMT01D09-E1

9 5. When installation is completed, WinUCI-PF900 Information (ReadmeE.txt) window is displayed. When you have finished reading the WinUCI-PF900 Information window, then click [Next] button. 6. Installation Complete window is displayed. Click [Close] to exit. To uninstall the setting tool To uninstall the setting tool (WinUCI-PF900), use program delete menu in Control Panel of Windows. IMT01D09-E1 9

10 4. START THE SETTING TOOL Start the setting tool 1. Click WinUciPF900 desktop icon, or go to Start menu and select WinUciPF900. The setting tool is opened, and the Mode select screen is displayed. Click a shortcut icon for WinUciPF900.exe. 2. Click the mode button to select Direct or File mode. Mode selection Click the mode button to select Direct or File mode. Direct mode: File mode: Communicate with the controller to monitor and change PF900/PF901 data. Connect PF900/PF901 with the PC, then click [Direct mode] button. Refer to the When Direct mode is selected (P. 11). Open a PF900/PF901 set value file (CSV format) saved in the PC to check parameter settings in the set value file, or copy parameter settings in the set value file to PF900/PF901 as batch setting (for data recovery or copy). Refer to the When File mode is selected (P. 13). 10 IMT01D09-E1

11 When Direct mode is selected 1. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. Communication parameter setting For loader communication, ckeck [use loader port]. When loader communication is used, communication speed and data bit configuration are fixed, and not necessary to be set. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. Communication port check A communication port must be specified in order to communicate with the PF900/PF901. Communication ports vary by computer. Check as shown below. Click Go to Device manager button to open Device manager. Click + next to Ports (COM & LPT) to display the ports. Click For loader communication, the number following COM in RKC USB-to-Serial Bridge (COM ) is the communication port number. To check communication port on My Computer: Right-click My Computer and open Properties Device Manager. Click + next to Ports (COM & LPT) to display the ports. IMT01D09-E1 11

12 2. Receiving the screen data message is displayed. 3. When data receipt is completed correctly, Monitor screen with PF900/PF901 data will be displayed. Direct mode is shown on the right upper side of the screen. Direct mode is shown. When communication is not possible, the warning message is displayed. Click [OK] and set correct communicate parameter settings, then retry. For the data monitoring and setting of Direct mode, refer to the 6. DATA MONITORING AND SETTING (EXAMPLE) (P. 19). 12 IMT01D09-E1

13 When File mode is selected 1. Open screen is displayed. Choose a set value file (CSV format), and click [Open] button. 2. Monitor screen is displayed. Monitor screen with data in the set value file is displayed. File mode is shown on the right upper side of the screen. File mode is shown. In File mode, it is NOT POSSIBLE to compile and save set value file (CSV format). The following operation may cause malfunction or error because error-check is not performed, so DO NOT PERFORM: Open a set value file, compile it, and execute batch setting. Batch setting in File mode is to copy parameter settings in set value file without any change (for data recovery or copy). IMT01D09-E1 13

14 5. PARTS DESCRIPTIONS AND MENU LIST 5.1 Parts Descriptions Menu bar Mode state monitor Screen transfer tab Screen transfer window Data display area [Send] button [Receive] button [Repeat] checkbox Menu bar: Select and start a function of the setting tool. For details, refer to the 5.3 Menu list (P. 17). Screen transfer window: Click a screen name in the tree display to go to the screen. Screen transfer tab: Data display area: [Send] button: [Receive] button: [Repeat] checkbox: Mode state monitor: Click a tab to go to the screen. Parameter data is displayed. In Direct mode, send and write parameter settings on the screen to PF900/PF901. [Send] button is not displayed on Monitor screen and File mode. Read out monitoring data and parameter setting data from PF900/PF901, and display. [Receive] button is not displayed on File mode. When starting the setting tool or sending data, monitoring data and parameter setting data are read out from PF900/PF901. When Monitor screen remains displayed, data is not updated. To update monitoring data and parameter setting data, click [Receive] button to read out data from PF900/PF901. Automatically update monitoring data and parameter setting data from PF900/PF901 periodically. This function is available for Monitor and Operation screens in Direct mode. To activate this function, check the [Repeat] checkbox. Mode state is displayed. File mode: Displayed when in File mode. Direct mode: Displayed when in Direct mode. RESET: Lit when PF900/PF901 is in Reset mode (RESET). RUN: Lit when PF900/PF901 is in Program control mode (RUN). FIX: Lit when PF900/PF901 is in Fixed set point control mode (FIX). MAN: Lit when PF900/PF901 is in Manual control mode (MAN). 14 IMT01D09-E1

