Manual. prodnc. revision: MCA

Transcription

1 Manual prodnc revision:.0.00 MCA Hauptstr. D- HUGLFING Phon: +(0)0-0 Fax: +(0)

2 . ProDNC, technical data. Using the prodnc. Setup and configuration prodnc. Configuration explained step by step Attachments: Info, drawings, data cable pinout. ProDNC prodnc is a universal and easy to operate DNC terminal. It provides a simple, cost sensitive connection of a CNC machine via its serial port (either RS or 0 ma) to an ethernet factory network (LAN). By this, every CNC is connected to a central dataserver. The main function to supply part programs to a CNC is done by keyboard and illuminated display or in blackbox mode. In blackbox mode data transfer is initiated through dummy programs directly from the CNC console. But the prodnc can do more. It is possible to monitor CNC machine contacts (emergency off, M0 used as counter) and a special server program evaluates these conditions. Another special server program allows for short messages to be sent to and displayed at any prodnc display by any computer in the network. Further included in the prodnc are two free programmable input/output terminals which can be used for management information, time stamping, material management and others. To make use of this features, it is not necessary to program every prodnc, a simple server program is started to do the job. Another utility program started at any computer in the network allows for remote setup of all parameters and settings of the prodnc (example: baudrate RS, IP address etc.). This feature can also be done by any computer in the world by internet. A utility connector allows input from a barcode pen or laser scanner etc. All programs on the server side execute under Windows //NT/000. Server programs which execute under Linux are soon available. Technical data prodnc Metal box with mounting brackets: width * hight * depth in mm = 0** Weight: app. Kg; Protection: IP Power: /0 VAC +/- 0%, 0/0 Hz, VA CNC connection: DB female, serial RS Bd or 0mA current loop Data monitor: Led COM (green/red) Ethernet 0BaseT twisted pair, connector Western RJ pin Ethernet monitor: Led LINK (red) lines 0 digit each illuminated LCD display Keyboard keys total, alpha-numeric input, softkeys Four MDI inputs to monitor events, i.e. Emergency off, M0 contact as counter etc. Utility port (Western pin): / VDC for ethernet fiber adapter and a second serial Port (00-00 Bd) as input for a barcode pen, scanner etc.

3 . Using the prodnc Function Get and Send data Use of the prodnc is simple. From the main menu after pressing softkey Program the user has following choices, to Get a program from the server, or to Send a program to the server. To Get a program from the sever: Put CNC into receive mode ( receive from serial port ) - press softkey Program in the main menu - press softkey Get from Server - enter program number ( see below ) - start transfer with softkey Start To Send a program to the server: - press softkey Program from the main menu - press softkey Send to Server - enter program number - start transfer with softkey Start The display promts now, to start serial transmission on the CNC side. To enter a program numbers is easy. Softkey A-Z,0- is used change between input of numbers or input of letters and numbers and vice versa. Left arrow clears last entry, arrow down is the enter key. Softkey Special C. allows input of a preset character assigned to each number key. When softkey Special C. is pressed, the special character choice is shown in the second line of the display. When a special character is entered, the keyboard goes automatically back into number mode. Remarks: Data transfer complete is shown in the display of the prodnc. If during data transfer a fault is discovered, it is shown is the display. If the user waits too long to enter a program number or to press the softkey Start, the input sequence is terminated and the prodnc goes back to the main menu. When the prodnc is in Send mode and the CNC sends no data, the prodnc terminates transfer and indicates this as fault in the display. In order that fault reports are not ignored, they must be promted by softkey OK

