Pipe Cutting and Beveling Machines GF 20 AVM

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1 precision. power. simplicity. Power. Machines and tools for pipe and tube preparation. E N > 03/2008 C a t a l o g u e precision. power. simplicity. orbitalum tools gmbh Freibühlstrasse 19 D78224 Singen Tel. +49 (0) Fax +49 (0)

New products Pipe Cutting and Beveling Machines GF 4 (AVM/MVM) New era even higher standards!

Optional feed module AVM or MVM for an automated or manual cutting process Weight reduction for ease of movement Ergonomically optimized motor handle giving a safer operating position; pipe elbows

multifunctional tool for all adjustments on the machine Extended speed range, ideal for the cutting of highperformance materials Swivel cable with a quickdisconnect coupler for easy and quick

Cutting highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals in just seconds, using the planetary cutting method.

2 New products Pipe Cutting and Beveling Machines GF 4 (AVM/MVM) New era even higher standards! Having set the benchmark for pipe cutting and beveling machines for over 40 years, our new range of machines takes us even further forward. The new GF 4, GF 4 AVM and GF 4 MVM are now available! Optional feed module AVM or MVM for an automated or manual cutting process Weight reduction for ease of movement Ergonomically optimized motor handle giving a safer operating position; pipe elbows can be cut without modification Integrated line laser pointer to determine the cutoff point 2 position aluminum clamping jaws to reduce chatter and enable smaller length of pipe tobe machined 1 multifunctional tool for all adjustments on the machine Extended speed range, ideal for the cutting of highperformance materials Swivel cable with a quickdisconnect coupler for easy and quick replacement of power cables The new saw blade guard protects against flying chips Pipe Cutting and Beveling Machines GF 20 AVM The powerful solution for cutting pipes with OD mm (12 20 inch). Cutting highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals in just seconds, using the planetary cutting method. The intelligent AVM controls the feed and the cutting process automatically. Advantages: Square, burrfree and cold machining process Optimum preparation for the automated welding process Sturdy design with powerful drive Unique and automated orbital cutting process Heightadjustable lifting bench included...more on page 8 Tube Squaring Machines RPG 2.5 RPG 2.5 Cordless Burrfree squaring and beveling of thinwalled stainless steel tubes up to 63.5 mm (2.5 inch). For costeffective and precise preparation of pipe ends for orbital welding. Advantages: Highquality results Burrfree and square Beveling (30 /35 ) possible with a special holder Highperformance coated tool bit with two cutting edges Quick clamping system for pipes, tools and clamping shells No additional tools required for operation Spacesaving, easy to use, compact Builtin electronic speed regulation Micrometer feed for optimum results Feed unit can be rotated in cramped working conditions The special adapter clamping shell allows the RPG 2.5 to be used with the clamping shells for the RPG 1.5 machines also...more on page 30...more on page 6 orbitalum tools gmbh Freibühlstrasse Subject 19 to D78224 change. Singen Our general Tel. +49 terms (0) 77 and 31 conditions Fax apply. +49 (0)

Page Pipe Cutting and Beveling Technology 5 Pipe End Preparation Technology 27 Tungsten Grinding Technology 53 Threading, Jointing and Sealing Technology 57 Copper Pipe Installation

3 Page Pipe Cutting and Beveling Technology 5 Pipe End Preparation Technology 27 Tungsten Grinding Technology 53 Threading, Jointing and Sealing Technology 57 Copper Pipe Installation Technology 63 Accessories for Workshop and Site 67 Contents 3 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

4 l Process Engineering Superclean media Semiconductors Electronics Pharmaceuticals Biotechnology Food and drink industry Chemical industry Aerospace industry l Shipbuilding Power plant engineering Power stations Oil and gas l Petrochemicals Building services Water and gas Heating Air conditioning and refrigeration Sprinkler installation 4 Markets and applications orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Pipe Cutting and Beveling Machines Portable Tube Saws Pipe Cutters Metal Tube Cutter Page GF 4 (AVM/MVM) 6 GF 20 AVM 8 RA 2, RA 6, RA 8, RA 12 (AVM/MVM) 10 RA 21 S 12 RA 41 Plus 13 Accessories 14 Saw

5 Pipe Cutting and Beveling Machines Portable Tube Saws Pipe Cutters Metal Tube Cutter Page GF 4 (AVM/MVM) 6 GF 20 AVM 8 RA 2, RA 6, RA 8, RA 12 (AVM/MVM) 10 RA 21 S 12 RA 41 Plus 13 Accessories 14 Saw blades and bevel cutters 18 PS 4.5, PS Accessories 22 SCORP 220 Plus, SCORP Saw blades 24 MRA 25 Accessories 26 NEW NEW NEW Pipe Cutting and Beveling Technology 5 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

GF Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system for tubes and pipes Optimum preparation for the automated welding process Sturdy

Having set the benchmark for pipe cutting and beveling machines for over 40 years, our new range of machines takes us even further forward. The new GF 4, GF 4 AVM and GF 4 MVM are now available!

range (65 215 rpm), ideal for the cutting of highperformance materials (Hastelloy, P91, etc.

6 GF Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system for tubes and pipes Optimum preparation for the automated welding process Sturdy design with powerful drive Unique and automated orbital cutting process GF 4 (AVM/MVM) GF 4 New era even higher standards! Having set the benchmark for pipe cutting and beveling machines for over 40 years, our new range of machines takes us even further forward. The new GF 4, GF 4 AVM and GF 4 MVM are now available! What s new: Weight reduction for ease of movement Optional feed module AVM or MVM for an automated or manual cutting process Integrated laser pointer to determine the cut off point Extended speed range ( rpm), ideal for the cutting of highperformance materials (Hastelloy, P91, etc.) Swivel cable with a quickdisconnect coupler for easy and quick replacement of power cables A new ergonomicallydesigned motor handle for a safer and more comfortable operating position, which also enables easier cutting of elbows The new saw blade guard protects against flying chips and comes with a measuring port 1 multifunctional tool for all adjustments on the machine 2 position aluminum clamping jaws to reduce chatter and enable smaller length of pipe to be machined Locking mechanism prevents unauthorized usage and theft Feed versions: GF 4 AVM GF 4 AVM* Pipe Cutting and Beveling Machines with integrated crown wheel and automatic feed module AVM. The intelligent AVM constantly monitors the feed force depending on the required performance, increasing the service life of the saw blades. GF 4 MVM* Pipe Cutting and Beveling Machines with manual feed module MVM. With the help of a hand wheel, the machine head rotates easily around the pipe with a constant speed. Machine comes with: 1 Pipe Cutting and Beveling Machine GF 4 (AVM / MVM)* 1 Transportation case 1 Saw blade (Code ) 1 Mounting plate 1 Tool set 1 Tube of saw blade lubricant GF TOP (Code ) 1 Tube of special gear oil (Code ) 1 Set of operating instructions and spare parts list * The automatic / manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery. GF 4 MVM All saws are fitted with the quick disconnect swivel cable. 6 Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

