CMX 600 V CMX 800 V CMX 00 V VERTICAL MILLING MACHINES CMX V Series CMX V IN 3 SIZES WITH DIFFERENT 3D CONTROLS DMGMORI.COM
Machine highlights : Technology: Variety of applications (p. 4-9) : Automation solutions (p. 0 3) 3: Customization: Broad range of options (p. 4 7) 4: Controls technology (p. 8 9) The solution-based CMX V: 3 sizes, controls, more than 00 options! DMG MORI has developed the CMX V Series, with the aspiration to provide robust machines that can serve for many years to a greater number of customers. The CMX V models can handle a wide range of workpieces for all kinds of fields thanks to their great versatility. The models achieve high precision, productivity and reliability. This applies to the modularity and possibility to build up your own machine with wide range of options and technological solutions. 3 4 PERFECT 3D MULTI-TOUCH CONTROL TECHNOLOGY + 9 DMG MORI SLIMline multi-touch control panel and HEIDENHAIN + 9 DMG MORI SLIMline multi-touch control panel and SIEMENS 0 9 DMG MORI SLIMline CMX V IN 3 SIZES WITH DIFFERENT 3D CONTROLS 03 multi-touch control panel and SIEMENS HIGHLIGHTS + 30-pocket tool magazine in standard with quick tool change within.4 sec. tool-to-tool + 60-pocket tool magazine as an option with quick tool change within.7 sec. tool-to-tool + In-Line spindle of,000 rpm with power 3 kw (40 % DC) and torque 83 Nm (40 % DC) in standard + Improved ergonomics for easy loading of heavy workpieces + Huge table for machining of parts up to: CMX 600 V 600 kg CMX 800 V 800 kg CMX 00 V,000 kg + Small foot print: CMX 600 V 5.5 m CMX 800 V 6.7 m CMX 00 V 8.6 m 9 DMG MORI SLIMline multi-touch control panel and HEIDENHAIN 9 DMG MORI SLIMline multi-touch control panel and SIEMENS
The C-frame benchmark for highest rigidity The roller guides employed by the CMX V Series achieve high stability and precision as well as ensure high rigidity and durability. The low connected load, efficient power consumption and energy recovery ensure a good energy utilisation. The CMX V Series achieves a sophisticated, lean and high-rigidity machine structure by using FEM analysis from the fundamental design stage for analysis of various operating conditions and environmental changes. The CMX V Series is based on a C-frame cast iron bed for them best stiffness and vibration characteristics. HIGHLIGHTS HIGH RIGIDITY 04 + Rigid Y-axis concept in whole range of travel 05 CMX 600 V CMX 800 V CMX 00 V Travel X / Y / Z-axis 600 / 560 / 50 800 / 560 / 50 00 / 560 / 50 Rapid traverse X / Y / Z-axis m/min 30 / 30 / 30 30 / 30 / 30 30 / 30 / 30 IMPROVED C-FRAME CONCEPT WITH MOVABLE TABLE AS X AXIS + Casting for support in front of the column to achieve more stability FEM-OPTIMIZED DESIGN + Simulation of structural deformation at the time of load application + Fine adjustment to every part, including the thickness of the bed, the shape and layout of the ribs, to achieve a high level of flexural rigidity FEM: Finite Element Method PRECISION IN EVERY COMPONENT AND DETAIL + Accuracy of positioning in all axes under 6 µm without linear scales (according to ISO 079-4) + Thermal compensation ensures stable and highest quality production process + Ball-screws made in first class of tolerances (IT )
ACCESSIBILITY Sophisticated design, small footprint and large working area combined in the CMX V series With excellent access to the table and a wide door opening, setup operations such as fixture adjustment can be done smoothly. The position of the lower end of the front door has been lowered to offer better access to the spindle and table. A: Height of table top surface: 850 B: The position of the lower end of the front door: 748 C: Distance from table: 30 The CMX V Series employs a sophisticated cover design and is designed taking into account the accessibility to the table and workpiece handling with a crane. Other features for better workability D: Door opening: CMX 600 V: 80 CMX 800 V: 90 CMX 00 V:,0 A B C D are also incorporated throughout the machine. The lubrication unit and other peripherals requiring periodic maintenance are placed in an easily accessible location to improve maintainability. LOADING AND UNLOADING WITH A CRANE The ceiling part also opens, allowing easy loading and unloading of workpieces using a crane. The cabin roof* can be opened / closed automatically via M-functions. * available as option 06 07 3 SWIVEL-TYPE OPERATION PANEL The operation panel which can swivel from 0 degree to 00 degrees improves operability and visibility. + Vertical swivel range: 00 + Horizontal swivel range: 45 3 Swivel range (operation panel) 00