4 . Setup and configuration prodnc Configuration of the prodnc is trivial for users familiar with RS parameters and IPadresses. For users who need detailed information, it is recommened to read paragraph of this manual. All details are given step by step. To get into the setup menu, from the main menu press Setup, enter a password ( default ) and confirm by OK. Softkey COM-Port sets RS parameters for the serial port connected to the CNC. - Flow control RTS/CTS or none - Baudrate Bd - Data format E, E, O, O, N, N, E, O - Timeout set in ¼ seconds ( for example: means seconds ) Softkey Ethernet sets ethernet parameters of the prodnc - IP-Adr. IP adress of the prodnc - Subn.M. Network subnet mask - Gateway Standard gateway - FTP Enable/Disable remote configurtation prodnc via FTP For convenience use PC Programm MCA Config.exe to change prodnc parameters, and to load firmware updates via ethernet. Softkey Server gives following choices - Main S. Main server IP - Spare S. Secondary server IP - MDI S. MDI server IP Softkey Box allows following choices - Reset prodnc - Blackbox enable/disable and settings (configure) - Selftest COM-Port and 0mA current loop Remarks: Actual setup values are always displayed at the top right side of the displays. Key menu-back ( bent arrow ) returns to the previous menu level without changing entries. To avoid accidental entry changes, the user is asked, if changes are to be saved. By this the user can walk around in the menu, control settings or simply get used to menu handling. Attention: Input of IP adresses asks for digit entries! For example: Enter instead of...

5 Configuration explained step by step: COM-Port ( softkeys: setup->password->com-port ) ( default password: ) Softkey COM-Port is used to setup RS parameters for serial data transfers between prodnc and CNC. Flow control: RTS/CTS means flow control by hardware by two physical wires, called RTS and CTS in the data cable. RTS is always an output and CTS always an input. Pin RTS on the DB connector of the CNC (mostly pin ) leads as physical wire to CTS DB connector ( Pin ) of the prodnc. This wire has following function: When the prodnc sends data to the CNC ( i.e. CNC is in receive mode ) the CNC can stop the prodnc sending data by setting a negative voltage on this line. The second wire leads from the RTS pin (Pin ) on the DB of the prodnc to CTS (mostly pin ) DB of the CNC. This time the prodnc can stop data coming from the CNC if required. This hardwired protocol functions only, if both sides are set to RTS/CTS mode and the physical wires in the data cable are present. When RTS/CTS mode is not used, it is helpful in some applications, to jumper pin and pin in the DB connector at the CNC side. None: means no protocol is used. This mode is used exclusively in 0mA current loop mode which is supported by the prodnc. Data format: both sides must be set to the same data format. E means each character has its parity bit set to even, O means set to odd and N means no parity. Most data transfers are done with even parity. For example E means the following: every character consists of information bits, parity bit (set to even) and stop bits. If the sum of the bits in the data bits is even, the parity bit is 0 to force even parity. If the sum of the bits in the data bits is odd, the parity bit is set to to force again even parity. Every character sent, consists of following bits: example E: start bit (always 0), parity bit (0 or ), information bits and stop bit (always ). This means with E every character consists of 0 bits or 0 equal time slices. Baudrate: always select a baudrate at the prodnc, which is the same as the CNC setting! 00 Bd equals to 00 bits per second. Having a data format of E equal to 0 bits per character means 00 : 0 = 0 character per second as transmission speed. 00 Bd means, 0 characters are transfered per second with a data format of E. Timeout: a timeout of means, when the CNC does not send for / = sec data, the prodnc considers the data transfer from the CNC as terminated and closes data reception.

6 Configuration explained step by step: ETHERNET and SERVER ( softkeys: Setup->password->Ethernet ) ( default password: ) IP-Adr.: IP adress of prodnc ( default:... ) The prodnc resides under this IP address in the network. If serveral prodnc units are in a network it is recommended to use following setup: prodnc = CNC = prodnc = CNC = etc. Subn.M.: (default...0 ) This setting is used in special cases and should only be changed by specialists only! Gateway: ( default ) This setting is used in special cases only and need not to be changed. FTP: ( default: enabled ) Firmware updates for the prodnc can be loaded by means of MCA Config.exe and the configuration of the prodnc can be altered via ethernet. PC program MCA Config.exe will work only if FTP on the prodnc is enabled. ( softkeys: Setup->password->Ethernet->FTP->enable ) Configuration: SERVER ( softkeys: Setup->password->Server ) Main S.: ( default:...0 ) IP address of main data server in the network. Program MCA Server.exe must be installed on this PC and is used to GET partprograms from the server or SEND partprograms to the server. Spare S.: ( default:...0 ) ( option ). IP address of alternate server in the network. Program MCA Sever is also installed on this PC. If main server fails and an alternate ( spare ) server is available the user has the choice to get/store progams from/to the spare server. MDI S.: ( default:...0 ) ( option ) IP address of PC which runs program MCA MDI.exe in the network. This Programm is used to register and evaluate four CNC machine contacts like emergency off, M0 as a counter etc. A DB connector on the prodnc is wired to these contacts. Important! MDI evaluation must be enabled. To check, start PC program MCAconfig.exe, enter IP address of prodnc and load configuration. Value, MDI must be enabled! If not, tick MDI and store new configuration.

