All rights reserved. The rights of DCP05 are owned by A.M.S. Accuracy Management Services Ltd., Oulu, Finland.

Transcription

1 Proprietary information Information in this document is subject to change without notice. Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of A.M.S. Accuracy Management Services Ltd. All rights reserved. The rights of DCP05 are owned by A.M.S. Accuracy Management Services Ltd., Oulu, Finland. This manual was produced using Microsoft Word. Microsoft Word is registered trademark of Microsoft Corporation in the USA and other countries. Document reference data Title: DCP05-MS60 Reference Manual Reference code: Software version: 1.21 Document release date: Feb 2016 Vers p. i

2 ENTS THE FIRST ACT INSTRUMENT DESCRIPTION CHARGING BATTERY DISPLAY / KEYBOARD LEVELLING UP WITH THE ELECTRONIC BUBBLE TDA WITH AUTOMATIC TARGET RECOGNITION ILLUMINATION MEASUREMENTS, COORDINATES AND FILES WITHIN DCP GETTING STARTED PREPARATIONS MAIN MENU INITIALIZATION Initialization \Target Initialization \ User Initialization \ Unit Initialization \ Atmospheric correction ORIENTATION ORIENTATION MENU DIRECTION ORIENTATION METHOD (DOM) MENU DOM \ Plane DOM \ Line DOM \POINT \OFFSV DOM \ POINT \ MEASV DOM \ ROTATE PLANE DOM \ ROTATE LINE POINT ORIENTATION METHOD (POM) MENU Point Orientation Method (POM) \ Point CHANGE STATION PROCEDURE USER DEFINED FILES D-FILE D-File \ View DIST -FILE Vers p. ii

3 4.2.1 Dist -file \ View ANGLE -FILE Angle -file \ View CIRCLE -FILE SHAFT ALIGNMENT -FILE MEASUREMENTS D-MEASUREMENT MENU SPECIAL FUNCTIONS MENU Hidden point measurement Circle X or Y or Z Separate recording TOOL MENU TOOL \ ADD Tool CALCULATION CALCULATION MENU CALCULATION \ DISTANCE CALCULATION \ ANGLE CALCULATION \ CIRCLE APPLICATION APPLICATION MENU D LINE SETTING Line setting \ Set D ROLLER ALIGNMENT D Roller alignment \ Single D Roller alignment \ Back D Roller alignment \ Front D Roller alignment \ F-B D SHAFT ALIGNMENT Shaft alignment \ Line Shaft alignment \ Circle Deviations SIMPLE SCANNING POINT CLOUD SCANNING NOTE BEFORE SCANNING: Instrument Offset Values Vers p. iii

4 7.6.1 Point Cloud Scanning procedure Vers p. iv

5 The first contact 1.1 Instrument description See the instrument s User Manual. 1.2 Charging battery See the instrument s User Manual. 1.3 Display / keyboard See the instrument s User Manual. 1.4 Levelling up with the electronic bubble See the instrument s User Manual. 1.5 TDA with automatic target recognition See the instrument s User Manual. 1.6 Illumination See the instrument s User Manual. 1

6 1.7 Measurements, coordinates and files within DCP05 The measurement values of the sensor (horizontal and vertical angle plus distance) are converted into coordinates x, y, z of the Sensor Coordinate System (SCS) or the Object Coordinate System (OCS). The origin of the SCS is located in the center of the sensor (intersection point of the tilting axis with the standing axis), and the arbitrary zero position of its horizontal angle as the reference for the x-direction. The z-axis is defined by the standing axis or the compensator. The OCS is defined by a given coordinate system within the object, defined by directions of its axes x, y, and z and the location of its origin, which given by the coordinates of at least one object point. The calculated actual coordinates may be compared with the given design coordinates, and the deviations may be shown online on the display. These coordinates of both SCS and / or OCS may be stored in 3D-files. Sensor and Object Coordinate systems 2

7 Getting started 2.1 Preparations Once the DCP05 software has been installed, prepare the instrument for measurement as per the instrument s own guidelines. Starting procedure 1. Turn ON the device. 2. Start up the DCP05 software by selecting it from the program list. Use the numerical keys to directly select the DCP05, or use the ARROW keys to move the cursor to DCP05 and select with key or ENTER key. The DCP05 is often installed under the measurement+ menu. 3. Info display of the DCP05 The DCP05 boots up with the following INFO WINDOW: Proceed by pressing the OK key. 4. Insert License code When prompted, insert your license code and proceed by pressing. (Or use the program in the limited DEMO mode if available). Vers

8 5. The Main menu opens. The Main menu of DCP05 is now ready to be used. 6. Check the PCMCIA card. Insert the PCMCIA card to have access to the Design values and the memory for the measured Actual values. A note on control buttons: All control buttons may not be visible on the bottom toolbar at all times. Any hidden functions may be viewed by toggling the Fn modifier. Vers

