Release Notes PPLib800xA Version 5.2-0

Transcription

1 Release Notes PPLib800xA Version BTG / A Page 1

2 NOTICE The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. TRADEMARKS Copyright 2012 ABB All rights reserved. Release: February 2012 Document number: 3BTG BTG / A Page 2

3 Table of Contents Section 1 - Release Notes... 5 Introduction... 5 Version Designation... 5 Revision History... 5 Compatibility... 5 Restriction... 5 Related Documentation... 6 Section 2 - New Features & Changes... 7 New Features... 7 Changes... 9 Section 3 - Changes Pulp & Paper Library Colors Pulp & Paper Library NLS Pulp & Paper Library Trend Templates PP_ElementLib PP_FunctionLib PP_UMCLib Section 4 - Correction PP_ElementLib PP_FunctionLib PP_UMCLib Section 5 - Installation New Installation Upgrade Section 6 - Technical Support Reporting Error BTG / A Page 3

4 3BTG / A Page 4

5 Section 1 - Release Notes Introduction This document represents the release notes for Control IT Pulp & Paper Library This document lists the errors that have been fixed in this release since the previous release. Fixed problems are divided into components of Pulp & Paper Library. Version Designation Control IT Pulp & Paper Library requires 800xA System Version 5.1 rev A or later. The distribution media of Control IT Pulp & Paper Library contains the following: PP Library Alarm & Event List Configurations PP Library NLS PP Library Trend Templates Pulp & Paper Library Colors PP_ElementLib PP_FunctionLib PP_UMCLib Revision History Revision Release Date Control IT Pulp & Paper Library Feb 2012 Control IT Pulp & Paper Library Nov 2010 Compatibility This release of Control IT Pulp & Paper Library is compatible with previous versions. See Upgrade procedure. Restriction Control IT Pulp & Paper Library requires 800xA System Version 5.1 rev A or later. The following system extension must be loaded before importing Pulp & Paper Library: ABB 800xA Base ABB SFC Viewer ABB Central Licensing System Extension AC800M Connect 3BTG / A Page 5

6 AC800M Connect VB Graphics Extension (only if VB graphic is needed) Related Documentation The manuals included in the distribution media contain the following: Document Title Document Number Rev PPLib800xA Release Notes 3BTG A PPLib800xA Product Guide 3BTG A PPLib800xA Resource References 3BTG A Functional Description - PP_ElementLib 3BTG A Functional Description - PP_FunctionLib 3BTG A Functional Description - PP_UMCLib 3BTG A Functional Description - PP_SmartDeviceCoreLib 3BTG A Functional Description - PP_SmartDeviceTemplateLib 3BTG A Functional Description - AIC01 3BTG A Functional Description - AIS01 3BTG A Functional Description - AOC01 3BTG A Functional Description - AOS01 3BTG A Functional Description - DIC01 3BTG A Functional Description - DIS01 3BTG A Functional Description - DOC01 3BTG A Functional Description - DOS01 3BTG A Functional Description - DriconS 3BTG A Functional Description - Flow01 3BTG A Functional Description - GroupStart 3BTG A Functional Description - Man01 3BTG A Functional Description - Mot01 3BTG A Functional Description - Mot02 3BTG A Functional Description - MotFreq 3BTG A Functional Description - Motval01 3BTG A Functional Description - Motval02 3BTG A Functional Description - PID01 3BTG A Functional Description - PID01A 3BTG A Functional Description - Ratio01 3BTG A Functional Description - Seq01 3BTG A Functional Description - Total01 3BTG A Functional Description - Totalizer01 3BTG A Functional Description - Valve01 3BTG A Functional Description - UMC22 3BTG A Functional Description - UMC22_Act 3BTG A Functional Description - UMC22_Act02 3BTG A Manual - PP ColdRetain Tool BTG A 3BTG / A Page 6

7 Section 2 - New Features & Changes New Features The following new features are available in Control IT Pulp & Paper Library Alarm Priority Color for MV Alarm. For MV Alarm, it s now possible to present different color of alarm indication depending on the highest priority of the alarm. This is implemented on the MV presentation in AIC01, AIS01, Flow01, Man01, PID01, PID01A and Ratio01. Eight new colors are added in the Pulp & Paper Library Colors aspect to present 4 priority levels. These priority levels are defined in the Alarm Priority Mapping aspect of OPC AE Server for AC800M in Alarm Collection Definitions in Library Structure. If more than four priority levels are needed, it s possible to add more colors in Pulp & Paper Library Colors. There is no modification needed to be done separately in the graphics aspects. Note that these colors will not affect the color of alarm presentation in the Alarm and Event List aspect. 2. Maintenance Faceplate Element. - It is now possible to reset the counter from faceplate. - Last reset time will be shown in the faceplate. - For motors, there are 2 run time: o Last Run Time, which indicates the following depending on the motor status: last run time if the motor is not running current run time if the motor is still running. o Total Run Time, indicates the total run time from the last reset. - For Valve01, run time is assumed as open time or close time depending on the home position. 3. Internal Simulation Internal simulation is now added internally to simulate the running feedback, limit feedback, motor current or MV value. This can be activated by enabling the simulation in interaction windows or by setting the Opr.EnableSim to True using bulk tool. The simulation will be reset when cold download is performed. Object in simulation mode will be indicated with a frame on the graphic elements. The default color is flashing yellow. The color is defined by ppsimulation in Pulp & Paper Library Colors aspect. It also indicates Sim next to the mode indication in faceplate. For motor Mot01, Mot2, MotFreq, Dricon_S and UMC22, running feedback will be activated 2 seconds after start order SO1 or SO2 is True. The current will be simulated at 50%. For MotFreq and Dricon_S, speed feedback will be filtered by 2s from the speed setpoint SP_OUT. 3BTG / A Page 7