7 . Configuration explained step by step: BOX ( softkeys: Setup->password->Box ) ( default password: ) Reset: Softkey Reset is used to reinitialize a prodnc. This saves pulling the mains plug. Important! Every setup change local on the prodnc or remote via program MCAconfig.exe requires a reinitialization! Blackbox: Enable / disable Blackbox mode and configure blackbox mode. Program MCAconfig.exe allows a more confortable way to configure blackbox mode from the PC side via ethernet. Before using this program, it is mandatory to enable FTP on the prodnc! ( softkeys: Setup->password->Ethernet->FTP->Enable ). Explanations blackbox mode: With blackbox mode enabled, prodnc operates in transparent mode, i.e. the unit can be installed user unattended within the CNC. In blackbox mode data tranfers are initiated by a dummy program directly from the CNC console. Default setup is as follows:. Get program from server: (*program_name). Save program to server: (-program_name). Send following program to server: (+program_name). A short dummy program with comment line (*) is sent to the prodnc and CNC is set to receive mode afterwards. The comment line (*) means GET Programm from server.. If within a CNC program the comment line (-) is added to a program and this program is sent to the prodnc, the entire program is stored in the server under program name automatically.. First comment line (+) is sent to the prodnc. The following program sent to the prodnc is stored under in the server. Selftest: By means of test plugs the COM-Port of the prodnc in RS and 0mA current loop mode is tested. ( pls. Refer to selftest drawing within this manual).

8 PC program description: MCA Server.exe (version.) Version. is a universal replacement for older server versions. MCA Server.exe is used to get, save and administer CNC partprograms in the server. This program runs under Windows //ME/NT/000. When the program starts, the window is used to monitor data transfer between server and prodnc units in the network. Button: Directories If no directories are defined, function default is used. This means all partprograms reside in the same directory as MCA Server.exe! If the user wishes administration of partprograms, for every prodnc a directory must be assigned once. For example: entries via button NEW are meaning: IP of prodnc: name: ( see below ) directory: p: subprogram directory:... TRAUB C:\CNC\ 0 no entry... GILDEMEISTER C:\DMG\ 0 no entry... MAKA C:\MAKA\ C:\SUBPR_MAKA\... FANUC C:\FANUC... FANUC C:\FANUC... AMADA C:\FANUC\ Note: Last backslash (\) in directory and subprogram directory is not mandatory! Valid entry: C:\CNC\ or C:\CNC. prodnc with IP... connected to CNC TRAUB gets and saves CNC programs in directory C:\CNC\ and so on. Parser modes: parser modes 0 - are presently supported. P = 0: A partprogram is loaded into the CNC without modification. Subprogram directory: no entry P = : Exclusive version for company MAX MAYER (MAKA)! Softkey: Get from Server entry: *P; Blackbox mode entry: (**P) Input of a leading * has following result: While getting a mainprogram from server, the program is scanned for subprogram calls. If calls are found than all subprograms are loaded automatically into the CNC after the main program. Example: prodnc with IP... name: MAKA: mainprogram P is loaded from directory C:\MAKA and all subprograms are loaded from subprogram directory C:\SUBPR_MAKA. If a subprogram is not found an error message is displayed without data transfer. Main program and subprograms can reside in the same directory (directory and subprogram directory same entry). If a main program has no subprogram calls with entry *P only the main program is loaded without error message. Important: it is mandatory for all subprograms to start with P!