7 Electric drive with singlephase AC motor: Power: 1.8 kw (2.18 HP) Protection class I (GF 4 AVM), Protection class II (GF 4 (MVM)) Builtin electronic variable cutting speed with restart inhibitor: rpm Application range Pipe OD Wall thickness (depends on material) Pipe ID min. (saw blade Ø 63 mm/2.480 inch) Pipe ID min. (saw blade Ø 68 mm/2.677 inch) Pipe ID min. (saw blade Ø 80 mm/3.150 inch) GF V, 50/60 Hz EU GF V, 50/60 Hz EU GF 4 AVM V, 50/60 Hz EU GF 4 AVM V, 50/60 Hz EU GF 4 MVM V, 50/60 Hz EU GF 4 MVM V, 50/60 Hz EU Pipe Cutting and Beveling Technology 7 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

GF Pipe Cutting and Beveling Machine Square, burrfree and cold machining process Optimum preparation for the automated welding process Sturdy design with powerful drive Unique and automated orbital

8 GF Pipe Cutting and Beveling Machine Square, burrfree and cold machining process Optimum preparation for the automated welding process Sturdy design with powerful drive Unique and automated orbital cutting process Heightadjustable lifting bench GF 20 AVM Pipe Cutting and Beveling Machine with automatic feed module AVM*. The intelligent AVM controls the feed and the cutting process is automated. Cutting and beveling highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals in just seconds, using the Planetary Cutting method. Lifting bench Supplied as standard. Can also be used in combination with the Pipe Cutting and Beveling Machine RA 12. Easy mounting of the saw directly on to the plate. On the RA 12, fastening with quickmounting plate only. Mechanical height adjustment using a handwheel. Very sturdy and robust design with steel construction. Swarf collector included. GF 20 AVM with lifting bench Machine comes with: 1 Pipe Cutting and Beveling Machine GF 20 AVM* 1 Transportation case 1 Lifting bench (Code ) 1 Saw blade (Code ) 1 Tool set 1 KSSTOP lubricant spray pump (Code ) 1 Tube of saw blade lubricant GF TOP (Code ) 1 Tube of special gear oil (Code ) 1 Set of operating instructions and spare parts list * The automatic feed module AVM is already fitted to the pipe cutter upon delivery. The saw is fitted with the quick disconnect swivel cable. Electric drive with singlephase AC motor: Power: 1.8 kw (2.18 HP) Protection class I Builtin electronic variable cutting speed with restart inhibitor: rpm Application range / dimensions Pipe ID min. (saw blade Ø 80 mm/3.150 inch) 295 mm 11.6 inch Pipe ID min. (saw blade Ø 100 mm/3.937 inch) 275 mm 10.8 inch Pipe OD mm inch Wall thickness max. 15 mm 0.59 inch Dimensions of GF 20 incl. lifting bench (h x w x d) approx x 94 x 63 cm x 37 x 24.8 inch Dimensions of lifting bench (h x w x d) approx x 94 x 63 cm x 37 x 24.8 inch Load capacity of lifting bench max. 1,200 kg 2,645.5 lbs GF 20 AVM V, 50/60 Hz EU GF 20 AVM V, 50/60 Hz EU Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Extension unit for GF 20 AVM Available as an accessory. The extension unit accurately feeds long and heavy pipes into the pipe cutter.

110 x 50 x 95 cm / 43.3 x 19.7 x 37.4 inch Load capacity max. [kg] 400 Extension unit 790 050 061 67.

The system is cooled with compressed air fed through a vortex tube. The cooling air rate can be configured to the optimum level for your application. Also suitable for cutting plastic pipes.

9 Extension unit for GF 20 AVM Available as an accessory. The extension unit accurately feeds long and heavy pipes into the pipe cutter. Very robust and sturdy design with 2 V supports and stainless steel bearings. Modular construction. Application range Extension unit Pipe OD max. 508 mm / 20 inch Dimensions approx. 110 x 50 x 95 cm / 43.3 x 19.7 x 37.4 inch Load capacity max. [kg] 400 Extension unit Continuous Cooling System for GF 20 AVM To increase the service life of the saw blade and for improved surface finish to the pipe. The system is cooled with compressed air fed through a vortex tube. The cooling air rate can be configured to the optimum level for your application. Also suitable for cutting plastic pipes. Cooling without coolants. The saw blade is constantly cooled during the cutting process with cold air (to 37 C). Continuous cooling system Compressed air ( bar required) Aluminum clamping shells for GF 20 AVM Ideal for clamping thinwalled pipes. When ordering, please indicate the outside diameter of the tube to be worked on. Comes with: 4 Clamping shells 8 Cylinder head screws 8 Cylinder head pins Aluminum clamping shells for GF 20 AVM Pipe Cutting and Beveling Technology 9 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

RA Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system for tubes and pipes Optimum preparation for the automated welding process Sturdy

metals in just seconds, using the Planetary Cutting method.

highperformance materials e.g. Hastelloy, Inconel, Duplex, highalloy steel (stainless steel) and titanium alloys.