High-quality machining supported by high-performance spindles The CMX V machines are equipped with a high-performance inline spindle with a maximum standard speed of,000 rpm. The design is optimized through structural analysis to cover a wide range of machining. The high durability and high precision of the spindle allows high quality machining. The inline spindle has proven its reliability and long-lasting performance over the past years, leading to a higher productivity on the customer's side. PRECISION IN EVERY DETAIL OF THE SPINDLE Inline spindle,000 rpm 83 Nm 3 kw and 40 % DC Coupled motor with hollow shaft 3 Optional internal coolant supply 4 Pneumatic tool unclamping 5 Ceramic hybrid bearing for higher speeds 4 08 09 5 3 SPINDLE HIGHLIGHTS SOPHISTICATED SPINDLE LABYRINTH STRUCTURE + The labyrinth structure has been enhanced, taking into account frequent use of high-pressure coolant Power torque diagram Inline spindle,000 rpm + Prevent coolant entry and improve spindle durability Torque (Nm) Power (kw) STABLE & LASTING CLAMP FORCE 00 3 kw 40% DC 7.4 hp kw 60% DC 4.8 hp 9 kw 00% DC. hp 4 0 + Extended disk spring life allows the spindle to maintain long period consistent clamp force on the tool TECHNICAL DATA 00 50 83 Nm 40% DC 6. ft lbs 70 Nm 60% DC 5.6 ft lbs 57 Nm 00% DC 4 ft lbs 7 kw 9.4 hp 5 3.5 kw 4.7 hp 34 Nm 5. ft lbs CMX 600 V CMX 800 V CMX 00 V 0 4 Nm 8. ft lbs Max. spindle speed rpm,000,000,000 Drive power (40 / 00 % DC) kw 3 / 9 3 / 9 3 / 9 Max. torque (40 / 00 % DC) Nm 83 / 57 83 / 57 83 / 57 0 5,500 3,700 4,500 6,900 Nm 7.7 ft lbs Tool taper SK 40, BT 40*, CAT 40* SK 40, BT 40*, CAT 40* SK 40, BT 40*, CAT 40* Speed (rpm) 0 0 50 00 00 500,000,500 5,000 8,000,000
PALLET AUTOMATION Automation solution PH 50 Automated process now offers the highest potential for an increase of productivity with universal milling machines. At the same time, consistent production quality is achieved. This leads to economic success and the growing pressure of rising costs is countered efficiently. DMG MORI automates numerous universal machines and machining centres from its wide portfolio with the PH 50 pallet handling system. This enables customers attractively priced entry into the virtually unmanned manufacturing of milled parts. Optimum manual pallet placement is guaranteed by the large loading door or by crane. All orders can be controlled and prioritised using the dedicated user-friendly interface, which is operated via the machine control panel. HIGHLIGHTS PH 50 + Fast changeover thanks to linear loading + Maximum pallet weight of 50 kg 330.75 lbs (optional 50 kg 55.5 lbs) + 0-positions pallet magazine in standard for pallet 30 30.6.6 in (other configurations of magazine available as an option) + Ergonomic loading via crane portal + Automation system is operated from machine control panel + Jobmanager Control Comfort Plus available as an option + New DMG MORI VERTICO design + Available for SIEMENS and HEIDENHAIN controls AUTOMATION PACKAGE CMX V Prepare your CMX V for any kind of automation! + Automatic Lift Door on the right cabin side + Robot interface (DMG MORI standard) + Hydraulic and pneumatic preparation with hydraulic and pneumatic channels on the machine table (to expand the fixing system and the medium supply) + Signal lamp with 4 colours + 0 free M-Codes + Bed and ATC arm flushing via M-Function Technical parameters PH 50 Magazine table drive Max. workpiece weight (with pallet) 50 kg(optional 50 kg) 0 30 30 Pallet size (optional up to 400 400 ) X-axis drive Z-axis drive servo servo pneumatics Number of pallet tables 0 Clamping system Control System Interface SCHUNK / EROWA OMRON Standard DMG MORI NOW AVAILABLE: EROWA CLAMPING SYSTEM