9 2.2 Main menu The numerical keys 1 6 can be used to select the menu items directly. Press Quit or Shift-ESC to exit to the Leica Main menu programs. 1 Initialization Allows configuration of features such as target, reflector constant, user name, units, etc. 2 Orientation 3 File Contains the following features: DOM Direction Oriented Method (by plane, axis, point) POM Point Oriented Method (by design coordinates of reference points) CHST Change Station routine USERDEF User-defined, custom orientation method Contains the following file operations: 3D files, Distance files Angle files, Circle files Shaft alignment files Vers

10 4 Measurement Allows measurement of 3D (x, y, z) -coordinates. Display of Design (D) and Actual (A) values, as well as Actual-Design deviations. In addition, the selection of special measuring functions is available. 5 Calculation Contains features for calculation of: Distance Angle Circle 6 Applications Contains the following applications: Line Setting 3D Roller alignment 3D Shaft alignment Scanning 2.3 Initialization Vers

11 Display items Target Opens the Leica Target selection menu. User Create, save, and select usernames/codes (max. 10). Units Selection of unit and display resolution: mm 0.01, 0.1, 1 inch 0.001, 0.01 feet , Atmospheric correction Calculates a ppm-value based on actual temperature and air pressure values. I & II face measurement If activated (YES), the sensor automatically makes measurements in both faces. The results are then averaged. Nominal values in use If activated (YES), design values of a 3D-file are used with AIM function. Overwrite info If activated (YES), a warning appears before overwriting any already existing actual values. Tool info If activated (YES), information on the active targeting tool is displayed. Auto increment Automatic increment can be activated. If activated (YES), the increment affects the numerical part of a point ID: MKH11 incremented to MKH12, or 90RITH is incremented to 91RITH. The largest possible point ID contains 6 digits. Average count Selection of the number of distance measurements (1 5) to be measured and averaged. Average mode Selection between automatic or manual modes. The automatic mode calculates the average value of the number of distance measurement used. The manual mode allows the measuring of separate points, which can then be averaged. Left / Righthand Selection between the left- or right-handed coordinate system. Automatch Searches the closest point from 3D-file after measurement when activated (compares the measurement values to design values). Note: The Point/Add -function cannot be used when Automatch is enabled. Vers

12 Log -file Selection whether a Log file for recording measurement statistics is saved (Leica format used). TARG Opens the target selection dialog. USER Opens the User selection dialog. UNIT Opens the Unit selection dialog. PPM Opens the PPM selection dialog. Confirms the selection and returns control Initialization \Target Target Various tape or prism reflectors can be entered and selected. This action simultaneously sets the relevant reflector constant. Vers

13 2.3.2 Initialization \ User User User names or codes (max. 10) can be created and selected. Confirms the selection and returns control. Vers

14 2.3.3 Initialization \ Unit Unit Selection between the following unit types and resolutions (number of decimals): mm 0.01, 0.1 inch 0.001, 0.01 feet , Confirms the selection and returns control. Vers

15 2.3.4 Initialization \ Atmospheric correction Atmospheric correction Atmospheric pressure and temperature may be entered, after which the ppmvalue is automatically calculated based on them. After configuration, distance measurements are corrected accordingly. Vers

16 Orientation 3.1 Orientation Menu Display items Direct Orient. Method (dom) Orientation to Object Coordinate System using DOM (OCSd). The orientation is defined by measuring a plane, a line and a point. Point Orient. Method (pom) Orientation to Object Coordinate System using POM (OCSp). The orientation is defined by measuring 3-20 reference points. Change Station (chst) Change Station procedure. The sensor can be moved between user-defined Positions 1 and 2, while measurements are continued in the same OCS. With DOM or POM the Sensor Coordinate System (SCS) is mapped to the Object Coordinate System (OCS). User defined (userdef) Allows the user to define a custom orientation method. Confirms the selection and opens the selected dialog. 12

17 3.2 Direction Orientation Method (DOM) Menu Display items Status and selection of the menu item(s) are shown with the ± characters. The + character indicates that the corresponding action has been carried out successfully, while the character indicates that the action has not been performed. Plane The reference plane. Line The reference line. Point offset Object Coordinate System [OCS (x,y,z)] coordinate values for the point which is to be used as the reference point. The default values are (0,0,0). Point measure Measurement of the reference point. Rotate plane Rotation of the reference plane. Rotate line Rotation of the reference line. Calculation Calculation of DOM transformation. 13

18 PLANE Opens a dialog to select and define the reference plane. LINE Opens a dialog to select and define the reference line. OFFSV Opens a dialog to define the reference point in OCS coordinate system. MEASV Opens a dialog to measure the reference point in SCS coordinate system. ROTAT Opens a dialog to rotate the reference plane. ROTLI Opens a dialog to rotate the reference line. CALC Calculation of the coordinate transformation. DEL Deletion of the coordinate transformation. Confirms the selection and returns control. 14