10 RA Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system for tubes and pipes Optimum preparation for the automated welding process Sturdy design with powerful drive Unique and automated orbital cutting process RA 2, RA 6, RA 8 and RA 12 Cutting highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals in just seconds, using the Planetary Cutting method. The abovementioned RA machines are also available in the following versions: RA 2 RA H Pipe Cutting and Beveling Machines with an additional intermediate gearbox for lower cutting speeds for pipes in highperformance materials e.g. Hastelloy, Inconel, Duplex, highalloy steel (stainless steel) and titanium alloys. RA INOX Pipe Cutting and Beveling Machines with special stainless steel clamping jaws or stainless steel attachments. Supplied as standard with RA 6, RA 8 and RA 12. Feed versions: RA 6 AVM, RA 8 AVM and RA 12 AVM* Pipe Cutting and Beveling Machines with integrated crown wheel and automatic feed module AVM. The intelligent AVM controls the feed and the cutting process is automated. RA 6 MVM, RA 8 MVM and RA 12 MVM* Pipe Cutting and Beveling Machines with manual feed module MVM. With the help of a hand wheel, the machine head rotates easily around the pipe with a constant speed. RA 6 AVM Machine comes with: 1 Pipe Cutting and Beveling Machine RA (AVM/MVM)* 1 Transportation case 1 Saw blade RA 2: , RA 6: , RA 8: , RA 12: Mounting plate 1 Tool set 1 Tube of saw blade lubricant GF TOP (Code ) 1 Tube of special gear oil (Code ) 1 Set of operating instructions and spare parts list * The automatic and manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery. All RA s are fitted with the swivel cable. Electric drive with singlephase AC motor: Power: 1.6 kw (2.18 HP) Protection class II (RA standard), Protection class I (RA AVM), Protection class II (RA MVM) RA 6 MVM 10 Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Builtin electronic variable cutting speed with restart inhibitor: RA: 150 270 rpm RA H: 40 70 rpm Application range RA 2 RA 6 RA 8 RA 12 Pipe OD 12 63 44 182 114 230 154 325 0.472 2.480 1.732 7.165 4.

11 Builtin electronic variable cutting speed with restart inhibitor: RA: rpm RA H: rpm Application range RA 2 RA 6 RA 8 RA 12 Pipe OD Wall thickness (depends on material)* Pipe ID min. Saw blade Ø 63 mm/2.480 inch Pipe ID min. Saw blade Ø 68 mm/2.677 inch Pipe ID min. Saw blade Ø 80 mm/3.150 inch Pipe ID min. Saw blade Ø 100 mm/3.937 inch * when processing thinwalled tubes, special clamping shells may be needed, see page 14. RA V, 50/60 Hz EU RA V, 50/60 Hz EU RA 2 INOX V, 50/60 Hz EU RA 2 H V, 50/60 Hz EU RA 2 H V, 50/60 Hz EU RA 2 H INOX V, 50/60 Hz EU RA V, 50/60 Hz EU RA V, 50/60 Hz EU RA 6 H V, 50/60 Hz EU RA 6 H V, 50/60 Hz EU RA 6 AVM V, 50/60 Hz EU RA 6 AVM V, 50/60 Hz EU RA 6 H AVM V, 50/60 Hz EU RA 6 H AVM V, 50/60 Hz EU RA 6 MVM V, 50/60 Hz EU RA 6 MVM V, 50/60 Hz EU RA 6 H MVM V, 50/60 Hz EU RA 6 H MVM V, 50/60 Hz EU RA V, 50/60 Hz EU RA V, 50/60 Hz EU RA 8 H V, 50/60 Hz EU RA 8 H V, 50/60 Hz EU RA 8 AVM V, 50/60 Hz EU RA 8 AVM V, 50/60 Hz EU RA 8 H AVM V, 50/60 Hz EU RA 8 H AVM V, 50/60 Hz EU RA 8 MVM V, 50/60 Hz EU RA 8 MVM V, 50/60 Hz EU RA 8 H MVM V, 50/60 Hz EU RA 8 H MVM V, 50/60 Hz EU RA V, 50/60 Hz EU RA V, 50/60 Hz EU RA 12 H V, 50/60 Hz EU RA 12 H V, 50/60 Hz EU RA 12 AVM V, 50/60 Hz EU RA 12 AVM V, 50/60 Hz EU RA 12 H AVM V, 50/60 Hz EU RA 12 H AVM V, 50/60 Hz EU RA 12 MVM V, 50/60 Hz EU RA 12 MVM V, 50/60 Hz EU RA 12 H MVM V, 50/60 Hz EU RA 12 H MVM V, 50/60 Hz EU RA 12 H Pipe Cutting and Beveling Technology 11 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

RA Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system, especially applicable for thinwalled tubes Ideal for simultaneous cutting and

materials and nonferrous metals, as well as bar stock and thinwalled stainless steel pipes, in just seconds, using the Planetary Cutting method. Ideal for press fitting applications.

12 RA Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system, especially applicable for thinwalled tubes Ideal for simultaneous cutting and beveling Fast dimension adjustment Lightweight machine specially to use on site Sturdy design with powerful drive RA 21 S Cutting highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals, as well as bar stock and thinwalled stainless steel pipes, in just seconds, using the Planetary Cutting method. Ideal for press fitting applications. The abovementioned RA machine is also available in the following version: RA 21 S INOX Pipe Cutting and Beveling Machines with special stainless steel clamping jaws. Machine comes with: 1 Pipe Cutting and Beveling Machine RA 21 S 1 Durable storage and shipping case 1 Saw blade (Code ) 1 Mounting plate 1 Tool set 1 Tube of saw blade lubricant GF TOP (Code ) 1 Tube of special gear oil (Code ) 1 Set of operating instructions and spare parts list Electric drive with singlephase AC motor: Power: 550 W (0.75 HP) Protection class II (double insulated) Speed drive: 180 rpm Application range Pipe OD Wall thickness (depends on material) Pipe OD for bars (saw blade Ø 63 mm/2.480 inch) RA 21 S V, 50/60 Hz EU RA 21 S 115 V, 50/60 Hz EU RA 21 S INOX V, 50/60 Hz EU Durable storage and shipping case High quality padded blue shipping case. Particularly sturdy design. Supplied as standard with the RA 21 S. Durable storage and shipping case for RA 21 S Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

