DCP Pocket for TDRA6000. Gerald Koeck / Commercial Support November 2011

Transcription

1 DCP Pocket for TDRA6000 Gerald Koeck / Commercial Support November

2 DCP Pocket for TDRA6000 Features of the new Getac Pocket PC solution with DCP Pocket: Mobile Metrology software solution DCP Pocket RS232, USB and Bluetooth communication Integrated Auto Focus Camera for reporting Integrated weather station (Temperature & Air Pressure) IP67 Standard (waterproof) MIL-STD 810G (shockproof) Sunlight readable display 480X640 pixels (Touch Screen) Field replaceable battery with 5600mAh (Li-Ion) 8-10 hours of continuous operation Various accessories such as hand strap, neck strap, docking station, carrying bag, etc. 2

3 DCP Pocket - Communication Communication to the TDRA6000 or a Laptop is established via Bluetooth connection. Data exchange between the Pocket PC and Laptop via Bluetooth (PIM service) or USB cable connection. DCP Pocket will automatically reconnect if BT communication is out of range! Bluetooth (class2) wireless connection with 10-15m range 3

4 DCP Pocket Main Menu Job Setup File handling and measurement default settings Coordinate Systems Alignments, Move Station and Coordinate System Management Features Feature based measurements and Scanning Data Exchange Jobfile Import/Export via Bluetooth Data Viewer Data viewer for measurement data Instrument Steering Remote controlled instrument steering 4

5 DCP Pocket Job Setup Open Opens an existing jobfile New Create a new jobfile (with active alignment import option) Settings Measurement default settings Continue Continues directly to the alignment menu Connect Establishes BT communication to selected sensor BT Status BT communication status (auto connect) 5

6 DCP Pocket Job Settings 2 Face Option for manual and automatic 2 Face measurements CS Left and Right Handed Coordinate Systems are supported Average Number of points used for averaged coordinates Overwrite An warning will be shown if overwriting coordinates Offset Active Offset values will be shown with every recording Increment Point ID`s are automatically incremented 6

7 DCP Pocket Coordinate Systems Best Fit Best-Fit alignment to multiple points or circle centers Plane Line Point alignment with gravity option Move Station Move station process with gravity option CS Manager Managing and activating Coordinate Systems 7

8 DCP Pocket Best-Fit Alignment Best-Fit Routine will calculate a Best-Fit alignment with RMS deviations based on Nominals (Ship Coordinate System) and Actuals/Measured (Instrument Coordinate System). 8

9 DCP Pocket Best-Fit Alignment The Best- Fit Process: Setup Definition of number of points. Gravity option offers 2 point Best-Fit alignment Measure Measurement with Special Measurement Options. Nominals can be imported or hand entered Result Best- Fit results Details De-selecting and recalculation of alignment is possible in the detail page To Measurement Record Data Show deviation details Saves Alignment 9

10 DCP Pocket 321 Alignment Alignment Routine will calculate the alignment to the ship coordinate system based on plane and line directions and an origin point with known XYZ coordinates. Gravity based alignments are possible. 10

11 DCP Pocket 321 Alignment (1/2) The 321 Alignment process will guide the user through the Plane, Line and Origin Point measurement. Example of the Plane measurement process: Setup Definition of Alignment. Status view of alignment features Plane Setup Definition of plane points and selection of gravity option Measure Guided measurement of plane points Results Display of the plane alignment feature To Plane Setup To Measurement Plane point recording Saves feature and returns to Alignment Setup page 11

12 DCP Pocket 321 Alignment (2/2) The status of the required alignment features is shown every time a feature measurement has been completed: Setup Plane measurement complete with green status Setup Plane and Line measurement complete with green status Setup All alignment features are measured (green status). Origin coordinates X,Y,Z are displayed for verification Alignment features are stored and can be reviewed in the Data Viewer Saves and activates alignment 12

13 DCP Pocket Move Station Operator can select between automatic and manual target matching. Automatic mode will continuously calculate a Best-Fit while measuring the common pass points. Station 1 measured 3 Pass Points for the Move Station process Station 2 without measurements NOT Oriented Station 2 measured 3 Pass Points with automatic matching. Points can be measured in any sequence. Results of moved station with solution values. 13