19 3.2.1 DOM \ Plane The reference plane can be defined as horizontal (HORIZ) or by measuring 3 20 points. 15

20 Plane definition procedure 1. Select the XY, ZX or YZ plane. 2. If object is levelled, you may also select the direction of the instrument horizontal plane with HORIZ. 3. If the selected plane is defined by measuring a set of points, press MEAS to open the MEAS- dialog. Entering of any point ID is not necessary. DEL deletes the plane points. XY Selection of XY plane as the reference plane. ZX Selection of ZX plane as the reference plane. YZ Selection of YZ plane as the reference plane. HORIZ Used to define that the direction of the Instrument plane is the direction of the reference plane. MEAS Opens a dialog to measure the plane points for defining the reference plane. DEL Deletes the reference plane. Confirms the selection and returns control. 16

21 3.2.2 DOM \ Line Line definition procedure Select and define the reference line. 1. Define the coordinate axes by selecting X, Y or Z depending on the selected plane. The previously selected plane defines the two possible axes as follows: XY-plane: X or Y axes YZ-plane: Y or Z axes ZX-plane: Z or X axes. 2. Select MEAS to open the MEAS display. Input of a point ID is not necessary. The line can be defined by measuring 2 20 points. X Selection of the X axis as the reference line. Y Selection of the Y axis as the reference line. MEAS Opens a dialog to measure points for defining the reference line. DEL Deletes the active reference line. Confirms the selection and returns control. 17

22 3.2.3 DOM \POINT \OFFSV The x, y, z values (in OCS) of an object point are set as the DOM reference point. Manually enter the point coordinate (x,y,z)-values. Copy the point coordinate values from a file or point list 1. Select a point from a file: Open the file list with the 3DF button, select the desire file with cursor and confirm with. Position the cursor on the point you wish to select and confirm with. Or: 2. Select a point from a point list: Open the point list with PID. Select a point with the cursor and confirm with. The design values of a point are copied to the DOM\PNT\OFFSV menu. 3. Continue with MEASV to open DOM\PNT\MEASV dialog to measure the reference point. 3DF Opens the 3DF file selection dialog. PID Opens the point selection dialog MEAS Opens a dialog to measure the reference point. 18

23 DEL Deletes the reference point. Confirms the selection and returns control DOM \ POINT \ MEASV The menu once the x, y, z values of the DOM reference object points have been measured. Measure procedure: 1. Enter the Point ID/PID. 2. Aim the instrument at the point. 3. Measure with ALL (or activate the initial automatic target search with DIST in case a TDA sensor is used in Lock-in mode, after which measure with ALL). 4. Return to DOM\Main Menu with. ALL Activates the 3D measurement. DIST Activates the distance measurement. 19

24 OFFSV Opens the POINT\OFFSV display. INIT Opens the Initialization menu. SPECI Opens SPECIAL functions display. I < > II Instrument turns to the other face. DEL Deletes the x, y, z values. Confirms the selection and returns control. 20

25 3.2.5 DOM \ ROTATE PLANE The selected reference plane defines the available rotation axis: XY-plane: X- or Y-axis YZ-plane: Y- or Z-axis ZX-plane: Z- or X-axis The clockwise rotation angle is positive. Plane rotation procedure 1. Enter the value of the rotation angle (in 360 degrees). 2. Return with the -key. Confirms the selection and returns control DOM \ ROTATE LINE Functions in the same way as rotation of the plane on the Z-axis. Confirms the selection and returns control. 21

26 3.3 Point Orientation Method (POM) Menu The status of the menu items are displayed with a + (the action has been carried out successfully) or (the action has not been carried out) character. Object Coordinate System (OCSp) defined by a point-orientation method (POM) procedure can be established with 3 20 points. RMS-values and residuals are available after the calculation. If 3 points are used, the POM-algorithm is as follows: The 1 st point defines the location, the 1 st and 2 nd points define the direction, and the 3 rd point defines the plane. Select object points in OCS by using one of the two possibilities FILE FILE opens the file list. The design values of the first 20 points of a selected file are copied to the BestFit point list. POINT POINT opens the POINT-dialog. The design values of 3 20 points in OCS are either picked from a file or copied to the point list or/and manually entered or edited. MEAS Opens the MEAS-dialog for measuring the points. CALC Activates the calculation of the POM transformation. DEL Used to delete all POM points. 22

27 RMS Displays the RMS values. RESID Show the residuals and provides the possibility to reject points from the calculation. Confirms the selection and returns control Point Orientation Method (POM) \ Point Picking up or entering the points in the Object Coordinate System. PICK Pick up points. NEXT Moves to the next point on the list. PREV Moves to the previous point on the list. PID Enter or modify the point ID. 23