8 For motorized valve Motval01, Motval02, UMC22_Act and UMC22_Act02, running feedback will be activated 1s after open order OPN or close order CLS is True. The actuator position will be increased or decreased by 1.0 per cycle time. Limit Close and Limit Open are defined by position of 1.0 and 99.0, while TorqueClose and TorqueOpen are defined by position of -1.0 and The current will be simulated at 50%. For Valve01, the open or close limit switch will be activated 5s after open order OPN or close order CLS is True. For PID01 and PID01A, the MV value will be filtered by 2s from the output OutP. The MV will be simulated based on the MV range defined in the PID and the PID control direction. 4. Current presentation and alarm For current presentation, it s now possible to define whether current will be shown in unit or in percentage. And this is implemented in all graphics aspects of the object. The presentation can be selected from interaction windows. The input property ShowPercent in PG2 graphic elements MotPD52 is now removed. In interaction window, it s now added with the current range which consists of the max, unit, decimal and rated current. The max range refers to the maximum current transmitter, while the rated current is the value of current equals to 100%. The default value of the unit is A. There s also new parameter Start Delay in current alarm setting. The current will be supervised only after motor running for more than Start Delay time. The alarm limit entered can be considered as in unit or in percentage depending on the current presentation selected. If the current presentation is to show current in %, then the alarm limit is assumed in %. If the current presentation is to show current in unit, then the alarm limit is assumed in unit as well. The alarm setting is also accessible from the Limit tab in faceplate. 5. MV Alarms Hysteresis It s now possible to enter the hysteresis for MV alarm limit in percentage. If MV Alarm Hyst in Percentage (%) is enabled, then the hysteresis will be calculated as percentage of the MV range. Otherwise, it will be considered as in unit. 6. Totalizer01 A new totalizer function block called Totalizer01 is added. It support up to 3 configurable shifts per day. Data will be automatically transferred to previous when shift defined as starting day is started. The last 7 days value (including current day) will be stored. 7. Text02 A new function block called Text02 is added. It is a direct entry window for entering text from the process display. 8. Time02 A new function block called Time02 is added. It is a direct entry window for entering time from the process display. 9. Time03 A new function block called Time03 is added. It is a presentation for time variable in process display. 3BTG / A Page 8

9 Changes The following changes are done in Control IT Pulp & Paper Library Library version info The function blocks to show the library version PP_ElementVersion, PP_FunctionVersion and PP_UMCVersion are removed. Instead the library version details are now added in each project constant of the library. 2. Out of Service presentation Presentation for bargraph when the object is in Out of Service mode is slightly modified. When the bar value is more than the minimum range, the value color will changed to ppoutofservice. But when value is at the minimum range, a frame will be shown. 3. Pulse for faceplate button The variable of Opr used in the faceplate button as pulse will be kept high for 2 cycle time instead of 1 cycle time when the button is activated. 4. Faceplate element Limits PG2 Hysteresis and Alarm Delay can be entered from the PG2 faceplate element Limit. 5. Trend presentation in Trim Curve and Object Display After initialization with historical data, trim data will be traced in the Trend. 6. Date Time Format The date and time format for PG2 aspects are controlled with NLSID_LanguangeAndCulture. The default value is en-us. 3BTG / A Page 9

10 3BTG / A Page 10

11 Section 3 - Changes Pulp & Paper Library Colors Logical Color Name Color(s) New ppalarmpriority1 (255,15,15) New ppalarmpriority2 (255,15,15) New ppalarmpriority3 (255,15,15) New ppalarmpriority4 (255,15,15) New ppalarmunackpriority1 (204,0,0) (255,15,15) (255,15,15) New ppalarmunackpriority2 (204,0,0) (255,15,15) (255,15,15) New ppalarmunackpriority3 (204,0,0) (255,15,15) (255,15,15) New ppalarmunackpriority4 (204,0,0) (255,15,15) (255,15,15) New ppsimulation (255,255,55) (200,200,0) (200,200,0) Pulp & Paper Library NLS NLS ID NLS String New AlarmDelay Alarm Delay New CurrentCloseTime Current Close Time New CurrentOpenTime Current Open Time New CurrentRunTime Current Run Time New E1Open E1 Open New E2Open E2 Open New Hysteresis Hysteresis New JOpen Jog Open New LanguangeAndCulture en-us New LastCloseTime Last Close Time New LastOpenTime Last Open Time New LastReset Last Reset New LastRunTime Last Run Time New LOpen Local Open New MOpen Operator Open New MVAlarmHystInPercent MV Alarm Hyst in Percentage (%) New ReasonLastOpen Reason for Last Open New ResetCounter Reset counter New RunDelayTime Run Delay Time New Shift1 Shift 1 New Shift2 Shift 2 New Shift3 Shift 3 New Sim Sim New T2Close T2 Close New T2Open T2 Open New TotalCloseTime Total Close Time New TotalOpenTime Total Open Time Modify RunTime Total Run Time 3BTG / A Page 11