15 5.2 Pattern Display There are two kinds of pattern display, Program pattern display and Output program pattern display. To select the pattern display type, set Output program memory on Set pattern 1 screen. Pattern display of Monitor and Operation screen Program control mode (RUN): Progress of program pattern is displayed. A segment in progress is highlighted in yellow. Reset mode (RESET): Displayed pattern is not in progress, and the first segment from the left is highlighted in yellow. Output pattern display (Segment level) Pattern display (Segment level) Segment repeat display Output program memory: NK 0: Program pattern display (No assignment) 1 to [128/Maximum number of segments] (Up to 99): Output program pattern display Pattern display scale Segment in progress (highlighted in yellow) Time signal memory display Total pattern time Output program pattern display (Output program value) Pattern display scale OUT3 OUT2 OUT1 Segment in progress (highlighted in yellow) Pattern display (Output program value) Total pattern time Pattern display scale: At Program pattern display: Setting limiter low (SL) to Setting limiter high (SH) At Output program pattern display: 5.0 to % Pattern display: At Program pattern display: Segment level At Output program pattern display: Output program Segment repeat display: Displayed on the segment number when Segment repeat is set. Time signal memory display: Time signal memory is displayed. TS1 to TS8 is displayed from top to bottom. Total pattern time: The total time of pattern is displayed (number of Pattern repeat is fixed to 1 in calculation). IMT01D09-E1 15

16 Pattern display of Set pattern 1 and Set pattern 2 screen Programmed pattern is displayed. Program pattern display is as the same as on Monitor and Operation screens, but Segments programmed and shown on the above Level and Time display are in blue. Segment which is programmed and shown on the above Level and Time display (in blue). A program pattern needs to be made and saved in P900/PF901 to display a program pattern. To create a program pattern, refer to PF900/PF901 Instruction Manual (IMR02L03-E ). 16 IMT01D09-E1

17 5.3 Menu List Commands and functions which can start from menus on Menu bar. File menu Direct mode File mode Create setting file (Controller File) [Direct mode]: Read out parameter settings from the connected PF900/PF901, and save as set value file (CSV format). Refer to the 7.1 Save Parameter Settings of PF900/PF901 in the PC (P. 28). Read file (File PC) [Direct mode, File mode]: Open set value file (CSV format) from the PC to the setting tool, and the mode will switch to File mode. Refer to the 7.2 Send Parameter Settings of Set Value File (CSV format) to PF900/PF901 by Batch Setting (P. 30). Batch setting (PC Controller) [File mode]: Copy parameter settings on the setting tool to PF900/PF901 by batch setting. Refer to the 7.2 Send Parameter Settings of Set Value File (CSV format) to PF900/PF901 by Batch Setting (P. 30)). Verify (PC Controller) [File mode]: Confirm whether parameter settings in the set value file (CSV format) is the same as those in PF900/PF901. Refer to the 7.4 Compare Parameter Settings in a Set value File (CSV format) and Those in PF900/PF901 (P. 39). Exit: Exit and close the setting tool. Setting menu Set communication parameter: Set communication parameters. For multi-drop connection, switch PF900/PF901 to communicate by changing communication address. Refer to the Communication parameter setting (P. 11). Set trend praph: Set language: Set parameters for Trend graph display. Refer to the 8. DISPLAYING TREND GRAPH (EXAMPLE) (P. 41). Select language (Japanese/English). IMT01D09-E1 17

18 Mode menu Direct mode/file mode: Select Direct or File mode. Refer to the Mode selection (P. 10). Trend graph ON/Trend graph OFF: Select Trend graph ON or OFF. Refer to the 8. DISPLAYING TREND GRAPH (EXAMPLE) (P. 41). Help manu About WinUCI-PF900: Information on a version of the setting tool. 18 IMT01D09-E1

19 6. DATA MONITORING AND SETTING (EXAMPLE) Data monitoring and setting of PF900/PF901 is available in Direct mode. In Direct mode, parameter settings in PF900/PF901 can be changed from the PC, when the PF900/PF901 is connected with the PC by communication. Direct mode WinUCI-PF900 installed PC. Monitor Click [Receive] button on each screen. Check the [Repeat] checkbox. Data setting Click [Send] button on each screen. PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 SET $ 40:00 200! 1 1 DO MODE Monitor data in Direct mode In Direct mode, data of a connected PF900PF901 with PC by communication can be monitored. Example: Monitor operation status of PF900/PF Connect PF900/PF901 with the PC. 2. Start the setting tool, then click [Direct mode] button. IMT01D09-E1 19