28 ADD Add a new point to the list. Return to the upper level menu. DEL Deletes active point. 24

29 3.4 Change Station procedure This procedure can use 3 20 transfer points. If the HORIZ plane is selected in DOM, at least 2 points are needed. (First point defines the position, the second point defines the direction, and the horizontal plane of the instrument defines the plane.) SELPT Selects measured points to be used as reference for a station. MEAPT Measures new points to be used as reference for a station. NEWST Creates a new station. Change Station procedure 1. Define reference points in POS 1. One of two methods can be used: Select points (SELPT) Opens the point list of a selected 3D-file to pick existing points. Measure points (MEAPT) Measures the transfer points in the instrument POS 1. 25

30 2. Move the instrument from POS 1 to New Station. Activate the New Station (NEWST) The reference points can be viewed and edited by using the points (PNTS) button. 3. Measure the transfer points in POS 2. NEWST Opens the MEAS-display for measuring the reference points in the new position. Begins the calculation and displays the RMS values for x, y, z. next Shows the residuals of x, y, z for each point. REJEC Rejects a point from the list and starts a new calculation. In order to re-enable a rejected point, select it and press REJEC again. RMS Displays the RMS values. RESID Displays the residuals. DEL Deletes all values. Returns to the previous display. 26

31 3.5 User defined Allows the user to configure a self-defined orientation method. The functions of this menu operate identically to those found in the DOM menu, as specified earlier in this manual (section 3.2). 27

32 Files The following file functions are available: 3D-File For x, y, z design and actual coordinate values. DIST-File For results of distance calculations. ANGLE-File For results of angle calculations. Circle-File For results of circle calculations. Shaft Alignment-File For results of shaft alignment calculations D-File 28

33 Display items 3D-File The name of the active file. No of points Number of points in the file. Size The size of the active file (in bytes). Date & Time: The date/time of the last modification to the file. Free space The available free space on the storage device. OPEN Opens the file selection list and position cursor. NEW Creates a new 3D-file. First enter a file name, then a starting point ID. COPY Copies a file to a file with another name. SWAP Moves Actual values A to Design values D and vice versa, and clears the Actual fields. CLOSE Closes the active file. DEL Deletes the active file. SAVE Saves the Actual and Design values separately to.dat- and.ref-files. VIEW Opens the 3D-FILE\VIEW display. 29

34 D-File \ View 3D-FILE\VIEW allows viewing the points in a 3D-file. Display items 3D-File (3DF) The name of the active file with total number of points (xxx). Point ID (PID) The point identification code. X/Y/Z design The Design coordinate values X/Y/Z Dev/Act The Actual-Design X/Y/Z deviations and X/Y/Z actual coordinate values. PID Opens the point list of the selected file. HOME Moves the cursor to the first point. END Moves the cursor to the last point. 30

35 PREV Moves the cursor to the previous point NEXT Moves the cursor to the next point DEL Deletes the active point Closes the menu. 4.2 Dist -file Display items DIST-file Name of the active file. No of points Number of points in the file. Size The size of the active file (in bytes). Date & Time: The date/time of the latest update to the file. Free space The available free space on the storage device. 31

36 OPEN Opens the file selection list and position cursor. NEW Creates a new Dist-file. First enter a file name, then a starting point ID. CLOSE Closes the active file. DEL Deletes the active file. VIEW Opens the 3D-FILE\VIEW display. Closes the display Dist -file \ View The DIST\VIEW screen layout is identical to that of the 3D-FILE\VIEW (see 4.1.1). Display items No Position number. Distance ID Identification for the calculated distance. Dist The calculated distance. Note User-defined note on the position number. EDIT Allows the user to edit the file. END Moves the cursor to the end of the file. HOME Moves the cursor to the beginning of the file. 32

37 DEL Deletes the file. Confirms the selection and closes the menu. 4.3 Angle -file Display items Angle-file Name of the active file. No of points Number of points in the file. Size The size of the active file (in bytes). Date & Time: The date/time of the latest update to the file. Free space The available free space on the storage device. 33

38 OPEN Opens the file selection list and a position cursor. NEW Creates a new Angle-file. First enter a file name, then a starting point ID. CLOSE Closes the active file. DEL Deletes the active file. VIEW Opens the display to view the file. Closes the display Angle -file \ View The ANGLE\VIEW screen layout is identical to that of the 3D-FILE\VIEW (see 4.1.1). Display items No Position number Angle ID Identification for the calculated angle. Angle The calculated angle. Note User-defined note. EDIT Allows the user to edit the file. END Moves the cursor to the end of the file. HOME Moves the cursor to the beginning of the file. 34