13 RA Pipe Cutting and Beveling Machines Square, burrfree and cold machining process Deformationfree clamping system, especially applicable for thinwalled tubes Ideal for simultaneous cutting and beveling with eccentric setting of the tool Fast dimension adjustment Sturdy design with powerful drive Optimum preparation for the automated welding process Clamping jaws made of aluminum RA 41 Plus Cutting and beveling pipes and elbows in highalloy steel (stainless steel), low and unalloyed steel, casting materials and nonferrous metals in just seconds, using the Planetary Cutting method. The abovementioned RA machine is also available in the following version: RA 41 Plus H Pipe Cutting and Beveling Machines with an additional intermediate gearbox for lower cutting speeds for pipes in highperformance materials e.g. Hastelloy, Inconel, Duplex, highalloy steel (stainless steel) and titanium alloys. Machine comes with: 1 Pipe Cutting and Beveling Machine RA 41 Plus (H) 1 Transportation case 1 Saw blade (Code ) 1 Set of aluminum clamping jaws (Code ) 1 Mounting plate 1 Tool set 1 Tube of saw blade lubricant GF TOP (Code ) 1 Tube of special gear oil (Code ) 1 Set of operating instructions and spare parts list Electric drive with singlephase AC motor: Power: 1.6 kw (2.18 HP) Protection class II (double insulated) Builtin electronic variable cutting speed with restart inhibitor: rpm Application range Pipe OD (pipes) Pipe OD (elbows) Wall thickness (depends on material) Pipe ID min. (saw blade Ø 63 mm/2.480 inch) Pipe ID min. (saw blade Ø 68 mm/2.677 inch) Pipe ID min. (saw blade Ø 80 mm/3.150 inch) RA 41 Plus V, 50/60 Hz EU RA 41 Plus V, 50/60 Hz EU RA 41 Plus H V, 50/60 Hz EU RA 41 Plus H V, 50/60 Hz EU Pipe Cutting and Beveling Technology 13 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Accessories for GF and RA machines Aluminum clamping shells For RA 6, RA 8 and RA 12. Customized aluminum clamping shells for deformationfree clamping of thinwalled tubes.

Comes with: 4 Cylinder head screws 1 Set of clamping shells When ordering clamping shells for RA 8 you will also receive: 1 Drilling jig for the assembly of the clamping shells 2 Cylinder head screws

14 Accessories for GF and RA machines Aluminum clamping shells For RA 6, RA 8 and RA 12. Customized aluminum clamping shells for deformationfree clamping of thinwalled tubes. When ordering, please indicate the outside diameter and/or inside diameter and the wall thickness of the tube to be worked on. Comes with: 4 Cylinder head screws 1 Set of clamping shells When ordering clamping shells for RA 8 you will also receive: 1 Drilling jig for the assembly of the clamping shells 2 Cylinder head screws for the drilling jig Other dimensions are available. Article Pipe OD Pipe OD for RA for RA for RA for RA for RA for RA for RA for RA for RA Code kg Aluminum clamping shells for GF 4 and RA 41 Plus For deformationfree clamping of thinwalled pipes. Further clamping shells are available for various outer diameters. Tube OD Tube OD Code kg Special stainless steel clamping jaws for RA 2, RA 21 S, GF 4, RA 4 In pairs. Special stainless steel clamping jaws for RA 2 and RA 21 S Special stainless steel clamping jaws for GF 4 and RA Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Aluminum clamping shells For GF 4, RA 4 and RA 41 Plus. Standard part of the GF 4 and the RA 41 Plus.

300 Aluminum clamping jaws for GF 4 left 790 142 106 1.445 Aluminum clamping jaws for GF 4 t Tempered cast steel clamping jaws For GF 4. Tempered cast steel clamping jaws for GF 4 right 790 142 236 2.

Increases the tool life of the saw blade. Compliant with the food approval NSF H2. The screwable brush guarantees an easy and uniform application of lubricant on the saw blade.

15 Aluminum clamping shells For GF 4, RA 4 and RA 41 Plus. Standard part of the GF 4 and the RA 41 Plus. s Aluminum clamping jaws for RA 4, RA 41 Plus Aluminum clamping jaws for RA 4, RA 41 Plus right + left Aluminum clamping jaws for GF 4 right Aluminum clamping jaws for GF 4 left Aluminum clamping jaws for GF 4 t Tempered cast steel clamping jaws For GF 4. Tempered cast steel clamping jaws for GF 4 right Tempered cast steel clamping jaws for GF 4 left Saw blade lubricant GF TOP Synthetic highperformance lubricant for cutting and beveling machines. Increases the tool life of the saw blade. Compliant with the food approval NSF H2. The screwable brush guarantees an easy and uniform application of lubricant on the saw blade. Saw blade lubricant GF TOP Tube, 180 g Saw blade lubricant ROCOL Highperformance lubricant for cutting and beveling. Increases the tool life of the saw blade. Saw blade lubricant ROCOL Tube, 150 ml Saw blade lubricant ROCOL Can, 0.5 kg Saw blade lubricant ROCOL Bucket, 5.0 kg Special gear oil For all GF and RA machines. Special gear oil Bottle, 250 ml Pipe Cutting and Beveling Technology 15 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Pipe length gauge bar For all GF 4, RA 2, RA 4, RA 6 and RA 8 machines. Measuring range up to 680 mm (26.77 inch). While stocks last. Pipe length gauge bar 790 041 011 1.

000 Intermediate gearbox retrofit kit To convert a standard pipe cutting and beveling RA machine (RA) to RA H (with intermediate gear).

Fits all RA 2, RA 4, RA 41, RA 41 Plus, RA 6, RA 8 and RA 12 machines. The kit includes all parts necessary for retrofitting as well as additional gear oil.

16 Pipe length gauge bar For all GF 4, RA 2, RA 4, RA 6 and RA 8 machines. Measuring range up to 680 mm (26.77 inch). While stocks last. Pipe length gauge bar Length gauge Combined metric and inch scale. Measuring range up to 250 mm (9.84 inch). While stocks last. Length gauge for RA 21 S Length gauge for RA Intermediate gearbox retrofit kit To convert a standard pipe cutting and beveling RA machine (RA) to RA H (with intermediate gear). The intermediate gearbox reduces the cutting speed of the RA machine to rpm and increases torque. For cutting highperformance materials e.g. Hastelloy and Inconel. Fits all RA 2, RA 4, RA 41, RA 41 Plus, RA 6, RA 8 and RA 12 machines. The kit includes all parts necessary for retrofitting as well as additional gear oil. Intermediate gearbox retrofit kit Swivel cable Swivel cable for RA and PS machines Swivel cable for GF machines To prevent twisting of the cable. For all GF, RA and PS machines with protection class II (double insulated). Article Version Cable length [m] Swivel cable for RA/PS machines V, 50/60 Hz EU Swivel cable for RA/PS machines V, 50/60 Hz US/CN Swivel cable for RA/PS machines V, 50/60 Hz CH Swivel cable for GF machines V, 50/60 Hz EU Swivel cable for GF machines V, 50/60 Hz US/CN Swivel cable for GF machines V, 50/60 Hz GB Swivel cable for GF machines V, 50/60 Hz AUS Swivel cable for GF machines V, 50/60 Hz CH Code kg Quickmounting base plate With integrated screw clamps for quick mounting of the machine on work benches. Ideal for frequent changes of location. Quickmounting base plate for RA 2 (H), RA 21 S Quickmounting base plate for GF 4, RA 4 (H), RA 6 (H), RA 8 (H), RA 41 Plus (H) Quickmounting base plate for PS 4.5 and PS Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

RA carrier For easy transportation of RA pipe cutters. For all RA 4, RA 41, RA 41 Plus and RA 6 machines. On request, the RA carrier can be premounted on new purchases of one of the above RA machines.