12 Pulp & Paper Library Trend Templates Trend Template PP Library Standard Object Trend Number of traced is changed from 4 to 1 PP_ElementLib Project Constant Add project constant cppelementversion Types Remove function block PP_ElementVersion Data Types Add data type AlarmParCurr, RangeCurr and TotalData DeMux_MI_IL DeMux_MI_R Add input parameter KeepNonAddress Implement KeepNonAddress function. Output of not selected address can be reset or kept depending on the requirement. Add input parameter KeepNonAddress Implement KeepNonAddress function. Output of not selected address can be reset or kept depending on the requirement. PP_FunctionLib Project Constant Types Data Types AIC01_InPar AIS01_InPar DIC01_InPar DIS01_InPar DriconS_InPar Mot01_InPar MotFreq_InPar Motval01_InPar Motval02_InPar Mot02_InPar AIC01_InPar AIS01_InPar Flow01_InPar Man01_InPar PID01_InPar PID01A_InPar Ratio01_InPar Valve01_InPar Add project constant cppfunctionversion Add function block Text02, Time02 and Totalizer01 Remove function block PP_FunctionVersion Add data types : Text02_InPar Add data types : Time02_InPar Add data types : Totalizer01_InPar, Totalizer01_Opr and Totalizer_OutPar Change default value of variable ManBlk from false to true Add variable CurrRange Change variable ShowCurrent data type from bool to dint Remove variable RatedCurr, NormalCurr and CurrUnit Add variable FwdDirection, CurrRange Change variable ShowCurrent data type from bool to dint Remove variable RatedCurr, NormalCurr and CurrUnit Add variable HystType Add variable EnRunTimeCounter 3BTG / A Page 12

13 DriconS_Opr Mot01_Opr Mot02_Opr MotFreq_Opr Motval01_Opr Motval02_Opr PID01_Opr PID01A_Opr Valve01_Opr PID01_OutPar PID01A_OutPar Valve01_OutPar Mot01_OutPar Mot02_OutPar DriconS_OutPar MotFreq_OutPar Motval01_OutPar Motval02_OutPar Add variable EnableSim Add variable MV Add variable OpenTime, CloseTime, LSOpn and LSCls Add variable Ack and MC Add variable Ack, MC and MV Add variable Ack, ActPos, MC, TorqueCls, LSCls, LSOpn and TorqueOpn AIC01 Limits PG2 BargraphMV01 PG2 AIC01PD01 PG2 NumericVALUE01 PG2 UnitVALUE01 PG2 AIS01 Limits PG2 BargraphMV01 PG2 AIS01PD01 PG2 NumericVALUE01 PG2 UnitVALUE01 PG2 AOC01 BargraphOUT01 PG2 Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time 3BTG / A Page 13

14 AOS01 BargraphOUT01 PG2 DIC01 DIS01 DOC01 DOS01 Dricon_S Main Interaction Window BarSpeed PG2 BarTorque PG2 Dricon_SPD52 PG2 Trim Curve PG2 Maintenance PG2 All graphic elements All graphics Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.LocalSP, Opr.ManSP, Opr.ExtSP, Opr.Start, Opr.Stop, Opr.Reset and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, LastRunTime and LastReset Add input parameter Reset to send reset command to ACS drive Implement internal simulation for running feedback, speed and current Implement Last Reset and Last Run Time Add button to enable simulation Add Last Reset and Last Run Time indication Add Reset Counters button Implement indication when simulation active Change reference from Ack1 to OutPar.Ack to support simulation Change reference from Current to OutPar.MC to support simulation Change reference from ActSpeed to OutPar.MV to support simulation 3BTG / A Page 14

15 Flow01 Limits PG2 BargraphMV01 PG2 Flow01PD01 PG2 NumericOUT01 PG2 UnitOUT01 PG2 GroupStart1 Man01 Limits PG2 BargraphACT01 PG2 BargraphOUT01 PG2 BargraphMV01 PG2 NumericMV01 PG2 NumericUnitMV01 PG2 PD_MV01 PG2 UnitMV01 PG2 Mot01 Main Interaction Window MotPD51 PG2 MotPD52 PG2 Trim Curve PG2 Maintenance PG2 Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Opr.Man, Opr.E1, Opr.Start, Opr.Stop, Opr.EStop, Opr.Reset and Opr.Hold used in Faceplate button is kept high for 2 cycle time Add output parameter AllReady to indicate the objects are in RFS conditions Opr.Man and Opr.E1 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.Start, Opr.Stop and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, LastRunTime and LastReset Change input parameter MCAlarms data type from AlarmPar to AlarmParCurr Implement internal simulation for running feedback and current Implement Last Reset and Last Run Time Add button to enable simulation Add Last Reset and Last Run Time indication Add Reset Counters button 3BTG / A Page 15

