Power factor montorng (cosφ) n 1- or 3-phase mans Loadmontors - GAMMA seres Montorng of nductve and capactve consumers Multfuncton Temperature montorng of the motor wndng -ey, Fault latch Recognton of dsconnected consumers as good or fault state Sutable for VFI (10 to 100Hz) Supply voltage selectable va power modules 2 change over contacts Wdth 45mm Industral desgn G4CM690V16AT0 Read and understand these nstructons before nstallng, operatng or mantanng the equpment. Techncal data 1. Functons Load montorng (cosφ) of nductve and capactve consumers n 1- or 3-phase mans wth adjustable thresholds (cosφ1, cosφ2), tmng for start-up supresson and trppng delay separately adjustable, selectable fault latch, temperature montorng of the motor wndng wth max. 6 PTC, reset-ey and the followng functons whch are selectable by means of rotary swtch: 2MI 2MI+I< O 2MI+I< Inv. 2MAX 2MAX+I< O 2MAX+I< Inv. WI WI+I< O WI+I< Inv. Danger! ever carry out wor on lve parts! Danger of fatal njury! The product must not be used n case of obvous damage. To be nstalled by an authorzed person. MI/MAX MI/MAX+I< O MI/MAX+I< Inv. 2. Tme ranges Adjustment range -up suppresson tme: 3s 180s Trppng delay: 1s 50s 3. Indcators Green O: Green flashes: Yellow O/OFF: Red LED Falure O: Red LED Falure flashes: Mnmum montorng Mnmum montorng and recognton of dsconnected consumers (relay O f I<) Mnmum montorng and recognton of dsconnected consumers (relay OFF f I< Inv.) Maxmum montorng Maxmum montorng and recognton of dsconnected consumers (relay O f I<) Maxmum montorng and recognton of dsconnected consumers (relay OFF f I< Inv.) Montorng the wndow between MI and MAX Montorng the wndow between MI and MAX and recognton of dsconnected consumers (relay O f I<) Montorng the wndow between MI and MAX and recognton of dsconnected consumers (relay OFF f I< Inv.) Mnmum- and maxmum montorng Mnmum- and maxmum montorng and recognton of dsconnected consumers (relay O f I<) Mnmum- and maxmum montorng and recognton of dsconnected consumers (relay OFF f I< Inv.) ndcaton of supply voltage ndcaton of start-up suppresson tme ndcaton of dsconnected consumers ndcaton of falure of the correspondng threshold cosφ1 or/and cosφ2 ndcaton of trppng delay of the correspondng threshold cosφ1 or/and cosφ2 ndcaton of overtemperature Red LED Temp O/OFF: Yellow LED O/OFF: ndcaton of relay output Yellow LED O/OFF: ndcaton of relay output 4. Mechancal desgn Self-extngushng plastc housng, IP ratng IP40 Mounted on DI-Ral TS 35 accordng to E 607 Mountng poston: any Shocproof termnal connecton accordng to VBG 4 (PZ1 requred), IP ratng IP20 Tghtenng torque: max. 1m Termnal capacty: 1 x 0.5 to 2.5mm² wth/wthout multcore cable end 1 x 4mm² wthout multcore cable end 2 x 0.5 to 1.5mm² wth/wthout multcore cable end 2 x 2.5mm² flexble wthout multcore cable end 5. Input crcut Supply voltage: 12 to 500V a.c. termnals - (galvancally seperated) selectable va power module type TR3 Tolerance: accordng to specfcaton of power module Rated frequency: accordng to specfcaton of power module Rated consumpton: 3.5VA (3W) Duraton of operaton: 100% tme: 500ms Rpple and nose: - Drop-out voltage: >30% of the supply voltage Overvoltage category: III (n accordance wth IEC 60664-1) Rated surge voltage: 4V 6. Output crcut 2 potental free change over contacts Rated voltage: 0V a.c. Swtchng capacty: 10VA (5A / 0V a.c.) If the dstance between the devces s less than 5mm! Rated voltage: 2000VA (8A / 0V a.c.) If the dstance between the devces s greater than 5mm! Fusng: 5A fast actng Mechancal lfe: 20 x 10 6 operatons Electrcal lfe: 2 x 10 5 operatons at 1000VA resstve load Swtchng capacty: max. 60/mn at 100VA resstve load max. 6/mn at 1000VA resstve load (n accordance wth IEC 60947-5-1) Wthstand voltage across open contacts: 1000V eff a.c. Overvoltage category: III (n accordance wth IEC 60664-1) Rated surge voltage: 4V 7. Measurng crcut Measurng ranges: reversble between 8A (4,8W) and 16A (19,6W) Wave form: AC Snus: 10 to 100Hz Measurng nput voltage: termnals -- 1-phase load: 85 to 690V a.c. 3-phase load: 3~ 85 to 690/400V Overload capacty: 1-phase load: 796V a.c. 3-phase load: 3~ 796/460V a.c. Input resstance: 1.MΩ Measurng nput current: termnals - Measurng range 8A: 1 to 8A Measurng range 16A: 2 to 16A (for I>16A dstance >5mm) Overlaod capacty: 20A permanent 1A (8x16A) maxmum 7 seconds, Cooldown for mnmum 2 mnutes!