WORKPIECE HANDLING AUTOMATION WH CELL Modular automation system for workpieces up to 5 kg Everything from a single source: the WH Cell offers a reliable turnkey solution from engineering to fixtures, tooling, NC programs and on through to integrated automation. The WH CELL offers a perfect integration of CMX V series and automation thanks to end-to-end process concept and digital twin. Furthermore, it offers a wide spectrum of individual options to customize the solution to specific requirements and workpieces. HIGHLIGHTS WH CELL + Workpieces up to 300 300 0 and max. 5 kg* + Two workpieces storage systems Drawers up to 0 8.7 in workpiece height Circulating memory up to 00 3.9 in workpiece height + >,000 workpieces storage capacity by e. g. 6 drawers, each 600 800 (for workpieces 30 30 30 ) + Minimum space requirements for automation < 4.0 m² for the WH 6 CELL < 3.7 m² for the WH 8 CELL < 5.5 m² for the WH 5 CELL + Standardized modules, flexible and cost-effective * when using a single gripper 3 : Referencing station, many options and upgrade levels available : Loading / unloading with double gripper TECHNICAL DATA WH 6 CELL WH 8 CELL WH 5 CELL Circulating storage Drawer storage Drawer storage Workpiece weight max. (single gripper) kg 6 8 5 Workpiece dimensions max. 300 80 300 300 300 300 Workpiece height approx. (restricted carrier) 50 or 00 30 0 or 0 Availability CMX 600 V CMX 800 V CMX 00 V WH 6 CELL WH 8 CELL WH 5 CELL Available Not available WH 8 CELL: the accessibility to working area by robot is limited and each case has to be analyzed separately on request with technical department FAMOT Useable area workpiece carrier 55 35 600 800 600 800 Numbers of carrier 8 or 5 or 3 up to 6 Dimension of workpiece carrier drawer 600 400 600 800 600 800 Carrier load max. kg 0 50 50 Space requirements (W L),95,045,930,935,455,40
Customization with technological solutions and options Selected options and useful packages TOOL MAGAZINE + Tool magazine 60 places with double gripper (chain type, servo drive) + Tool (un-) loading through magazine door during AUTO Mode 4. AXIS WITH NC-ROTARY TABLE Bed and ATC arm flushing via M-Function The optional NC device allows + Three-jaw chuck: ø 60 00 Coolant spray gun for swarf removal 4 efficient machining in 5 axes with + Spindle load without / with support: Automatic cabin roof LEHMANN table 00 / 400 kg Signal lamp with 4 colours + Spindle height: 50 + Electronic handwheel Clamping torque: 800 Nm 5 + Spindle speed: 90 rpm + Face plate: ø 60 40 MEASURING AND PRECISION WITH MEASURING SENSOR KIT Single-touch tool and workpiece probing facilitate machine set-up and guarantee your process stability. COOLANT SUPPLY + Automatic magazine shutter (instead of brushes) + Buttons for magazine rotation + Cycle time including clamping: approx. 0.4 sec (90 ) + Power Probe 40 optical measuring sensor for workpiece measurement + OTS optical tool setter for tool measurement + OMI-T receiver for both sensors In the modern production of complex components made of high-quality materials, the internal coolant supply through cooling channels in the spindle and tools is of particular importance. The rapidly increasing cutting speeds and ever-shrinking diameter of deep bores necessitate rapid heat dissipation and safe chip removal. +, 0, 40 or 80 bar internal coolant supply in the production packages Production package SIEMENS / HEIDENHAIN Through spindle coolant supply (ICS) bar Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor 600 V / 800 V / 00 V litre 00 / 0 / 50 Bed and ATC arm flushing via M-Function Coolant spray gun for swarf removal Automatic cabin roof Signal lamp with 4 colours Electronic handwheel Production package ** Through spindle coolant supply (ICS) bar 0 Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor 600 V / 800 V / 00 V litre 00 / 0 / 50 Tank capacity papertype filter litre 600 Chip removal package Chip conveyor (scraper type, left side) Tank capacity left side chip conveyor 600 V / 800 V / 00 V litre 00 / 0 / 50 Coolant spray gun for swarf removal Signal lamp with 4 colours Automation package