16 Limits PG2 All graphics elements All graphics Add Hysteresis, Alarm Delay and Start Delay entry field for current alarm limit Implement indication when simulation active Change reference from Ack1 to OutPar.Ack to support simulation Change reference from MC to OutPar.MC to support simulation Mot02 Main Interaction Window Interaction Window S2 MotPD01 PG2 MotPD51 PG2 MotPD52 PG2 Trim Curve PG2 Maintenance PG2 Limits PG2 All graphics elements All graphics MotFreq Main Interaction Window MotBarSpeed PG2 MotBarLoad PG2 MotFreqPD52 PG2 Trim Curve PG2 Maintenance PG2 Limits PG2 All graphic elements All graphics Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.StartFwd, Opr.StartRev, Opr.Stop and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, LastRunTime and LastReset Change input parameter MCAlarms data type from AlarmPar to AlarmParCurr Implement internal simulation for running feedback and current Implement Last Reset and Last Run Time Add button to enable simulation Add FwdDirection selection button Implement arrow direction based on FwdDirection variable Implement arrow direction based on FwdDirection variable Implement arrow direction based on FwdDirection variable Add Last Reset and Last Run Time indication Add Reset Counters button Add Hysteresis, Alarm Delay and Start Delay entry field for current alarm limit Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from MC to OutPar.MC to support simulation Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.LocalSP, Opr.ManSP, Opr.ExtSP, Opr.Start, Opr.Stop and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, LastRunTime and LastReset Change input parameter MCAlarms data type from AlarmPar to AlarmParCurr Implement internal simulation for running feedback, speed and current Implement Last Reset and Last Run Time Add button to enable simulation Add Last Reset and Last Run Time indication Add Reset Counters button Add Hysteresis, Alarm Delay and Start Delay entry field for current alarm limit Implement indication when simulation active Change reference from Ack1 to OutPar.Ack to support simulation Change reference from MC to OutPar.MC to support simulation Change reference from MV to OutPar.MV to support simulation 3BTG / A Page 16

17 3BTG / A Page 17

18 Motval01 Main Interaction Window Motval15 PG2 Trim Curve PG2 Limits PG2 All graphic elements All graphics Motval02 Main Interaction Window Motval15 PG2 Trim Curve PG2 Limits PG2 All graphic elements All graphics PID01 Main Interaction Window Limits 1 PG2 BargraphACT01 PG2 BargraphOUT01 PG2 BargraphSP01 PG2 BargraphMV01 PG2 Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.Open, Opr.Close and Opr.Stop used in Faceplate button is kept high for 2 cycle time Add output parameter Sim Change input parameter MCAlarms data type from AlarmPar to AlarmParCurr Implement internal simulation for running feedback, position, limit and current Add button to enable simulation Add Hysteresis, Alarm Delay and Start Delay entry field for current alarm limit Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from MC to OutPar.MC to support simulation Change reference from ActPos to OutPar.ActPos to support simulation Opr.Jog, Opr.Local, Opr.Man, Opr.Auto, Opr.E1, Opr.E2, Opr.E3, Opr.Open, Opr.Close and Opr.Stop used in Faceplate button is kept high for 2 cycle time Add output parameter Sim Change input parameter MCAlarms data type from AlarmPar to AlarmParCurr Implement internal simulation for running feedback, position, limit and current Add button to enable simulation Add Hysteresis, Alarm Delay and Start Delay entry field for current alarm limit Add Hysteresis and Alarm Delay entry field for each MV alarm limit Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from MC to OutPar.MC to support simulation Change reference from ActPos to OutPar.ActPos to support simulation Opr.Man, Opr.Auto, Opr.E1, Opr.E2 and Opr.E3 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add button to enable simulation Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation 3BTG / A Page 18

19 NumericMV01 PG2 NumericUnitMV01 PG2 UnitMV01 PG2 PD_MV01 PG2 PD_MV02 PG2 All graphic elements All graphics Implement alarm priority color on MV presentation Implement indication when simulation active Change reference from MV to OutPar.MV to support simulation PID01A Main Interaction Window Limits 1 PG2 BargraphACT01 PG2 BargraphOUT01 PG2 BargraphSP01 PG2 BargraphMV01 PG2 NumericMV01 PG2 NumericUnitMV01 PG2 UnitMV01 PG2 PD_MV01 PG2 PD_MV02 PG2 All graphic elements All graphics Ratio01 Limits 1 PG2 BargraphOUT01 PG2 BargraphSP01 PG2 BargraphMV01 PG2 NumericMV01 PG2 NumericUnitMV01 PG2 UnitMV01 PG2 PD_MV01 PG2 Seq01 Opr.Man, Opr.Auto, Opr.E1, Opr.E2 and Opr.E3 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add button to enable simulation Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Implement indication when simulation active Change reference from MV to OutPar.MV to support simulation Opr.Man, Opr.Auto and Opr.E1 used in Faceplate button is kept high for 2 cycle time Implement MV Alarm hysteresis selection Add Hysteresis and Alarm Delay entry field for each MV alarm limit Add checkbox for enabling MV Alarm Hysteresis in Percentage (%) Implement alarm priority color on MV presentation Implement alarm priority color on MV presentation Opr.Man, Opr.Auto, Opr.E1, Opr.Hold, Opr.Start, Opr.Reset, Opr.Step, Opr.Jump and Opr.UnCond used in Faceplate button is kept high for 2 cycle time 3BTG / A Page 19