Techncal data I< - recognton: Current flow nterrupton: Measurng range 8A: Measurng range 16A: Current flow recognton: Measurng range 8A: Measurng range 16A: Swtchng threshold: Swtchng threshold cosφ1: Swtchng threshold cosφ2: Hysteress: 200mA 400mA 240mA 480mA 0.3 to 1 (nductve) 1 to 0.3 (capactve) 0.3 to 1 (nductve) 1 to 0.3 (capactve) approx. 5% (cosφ) Temperature montorng: Termnals: - (max. 6 PTC) Intal resstance: <1.5Ω Response value (Relas n on-poston): 3.6Ω Release value (Relas n off-poston): 1.8Ω Dsconnecton (short crcut thermstor): no Measurng voltage -: 7.5V at R 4.0Ω (n accordance wth E 60947-8) Overvoltage category: III (n accordance wth IEC 60664-1) Rated surge voltage: 4V 8. Control contact Y (equpotental wth measurng crcut) Functon: latch (termnal brdged) Loadable: no Control pulse length: - : normally closed contact n the nput crcut 9. Accuracy Base accuracy: ±3% (of maxmum scale value) Frequency response: ±0.0% / Hz Adjustment accuracy: 5% (of maxmum scale value) Repetton accuracy: ±2% Voltage nfluence: - Temperature nfluence: 0.02% / C 10. Ambent condtons Ambent temperature: - to +55 C (n accordance wth IEC 60068-1) - to +40 C (n accordance wth L 508) - to +70 C Storage temperature: Transport temperature: - to +70 C Relatve humdty: % to 85% (n accordance wth IEC 60721-3-3 class 3K3) Polluton degree: 2 (n accordance wth E 605-27) Vbraton resstance: class 1 (n accordance wth E 605-22-1) Shoc resstance: class 1 (n accordance wth E 605-22-2) Functons When the supply voltage s appled (green llumnated) the output relays and swtches nto on-poston (yellow LED and Rel 2 llumnated) and the set nterval of the start-up suppresson tme () begns (green flashes). Changes of the measured power factor durng ths perod don t affect the state of the output relays and. After the nterval has expred the green llumnates steadly. Apples to all cases of applcatons: The adjusted threshold cosφ1 always has to be adjusted more to the rght than cosφ2. Otherwse both output relays swtch nto off-poston (both red LEDs Falure flash alternately). The followng specfcatons should avod ncorrect settngs: Montorng of nductve loads: Both thresholds have to be adjusted n the left half (ID) of the cosφ-scale. Montorng of capactve loads: Both thresholds have to be adjusted n the rght half (KAP) of the cosφ-scale. Montorng of loads that can be both nductve as well as capactve: cosφ1 has to be adjusted n the rght half (KAP) and cosφ2 n the left half (ID) of the cosφ-scale Mnmum montorng (2MI) for nductve loads cosφ1-regulator (e.g. electronc load of motor drops), the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ1 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ1 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). cosφ2-regulator, the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ2 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ2 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). As soon as the measured power factor exceeds the adjusted value at the correspondng regulator cosφ1 or cosφ2 (red LED Falure of the correspondng threshold cosφ1 or cosφ2 not llumnated), the output relay or swtches nto on-poston agan (yellow LED or Rel 2 llumnated). LED Falure Mnmum montorng (2MI) for capactve loads The functon 2MI can also be used to montor capactve loads. In ths case the montorng functon doesn t apples f the power factor falls below the selected threshold but apples f the power factor falls below the correspondng phase angle. Maxmum montorng (2MAX) for nductve loads cosφ2-regulator (e.g. electronc load of motor ncreases), the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ2 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ2 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). cosφ1-regulator, the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ1 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ1 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). As soon as