14 DCP Pocket CS Manager CS3 CS1 CS2 CS Manager Multiple coordinate systems can be created with DCP Pocket. Switching between these coordinate systems is possible within the same jobfile. 14

15 DCP Pocket CS Manager Active coordinate systems can be inherited from an existing job if required. Within a jobfile is possible to switch between coordinate systems or delete alignments if necessary. Delete Removes selected CS from jobfile Activate Activates selected CS for current jobfile 15

16 DCP Pocket - Features Point Point measurement or point construction Point Set Measurement of a Point Set with a specified RMS Scan Area or plane scan (reflectorless mode) Line Line measurement or line construction (scan option) Plane Plane measurement (scan option) Circle Circle measurement Angle Angle analysis (line-line / plane-line) Distance Distance analysis (points, planes, lines, circle centers) 16

17 DCP Pocket Point Feature The Measurement Flow of a Point Feature: Setup Point definition, Nominal and tolerance value definition. Measure Measurement with Special Measurement Options Result Measured values with deviations Settings Reflector selection and offset definitions To Measurement Motorized Positioning Measure new point Save and close Record Data 17

18 DCP Pocket Point Feature Construction The construction of Midpoints between Line-Line and Point-Point can be calculated with the Point Feature function: Setup Select Construction Mode To Feature selection Construction Select the construction features Results Shows the calculated Midpoint Save and close 18

19 DCP Pocket Point Feature Construction The construction of Intersection Points between Plane-Line and 3 Planes can be calculated with the Point Feature function: Setup Select Construction Mode To Feature selection Construction Select the intersecting features Results Shows the calculated Intersection Point Save and close 19

20 DCP Pocket Line Feature Construction The construction of Line between 2 intersecting Planes can be calculated with the Line Feature function: Setup Select Construction Mode To Feature selection Construction Select the intersecting features Results Shows the calculated Intersection Line 20

21 DCP Pocket Special Measurement Modes Special Measurement options are available in all measurement and alignment modes: Hidden Point Linear Hidden Point measurement Circle Center Circle center measurement Separate Recording Separate recording of DIST and REC X or Y or Z Single or Dual Coordinate measurement Vision Mode Line of sight intersection point (measured or selected plane) 21

22 DCP Pocket Special Measurement Modes (1/3) In many cases the nominal positions are not directly visible (hidden) or can not be measured in a conventional way. Special Measurement will cover most these cases. Hidden Point measurement with a linear device. Point 5/5 Point 4/5 Point 3/5 Point 2/5 Point 1/5 XYZ Result Separate Recording of X, Y and/or Z values in case of a missing edge or corner point. Z X XYZ Result Y 22

23 DCP Pocket Special Measurement Modes (2/3) Circle Center measurement with or without projection plane XYZ Result Separate Recording of distance and angles XYZ Result 23

24 DCP Pocket Special Measurement Modes (3/3) Vision Point measurement with intersection plane (e.g. circle hole) A Vision Point result is created when the line of sight is intersecting the selected/measured plane. Basically a mixture of separate recording or a feature measurement with a projection plane. 24

25 DCP Pocket Circle Feature Circle Best- Fit Routine calculates planar and radial deviations of the measured circle feature. 25

26 DCP Pocket Circle Feature The measurement flow for Line and Plane is identical Advanced Setup Tolerances and Nominal values can be defined or imported from DCP Project Setup Circle measurement definition Result Circle results with deviations Details Circle point deviations To Measurement Show circle points with deviations Save and close 26

27 DCP Pocket Plane Feature Plane Best- Fit Routine calculates planar deviations, origin and plane direction 27

28 DCP Pocket Plane Feature Plane Features can be measured, constructed or scanned: Setup Tolerances and Nominal values can be defined or imported from DCP Project Measurement Measurement of plane points Result Plane results with deviations Details Planar deviations in detail To Measurement Record Data Show Plane point deviations Save and close 28

29 DCP Pocket Scanning Scanning Routine offers reflectorless scanning of surfaces with user definable boundary and point spacing. 29