Automatic lift door on right cabin side, Robot interface (DMG MORI Standard), Interface with channels hydraulic or pneumatic connections on the table, Bed and ATC arm flushing via M-Function, Signal lamp with 4 colours, 0 free M-codes Tropical package Active Cooling Unit for Electrical Cabinet, Additional Ventilator for Control Panel Selected options 5-axis NC-Rotary table (LEHMANN) rotofix clamping system for LEHMANN table Laser BLUM NT F-40 probe for tools Chip conveyor (scraper type, left side) Chip conveyor (scraper type, rear) 600 V / 800 V Through spindle coolant supply (ICS) bar / 0 / 40 / 80 Tool loading / unloading through magazine door Tool holder SK40 ) / BT 40* / CAT 40* Coolant spray gun for swarf removal Touch probe kit (tool + workpiece measurement) Direct measuring system (X- / Y- / Z-axis) Signal lamp with 4 colours Electronic handwheel External prograable M-function 0 PROtime Tropical package available ) standard configuration *optional **Production package 3 and 4 are also available with internal coolant supply 40 bar and 80 bar accordingly
Technology Cycles Technology Excellence MPC.0 MACHINE PROTECTION CONTROL + Vibrations sensors at the milling spindle + Stop at critical vibration states + Cutting force monitoring for drilling and thread cutting + Unbalance display when idling : Flange spindle Industry: Machinery Material: EN-GJL-300 Dimensions: ø 95 87 Machining time: 9 min : Divider Industry: Machinery Material: Aluminum Dimensions: ø 54 44 Machining time: 5 min 3: Bearing block Industry: Machinery Material: EN-GJL-300 Dimensions: 50 3 70 Machining time: 5 min 6 4: Bearing block Industry: Machinery Material: EN-GJL-50 Dimensions: 06 90 85 Machining time: 45 min 7 ATC.0 APPLICATION TUNING CYCLE + Process-oriented tuning of feed rate in relation to table loading + Minimised processing time with maximised component quality, also depending on the workpiece weight + Easy operation for adjusting the machine dynamics with DMG MORI drive parameters + Time saving in roughing, high surface finish during finishing 3 5 4 6 5: Flange spindle Industry: Machinery Material: 6MnCr5.73 Dimensions: ø 50 88 Machining time: 35 min 6: Ring Industry: Machinery Material: 6MnCr5.73 Dimensions: ø 30 75 Machining time: 0 min
DMG MORI SLIMline multi-touch control panel for highest efficiency and reliability 9 DMG MORI SLIMline MULTI-TOUCH CONTROL PANEL AND SIEMENS The new DMG MORI SLIMline multi-touch control panel with Operate 4.8 on SIEMENS or with HEIDENHAIN represents the next advanced step for a modern user interface and is compatible with the previous version of Operate. The practical and ergonomically optimised 9 multi-touch display with its maximised resolution and 45 swivel range offers decisive user benefits. Thanks to 3D control technology, you can simulate machining in advance this is what state-of the-art and user friendly workplaces look like nowadays! Additionally, the control system features greatly expanded CNC memory capacity from 5 MB to 4 GB and additional memory 8 GB on DMG MORI SMARTkey. 8 Intuitive use for quick and easy operation 9 DMG MORI SLIMline MULTI-TOUCH CONTROL PANEL AND HEIDENHAIN 9 TAP WITH ONE FINGER Window / object selection TAP AND HOLD Window / subject opening PINCH Decrease of graphic content, f. e. simulation, mold-view MORE EFFECTIVE OPERATIONS MORE COMFORTABLE USE TAP WITH TWO FINGERS Context menu, f. e. copy / paste FLICK Scrolling to the list / file, f. e. programs or tools / NC programs SPREAD Increase of graphic content, f. e. simulation, mold-view + Fast and convenient zoom features + Quick and convenient access to parameters and user data + Expanded memory capacity to 4 GB + Program selection: expansion on local drive / USB / Network + Multi tasking machining: extension drilling cycle for drilling / piercing; program guide with new deep hole drilling technology + Execution from external storage: display and storage of additional file formats as HTML / PDF / BMP / JPEG / DXF also on the NC + Advanced simulation: workpiece stock definition by clamping; simultaneous recording + DMG MORI SMARTkey: Personalised authorisation and