39 DEL Deletes the file. Confirms the selection and closes the menu. 35

40 4.4 Circle -file Display items Circle -file Name of the active file. Size The size of the active file (in bytes). Date & Time The date/time the file has been updated last time. Free space The available free space on the storage device. OPEN Opens the file selection list, position cursor and confirm with. NEW Creates a new Circle-file. CLOSE Closes the active file. DEL Deletes the active file. 36

41 VIEW This command is not available. Closes the display. 4.5 Shaft alignment -file Display items SHAFT -file Name of the active file. Size The size in bytes of the active file. Date & Time The date/time the file has been updated last time. Free space The available free space on the storage device. 37

42 OPEN Opens the file selection list, position cursor and confirm with. NEW Creates a new Circle-file. CLOSE Closes the active file. DEL Deletes the active file. VIEW This command not functional at this time. Closes the display. 38

43 Measurements 5.1 3D-Measurement Menu Measurement of 3D (x,y,z) coordinates values. Displays actual and design values as well as actual-design deviations, if design values are used (see Init menu). Display items 3D-File (3DF) Name of the 3D-file in use. Point ID Point identification to be measured. X/Y/Z Design The Design X/Y/Z coordinate values of the point. X/Y/Z actual/dev Display of the deviation between the Actual-Design X/Y/Z values after measurement. INFO Displays the user name, target, coordinate system, units, ppm-value and tool information. 39

44 ALL Activates the distance and angle measurement. DIST Activates search with the ATR-sensor (which requires a TDA sensor) and subsequent measurement. ATR must be activated in sensor menu af. POINT Opens the point command list. AIM Activates automatic aiming with design values. PID Opens the list of the point IDs if a 3D-file has been selected. Displays status for each point: /, A/, /D, A/D, Actual (A), Design (D). The -key confirms the selected point and transfers it to the 3D-Measmenu. INIT Opens the Initialization menu. SPECI Opens the special function menu TOOL Opens the Tool menu CALC Opens the menu for calculating the distance between two points. I < > II Causes the sensor to turn to the other face. NEXT (point command list) Selects the next point. ADD (point command list) Adds a point to a 3D-file. PREV (point command list) Selects the previous point. SWAP (point command list) Switches the Actual and Design x, y, z values of the active point in a 3D-file. 3DF (point command list) Opens the file list or FILE/3D-file display. CLEAR (point command list) Clears the Actual values. 40

45 Closes the 3D-Measurement-Menu and returns to main menu. 5.2 Special functions Menu Display Items Hidden point Hidden points are measured with a Hidden point bar. X or Y or Z Each coordinate value is measured separately Circle Centre point and diameter/radius are calculated using the measured points. Separate recording Allows the measuring of angles and distance separately, which is useful when measuring to half-targets. Home points Home points are used to pick up a measuring beam in Remote Control Mode with RCS1100. The points can be measured and defined in OCS and SCS. If OCS is defined then the program asks to select SCS or OCS. 41

46 Confirms the selection and closes the menu Hidden point measurement Hidden points are measured with a Hidden Point Bar (HPB), which has to be configured prior to the initial use. Display items Point no (Point number) Defined in CONF menu. 1 st point is always the nearest point of the HPB to the tip. To change Point press NEXT (indication of point 5 as the one furthest from the tip) and go backwards by PREV. Point dist (Point distance) Defined for each HPB-point as the distance to the HPB-tip. x, y, z Measured x, y, z-values of a HPB-point. ALL Activates distance and angle measurement. DIST Activates the distance measurement. 42

47 NEXT/PREV Select next/previous HPB-point. CALC Activates the calculation of the Hidden Point. CLEAR Clears the actual values. CONF Opens the Configuration display. INIT Exits to the Initialization menu. Confirms the selection and closes the menu. Hidden point \ Configuration Configuration of a Hidden Point Bar (HPB). Display items Dist 1 5 Distance of each HPB-point to the bar tip, enter manually. Dist 1 Distance 1 is always nearest point to the HPB-tip. Confirms the selection and closes the menu Hidden point \ Results Results are displayed after calculation (CALC) of the hidden point, after which the calculated x, y, z values can either be discarded (ABORT) or saved (OK). 43

48 5.2.2 Circle Display items Define circle plane Begin by selecting a circle plane on the coordinate system planes, or define it by measuring. Tool radius User-defined radius for targeting tools used. PLANE Select or define the circle plane. CIRCLE Measure the circle points. Confirms the selection and closes the menu PLANE / XY / ZX / YZ Select one of the coordinate system planes PLANE / MEAS Define the plane by measuring the plane points. PLANE / C-PNT Define the plane by measuring the circle points 44