20 3. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. 4. Receiving the screen data message is displayed. When data receipt is completed correctly, Monitor screen with PF900/PF901 data will be displayed. Direct mode is shown on the right upper side of the screen. Displayed data on the screen is the one which was read out from PF900/PF901 when the setting tool was started. Direct mode is shown. 20 IMT01D09-E1

21 5. Click [Operation] tab. 6. Operation screen is displayed. Set 1: PROG (Program control mode, RUN) to Operation mode transfer (XM). 7. Operation mode will be switched. Do you want to proceed? screen is displayed. Click the [OK] button. RUN lights. Lights 8. Click [Monitor] tab to go back to Monitor screen. IMT01D09-E1 21

22 9. Data on the screen is updated when going back to Monitor screen. Data of PF900/PF901 on Monitoring screen is updated when the screen is switched and goes to Monitor screen. When Monitor screen remains displayed, data on Monitor screen is not updated. To update monitoring data, click [Receive] to read out data from PF900/PF901. For parameter of Monitor, refer to the PF900/PF901 Instruction Manual (IMR02L03-E ). Update monitoring data Click the [Receive] button. The screen data is updated. Automatically update monitoring data periodically Check the [Repeat] checkbox. Monitoring data is updated from PF900/PF901 periodically. 22 IMT01D09-E1

23 Set parameter settings of PF900/PF901 in Direct mode from the PC In Direct mode, parameter settings of the communicating PF900/PF901 can be changed from the PC on each screen. Before start changing parameter settings of PF900/PF901 from the PC, save all parameter settings in the PC as set value file (CSV format). In case of trouble, parameter settings before the change can be recovered from the file. Refer to the 7.1 Save Parameter Settings of PF900/PF901 in the PC (P. 28). Example: Set event parameters by loader communication from the PC. 1. Go to Monitor screen, referring to Monitor data in Direct mode (P. 19). 2. Click [Event memory] tab. 3. Event memory screen is displayed. Change the event set value. Displayed data on the screen is the one which was read out from PF900/PF901 when the screen was switched. On screens for parameter setting, when the screen is switched to or data is sent, data is read out from PF900/PF901. However, on the following screens, once data was read out from PF900/PF901, data is not updated by switching a screen. To update parameter setting data, click [Receive] to read out data from PF900/PF901. Set pattern 1 screen Set pattern 2 screen Time signal screen PID memory screen Event memory screen Wait memory screen Output program memory screen While setting data of PF900/PF901 in Direct mode, DO NOT change data of PF900/PF901 by other means such as front key operation or using other communication function to prevent data discrepancy between data in PF900/PF901 and those in the setting tool. For parameter of Event setting, refer to the PF900/PF901 Instruction Manual (IMR02L03-E ). IMT01D09-E1 23

24 Setting procedure of data Click a row of the Event memory group number to be changed. Event memory group number Event set values of the selected Event memory group number is displayed at the edit area. Click and change the event set value at the edit area. 4. After new settings are entered, click [Send]. Sending the screen data message is displayed. Sending the screen data message 5. When the data send is completed correctly, the new settings are written and saved in PF900/PF901. When send error occurs, data items which are not sent (set) will be displayed in window. Some data are sent to PF900/PF901 automatically after entering input area. In this case, [Send] button is not necessary to be clicked. 24 IMT01D09-E1