additional 8 GB USB memory + Improved overview with 9-inches screen: maximized resolution and innovative comfort of intuitive use with a unique range of functions + 3D control technology: workpiece and machining simulation with touch operations + Flexible software keyboard: integrated into multi-touch display + Effective and safe machining with content access button on the panel + Optimised ergonomics: with 45 swivel range + Simplified process + Reliable touch control with proven user interface SINUMERIK Operate + Optimization of the elements on the screen + Reliable and scratch-resistant operating surface + 9-inches multi-touch display + 66 % more pixels + 45 swivel range + 4 GB now expanded memory capacity + 3D control technology
Machine highlights Floor plans rear chip conveyor in service position clearance of installtion Standard Rear discharge type chip conveyor (option) Front view () Top view () Front view () Top view () Option ICS 0/40/80 bar H D W W Width (W) Depth (D) Height (H) Machine type 0 Width (W) Depth (D) Height (H) 3,508,935 Machine type CMX 600 V,990 CMX 800 V,46 CMX 00 V 3,058,757,935,775 CMX 600 V,864 CMX 800 V,8 Not available for CMC 00 V Left discharge type chip conveyor (option) ATC 60 (option) Front view () Top view () Front view () Top view () D Option ICS bar inner collant H D H W W Width (W) Depth (D) Height (H) Machine type CMX 600 V D H,954 CMX 800 V 3,405 CMX 00 V 4,038,757,775 The technical data stated in the brochure is based on the basic machine configuration and may therefore deviate and be the subject to the technical changes.,935 Width (W) Machine type CMX 600 V,954 CMX 800 V 3,405 CMX 800 V 4,038 coolant Depth (D)tank in service position Height (H),935,780,935
Technical Data Main numerical control unit specifications CMX 600 V CMX 800 V CMX 00 V SINUMERIK 840D sl SIEMENS TNC 60 HEIDENHAIN Travel X-axis travel (longitudinal movement of table) 600 800,00 Y-axis travel (cross movement of saddle) 560 560 560 Z-axis travel (vertical movement of spindle head) 50 50 50 Distance from table surface to spindle gauge plane 0 630 0 630 0 630 Table Working surface 900 560,00 560,400 560 Table loading capacity kg 600 800,000 Spindle Max. spindle speed rpm,000,000,000 Feedrate Controlled axes Controlled axes X / Y / Z / A Least input increment 0.00 Load monitor function Operation Jog feed 0 8,000 / min 0 30,000 / min Program restart Interpolation functions Helical interpolation Feed functions Cutting feedrate 30,000 / min Rapid traverse X / Y / Z m/min 30 / 30 / 30 30 / 30 / 30 30 / 30 / 30 Advance surface (cycle 83) 3 Cutting feedrate X / Y / Z m/min 30 30 30 Tolerance (cycle 3) ATC Type of tool shank SK 40 / BT 40* / CAT 40* SK 40 / BT 40* / CAT 40* SK 40 / BT 40* / CAT 40* Tool storage capacity 30 (60*) 30 (60*) 30 (60*) Program input Additional workpiece coordinate systems 99 sets > 999 sets Misc. function / Spindle speed function Max. tool diameter with adjacent tools 80 80 80 without adj. tools 30 30 30 Spindle speed override 50 0 % (5 % increments) Tool function / Tool offset function Max. tool length 300 300 300 Max. tool mass kg 8 8 8 Tool changing time Machine size Floor space width depth Tool-to-tool s.4 (.7**).4 (.7**).4 (.7**) chip-to-chip s 6.70 6.70 6.70,990,757,954,757*,864 3,508*,46,757 3,405,757*,8 3,508* 3,058,757 4,038,757* Footprint m 5.5 6.7 8.6 Machine weight (net) kg 5,000 5,550 5,850 Number of tool offsets 00 sets > 999 sets Tool length offset Cutter radius offset Data input / output Network drive I / O interface USB memory Program storage area.8 GB (Storage area for user data including NC program) 4 GB Standard Option not available *Option **For ATC60 Rear discharge type chip conveyor Left discharge type chip conveyor
DMG MORI LifeCycle Services DMGMORI.COM Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service coitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 0 % cheaper elsewhere, we will refund the price difference up to 00 % *. Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI Service Plus! P080750_8_EN * All information and price advantages for Customer First are available at: customer-first.dmgmori.com