Very sturdy and stable design with powdercoated frames and stainless steel rollers.

The machines can be directly mounted onto the base plate of the pipe feeder base unit, without further parts.

17 RA carrier For easy transportation of RA pipe cutters. For all RA 4, RA 41, RA 41 Plus and RA 6 machines. On request, the RA carrier can be premounted on new purchases of one of the above RA machines. While stocks last. RA carrier Pipe feeder base unit and extension unit The pipe feeder accurately feeds long and heavy pipes into GF and RA machines. Very sturdy and stable design with powdercoated frames and stainless steel rollers. Base unit: Fits all pipe cutting and beveling machines in the GF and RA series from Orbitalum Tools (except the RA 2, RA 21 S and GF 20). The machines can be directly mounted onto the base plate of the pipe feeder base unit, without further parts. The machines can be easily adjusted to the required cutting dimension using the handwheeloperated mechanical height adjustment. The machine is securely fastened to the base plate. Extension unit: To extend the the base unit, can be used singularly or in multiples, easily bolted together. Floor bracket accessory: To fasten the base unit or the extension unit to the floor. The assembly consists of 4 brackets and 8 bolts with washers. Pipe feeder base unit Application range / technical details Pipe feeder base unit Pipe feeder extension unit Pipe OD Pipe OD Dimensions [cm] approx. 185 x 105 x x 105 x 50 Dimensions approx x 41.3 x x 41.3 x 19.7 Load capacity max. [kg] Pipe feeder base unit Pipe feeder extension unit Floor bracket accessory Pipe feeder extension unit Lifting bench For GF 20 AVM (supplied as standard) and RA 12. Easy mounting of the saw directly on to the plate. On the RA 12, fastening with quickmounting plate only. Mechanical height adjustment using a handwheel. Very sturdy and robust design with steel construction. Swarf collector included. Technical data Dimensions of lifting bench (h x w x d) approx x 94 x 63 cm x 37 x 24.8 inch Load max. 1,200 kg 2,645.5 lbs Lifting bench for GF 20 AVM and RA Pipe Cutting and Beveling Technology 17 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Saw blades and bevel cutters for GF and RA machines These saw blades and bevel cutters are especially designed for our pipe cutters for highest requirements and longest service life.

highperformance materials and highalloy steels Premium Range especially made for stainless steel applications with extra long durability Workable pipe materials Al Mild steel, Cu, CuNi, CuZn, CuSn

Economy 1.2 2.5.047.098 63 2.480 790 041 135 0.035 Economy* 1.5 6.0.059.236 68 2.677 790 042 063 0.036 Economy* 5.0 12.0.197.472 75 2.953 790 043 030 0.053 Economy 2.0 5.5.079.217 63 2.

18 Saw blades and bevel cutters for GF and RA machines These saw blades and bevel cutters are especially designed for our pipe cutters for highest requirements and longest service life. 4 different ranges of saw blades are available: Economy Range for low and nonalloy steels and cast iron pipes Performance Range for highalloy steels (stainless steel) High Performance Range for highperformance materials and highalloy steels Premium Range especially made for stainless steel applications with extra long durability Workable pipe materials Al Mild steel, Cu, CuNi, CuZn, CuSn INOX, V2A, V4A, 304, 316 (L) Ti, Duplex, Inconel Economy * * Performance * * High Performance * * * Premium * Saw blades Minimum purchase: 5 blades Article Pipe wall thickness Saw blade Ø Code kg Economy Economy* Economy* Economy Economy Performance Performance Performance Performance Performance Performance** Performance Performance Performance Performance** Performance Performance Performance Performance** High Performance High Performance High Performance Premium * applicable only for aluminum pipes ** only for RA 6, RA 8 and RA Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

103 Performance 2.5 7.0.098.276 30 7.276 68 2.677 790 042 161 0.108 High Performance 2.5 5.0.098.197 35 5.197 68 2.677 790 042 015 0.120 High Performance 2.5 6.0.098.236 45 4.157 68 2.

19 Saw blade/bevel cutter combinations Simultaneous cutting and beveling of pipes in just seconds. Weldprep saw blade/bevel cutter combination (Vseam)* Article Pipe wall thickness Beveling angle Height of bevel max. Saw blade Ø Code [ ] Performance Performance High Performance High Performance High Performance kg Replacement parts for weldprep saw blade/bevel cutter combination (Vseam)* Saw blade for , and Performance Bevel cutter 30 for Performance Saw blade for , , , High Performance Bevel cutter 30 for High Performance Support disc for saw blade/bevel cutter combinations We recommend the use of 1 support disc for the saw blade/bevel cutter combination. Support disc Press fitting saw blade/bevel cutter combinations** Article Pipe wall thickness Beveling angle Height of bevel max. Saw blade Ø Code [ ] Performance / / / High Performance / / / kg Replacement parts for press fitting saw blade/bevel cutter combinations Saw blade for Performance Saw blade for High Performance Bevel cutter for High Performance * Consisting of one saw blade and one bevel cutter. It is possible to order the individual parts separately. ** Consisting of one saw blade and one bevel cutter. Especially for stainless steel press fitting systems. It is possible to order the individual parts separately. Pipe Cutting and Beveling Technology 19 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Bevel cutters For Vseam profiles on pipe ends. The bevel cutter is mounted on the RA pipe cutter instead of a saw blade. Reproducible weld seam preparation in just seconds.