25 7. SAVE PARAMETER SETTING DATA, AND USE BATCH SETTING (EXAMPLE) By using the setting tool, parameter setting data of PF900/PF901 can be saved in the PC, or parameter setting data in a set value file (CSV format) can be sent by batch setting. The setting tool can check if there is any setting data discrepancy between a set value file and PF900/PF901. This chapter explains usage examples. Example 1: Save parameter settings of PF900/PF901 in the PC For Operation procedure, refer to the section 7.1 (P. 28). WinUCI-PF900 installed PC. Save as a set value file (CSV format). Save parameter settings in the PC. Create setting file (Controller File) [Direct mode] PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 SET $ 40:00 200! 1 1 DO MODE Example 2: Send parameter settings of set value file (CSV format) to PF900/PF901 by batch setting Copy parameter settings in set value file without any change (for data recovery or copy) in File mode. This is for copy or recovery of parameter settings. For Operation procedure, refer to the section 7.2 (P. 30). [File mode] Open the set value file (CSV format). Read file (File PC) WinUCI-PF900 installed PC. Do not change any data Copy parameter settings in the set value file to PF900/PF901. Batch setting (PC Controller) [File mode] Parameter settings to be sent can be chosen PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 SET $ 40:00 200! 1 1 DO MODE Parameter setting data of the set value file (CSV format) is copied and saved. Do not change any data in File mode. It is NOT POSSIBLE to save as set value file (CSV format). The following operation may cause malfunction or error because error-check is not performed, so DO NOT PERFORM: Open a set value file, compile it, and execute batch setting. IMT01D09-E1 25

26 Example 3: Copy parameter settings of the PF900/PF901 to other PF900/PF901 Read out parameter setting data from the original PF900/PF901, and save in the PC as set value file (CSV format). Then, open the set value file (without any change) and send data to a new PF900/PF901 using batch-setting to copy the same data as the original. For Operation procedure, refer to the section 7.3 (P. 34). Original WinUCI-PF900 installed PC. Save as a set value file (CSV format). Save parameter setting data in the PC. Create setting file (Controller File) [Direct mode] PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 SET $ 40:00 200! 1 1 DO MODE [File mode] Open the set value file (CSV format). Read file (File PC) WinUCI-PF900 installed PC. Do not change any data Copy parameter settings in the set value file to PF900/PF901. Batch setting (PC Controller) [File mode] Parameter settings to be sent can be chosen PV TM H:M:S SV 28 PTN SEG RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI PF900 New $ 40:00 200! 1 1 DO SET MODE The same data as the original is copied. Do not change any data in File mode. It is NOT POSSIBLE to save as set value file (CSV format). The following operation may cause malfunction or error because error-check is not performed, so DO NOT PERFORM: Open a set value file, compile it, and execute batch setting. 26 IMT01D09-E1

27 Example 4: Compare parameter settings in a set value file (CSV format) and those in PF900/PF901 For Operation procedure, refer to the section 7.4 (P. 39). [File mode] Open the set value file (CSV format). Read file (File PC) WinUCI-PF900 installed PC. Do not change any data Compare parameter setting data from the set value file with those from PF900/PF901. Verify (PC Controller) [File mode] PV TM H:M:S SV 28 PTN SEG $ 40:00 200! 1 1 DO RESET RUN FIX MAN HOLD STEP R.SET PTN END MONI SET MODE PF900 Comparison result is displayed. WinUCI-PF900 installed PC. IMT01D09-E1 27

28 7.1 Save Parameter Settings of PF900/PF901 in the PC 1. Connect PF900/PF901 with the PC. 2. Start the setting tool, then click [Direct mode] button. 3. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. 4. Receiving the screen data message is displayed. When data receipt is completed correctly, Monitor screen with PF900/PF901 data will be displayed. 28 IMT01D09-E1

29 5. On Monitor screen, select Menu File Create setting file(controller File) on Menu bar. 6. Warning screen is displayed, and click [OK] button. 7. Save as screen is displayed. Select a folder, enter a file name, and click [Save] button. 8. Creating file message is displayed. To discontinue creating set value file, click [Cancel] button. It may take more than 5 minutes to create set value file when PF900/PF901 is the state of factory setting. 9. When the data receipt is completed correctly, parameter setting data of PF900/PF901 is saved as set value file (CSV format). IMT01D09-E1 29

30 7.2 Send Parameter Settings of Set Value File (CSV format) to PF900/PF901 by Batch Setting Send parameter settings in set value file without any change (for data recovery or copy) to PF900/PF901 in File mode. This is for copy or recovery of parameter settings. Do not change any data in File mode. It is NOT POSSIBLE to save as set value file (CSV format). The following operation may cause malfunction or error because error-check is not performed, so DO NOT PERFORM: Open a set value file, compile it, and execute batch setting. Batch setting is possible when a PF900/PF901 has the same specifications as the original PF900/PF901 from which the set value file (CSV format) was created. Step 1: Open the set value file (CSV format). 1. Connect PF900/PF901 with the PC. 2. Start the setting tool, then click [File mode] button. When the setting tool is already open, select Menu File Read File (File PC) on Menu bar. 30 IMT01D09-E1