20 Total01 Valve01 Maintenance PG2 All graphics elements Opr.E1 and Opr.Hold used in Faceplate button is kept high for 2 cycle time Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.Open, Opr.Close and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, RunTime, LastRunTime and LastReset Implement internal simulation for limit feedback Implement RunTime, Last Reset and Last Run Time Implement actual time of opening and closing from command issued to reaching the limit switch Add Run Time, Last Run Time and Last Reset indication Add Reset Counters button Add the indication for actual time of opening and closing from command issued to reaching the limit switch Implement indication when simulation active PP_UMCLib Project Constant Types UMC22_Act_InPar UMC22_Act02_InPar UMC22_InPar UMC22_Opr UMC22_Act_Opr UMC22_Act02_Opr UMC22_OutPar UMC22_Act_OutPar UMC22_Act02_OutPar UMC22 Main Interaction Window Interaction Window S2 MotPD01 PG2 MotPD51 PG2 MotPD52 PG2 Trim Curve PG2 Add project constant cppumcversion Remove function block PP_UMCVersion Add variable CurrRange Change variable ShowCurrent data type from bool to dint Remove variable RatedCurr, NormalCurr and CurrUnit Add variable FwdDirection, CurrRange Change variable ShowCurrent data type from bool to dint Remove variable RatedCurr, NormalCurr and CurrUnit Add variable EnableSim Add variable Ack and MC Add variable Ack, ActPos, MC, TorqueCls, LSCls, LSOpn and TorqueOpn Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.StartFwd, Opr.StartRev, Opr.Stop, Opr.Reset, Opr.SelfTest, Opr.EmergencyStart and Opr.ResetCounter used in Faceplate button is kept high for 2 cycle time Add output parameter Sim, LastRunTime and LastReset Add input parameter Reset to send reset command to UMC Implement internal simulation for running feedback and current Implement Last Reset and Last Run Time Add button to enable simulation Add FwdDirection selection button Implement arrow direction based on FwdDirection variable Implement arrow direction based on FwdDirection variable 3BTG / A Page 20

21 Maintenance PG2 All graphics elements All graphics Implement arrow direction based on FwdDirection variable Add Last Reset and Last Run Time indication Add Reset Counters button Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from Current to OutPar.MC to support simulation UMC22_Act Main Interaction Window Motval15 PG2 Trim Curve PG2 All graphic elements All graphics UMC22_Act02 Main Interaction Window Motval15 PG2 Trim Curve PG2 Limits PG2 All graphic elements All graphics Opr.Jog, Opr.Local, Opr.Man, Opr.E1, Opr.E2, Opr.Open, Opr.Close, Opr.Stop, Opr.Reset, Opr.SelfTest and Opr.EmergencyStart used in Faceplate button is kept high for 2 cycle time Add output parameter Sim Add input parameter Reset to send reset command to UMC Implement internal simulation for running feedback, position, limit and current Add button to enable simulation Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from Current to OutPar.MC to support simulation Change reference from ActPos to OutPar.ActPos to support simulation Opr.Jog, Opr.Local, Opr.Man, Opr.Auto, Opr.E1, Opr.E2, Opr.E3, Opr.Open, Opr.Close, Opr.Stop, Opr.Reset, Opr.SelfTest and Opr.EmergencyStart used in Faceplate button is kept high for 2 cycle time Add output parameter Sim Add input parameter Reset to send reset command to UMC Implement internal simulation for running feedback, position, limit and current Add button to enable simulation Add Hysteresis and Alarm Delay entry field for each MV alarm limit Implement indication when simulation active Change reference from (Ack1 or Ack1) to OutPar.Ack to support simulation Change reference from Current to OutPar.MC to support simulation Change reference from ActPos to OutPar.ActPos to support simulation 3BTG / A Page 21

22 3BTG / A Page 22

23 Section 4 - Correction PP_ElementLib Comp_R Correction of HHys and LHys not used in I_GT_L1 and I_LT_H1 INTegrator Reg_IL Reg_R Correction of Output not correct when in Bal Correction of Output is updated with Input on warm download Correction of Output is updated with Input on warm download PP_FunctionLib PID01A_InPar Correction of property permission for Beta, BetaDisc and DeadZone Bool02_Opr Attributes of Value is changed from retain to coldretain Bool02 Bool02PD01 PG2 Bool02PD02 PG2 Bool02PD03 PG2 Bool02PD04 PG2 Bool02Text PG2 DIS01 Text button will show ONButtonText when pulse is active Add tooltip Add tooltip Text is now included in the button Add tooltip ONText is shown when Value or Pulse is True Correction of alarm not generated when Al_P_Blk is released and object is in alarm position DInt02 DInt02Bar PG2 DInt02MV PG2 DInt02Numeric PG2 Add tooltip 3BTG / A Page 23