9 P = : Nullfilter enabled. Getting a program from the server all NUL characters (00) are removed (leading, within partprogram and trailing). Subprogram directory: optional directory for temporary parser files but usually no entry. P = : for FANUC All trailing characters in a partprogram following program_end_character % are suppressed. Subprogram directory: optional directory for temporary parser files but usually no entry ( Mode P = is recommended for FANUC ). P = : for FANUC All leading characters before program_start_character % and after program_end _character % are suppressed. Subprogram directory: optional directory for temporary parser files but usually no entry. P = : for AMADA All NC programs from AMADA are stored in ISO code (ASCII) in the server. All NC programs retrieved from server are converted to EIA code.

10 prodnc offers two methods to save CNC programs in the server. They are Normal and Backload mode. Description Normal mode: Button: Program example: Extension of CNC programs:.dnc Max. number of writebacks Final writeback extension.sav All partprograms must have extension.dnc. Saving back a partprogram, first save extension is.00; second save extension is.00 any further save creates extension.sav and overwrites. The original program with extension.dnc is left untouched. Administration of above program can easily done by using explorer commands rename or delete. example: Extension....dnc Max. number... 0 Final....dnc Original Program with extension.dnc is overwritten every time. This mode is dangerous!!! example: Extension... blank (no entry) Max number... 0 Final... blank (no entry) This means, no extension is used ( i.e., P, %00 ) and saving a program, the original is overwritten without warning! General rules for parameter entries: Extension: anything like dnc, txt, old, blank(no entry) Max. number... max. Final... anything like sav, fin, new, blank(no entry)

11 Description Backload mode: Button: Program example: Extension....dnc Max number... Final....sav All partprograms in the server must have extension.dnc. When the program xxx.dnc is saved in the server, it replaces the original xxx.dnc. The original xxx.dnc is renamed to xxx.00. Modifying the partprogram again and storing it back to the server again replaces the xxx.dnc. The replaced xxx.dnc is renamed to xxx.00. When max number is reached, next save replaces xxx.dnc again. The replaced program has now extension xxx.sav. From now on any further program save replaces xxx.dnc and overwrites xxx.sav. Button Name: A meaningful name can be assigned to every prodnc IP in the network. Programs MCAremote, MCAmessage and MCAconfig can select a prodnc IP by an assigned name. Button new: enter new name and IP and confirm by OK. Button change: Click IP/ name entry to be changed, click button change, change entry and confirm by OK. Button delete: click IP/name entry to be deleted, click button delete. Button Color: The color of the server window can be changed. There are three possibilities:. Key color (green). Windows color (gray). Selfdefined colors General notes for administration of CNC programs: In most cases CNC programs in PC directories are without extension i.e., %, P etc. In DOS-Mode all programs in a directory can be modified to get an extension easily. Example: name of directory: CNC; all existing programs in the directory are without extension. Extension desired:.dnc Change to DOS-mode under Windows by following entries: Start > program > MS-DOS mode or Start > run > enter cmd and confirm OK Now DOS window opens:. Change to directory CNC by entry: cd\cnc return. Add extension.dnc to all programs in directory CNC by: Enter: ren space *. space *.dnc return All programs in directory CNC have now extension.dnc Rename all programs in directory CNC from.dnc to.abc Enter: ren space *.dnc space *.abc return Note: space means: hit space key, return means return key!