49 5.2.3 X or Y or Z Display items Point ID Point identification of the active point. x/y/z x/y/z coordinate values of the poin. INFO Additional information. ALL Activates the x, y, z coordinate measurement. X / Y / Z Activates the X or Y or Z coordinate measurement respectively. INIT Opens the initialization display. TOOL Opens the TOOL menu. Confirms the selection and closes the menu 45

50 5.2.4 Separate recording Display items Point ID Point identification of the active point. x/y/z x/y/z coordinate values of the point. INFO Additional information. DIST Measures the distance. REC Measure the angles and calculates the coordinate values of the point. INIT Opens the initialization display. TOOL Opens the TOOL menu. Confirms the selection and closes the menu 46

51 5.3 Tool menu Display items Tool ID (TID) Tool identification. Constant Reflector constant (Tape = 34.4). Translation x/y/z Tool translation values in Object coordinates. Tool / Total x/y/z Additional point translation value and the total translation in Object coordinates. TID Opens Tool list to select a tool. ADD Creates a tool, opens ADD tool dialog to define the translation values and the constant. NEXT Next option. PREV Previous option. 47

52 DEL Deletes the active values Confirms the selection and closes the menu TOOL \ ADD Tool Display items Tool ID Define the tool identification. Target Selected point target. Constant Reflector constant (Tape = 34.4). x/y/z Tool translation- and total values in Object coordinates. TARG Opens the target selection menu. Confirms the selection and closes the menu 48

53 Calculation 6.1 Calculation Menu Display items Distance Activates the menu for distance calculations Angle Activates the menu for angle calculations Circle Activates the menu for circle calculations Cont Confirms the selection and closes the display. 49

54 6.2 Calculation \ Distance Display items 3D-File (3DF) Name of the active 3D-file. DIST- file (DIST) Name of the active Distance -file. Ref type (REF) Type of the reference point/line or plane. Trg type (TARG) Type of the target. Ref ID Identification for the reference. Target ID Identification for the target. Distance ID Identification for the calculated distance. Distance The calculated distance between target and reference. 50

55 3DF Opens a menu to select the 3D file. DISTF Opens a menu to select the distance file. REF Opens a menu to select the reference (point/line/plane) TARG Opens a menu to define the target point. SAVE Opens a menu to save the calculated distance CLEAR Clears the distance related fields in the display VIEW Opens a menu to view the distance file Confirms the selection and closes the display POINT (shift) Opens a menu to select the point. LINE (shift) Opens a menu to calculate a line as a reference. PLANE (shift) Opens a menu to calculate a plane as a reference (shift) Confirms the selection and closes the display 51

56 6.3 Calculation \ Angle Display items 3D-File (3DF) Name of the active 3D-file. Angle- file (ANG) Name of the active Angle -file. Ref type (REF) Type of the reference point/line or plane. Trg type (TRG) Type of the target. Ref ID Identification for the reference. Target ID Identification for the target. Angle ID Identification for the calculated distance. Angle The calculated angle between target and reference. 52

57 3DF Opens a menu to select the 3D file. ANGF Opens a menu to select the angle file REF Opens a menu to select the reference. TARG Opens a menu to select the target. SAVE Opens a menu to save the calculated distance CLEAR Clears the distance related fields in the display. VIEW Opens a menu to view the angle file. Confirms the selection and closes the display. 53

58 6.4 Calculation \ Circle Display items 3D-File (3DF) Name of the active 3D-file. Diameter Diameter of the calculated circle. Radius Radius of the calculated circle. RMS The RMS value of the calculation. Cx/Cy/Cz X/Y/Z coordinate values of the center point of the calculated circle. 3DF Opens a menu to select the 3D file. CIRCL Pick up the circle points from the file. CLEAR Clears the circle-related fields in the display. 54

59 VIEW This option is non-functional at this time (software version 6.00). Confirms the selection and closes the display. 55

60 Application 7.1 Application Menu Display items Line setting Opens the Line setting menu 3D Roller alignment Opens the 3D Roller Alignment menu. 3D Shaft alignment Opens the 3D Shaft Alignment menu. Scanning Opens the Scanning menu. Confirms the selection and closes the display. 56

61 7.2 3D Line setting The 3D Line setting procedure is as follows: Define the reference line in DOM orientation routine (Plane and the the line in the plane) Open set dialog to define the angle between the instrument aiming line and the reference line The instrument then turns to the defined angle. Display items Horizontal Horizontal angle from the reference. Vertical Vertical angle from the reference. SET Opens set line dialog. Confirms the selection and closes the display. 57

62 7.2.1 Line setting \ Set Display items Horizontal Define the horizontal angle. Vertical Define the vertical angle. 0/90/180/270 Set the corresponding horizontal angle. Confirms the selection and closes the display D Roller alignment 3D roller alignment procedure is designed to support the measurement of pair of points. The point identification code (Point ID) separates point-pairs from a single point. In the way that the other end (BACK) point code ends with a letter b or B (for example point p32b or P32B) and the corresponding point code on the other end (FRONT) has f or F as the last character (e.g. p32f or P32B). 58