20 Bevel cutters For Vseam profiles on pipe ends. The bevel cutter is mounted on the RA pipe cutter instead of a saw blade. Reproducible weld seam preparation in just seconds. Bevel cutters Vseam Article Beveling angle Height of bevel max. [ ] Bevel cutter Ø Code kg Economy Economy Economy Economy Performance Performance Performance Performance High Performance High Performance Saw blade lubricant GF TOP Synthetic highperformance lubricant for cutting and beveling machines. Increases the tool life of the saw blade. Compliant with the food approval NSF H2. The screwable brush guarantees an easy and uniform application of lubricant on the saw blade. Saw blade lubricant GF TOP Tube, 180 g Saw blade lubricant ROCOL Highperformance lubricant for cutting and beveling. Increases the tool life of the saw blade. Saw blade lubricant ROCOL Tube, 150 ml Saw blade lubricant ROCOL Can, 0.5 kg Saw blade lubricant ROCOL Bucket, 5.0 kg Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

21 Portable Tube Saws Lightweight and easily transportable machine (only 23 kg (PS 4.5) or 26 kg (PS 6.6)), to provide flexibility for onsite applications Deformationfree clamping of thinwalled tubes For cutting of thinwalled tubes and elbows No rework necessary because of a burrfree and square cut Cold cutting process prevents corrosion Integrated line laser pointer to identify the cutoff point Orbital cutting process saves time Multipoint clamping of the pipe Fast adjustment of tube dimensions Long saw blade service life Press fitting saw blade combinations can be used* PS 4.5, PS 6.6 Tube cutting made easy! Cutting thinwalled stainlesssteel tubes and elbows using the superior Planetary Cutting Technology Deformationfree clamping systems by integrated clamping jaws made from coated cast aluminum for different tube diameters. PS 4.5 PS 6.6 Machine comes with: 1 Portable Tube Saw PS 4.5 or PS Set of cast aluminum clamping jaws 1 Durable storage and shipping case 1 Saw blade, already mounted on the PSmachine (Code ) 1 Tool bag equipped with tools 1 Tube of saw blade lubricant GF TOP (Code ) 1 Set of operating instructions and spare parts list Electric drive (singlephase AC motor): Power: 1010 W (1.5 HP) Protection class II (double insulated) Builtin electronic variable cutting speed: rpm Application range Material Saw position Tube OD Wall thickness PS 4.5 PS 6.6 Tube Elbow < 3 < Tube 1 50** * Elbow 2 50** * * Only with combinations of Orbitalum Tools: Code or Especially for stainless steel press fitting systems. Consisting of one saw blade and one bevel cutter. It is possible to order the individual parts separately. Workable wall thickness: 1 2 mm ( inch), beveling angle: 45 /70, height of bevel: max. 0.4/1 mm (0.016/ inch). ** It is possible to cut tubes with a outer diameter min. 30 mm (1.181 inch) with the PS 6.6 by using additional clamping jaws (accessory, Code ). These clamping jaws are delivered as a standard with the PS 4.5. PS V, 50/60 Hz EU PS V, 50/60 Hz EU PS V, 50/60 Hz EU PS V, 50/60 Hz EU Pipe Cutting and Beveling Technology 21 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

600 Saw blades Performance Range for highalloy steels (stainless steel) Recommended saw blades for the Portable Tube Saws PS 4.5 and PS 6.6. Article Tube wall thickness Tube wall thickness Saw blade Ø Saw blade Ø Performance 1.

22 Accessories for PS machines Quickmounting plate with screw clamps Quick and easy mounting of the machine to the bench with no drilling. Incl. 4 socket head screws to fix the PS to the quickmounting base plate. Quickmounting plate with screw clamps Saw blades Performance Range for highalloy steels (stainless steel) Recommended saw blades for the Portable Tube Saws PS 4.5 and PS 6.6. Article Tube wall thickness Tube wall thickness Saw blade Ø Saw blade Ø Performance Performance Performance Code kg Tripod Made of stainless steel. For easy mounting of PS machines directly on the tripod with no base plate. Space saving fast application easy handling Tripod Clamping jaws replacement set for PS 4.5 and PS 6.6 Made from coated cast aluminum. Extends the dimension range of the PS 6.6 to OD min. 30 mm (1.181 inch). Clamping jaws replacement set for PS 4.5 and extension jaws for PS Laser retrofitting kit for PS 4.5 and PS 6.6 Line laser pointer to identify the cutting point on the pipe. Easy mounting on the swivel on the PS machines. Kit contains 1 line laser, 1 laser holder with 2 fixing screws, replacement batteries, 1 set of assembly instructions. Laser retrofitting kit for PS 4.5 and PS Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Universal Pipe Cutter Wide range of applications and dimensions No rework necessary Suitable for clamping joints Reduction of tool costs and cutting time Flexible application range SCORP 220 Plus,

Machine comes with: 1 Universal Pipe Cutter SCORP 220 Plus / SCORP 360 1 Bag for easy transportation 4 Small pipe rollers (SCORP 220 Plus) or 2 small and 1 large pipe roller (SCORP 360) 1 Saw blade

23 Universal Pipe Cutter Wide range of applications and dimensions No rework necessary Suitable for clamping joints Reduction of tool costs and cutting time Flexible application range SCORP 220 Plus, SCORP 360 The new way of cutting cast iron, stainless steel, steel, copper, aluminum and plastic pipes. Ideal for pipe fitters to use on construction sites and in industrial pipe installations. Machine comes with: 1 Universal Pipe Cutter SCORP 220 Plus / SCORP Bag for easy transportation 4 Small pipe rollers (SCORP 220 Plus) or 2 small and 1 large pipe roller (SCORP 360) 1 Saw blade TCT (Code ) 1 Set of operating instructions and spare parts list Electric drive with singlephase AC motor: Power: SCORP 220 Plus: 1.1 kw (1.5 HP) SCORP 360: 1.4 kw (1.9 HP) Max. saw blade speed range: 4,000 rpm SCORP 220 Plus Application range SCORP 220 Plus SCORP 360 Pipe OD Wall thickness (steel) max Wall thickness (plastic) max SCORP 220 Plus V, 50/60 Hz EU SCORP 220 Plus V, 50/60 Hz EU SCORP V, 50/60 Hz EU SCORP V, 50/60 Hz EU SCORP 360 Pipe Cutting and Beveling Technology 23 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Saw blades for SCORP machines Saw blade TCT Article For pipe materials Saw rpm blade Ø max. Saw blade TCT Steel, copper, aluminum, all kinds of plastic 140 4,200 790 014 055 0.

wall thickness Saw blade Ø 155 mm/6.102 inch max. wall thickness 75 2.953 15.1 0.594 22.6 0.889 90 3.543 11.4 0.449 18.9 0.744 100 3.937 10.1 0.398 17.6 0.693 110 4.331 9.3 0.366 16.8 0.661 115 4.