24 Dricon_S BarSpeed PG2 BarTorque PG2 Dricon_SPD52 PG2 Interlock Display PG2 GroupStart1 Seq Time PG2 GroupStart2 Correction of SeqExtSP not working when activated at the same time as SeqE1 Disabling RunTime and NoOfStart will not automatically reset the value. To reset value, use ResetCounter Alarm block indication is not seen properly Color of ppmv is corrected to ppcurrent ManSP input field is enabled only when tracking is not used and ManSP button is not blocked Correction of Run Interlock text not shown in Fault/Interlock text Correction of bargraph presentation for Speed SP ManSP input field is enabled only when tracking is not used and ManSP button is not blocked Correction of Run Interlock text not shown in Fault/Interlock text Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 Correction of bargraph presentation for Speed SP Correction of passing data of ExtParIn and ExtParOut Correction of time input field not working Correction of passing data of ExtParIn and ExtParOut Intlk_IAs, Intlk_IBs, Intlk_ICs Correction of an invert signal cannot connect to the input parameter Man01 NumericUnitMV01 PG2 Mot01 MotPD51 PG2 Interlock Display PG2 Mot02 Interlock Display PG2 Correction of L1 alarm Correction of blocked alarm frame not showing when Operator block all alarm Correction of blocked alarm frame position Disabling RunTime and NoOfStart will not automatically reset the value. To reset value, use ResetCounter Alarm block indication is not seen properly Correction of Run Interlock text not shown in Fault/Interlock text Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 Disabling RunTime and NoOfStart will not automatically reset the value. To reset value, use ResetCounter Correction of Run Interlock text not shown in Fault/Interlock text Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 3BTG / A Page 24

25 MotFreq MotBar Load PG2 Interlock Display PG2 PID01 NumericUnitMV01 PG2 PID01A NumericUnitMV01 PG2 Ratio01 NumericUnitMV01 PG2 NumericUnitSP01 PG2 Limits 2 PG2 Correction of SeqExtSP not working when activated at the same time as SeqE1 Disabling RunTime and NoOfStart will not automatically reset the value. To reset value, use ResetCounter Correction of frame not showing when blocking is active ManSP input field is enabled only when tracking is not used and ManSP button is not blocked Correction of Run Interlock text not shown in Fault/Interlock text Correction of bargraph presentation for Speed SP ManSP input field is enabled only when tracking is not used and ManSP button is not blocked Correction of Run Interlock text not shown in Fault/Interlock text Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 Correction of bargraph presentation for Speed SP Correction of OutPar.Direction Correction of gain for Derivative control Correction of output bump after interlock is cleared if IBRef is not equal to 0 Correction of blocked alarm frame position Adjust the size of Direction presentation Correction of OutPar.Direction Correction of applying tuning result not reflected on parameter value Correction of blocked alarm frame position Correction of Gain, TI, TD, TF not showing the active value Correction of L1 alarm Correction of blocked alarm frame not showing when Operator block all alarm Correction of blocked alarm frame position Correction of unit and decimal reference Correction of range reference for ratio limitation Real02 Real02Bar PG2 Real02MV PG2 Real02Numeric PG2 Add tooltip Seq01 Interaction Window S2 Correction of alarm indication when MaxSeqTime and MaxStepTime is set to zero (for continuous control) Correction of missing Start Order Block Correction of presentation for Max Seq Time 3BTG / A Page 25

26 Total01 Faceplate PG2 Correction of integration time Correction of Faceplate size Valve01 Maintenance PG2 Interlock Display PG2 Disabling NoOfStoke will not automatically reset the value. To reset value, use ResetCounter Reason for LastClose is adapted for Reason for LastOpen when home position is set to open Reason for LastClose is adapted for Reason for LastOpen when home position is set to open Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 PP_UMCLib UMC22 Interlock Display PG2 UMC22_Act02 Faceplate Disabling RunTime and NoOfStart will not automatically reset the value. To reset value, use ResetCounter Correction of Run Interlock text not shown in Fault/Interlock text Correction of BX indication when Jog for IB1-IB4 and IA1-IA2 Correction of Faceplate button Local indicated with Jog 3BTG / A Page 26

