AEMT Scottish Meeting, 16 th May ABB Ability Smart Sensor Motors that let you know when it's time for a service

Transcription

1 AEMT Scottish Meeting, 16 th May 2018 ABB Ability Smart Sensor Motors that let you know when it's time for a service

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3 Agenda Digital S-Curve Value Creation Smart Sensor Investment Bluetooth Gateway New motor mounting bracket Sensor development FAQs Smart sensor for pumps Smart Sensor for Mounted Bearings Summary

4 Industrial markets primed to adopt digital technologies Computing + connectivity + cloud + analytics set to unlock value Source survey 2016 October 23, 2017 Slide 4

5 ABB Ability TM Industry-leading digital solutions built on a common set of standard technologies Open access, intelligent cloud New end-to-end digital solutions Systems to master process control Closing the loop with connected devices October 23, 2017 Slide 5

6 ABB Ability Value Creation Differentiate, boost your IoT strategy and your service business Safety - Improve safety at work with maintenance inspections from a distance SERVICES Reliability Reduce downtime by up to 70% with a transition from reactive to proactive maintenance Energy Savings - Save up to 10% energy in a plant with data from all encompassing energy audits Maintenance Savings - Save time and effort of maintenance engineers with early warning systems Net Working Capital Equipment can live up to 30% longer with less redundant plant and spare inventory The Internet of Things is much more than condition monitoring October 23, 2017 Slide 6

7 ABB Ability Smart Sensor Hardware UNF 1/4"- 28 mechanical interface is future proof" for possible upcoming ABB Ability Smart Sensor of different design. No electrical wiring required / possible. MEMS Multi-Sensor System inside Built-in batteries Not exchangeable Design life 5 years, realistically 3-5 years The sensor mount is permanently installed between the cooling ribs of the motor with adhesive putty (Henkel Loctite 3463). Initially 5 sizes are available. low energy technology Range: - theoretical max > 100 m - realistic ~ 50 m - industrial environment < 25 m Firmware with FOTA (Firmware Over-The-Air, i.e. updates via smartphone or gateway) Certified: - IP66 - CE - Bluetooth *) certification still in progress Sensor in flight mode at delivery October 23, 2017 Slide 7

8 ABB Ability System Layout for Motors, Generators and Mechanical Power Transmission Products Cloud Cloud-based ABB Ability platform proprietary, patented ABB Software User portal Customer's cloud and connected systems Smart phone or gateway Site Sensors on assets Service engineer User web portal October 23, 2017 Slide 8

9 ABB Ability Smart Sensor Screenshots from the web portal for Analyst package The web portal shows the trends and past measurement Access rights and userprivileges are managedvia the web portal. October 23, 2017 Slide 20

10 Investment Some parts of our offering are "Products", while others are "Services". Others again are combinations of both, called "Packages" Products have a once-off price Services have a time-based or usage-based fee Packages can have both

11 Bluetooth Gateway Long range Bluetooth router Multiple bi-directional connectivity Seamless Bluetooth coverage Bluetooth locationing Remote access and control Weather proof, designed for outdoor use

12 Bluetooth Gateway

13 Smart Sensor Gateway

14 New motor mounting bracket for ABB motors +683

15 Improvements May 2018 to be continued.. Completed Improved user management Invite user Improved backend support Organization dropdown menu Power saving mode Transfer motor between groups App display all motors Display nameplate photo Confirm new organization FW 8.1 update Platform for other sensors Gateway pilots Summarize notifications In pipeline for Q Temperature calibration Ex Certification sensor and gateway Adjustable intervals Reminder collect data Current Calibration Power saving mode Battery status calculation FW 8.5 update Intermittent duty Rotor condition Acoustic sensor

16 FAQs Question How dose the condition monitoring work? Answer ABB Ability Smart Sensor is attached to each motor. This picks up signals relating to the motor s status parameters. Data from the ABB Ability Smart Sensor are transferred wirelessly via a smartphone or a gateway solution, and over the internet to a secure ABB server. The data are processed by algorithms, developed by ABB, to produce meaningful information. The information is then made available to the motor user, either on a smartphone screen or through a dedicated customer portal. The intuitive user interface includes a simple traffic light system that provides an overview of the monitored motors. If the solution detects a problem it sends an alert to the user, who can then use the portal to access trend data and get further information on the motor s operation profile. Question: Can the sensor communicate to customers SAP systems, or send alert data? Answer: We don't do any work with the customers SAP, but we can describe how to setup an interface to ABB Ability cloud and get the alerts from there.

17 ABB Ability Smart Sensor for pumps

18 ABB Ability Smart Sensor for Mounted Bearings

19 Summary Affordable, clever and easy solutions Improve safety Reduce downtime Save energy Reduce maintenance cost Optimize investment Grow digital business Thank you for your attention October 23, 2017 Slide 19

20 - ABB Ability Smart Sensor. Condition monitoring solution for low voltage motors