24 Saw blades for SCORP machines Saw blade TCT Article For pipe materials Saw rpm blade Ø max. Saw blade TCT Steel, copper, aluminum, all kinds of plastic 140 4, Saw blade TCT* All kinds of plastic 155 4, * only for SCORP 360 Code kg Plastic pipe OD Application range SCORP 360 with TCT saw blades Saw blade Ø 140 mm/5.512 inch max. wall thickness Saw blade Ø 155 mm/6.102 inch max. wall thickness Cutting blade Diamond Article For pipe materials Saw blade Ø rpm max. Cutting blade Diamond Cast iron 140 4, Code kg Saw blade Cermet Article For pipe materials Saw blade Ø rpm max. Saw blade Cermet Stainless steel 140 4, Code kg 24 Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Metal Tube Cutters The clever solution for cutting metal tubes manually. This Metal Tube Cutter is especially designed for cramped working places and for chipless cutting processes.

25 Metal Tube Cutters The clever solution for cutting metal tubes manually. This Metal Tube Cutter is especially designed for cramped working places and for chipless cutting processes. Deformationfree and square cut No electricity required Requires little space, for use in limited access areas MRA For manual cutting of metal tubes in any position. Easy to use firstrate cutting technology. For pipe materials: Highalloy steel (stainless steel material no to ) Low alloy and unalloyed steel Cast materials Nonferrous metals Comes with: 1 Metal Tube Cutter MRA* 1 Plastic carrying case (ABS) 1 Socket head key 1 Connection clamp 1 Pair of working gloves 1 Set of operating instructions and spare parts list * without multiroller cutting chains and without clamping shells (see accessories) Application range Pipe OD Wall thickness (depends on material) Metal Tube Cutters Standard Pipe Cutting and Beveling Technology 25 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

26 Accessories for MRA Multiroller cutting chains Cutting wheels made from hardened steel. Article Tube OD Tube OD Number of cutting wheels [pieces] Multiroller cutting chain Multiroller cutting chain Code kg Clamping shells for MRA Set of two pieces, made from hardened steel. One pair of clamping shells needed for each tube size. Further dimensions of clamping shells are available. Tube OD Tube OD Code kg Pipe Cutting and Beveling Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Page Tube Squaring Machines RPG 1.0 Cordless, RPG 1.0 Cordless rightangled drive 28 Accessories 29 RPG 1.5, RPG 1.5 Cordless RPG 2.5, RPG 2.5 Cordless 30 NEW Accessories 31 RPG 4.5, RPG 8.

27 Page Tube Squaring Machines RPG 1.0 Cordless, RPG 1.0 Cordless rightangled drive 28 Accessories 29 RPG 1.5, RPG 1.5 Cordless RPG 2.5, RPG 2.5 Cordless 30 NEW Accessories 31 RPG 4.5, RPG Boiler Pipe Preparation Machines Accessories 34 BRB 2 36 BRB 4 38 Pipe End Preparation Machines Accessories 40 REB 6, REB 14, REB Accessories 44 Accessories for BRB and REB machines 48 Application ranges of tool holders and multifunctional tools Description of the different weld prep profiles and the tools made by Orbitalum Tools 49 Combination possibilities of tool holder and multifunctional tools for REB and BRB machines 50 Application range of tool holder 51 Length of land with the use of the tool holder for facing 52 Pipe End Preparation Technology 27 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Tube Squaring Machines Squaring tube ends with a highquality finish Burrfree and square Quick clamping system for tools, clamping shells and tubes Preparation of thinwalled stainless steel tubes

28 Tube Squaring Machines Squaring tube ends with a highquality finish Burrfree and square Quick clamping system for tools, clamping shells and tubes Preparation of thinwalled stainless steel tubes (V4A) and micro fittings Highperformance coated tool bit with two cutting edges Builtin electronic speed regulation Micrometer feed for optimum results No additional tools required for operation Space saving, light weight and portable machine for a mobile and secure application RPG 1.0 Cordless, RPG 1.0 Cordless rightangled drive Designed for burrfree squaring of thinwalled stainless steel tubes and micro fittings up to OD 25.4 mm (1 inch). The clean and costeffective solution for precise welds conforming to industry standards. RPG 1.0 Cordless rightangled drive RPG 1.0 Cordless Machine comes with: 1 Tube Squaring Machine RPG 1.0 Cordless / Cordless rightangled drive 1 Durable storage and shipping case 2 Rechargeable batteries 1 Battery charger 1 Multifunctional tool (Code ) 1 Torx Tspanner for securing the multifunctional tools (T15) 1 Set of operating instructions and spare parts list Operating instructions and safety notes from the manufacturer of the motor Drive with rechargeable battery Voltage of rechargeable battery: 12 V Speed RPG 1.0 Cordless: rpm 1 Speed RPG 1.0 Cordless rightangled drive: rpm 1 Application range RPG 1.0 Cordless RPG 1.0 Cordless rightangled drive Tube OD Wall thickness max Dimension of base unit approx. 235 x 380 x x 15 x x 380 x x 15 x 3 Article Version (battery charger) Code kg RPG 1.0 Cordless V, 50/60 Hz RPG 1.0 Cordless 115 V, 60 Hz RPG 1.0 Cordless rightangled drive V, 50/60 Hz RPG 1.0 Cordless rightangled drive 115 V, 60 Hz Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Accessories for RPG 1.0 Please check the outer diameter of the tubes before ordering the clamping shells.

Assures accurate centering and quick clamping shell change without any tools with its unique design and positive clamping shell mechanism. Further dimensions of clamping shells are available.

112 Tubes 12.70 0.500 790 036 206 0.111 Tubes 17.20 0.677 790 036 207 0.104 Tubes 19.05 0.750 790 036 208 0.100 Tubes 21.30 0.839 790 036 209 0.094 Tubes 25.40 1.000 790 036 210 0.