27 Section 5 - Installation New Installation Import the afw file using Import Export Tool in the following order for new installation of Control IT Pulp & Paper Library: A. Resource Reference 1. PP Library NLS 2. Pulp & Paper Library Colors 3. Pulp & Paper Colors (if VB graphics is used) 4. PP Library Trend Templates 5. PP Library Alarm & Event List Configurations B. Base Library 1. PP_ElementLib PP_FunctionLib PP_UMCLib C. Graphic Aspect 1. PP_FunctionLibGraphExt PP_UMCLibGraphExt PP_FunctionLibVBGraphExt (if VB graphics is used) 4. PP_UMCLibVBGraphExt (if VB graphics is used) D. Hardware Library 1. ABBDrvUMCHwLib (if UMC22 is used) E. Function Aspect (if Function Designer is used) 1. PP_ElementLib_FD PP_FunctionLib_FD PP_UMCLib_FD Upgrade Follow the following procedure for upgrade of Control IT Pulp & Paper Library: A. System Upgrade The existing system must be upgraded to SV5.1 including the Control Project(s). Follow system upgrade procedure as describe in 3BSE System 800xA 5.1 Upgrade from 800xA SV5.1 Documentation. Make sure the cold retain values are saved during backup from previous system. B. Library Upgrade The system should be a SV5.1 system with the existing version of the library installed. 1. Download all the projects to controllers. 3BTG / A Page 27

28 2. Make a backup of the parameters values of Pulp & Paper Library objects with the provided tool. Select the Excel tool based on the existing library. Library Version Tool Name Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls Upgrade from PP Library to PP Library xls (1.1-1) Upgrade from PP Library to PP Library xls (1.1-0) Upgrade from PP Library to PP Library xls NOTE: The tool is for use in SV5.1 system only. The projects must be downloaded to controllers and live data can be seen in 800xA system before retrieving the parameters value from the projects. a. Open Excel file. Choose the correct tool. b. Click on Retrieve Objects button to open the Retrieve Objects dialog box. - Click on Browse Object button to define the object path in Object Path dialog box. Expand the browser to browse for the specific Control Project or Application. Select the desired path and click OK button to confirm. The selected path can be seen in Retrieve Objects dialog box. - Append Existing Data option should be selected if new data is to be added to the next available row. Selecting Clear Existing Data option will remove existing data before starting to retrieve the objects. c. Click on Read Parameters button to open the Read Parameters dialog box. - If local host is a connectivity server, select Local Host option. Otherwise, user needs to select Remote Host option and choose the correct node where the connectivity server resides. - Click on Read Parameters button to read the existing parameters value. d. Verify if parameters has been retrieve successfully. e. Save the Excel with specific name. f. Repeat for other projects or applications. Make sure no error is generated before proceeding to next step. 3. If any project specific aspects have been added, it is recommended to keep the additional aspect under project specific extension library, not under the released library extension. 4. Release any reservation in the system. Close all workplace & Control Builder. 5. Make a system backup. It s recommended also to make backup of Functional Structure, Control Project, and Libraries (export from Library Structure). 6. Import the new Pulp & Paper Library into the system. 3BTG / A Page 28

29 If upgrading from version or newer, the new library will override the existing library. If upgrading from or older, the new library will coexist with the old library in the system. Make sure that all necessary system extension has been loaded before start importing. When prompted to override during import, always select Yes. Import the afw file using Import Export Tool in the following order: A. Resource Reference 1. PP Library NLS 2. Pulp & Paper Library Colors 3. Pulp & Paper Colors (if VB graphic is used) 4. PP Library Trend Templates (if upgrade from or older) 5. PP Library Alarm & Event List Configurations (if upgrade from or older) B. Base Library 1. PP_ElementLib PP_FunctionLib PP_UMCLib Perform the following step if upgrading from PP Library 5.0-1, 5.0-2, and a. Open Plant Explorer Workplace. b. Go to Object Type Structure, select Flow01 object in PP_FunctionLib. Delete Profibus Status Link aspect. c. Remove Text Configuration aspect in Object Type Structure with the following steps: i. Launch Find Tool. ii. Type Text Configuration in the Name input field iii. Select Aspect option. iv. On the drop down menu to add attribute, select Structure. v. On the Structure drop down menu, select Object Type Structure. vi. Click on Search button. vii. Delete all the found aspects which belong to PP_FunctionLib and PP_UMCLib objects. Use Ctrl+A to select all aspects. d. Remove Text Properties aspect in Control Structure with the following steps: 3BTG / A Page 29

30 i. Launch Find Tool. ii. Type Text Properties in the Name input field iii. Select Aspect option. iv. On the drop down menu to add attribute, select Structure. v. On the Structure drop down menu, select Control Structure. vi. Click on Search button. vii. Delete all the found aspects which belong to PP_FunctionLib and PP_UMCLib objects. Use Ctrl+A to select all aspects. e. Close all workplace. f. Re-import PP_FunctionLib and PP_UMCLib C. Graphic Aspect 1. PP_FunctionLibGraphExt PP_UMCLibGraphExt PP_FunctionLibVBGraphExt (if VB graphics is used) 4. PP_UMCLibVBGraphExt (if VB graphics is used) D. Function Aspect (if Function Designer is used) 1. PP_ElementLib_FD PP_FunctionLib_FD PP_UMCLib_FD Open Control Builder If upgrading from version or newer, the new library is automatically updated in the Project and Applications. If upgrading from or older, insert the new library to the Project and Applications. 8. Update the control logic for the following if applicable. These will be indicated as error in Control Builder. a. Mot01, Mot02, Motval01, Motval02, MotFreq, Dricon_S, UMC22, UMC_Act, UMC22_Act02 and Valve01 The parameter OrdBlk and OprOrder have been removed. Replace the connection with InPar and Opr accordingly. 3BTG / A Page 30