31 3. Open screen is displayed. Choose a set value file (CSV format), and click [Open] button. 4. Parameter settings in the set value file (CSV format) are displayed on the screen. Step 2: Send parameter settings to PF900/PF901 by batch setting 1. On Monitor screen, select Menu File Batch setting(pc Controller) on Menu bar. 2. Batch setting-set item selection screen is displayed. Check item checkboxes which are sent to PF900/PF901 by batch setting, then click [OK] button. IMT01D09-E1 31

32 3. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. 4. Batch setting message is displayed. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. To discontinue batch setting, click [Cancel] button. When PF900/PF901 is in FIX mode or RUN mode, Warning message screen is displayed. Click [OK] button. It may take more than 10 minutes to send all parameter settings by batch setting. 32 IMT01D09-E1

33 5. When data send is completed correctly, all parameter settings sent to PF900/PF901 are saved in the controller, and the result is displayed in window. IMT01D09-E1 33

34 7.3 Copy Parameter Settings of the PF900/PF901 to Other F900/PF901 This operation is possible when a PF900/PF901 has the same specifications as the original PF900/PF901 from which the set value file (CSV format) was created. Example: Using loader communication, copy parameter settings of the PF900/PF901 to other PF900/PF901. Read out parameter setting data from the original PF900/PF901, and save in the PC as set value file (CSV format). Then, open the set value file (without any change) and send data to a new PF900/PF901 using batch-setting. Step 1: Save parameter settings of the PF900/PF901 in the PC as set value file (CSV format). 1. Connect the original PF900/PF901 to the PC by communication. 2. Start the setting tool, then click [Direct mode] button. 3. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. 4. Receiving the screen data message is displayed. When data receipt is completed correctly, Monitor screen with PF900/PF901 data will be displayed. 34 IMT01D09-E1

35 5. On Monitor screen, select Menu File Create File (Controller File) on Menu bar. 6. Warning screen is displayed, and click [OK] button. 7. Save As screen is displayed. Select a folder, enter a file name, and click [Save] button. 8. Creating file message is displayed. To discontinue creating set value file, click [Cancel] button. It may take more than 5 minutes to create set value file when PF900/PF901 is the state of factory setting. 9. When the data receipt is completed correctly, parameter setting data of PF900/PF901 is saved as set value file (CSV format). IMT01D09-E1 35

36 Step 2: Open the set value file (CSV file) which saves parameter settings of the original PF900/PF Connect a new PF900/PF901 to the PC by communication. 2. On Monitor screen, select Menu File Read File(File PC) on Menu bar. 3. Open screen is displayed. Select the set value file (CSV file) which saves parameter settings of the original PF900/PF901, the click [Open] button. 4. The parameter settings in the set value file (CSV file) is displayed on the screen. Step 3: Send and copy parameter settings on the setting tool to the new PF900/PF901 by batch setting. 1. On Monitor screen, select Menu File Batch setting(pc Controller) on Menu bar. 36 IMT01D09-E1

37 2. Batch setting-set item selection screen is displayed. Check item checkboxes which are sent to PF900/PF901 by batch setting, then click [OK] button. 3. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. IMT01D09-E1 37

38 4. Batch setting message is displayed. To discontinue batch setting, click [Cancel] button. When PF900/PF901 is in FIX mode or RUN mode, Warning message screen is displayed. Click [OK] button. It may take more than 10 minutes to send all parameter settings by batch setting. 5. When data send is completed correctly, all parameter settings sent to PF900/PF901 are saved in the controller, and the result is displayed in window. 38 IMT01D09-E1

39 7.4 Compare Parameter Settings in a Set value File (CSV format) and Those in PF900/PF Connect PF900/PF901 with the PC. 2. Open the set value file (CSV format), referring to Step 1: Open the set value file (CSV format) (P.30). Parameter settings in the set value file (CSV format) are displayed on the screen. 3. On Monitor screen, select Menu File Verify(PC Controller) on Menu bar. 4. The set values being read from the File to PC well be compared with the set values being sent to controller. Do you want to proceed? screen is displayed, and click [OK] button. 5. Communication parameter screen is displayed. Change the communication parameter settings to match the PF900/PF901, then click [OK] button. For loader communication, ckeck [use loader port]. Comm port number: COM1 to COM256 Communication port check (P. 11) Device address: 0 to 99 (Maximum connections: Up to 31 controllers) Speed: 2400 bps 4800 bps 9600 bps bps bps bps Data bit length: 7-bit or 8-bit Parity: Non, Odd or Even Stop bit length: 1-bit, 1.5-bit or 2-bit Send delay : 0 to 500 ms Open Windows Device Manager to check the communication port to be used. IMT01D09-E1 39