the measured power factor falls below the adjusted value at the correspondng regulator cosφ1 or cosφ2 (red LED Falure of the correspondng threshold cosφ1 or cosφ2 not llumnated), the output relay or swtches nto on-poston agan (yellow LED or Rel 2 llumnated). LED Falure G4CM690V16AT0 Maxmum montorng (2MAX) for capactve loads The functon 2MAX can also be used to montor capactve loads. In ths case the montorng functon doesn t apples f the power factor exceeds the selected threshold but apples f the power factor exceeds the correspondng phase angle. For the selecton of the montorng functon t has to be taen nto account that dsconnected consumers effect that a measured cosφ = 1 s assumed. A measured cosφ = 0.95 up to 1 s assumed as cosφ = 1 by the devce. www.tele-onlne.com
Functons Wndow functon (WI) for nductve loads cosφ2-regulator (e.g. electronc load of motor drops), the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ2 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ2 llumnated), the output relays Rel 1 and swtches nto off-poston (yellow LED and not llumnated). The output relays and swtches nto on-poston agan (yellow LED and llumnated), as soon as the the measured power factor exceeds the adjusted value at the cosφ2-regulator (red LED Falure of the correspondng threshold cosφ2 not llumnated). cosφ1-regulator, the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ1 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ1 llumnated), the output relays and swtches nto offposton (yellow LED and not llumnated). As soon as the measured power factor falls below the value adjusted at the cosφ1- regulator (red LED Falure of the correspondng threshold cosφ1 not llumnated) the output relays and swtches nto on-poston agan (yellow LED and llumnated). G4CM690V16AT0 Mnmum- and maxmum montorng (MI/MAX) for capactve loads The functon MI/MAX can also be used to montor capactve as well as nductve/capactve loads. In ths case cosφ1 montors the more capctve part and cosφ2 the more nductve part of the wndow. Wthn ths wndow the output relays Rel1 and Rel2 reman n on-poston. If the measured power factor falls below or exceeds the adjusted wndow both output relays swtch nto off-poston. Fault latch The fault latch can be actvated va brdge between the termnals Y1 and Y2. If the fault latch s actvated and a falure has occured (red LED of the correspondng threshold or red LED Temp llumnated), the falure can only be reset f no fault s actve any more and by nterruptng the supply voltage, by pressng the reset-ey or by openng the brdge. After resettng the falure and re-applyng to the supply voltage, the output relays and swtch nto on-poston agan and the measurng cycle begns wth the set nterval of the start-up suppresson tme (). ote: The fault latch remans actve nspte of a I=0 recognton! Example: Wndow functon (WI) - tng the fault latch by nterruptng the supply voltage LED Falure LED Falure Latch actve (Brdge ) Wndow functon (WI) for capactve loads The functon WI can also be used to montor capactve as well as nductve/capactve loads. In ths case cosφ1 montors the more capctve part and cosφ2 the more nductve part of the wndow. Wthn ths wndow the output relays Rel1 and Rel2 reman n on-poston. If the measured power factor falls below or exceeds the adjusted wndow both output relays swtch nto off-poston. Mnmum- and maxmum montorng (MI/MAX) for nductve loads cosφ2-regulator (e.g. electronc load of motor drops), the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ2 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ2 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). The output relay swtches nto on-poston agan (yellow LED llumnated), as soon as the the measured power factor exceeds the adjusted value at the cosφ2-regulator (red LED Falure of the correspondng threshold cosφ2 not llumnated). cosφ1-regulator, the set nterval of the trppng delay () begns (red LED Falure of the correspondng threshold cosφ1 