12 General notes on blackbox mode: In blackbox mode a prodnc is installed operator unattended within a cabinet. All commands are initiated from the CNC console. Default characters for commands are: ( = command start, * = Get from server, - = send to server, + = next program sent goes to server. Above command characters can be reconfigured with program MCAconfig.exe ( values: 0,,,, ). For example command line (*) entered at the console and sent over the serial RS link to the prodnc means, get from server program. This is equivalent to a manual entry at the prodnc Get from Server, enter, Start. CNC is set to receive mode and is received from the server. If the CNC control is equipped with autoreceive function, switching to receive mode can be omitted. If within a CNC program the comment line (-) is added and the entire program is sent over the RS link to the prodnc, the entire program is stored under in the server. It is recommended to enable blackbox mode all the time, even if the prodnc is operated manually. ( program MCAconfig.exe, enable blackbox mode value ). Following advantages result: If every CNC program is fitted with comment line (-program_name), it is automatically stored in the server under the correct program number. Getting a program can still be performed in manual mode on the prodnc. For load and store mode in the server Normal and Backload mode is allowed. There is another advantage: If it is desired, that programs stored back to the server should generally reside in another directory than programs retrieved from the server following comment line is added to every CNC program, example: prodnc with IP,.. TRAUB gets and stores CNC programs in directory C:\CNC. If now following comment line (-\CNC\) is added to the CNC program it means prodnc TRAUB gets program from C:\CNC\ ( manual mode ),but stores program automatically to C:\CNC\CNC\. Note: CNC must be a subdirectory of directory CNC. Before using this mode the corresponding subdirectory must be created once. Also note, if the subdirectory feature is used, Backload mode is not allowed! The advantage is obvious, the original CNC programs reside in CNC and all programs sent back ( modified ) reside in CNC, which is a subdirectory of CNC. General notes for system installation: After prodnc system installation ( prodnc mounted, RS cable to CNC and ethernet cable connected ) a minimum configuration is mandatory to initialize the entire system. Via menue setup -> password -> server -> MAIN S. main server IP must be entered. In a standalone system the default IP can be used. Is an integration to an existing system required a system administrator should be consulted. Via menue setup -> password -> ethernet -> IP- ADR every prodnc get a unique IP address. Defaults for Subn.M and gateway should remain in a standalone system. Again integration to an existing system requires a sytem administrator for advice. FTP default enabled is left untouched. All further setups ( comport, blackbox mode, MDI IP ) can now be assigned on every prodnc locally. A more convenient way is to start program MCAconfig.exe for a remote configuration. Important: After a configuration change local or remote it is mandatory to perform a reset on the prodnc! Before doing the final configuration it is advisable to start program MCAserver.exe. Button Name is used to enter all IP s of all prodnc s in a system. A meaningful name can be assigned to every IP address. Via button Program global storage mode and extensions are entered. Button directories selects parser mode and directory for every prodnc in a system.

13 Program description: MCA MDI.exe Vers.. ( for Windows //ME/NT/000 ) PC program MCA MDI.exe evaluates CNC events which are evoked by opening or closing of free potential contacts on the CNC. A DB connector of the prodnc is wired to these contacts. Terminal prodnc can evaluate max. contacts of the CNC. Contacts - evaluate NO or NC contacts. Contact input must be wired to a NO contact of the CNC and is used mainly as a counter. Events of all CNC s and prodnc s in a network are written to a central textfile. This textfile can be eveluated by EXEL, DBASE etc. The textfile contains following entries for every event: Date, Time, IP of prodnc, Change x,x,x,x Level x,x,x,x. The program has following functions: Select file, activate/deactivate textfile write, clear, color, exit. Select file: Selection of a directory, filename and extension for events to bestored. Without selection, file name is event.txt and resides in the same directory as program MCA MDI.exe. Activate: events to be stored in textfile. Deactivate: events are only displayed in the text window. Clear: all entries in the local window. Color: Select color of window, three choices (see server description). Exit: exit program MCA MDI.exe Note: prodnc also monitors powercuts of CNC and prodnc. When power returns, following entry is made to textfile: Date, Time, IP, Change: 0,0,0,0 and Level,,,. MDI server not started or workstation failed, all events are stored in the prodnc and are written to the textfile when MDI server is operational again. Notification: ( for EURO-ISDN only, US version supplied later ) is used for to notify service personell on CNC maschine malfunctions by telefon. A potential free contact on a CNC machine which closes on CNC malfunction is connected by wires to the MDI input connector ( MDI contact of DB ) of the prodnc. The closing of this contact causes a telefon call to a preset phone number. System requirements: Program MCAmdi.exe must be installed on a PC within the network, which is equipped with an additional ISDN card connected to the telefon system. ( preferable: internet functionality, capi-driver installed). Following download files are required: MCAmdi.exe, CapiRecorder.exe, wave files as demo: allok.wav, test.wav and message.wav. Configuration: Repeat: entering value 0 means: if main number called is occupied three attemps with minutes delay between calls are made. If main number is still occupied, three attemps with minutes pause between calls is attempted on alternate number. Notification is than stopped. If above value is,,... above dial sequence is repeated with 0 minute pause between,,... Prefix: enter only exchange digit ( mostly 0 ) if required. Important: never enter here area codes. Number: local phone number of PC equipped with ISDN card. Close: close configuration.