30 DCP Pocket Measurement Flow Scanning The measurement of a Line or Plane is scan in reflectorless mode: Setup Definition of Scan Resolution (Grid size) and measurement of Boundary Points Measurement Display of # Scan Points Measurement Progress Bar Results Scan Point Cloud Data. Record Boundary Pts. Start Scanning Process 30

31 DCP Pocket Point Set Point Set A set of points with nominal coordinates can be measured in the optional automatic mode. Automatic measurements are ideal for repetitive measurements or positioning of components. 31

32 DCP Pocket Point Set Point Sets can be measured automatically and are typically imported from DCP Project: Setup Definition of number of points and common tolerance. Measurement Selection of Automatic Mode. Measurement Deviations of each point are shown for 1 second Results Point Set Deviations To Measurement Page Mode Selection 32

33 DCP Pocket Angle Feature Angle Feature Calculation from existing features or direct measurement of angle features. 33

34 DCP Pocket Angle Feature Angle features can be measured or constructed: Setup Nominal angle value can be hand entered or imported from DCP Project Measurement Measurement of angle feature points Result Angle Result To Measurement Record Data Save and close 34

35 DCP Pocket Distance Feature Distance Feature Calculation from measured features or direct measurement of 3D distances. 35

36 DCP Pocket Distance Feature Distance features can be measured or constructed: Setup Nominal distance value can be hand entered or imported from DCP Project Measurement Measurement of distance feature points Result Distance Result To Measurement Record Data Save and close 36

37 DCP Pocket Data Viewer Tree style display of feature groups Tolerance based background color of features. Display of Nominal and Actual data with deviations. Origin coordinate, unit vector and used feature points are included for data review. Laser Pointer to identify selected feature on the object. 37

38 DCP Pocket Data Exchange (1/4) Transferring Job Files from DCP Pocket to a PC : Select the corresponding Workstation with activated PIM (Bluetooth Data Synchronization) from the list. Select the files for data transfer to the workstation. A notification will be displayed at your workstation once the job files have been received. 38

39 DCP Pocket Data Exchange (2/4) Transferring Job Files from a PC to DCP Pocket: Select a job file and send it to the corresponding Pocket PC. A notification will be displayed once the data has been transmitted to the Pocket PC. 39

40 DCP Pocket Data Exchange (3/4) Transferring Job Files from DCP Pocket to a PC : Select the corresponding Workstation with activated PIM (Bluetooth Data Synchronization) from the list. Select the files for data transfer to the workstation Select on the BT Device utility the Receive a File option A notification will be displayed at your workstation once the job files have been received 40

41 DCP Pocket Data Exchange (4/4) Transferring Job Files from a PC to DCP Pocket: Select the Pocket PC device Select on the BT Device utility the Send a File option Select a job file and send it to the corresponding Pocket PC A notification will be displayed once the data has been transmitted to the Pocket PC 41

42 DCP Project for DCP Pocket and DCP05 42

43 DCP Project DCP Project is compatible with DCP Pocket and DCP05. Project planning and reporting will be done with DCP Project. Workstation with DCP Project On-board Application DCP05 for TDRA6000 Pocket PC Application DCP Pocket for TDRA6000 Measurement Reports 43

44 DCP Project Data Tree The tree structured data viewer offers convenient reviewing and planning of the complete measurement task. 44

45 DCP Project - Alignments Data review of alignment types and Best-Fit deviation table. 45

46 DCP Project - Stations Multiple Stations results and with individual deviation tables: 46

47 DCP Project - Features Point features with deviation table: 47

48 DCP Project - Analysis Result table of measured or calculated distances and angles: 48

49 DCP Project - Reports All or individual data groups can be reported: 49

50 TDRA6000 with DCP Pocket/Project - Summary Wireless Sensor Communication / Data Exchange IP54 / 67 Standard for truly Industrial Applications Sunlight readable touch screens Feature Based Measurements and Reflectorless Scanning Automatic Point Recognition during Move Station Process Motorized and Automatic Inspection (AIM and Point Set Positioning) Data Viewer with Feature Group Display and Laser Pointer Function DCP Project compatible with DCP Pocket and DCP 05 Onboard 50

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