flashes). After the nterval has expred (red LED Falure of the correspondng threshold cosφ1 llumnated), the output relay swtches nto off-poston (yellow LED not llumnated). As soon as the measured power factor falls below the value adjusted at the cosφ1-regulator (red LED Falure of the correspondng threshold cosφ1 not llumnated) the output relay swtches nto on-poston agan (yellow LED llumnated). LED Falure Example: Wndow functon (WI) - tng the fault latch by pressng the reset-ey for mnmum 1 second LED Falure Latch actve (Brdge ) 1s Example: Wndow functon (WI) - tng the fault latch by openng the brdge between Y1 and Y2 LED Falure Latch actve (Brdge ) Latch actve 1s www.tele-onlne.com
G4CM690V16AT0 Functons Recognton of dsconnected consumers The followng apples for functons, where the I=0 recognton s actvated: When the current flow between and s nterrupted (yellow llumnated) and the mnmum-, wndow- or mnmum- and maxmum functon s actvated (2MI+I=0, WI+I=0, MI/MAX+I=0), the output relays and remans nto on-poston (yellow LED and LED llumnated). When the maxmum functon s actvated (2MAX+I=0), the output relays and swtches nto off-poston (yellow LED and LED Rel 2 not llumnated). When the current flow restores, the measurng cycle s restarted wth the set nterval of the start-up suppresson tme () (green flashes). I=0 wth mnmum montorng (2MI+I=0) LED Falure I=0 Inv. wth mnmum montorng (2MI+I=0 Inv.) LED Falure I=0 I=0 Inv. wth maxmum montorng (2MAX+I=0 Inv.) LED Falure I=0 I=0 wth maxmum montorng (2MAX+I=0) LED Falure I=0 The followng apples for functons, where the nverted I=0 recognton s actvated: When the current flow between and s nterrupted (yellow llumnated), the output relays behaves nverse to the above mentoned functon. If the mnmum-, wndow- or mnmum- and maxmum functon (2MI+I=0 Inv., WI+I=0 Inv., MI/MAX+I=0 Inv.) s actvated, the output relays Rel 1 and swtches nto off-poston (yellow LED and LED not llumnated). When the maxmum functon s actvated (2MAX+I=0 Inv.), the output relays and remans n on-poston (yellow LED and LED llumnated). When the current flow restores, the measurng cycle s restarted wth the set nterval of the start-up suppresson tme () (green flashes). I=0 Temperature montorng of the motor wndng If the supply voltage s appled (green llumnated) and the cumulatve resstance of the PTC-crcut s less than 3.6Ω (standard temperature of the motor), the output relay swtches nto on-poston f no other falure s appled! When the comulatve resstance of the PTCcrcut exceeds 3.6Ω (at least one of the PTCs has reached the cutoff temperature), the output relay swtches nto off-poston (yellow LED not llumnated) and a falure wll be ndcated (red LED Temp llumnated). The output relay swtches nto on-poston agan (yellow LED llumnated) respectvely the falure wll be cancelled (red LED Temp not llumnated), f the cumulatve resstance drops below 1.8Ω by coolng down of the PTC. If the fault latch s actvated, a press of th reset-ey s requred to cancel the temperature falure. Temperature montorng wthout fault latch LED Temp 3,6Ω 1,8Ω PTC Temperature montorng wth fault latch LED Temp 3,6Ω 1,8Ω PTC <1s 1s ote: If the output relay should swtch nto on-poston agan, no other falure should be appled! www.tele-onlne.com
Connectons Connected 3~ 400/690V wth power module 24V a.c. wthout fault latch I Connected 3~ 400/690V wth power module 400V a.c. wth fault latch and current transformer I >16A G4CM690V16AT0 24V~ 0V Y1 Y2 Connected 3~ 500V wth power module 500V a.c. wth fault latch I ote: Before worng on current transformer crcuts, these shall be shortcrcuted. Connected 1~ 230V wth power module 24V a.c. wthout fault latch I 24V~ 0V Connected 3~ 230/400V wth power module 230V a.c. wth fault latch and temperature montorng sensor I Dmensons Powermodul 90mm 103mm 5mm 45mm TELE Haase Steuergeräte Ges.m.b.H. Vorarlberger Allee 38 AT-1230 Venna, ASTRIA RELEASE 2017/01 Subject to alteratons and errors www.tele-onlne.com