14 Button New entry: IP:/ name: selects a new window with a list of all prodnc in the system. Here prodnc units are assigned to the alarm system. Voicefile: selects an audio file (.wav ). Button Change: select entry in liest, button change, modify and confirm with ok. Button Delete: remove entry from liest. Buttons Select, Sel.All, Disselect, Diss.All are used to activate/deactivate prodnc in the alarm chain. Activation is also possible by mouse click in the corresponding tick box. Main number: Prefix(if required) area code (if required) and phone number of person to be called in case of fault condition detected. Alternate number: Prefix (if required), area code (if required) and phone number of substitute. Test: Systemverification by testcall. ON: Alarm system enabled ( exclamation mark in a green field ). Switchin on also causes an automatic test of the local ISDN system. OFF: Alarm system off ( exclamation mark in a yellow field ). Handling by person called: Phone keys,,,0 There are following possibilities for the person called: Called person confirms with key : This means, call is accepted. Alarm system is deactivated, no further calls. Called person confirms with key : Error condition is acknowledged and reset. Called person decides no action is required. Alarm system remains active on all other CNC s in the alarm chain. Called person confirms with key : This means, call is denied and results in an automatic call to alternate number. Key 0 causes a repetition of message. Note: All key actions are recorded with date and time! Program CapiRecorder.exe. CapiRecorder.exe is used for recording and playback of voice files by Telefon.. Phone number: enter phone number of set used for recording and playback.. Button select: select notification file or enter path and filename for a new recording.. Click button overwrite to modify an existing file or record for a new file.. Click button Stop.. Button playback for control of messages.

15 Program description MCA Message.exe ( for Windows //ME/NT/000 ) PC program MCA Message sends short messages to any prodnc from any workstation in the network. ( max. 0 characters ). Operation:. Enter IP address of selected prodnc in the network or click button select, select IP/name and confirm by button select.. With left mousekey click Connect. Upper window shows display entries of selected prodnc.. With left mousekey click button Enter or Clear to erase text in the lower window. Enter text into lower window and click Send. Text sent will be displayed in the upper window. Change color of window: right click into window, select color, color window opens, select color and close.

16 Program MCAconfig.exe ( for Windows //ME/NT/000 ) Configuration tool MCAconfig is used to setup and verify all prodnc parameters via network remotely. Handling of program:. Enter IP of prodnc or click button select, click IP/name and confirm by button select. Click button read prodnc with left mousekey.. Connection to prodnc is setup and all parameters are shown.. Change parameters and store back with button load prodnc. Note: Parameter changes are valid only after a prodnc reset! ( setup -> enter password -> reset ->reset! ). A parameterfile of every prodnc in the network can be stored via file -> save (as) and recovered by file -> load function. Detailed explanation of items: Item : password ( default ) Item : MDI contacts: check box if evaluation to be performed. Item : Blackbox mode: check to enable blackbox mode. Item : Auto secondary server: automatically secondary server is used and only if main server is down. Used in large systems to increase partprogram availability! Item : DTR error report: in blackbox mode a standard error string is evoked. ( pin 0 of prodnc to pin of CNC in the data cable must be wired ). Item : Dummy program error report. Faults are reported to the console of the CNC by dummystrings. ( this function is only possible on CNC systems with autoreceive function). Item : Save password required. Saving of partprograms only possible with password. Item : Timeout COM-Port ( default = sec. ). If COM-Port of prodnc is idle for more than sec. reception is terminated. Item : Timeout ethernet ( default 0 sec. ) Item 0: Timeout connect ( default sec. ) Item : Receive delay ( default sec. ) Time to set CNC to receive after transmission of dummy program in blackbox mode. Item : DTR error time ( default sec. ) Time DTR line true. Only blackbox mode. Item : Error program delay ( default ) Time to set CNC to receive mode for error string. Item : Baudrate RS COM-Port of prodnc.