63 When creating a point in the one end say FRONT e.g. P1f then DCP05 creates automatically a point in the other end, BACK and in this case correspondingly P1b. 3D roller alignment procedure is as follows: 1. Measure a 3D point in the BACK end of the roller. 2. Measure a 3D point in the other end FRONT of the roller. 3. FRONT-BACK 3D actual coordinate deviations are then available. 4. Separate menu SINGLE is available to measure individual 3D object points D Roller alignment \ Single Display items 3D-File (3DF) Name of the active 3D-file. Point ID Point identification of the point to be measured. X/Y/Z Design Design X/Y/Z coordinate values of the point. 59

64 X/Y/Z actual/dev Display of the deviation between the Actual-Design X/Y/Z values after measurement. INFO Displays the user name, target, coordinate system, units, ppm-value and tool information ALL Activates the distance and angle measurement. POINT Opens the point command list. AIM Activates automatic aiming with design values. DSP The display rotates BACK -> FRONT -> FRONT-BACK PID Opens the list of the point IDs, if a 3D-file has been selected. Displays of status for each point: /, A/, /D, A/D, Actual (A), Design (D). -key confirms the selected point and transfers it to the 3D-Meas-menu. INIT Opens the Initialization menu. SPECI Opens the special function menu TOOL Opens the Tool menu CALC Opens a menu for calculating the distance between two points. I < > II Causes the sensor to turn to the other face. NEXT (point command list) Selects the next point. ADD (point command list) Adds a point to a 3D-file. 60

65 PREV (point command list) Selects the previous point. SWAP (point command list) Switches the Actual and Design x, y, z values of the active point in a 3D-file. Data editing must be set to YES for this function to work. 3DF (point command list) Opens the file list or FILE/3D-file display. CLEAR (point command list) Clears the Actual values. Confirms the selection and closes the display D Roller alignment \ Back Display items 3D-File (3DF) Name of the active 3D-file. Point ID Point identification to be measured. X/Y/Z Design Design X/Y/Z coordinate values of the point. 61

66 X/Y/Z Dev/Act Actual- Design X/Y/Z deviation and the Actual X/Y/Z coordinate values. INFO Displays the user name, target, coordinate system, units, ppm-value and tool information ALL Activates the distance and angle measurement. POINT Opens the point command list. AIM Activates automatic aiming with design values. PID Opens the list of the point IDs, if a 3D-file has been selected. Displays of status for each point: /, A/, /D, A/D, Actual (A), Design (D). -key confirms the selected point. DSP The display rotates BACK -> FRONT -> FRONT-BACK INIT Opens the Initialization menu. SPECI Opens the special function menu TOOL Opens the Tool menu CALC Opens a menu for calculating the distance between two points. I < > II Causes the sensor to turn to the other face. NEXT (point command list) Selects the next point. ADD (point command list) Adds a point to a 3D-file. PREV (point command list) Selects the previous point. 62

67 SWAP (point command list) Switches the Actual and Design x, y, z values of the active point in a 3D-file. Only if functionality for data editing is set to YES. 3DF (point command list) Opens the file list or FILE/3D-file display. CLEAR (point command list) Clears the Actual values. Confirms the selection and closes the display D Roller alignment \ Front Display items 3D-File (3DF) Name of the 3D-file in use. Point ID Point identification to be measured. X/Y/Z Design Design X/Y/Z coordinate values of the point. X/Y/Z Dev/Act Actual- Design X/Y/Z deviation and the Actual X/Y/Z coordinate values. 63

68 INFO Displays the user name, target, coordinate system, units, ppm-value and tool information ALL Activates the distance and angle measurement. POINT Opens the point command list. AIM Activates automatic aiming with design values. PID Opens the list of the point IDs, if a 3D-file has been selected. Displays of status for each point: /, A/, /D, A/D, Actual (A), Design (D). -key confirms the selected point. DSP The display rotates BACK -> FRONT -> FRONT-BACK INIT Opens the Initialization menu. SPECI Opens the special function menu TOOL Opens the Tool menu CALC Opens a menu for calculating the distance between two points. I < > II Causes the sensor to turn to the other face. NEXT (point command list) Selects the next point. ADD (point command list) Adds a point to a 3D-file. PREV (point command list) Selects the previous point. SWAP (point command list) Switches the Actual and Design x, y, z values of the active point in a 3D-file. Only if functionality for data editing is set to YES. 3DF (point command list) Opens the file list or FILE/3D-file display. 64