31 b. Motval01, Motval02, UMC_Act and UMC22_Act02 IC1Opn, IC2Cls, IA1Opn and IA2Cls are replaced with IC1, IC2, IA1 and IA2. No functional changes will be seen after upgrade procedure followed completely. c. HotInit parameter in PID01 and PID01A is removed d. PP_ElementVersion, PP_FunctionVersion and PP_UMCVersion are removed. e. Correct any other error prompted in Control Builder 9. Download to controller. Make a cold download of the project. 10. Load the parameters value of the projects. a. Open the Excel file saved in step 2 b. Click on Write Parameters button to open the Write Parameters dialog box - If local host is a connectivity server, select Local Host option. Otherwise, user needs to select Remote Host option and select the correct node where the connectivity server resides. - Click on Write Parameters button to write the existing parameters value. 11. Repeat step 7 to 10 for all projects. 12. If any project specific aspects have been added and not kept under extension library, check if the additional aspects are still available in the system. Depending on how the project specific aspect is handled, importing the rollup may delete the additional aspects. If deleted, the aspects should be loaded back at this step. Correct error in the aspects if any. 13. If there is no template configured for Object Trend Display aspect, existing objects will use the new Trend Template. If template has been configured, all existing objects will keep the template. However the new objects instantiated later will use the new Trend Template. Otherwise, manually change the Object Trend Display aspects in the Object Type Structure to point to the existing templates. Since version 5.1-0, the number of variables in HSI data types has been reduced. Only those commonly used for trending are still available. It s recommended to use the function block parameter for trending, instead of the HSI variable. 14. For VB graphics, use Display Tool to re-deploy all the VB graphic display 15. Run VB Graphics Migration Tool to migrate the graphics from VB to PG2 if applicable. It s recommended to migrate the VB graphics to PG2 graphics in SV Remove the old library from system if upgrading from or older. The VB graphic library extension can be removed once the graphic migration to PG2 is completed. 17. Check the setting in motor current to verify. The upgrade tool will automatically set the new parameter Max Current the same as the Rated Current. 18. Changes in PID01 Tuning parameter may need to be updated depending on the PID01 setting. PO range refers to the range of output defined in the Interaction Window as PO Min and PO Max. Output L Limit and Output H Limit refer to the output limitation defined in the Interaction Window or EOLL and EOHL in the function block if EOLIM is used. a. Upgrade from or older: 3BTG / A Page 31

32 - If PO range = 0-100, Out L Limit = 0 and Out H Limit = 100, no correction is needed. - If PO range = 0-100, Out L Limit 0 and Out H Limit 100 but within the PO range, then update the Gain and TI with the following formula: New Gain = Old Gain * (Out H Limit - Out L Limit) / 100 New TI = Old TI * (Out H Limit - Out L Limit) / If PO range 0-100, Out L Limit = PO Min and Out H Limit = PO Max, then update the TI with the following formula: New TI = Old TI * (PO Max - PO Min) / If PO range 0-100, Out L Limit PO Min and Out H Limit PO Max but within the PO range, then update the Gain and TI with the following formula: New Gain = Old Gain * (Out H Limit - Out L Limit) / (PO Max - PO Min) New TI = Old TI * (Out H Limit - Out L Limit) / If derivative control D is used, then update the TD value with the following formula: New TD = Old TD / Gain b. Upgrade from rollup1: - If PO range = 0-100, Out L Limit = 0 and Out H Limit = 100, no correction is needed. - If PO range = 0-100, Out L Limit 0 and Out H Limit 100 but within the PO range, no correction is needed. - If PO range 0-100, Out L Limit = PO Min and Out H Limit = PO Max, then update the TI with the following formula: New TI = Old TI * (PO Max - PO Min) / If PO range 0-100, Out L Limit PO Min and Out H Limit PO Max but within the PO range, then update the TI with the following formula: New TI = Old TI * (PO Max - PO Min) / If derivative control D is used, then update the TD value with the following formula: New TD = Old TD / Gain c. Upgrade from or later: - If derivative control D is used, then update the TD value with the following formula: New TD = Old TD / Gain 19. Changes in PID01A If upgrading from or older and Feed Forward function in used, note the following changes: In previous version the FeedForward value was calculated as FeedForward = Par FeedFwd /( MV Max - MV Min) and the value of FeedForward was limited to 0 to 100. The calculation has now been changed to: FeedForward = Par FeedFwd and with no limitation of the value. If upgrading from 5.0-2, no changes need to be done in the PID01A. 3BTG / A Page 32

33 Section 6 - Technical Support Reporting Error Please send mail to PulpAndPaperCSSupport@sg.abb.com for reporting errors or technical support. In all communication regarding questions or complaints about the function in the Pulp & Paper Library, please include the details version of PP_ElementLib, PP_FunctionLib and PP_UMCLib. 3BTG / A Page 33