17 Item : Data format RS. Item : Flow control COM-Port prodnc. ( set none for current loop ). Item : IP Data server. Main data server. Item : IP spare data server. Item : IP MDI server. Item 0: Blackbox mode command string start character. Item : Blackbox mode command string get program character. Item : Blackbox mode command string save program character. Item : Blackbox mode command string send program character. Item : Blackbox mode command string end character. Item : Special character selection for keys 0 -. Item : Welcom text: ( free text ). Item : main menu: ( free text ). Green button CHECK verifies all parameter settings for validity.

18 D C B A DB male DB male DB male DB male DB male DB female prodnc 0 0 CTS RTS RXD Data cable RTS/CTS mode CTS RTS RXD (optional) 0 0 TRAUB MAKA HEIDENHAIN DECKEL MAHO WEILER SIEMENS prodnc Data cable X-ON/X-OFF or no handshake (optional) 0 0 TRAUB FANUC 0 0 prodnc Data cable SIEMENS model RTS/CTS mode (optional) 0 0 DB male DB male prodnc 0 0 DTR CTS RTS RXD Data cable BLACKBOX MODE RTS/CTS mode DSR CTS RTS RXD (optional) Output DTR from prodnc is used only in blackbox mode for fault signalisation 0 0 TRAUB DB female prodnc 0 0 RSC connector prodnc GND protective ground DTR Attn.: use DTR only in blackbox mode for Traub CNC machines CTS RTS RXD * DB male 0 0 prodnc data cables prodnc --- CNC 0 0 D C B A

19 D C B A DB female RXD DB female RXD RXD prodnc intern 0 0 jumper -0! GND GND set 0mA set 0mA + + prodnc intern +V RXD set 0mA GND 0 0 jumper -0! GND set 0mA + 0mA current loop CNC supplies 0mA for TX and RX 0mA current loop prodnc supplies 0mA TX, CNC supplies 0mA RX DB female RXD +V prodnc intern +V RXD set 0mA GND set 0mA 0 0 jumper -0! RXD +V GND prodnc intern 0mA 0mA 0 0 TX TX RX RX GND V/0mA V/0mA 0mA current loop prodnc supplies 0mA for TX and RX pinout DB female for current loop 0mA CURRENT LOOP schematic D C B A

20 D C B A MDI contact pinout MDI connector MDI contact contact must be a NO contact and is uses as a M0 counter! DB female MDI contact MDI contact MDI contacts must be free of any potential! contacts - can be NO or NC contacts MDI contact Twisted pair Ethernet cable max. length 00 m for UTP oder STP (screened) Cat oder higher RJ RJ (TX+) (TX-) (RX+) (RX-) MDI - Ethernet D C B A

21 D C B A Serial interface test connectors prodnc RS test connector 0 ma current loop test connector 0 0 K LED 0 0 DB male DB male Test procedure: insert RS test plug into DB connector of prodnc Start RS test from main menue via SETUP_ password_box_com-port Test procedure checks function of RTS/CTS lines and /RXD at all baudrates. Exit test via Reset Attention: DTR line (pin0) is used in blackbox mode only (TRAUB) DTR signal is ok, if during RS test led is blinking! If DTR signalling is not used, led and resistor can be omitted! Test procedure: insert 0mA test plug into DB connector of prodnc Start test from main menue via SETUP_password_BOX_0mA Test procedure checks transmit and receive data at all baud rates highest error free baudrate will be shown in the display! example: value is 00. This means, a data transmission of 00 to 00 baud can be selected as transmission speed. Exit test via Reset D C B A

22 CNC CNC CNC CNC CNCn RS/0mA loop prodnc prodnc prodnc prodnc prodnc * HUB Twisted pair cabel 0BaseT (CAT oder higher) with RJ connector max. length per cable 00 m alle Ethernet cable not crossed! SERVER * example of a simple ethernet network

23 complex network with own dataserver for high data security CNC CNC CNC CNC CNC prodnc prodnc prodnc prodnc prodnc HUB CAD/CAM nd ethernet card to an existing network Server (PC) / Hub or Switch Part of existing network CNC programs etc.

24 prodnc connected to an existing network CNC CNC CNC CNC CNCn MDI RS/0mA Loop CNC machines with ethernet card prodnc prodnc prodnc Ethernet 0BaseT HUB SWITCH Server existing network