69 CLEAR (point command list) Clears the Actual values. Confirms the selection and closes the display D Roller alignment \ F-B Display items 3D-File (3DF) Name of the active 3D-file. Point ID Point identification to be measured. X/Y/Z actual back Actual X/Y/Z coordinate values of the point in the roller back. X/Y/Z actual f-b Actual X/Y/Z f-b (FRONT-BACK) coordinate deviations. 65

70 INFO Displays the user name, target, coordinate system, units, ppm-value and tool information PREV Selects the previous point A<>D Changes actual /design values in the display. NEXT Selects the next point. DSP The display rotates BACK -> FRONT -> FRONT-BACK PID Opens PID menu D Shaft alignment The 3D shaft alignment procedure has been designed to align cylindrical structures. The procedure gives as a result the coordinates of the centre point of the structure in the object coordinate system, as well as the direction of the actual plane on which the centre point is located. The actual plane is compared to a user-defined reference. Statistical figures are also available. The procedure is as follows: 1. Perform the instrument orientation using DOM. 2. Define the reference direction of the axes of the cylindrical object. (Select one of the coordinates axes or define the direction by measuring two points.) 3. Measure the circle points and as a result centre point of the circle is given with the statistics. 4. Calculate the actual plane on which the centre point is located and as a result deviations from the reference plane are given. 66

71 Display items Line Reference line for the cylindrical object. Circle Measured (+) / not measured (-). LINE To select or to define the reference line for the object. CIRCLE To measure the circle points. CALC Activates the calculation of the reference plane. DEL Deletes the definitions and selections. Confirms the selection and closes the display. 67

72 7.4.1 Shaft alignment \ Line X/Y/Z Selects the X/Y/Z object coordinate axes as the reference direction for the cylindrical object. MEAS Defines the reference direction of the object by measuring two points. DEL Deletes the definitions and selections. Confirms the selection and closes the display. 68

73 7.4.2 Shaft alignment \ Circle Display items Tool radius Radius of the possible targeting tool used to measure the circle points. Circle Measured (+) / not measured (-). CIRCLE Used to measure the circle points. DEL Deletes the definitions and selections. Confirms the selection and closes the display. 69

74 7.4.3 Deviations Displays deviations between the points and the reference plane. Display items No Position of the item. Point ID The identification code of the circle point. Deviation Point deviation from the reference plane. SAVE Save the results in a file. HOME Moves to the beginning of the list. END Moves to the end of the list. Confirms the selection and closes the display. 70

75 7.5 Simple Scanning This feature can be used to scan multiple points within a set boundary, which is defined by 3 measured points. The points within the defined area are scanned in a grid pattern, the height and width of which can be configured. Display items SCAN-File The currently active SCAN file. Point ID The PointID of the scan. Boundary The defined boundary of the scanning area. Grid Height Height of the scanning grid. 71

76 Grid Width Width of the scanning grid. BOUND Initiates the scanning of the 3 required points to define boundaries of a scanning area. SCAN Initiates the scan within the defined bounds. ABORT Aborts the current scan. Confirms selection. DEL Deletes the active scan. 72

77 7.6 Point Cloud Scanning The Point Cloud Scanning function measures a high amount of points within a user-defined area. The data gathered during the Point Cloud Scanning procedure is initially stored into a.sdb file. The Export function transfers the scan data into a.pts (ASCII) format by running the data through a transformation matrix. Display items Available scans The current active scan. Opens into a drop-down menu to browse between existing scans No of points The number of points in the active scan (if scan has been completed) 73

78 Status Displays whether the active scan has been scanned NEW Creates a new scan CONF Opens configuration menu START Initiates scan DEL Deletes the active scan Confirms selection, returns user to the previous menu 74

79 NOTE BEFORE SCANNING: Instrument Offset Values To ensure that the Point Cloud Scan results are accurate, the Instrument must not have any location offsets enabled. To ensure this is not the case, the values of the following settings are to be set to 0.0 in the TS Current Setup menu: - Instrument height - Northing - Easting - Height Example of the desired values in the TSCS Info menu 75

80 7.6.1 Point Cloud Scanning procedure Ensure that an active scan file is selected before proceeding to configure the Point Cloud Scan. Once the desired configurations have been carried out, the scan can be initiated with the START button. After selecting the scanning method, use Next to proceed to defining the Scanning Area. 76

81 The Instrument s camera is used to define the Scanning Area Add Places a point at the centre of targeting reticule. These points will define the Scanning Area which will be used. By default, the points and borders of the defined area appear as red. Distance Measures the distance to the centre of the targeting reticule Once the Scanning Area has been defined, use Next to proceed to configuring Scan Resolution, Mode and Distance Filter. 77

82 The Scan Resolution menu Various settings related to the Scan Resolution can be tweaked in accordance to user needs. The Scan Mode menu The scan range and scan speed can be defined in this menu, along with an option to set an average scan distance. The approximated time required for a scan is also displayed. 78