40 6. Verification message is displayed. To discontinue parameter setting data comparison, click [Cancel] button. It may take more than 5 minutes to perform parameter setting data comparison. 7. When data comparison is completed, the comparison result will be displayed in window. When there is data discrepancy, check those parameter settings. 40 IMT01D09-E1

41 8. DISPLAYING TREND GRAPH (EXAMPLE) The Trend graph screen can show Measured value (PV), Set value (SV), Manipulated output value (MV) [heat-side and cool-side]. Trend data can be saved in the PC as data record file (CSV format). Parameter name shown on the graph and current monitored value Display scale for Measured value (PV) and Set value (SV) Trend graph display area (The number of the display data: 500) Y-grid width Display scale for Manipulated output value (MV) [heat-side and cool-side] Recorded time of the oldest data (the first data from the left ) Select Trend graph ON or OFF. Currently selected ON/OFF state has a check mark Sampling cycle time and Y-grid width Recorded time of the oldest data (the first data from the right) Sampling cycle time and display scale (left/right) can be set in Graph setting screen (P. 42). To display Graph setting screen, select Menu Setting Set Trend graph on Menu bar. Display Trend graph 1. Go to Monitor screen, referring to Monitor data in Direct mode (P. 19). 2. Click [Trend graph] in Screen transfer window: 3. Trend graph screen is displayed. 4. On Trend graph screen, select Menu Setting Set trend graph on Menu bar. IMT01D09-E1 41

42 5. Trend graph setting screen is displayed. Set parameter of Trend graph. Sampling rate: Set sampling cycle time of Trend graph. Setting range: Cycle:1s (Grid: 2 minutes) Cycle:2s (Grid: 4 minutes) Cycle:3s (Grid: 5 minutes) Cycle:4s (Grid: 6 minutes) Cycle:5s (Grid: 10 minutes) Cycle:10s (Grid: 15 minutes) Cycle:15s (Grid: 30 minutes) Cycle:20s (Grid: 30 minutes) Cycle:30s (Grid: 60 minutes) Cycle:60s (Grid: 120 minutes) Measured value (PV), Set value (SV), MV1 [heat-side], MV2 [cool-side]: Line color for the item is displayed. Parameters available on the trend graph and graph colors are fixed. Other parameters can not be displayed on the trend graph. Vertical scale: Set display scale for Trend graph. File record, Data logging folder: Select Data record (logging) On or Off. To save logged data, specify a folder to save the file at [Record folder], and check the [File record] checkbox. When Trend graph function is turned on, data record (logging) starts and creates a data record file (CSV format). When Trend graph function is turned off, data record stops. The data record (logging) file is created by using the date and time when Trend graph is turned on. FP900_ _ csv Date Time 6. Click [OK] button. Trend graph is shown on Trend graph screen according to the settings. Data record (logging) started at 16:43:45 on August 6 th of IMT01D09-E1

43 7. Check the [Trend ON] checkbox, then Trend graph is started. When the box of [File record] (in Graph setting screen) is checked, data record file (CSV format) is created to save logging data. To stop Treng graph: Check the [Trend OFF] checkbox. Trend graph ON/OFF can be switched in Direct mode only. If [Trend ON/OFF] checkbox is not displayed, the setting tool is in File mode. Click [Mode] [Direct mode] on Menu bar, and switch to Direct mode. To switch Trend graph ON/OFF on screens other than [Trend graph] screen, click [Mode] [Trend graph ON], or [Trend graph OFF] on Menu bar. Displays when ON/OFF state is selectable. IMT01D09-E1 43

44 9. DISPLAY SOFTWARE VERSION INFORMATION Click [Help] [Version information] on Menu bar. About WinUCI-PF900 screen is displayed. Version number 10. EXIT THE SETTING TOOL Click [File] [Exit] on Menu bar. All Rights Reserved, Copyright 2010, RKC INSTRUMENT INC. The first edition: MAY 2010 [IMQ00] RKC INSTRUMENT INC. HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO JAPAN PHONE: ( ) info@rkcinst.co.jp FAX: ( ) IMT01D09-E1 MAY 2010