29 Accessories for RPG 1.0 Please check the outer diameter of the tubes before ordering the clamping shells. The different standards sometimes involve a special size (particularly for tubes in accordance with DIN 2430). Onepiece stainless steel clamping shells Extremely durable. Assures accurate centering and quick clamping shell change without any tools with its unique design and positive clamping shell mechanism. Further dimensions of clamping shells are available. For material Tube OD Tube OD Code kg Tubes Tubes Tubes Tubes Tubes Tubes Tubes Tubes Tubes Tubes Micro fittings Micro fittings Micro fittings Micro fittings Micro fittings Micro fittings Stainless steel clamping shell Stainless steel clamping shell for micro fittings Multifunctional tool MFW Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. Usable for all machines of the RPG series. Article Quantity Code kg Multifunctional tool MFWP Multifunctional tool MFWP Durable storage and shipping case High quality padded blue shipping case. Particularly sturdy design. Supplied as standard with the RPG 1.0 Cordless rightangled drive. Durable storage and shipping case Pipe End Preparation Technology 29 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

30 Tube Squaring Machines RPG 1.5 Squaring tube ends with a highquality finish Burrfree and square Beveling (30 /35 ) possible with a special holder Quick clamping system for tools, clamping shells and tubes Preparation of thinwalled stainless steel tubes (V4A) and micro fittings Highperformance coated tool bit with two cutting edges Builtin electronic speed regulation Micrometer feed for optimum results No additional tools required for operation Space saving, light weight and portable machine for a mobile and secure application The special adaptor clamping shell allows the RPG 2.5 to be used with the clamping shells for the RPG 1.5 machines Space saving, light weight and portable machine for a mobile and secure application Machines have a removable bench stand (mains versions only) Rightangled machine with rotating/removable battery drive (cordless version) Very short design (cordless version) RPG 1.5 Cordless RPG 2.5 RPG 1.5 (Cordless), RPG 2.5 (Cordless) Designed for burrfree squaring and beveling of thinwalled stainless steel tubes and micro fittings up to OD 38.1 mm (1.5 inch) (RPG 1.5) or up to 63.5 mm (2.5 inch) (RPG 2.5). Clean and secure working area with a clear view of the cutting head. Machine comes with: 1 Tube Squaring Machine RPG 1.5 (Cordless), RPG 2.5 (Cordless) 1 Durable storage and shipping case 2 Rechargeable batteries, 1 Battery charger (for Cordless versions only) 1 Tool holder (Code ) with multifunctional tool (Code ) 1 Adapter clamping shell (Code , only for RPG 2.5) 1 Tool set 1 Set of operating instructions and spare parts list Electric drive with singlephase AC motor: Power: 1010 W Protection class II (double insulated) Builtin electronic variable cutting speed: RPG 1.5: rpm RPG 2.5: 1. speed: 9 52 rpm 2. speed: rpm Drive with rechargeable battery Voltage of rechargeable battery: 12 V Speed RPG 1.5 Cordless: 1. speed: rpm 2. speed: 0 1,300 rpm Speed RPG 2.5 Cordless: 1. speed: 0 24 rpm; 2. speed: 0 80 rpm RPG 2.5 Cordless Application range RPG 1.5 (Cordless) RPG 2.5 (Cordless) Tube OD * Wall thickness max * only with special adapter clamping shell (supplied as standard with RPG 2.5) RPG V, 50/60 Hz EU RPG V, 50/60 Hz EU RPG 1.5 Cordless (12 V) V, 50/60 Hz EU RPG 1.5 Cordless (12 V) 120 V, 50/60 Hz EU RPG V, 50/60 Hz EU RPG V, 50/60 Hz EU RPG 2.5 Cordless (12 V) V, 50/60 Hz EU RPG 2.5 Cordless (12 V) 115 V, 60 Hz US Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

31 Accessories for RPG 1.5, RPG 2.5 Please check the outer diameter of the tubes before ordering the clamping shells. The different standards sometimes involve a special size (particularly for tubes in accordance with DIN 2430). Onepiece stainless steel clamping shells Extremely durable. Assures accurate centering and quick clamping shell change without any tools with its unique design and positive clamping shell mechanism. Further dimensions of clamping shells are available. Usable for* For material Tube OD Tube OD Code kg RPG 1.5 Tubes RPG 1.5 Tubes RPG 1.5 Tubes RPG 1.5 Tubes RPG 1.5 Tubes RPG 1.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 1.5, RPG 2.5 Tubes RPG 2.5 Tubes RPG 2.5 Tubes RPG 2.5 Tubes RPG 2.5 Tubes RPG 2.5 Tubes RPG 2.5 Tubes RPG 1.5 Micro fittings RPG 1.5 Micro fittings RPG 1.5 Micro fittings RPG 1.5 Micro fittings RPG 1.5 Micro fittings RPG 1.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings Stainless steel clamping shell Stainless steel clamping shell for micro fittings Pipe End Preparation Technology 31 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Usable for* For material Tube OD Tube OD Code kg RPG 1.5, RPG 2.5 Micro fittings 8.00 0.314 790 037 307 0.223 RPG 1.5, RPG 2.5 Micro fittings 9.53 0.375 790 037 308 0.300 RPG 1.5, RPG 2.5 Micro fittings 10.

678 790 037 312 0.220 RPG 1.5, RPG 2.5 Micro fittings 21.20 0.835 790 037 313 0.213 * Using a special adapter clamping shell (supplied as standard with the RPG 2.5), the clamping shells for the RPG 1.

32 Usable for* For material Tube OD Tube OD Code kg RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings RPG 1.5, RPG 2.5 Micro fittings * Using a special adapter clamping shell (supplied as standard with the RPG 2.5), the clamping shells for the RPG 1.5 can also be used for the RPG 2.5 machines, extending the range of application to min mm (0.250 inch). Adapter clamping shell for RPG 2.5 Using this adapter clamping shell, the clamping shells for the RPG 1.5 can also be used for the RPG 2.5 machines, extending the range of application to min mm (0.250 inch). Supplied as standard with the RPG 2.5. Adapter clamping shell for RPG Tool holder WH Fits multifunctional tool Adjustable tool holder incl. Torx fixing screw. For max. wall thickness 3 mm / inch. Application range Possible application Bevel angle Tube OD RPG 1.5 (Cordless) Tube OD RPG 2.5 (Cordless) Squaring Beveling [ ] Standard tool holder WH12I** x Optional tool holder WH12I x Optional tool holder WH12I for micro fittings* x Tool holder WH3V30 x 30 max max max max Tool holder WH3V35 x 35 max max max max * Only for RPG 1.5 and only to be used with stainless steel clamping shells for micro fittings. ** Recommended application range with the RPG 1.5 and the standard tool holder: mm ( inch). Standard tool holder WH12I Optional tool holder WH12I Optional tool holder for micro fittings WH12I* Tool holder WH3V Tool holder WH3V Multifunctional tool MFW Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. Usable for all machines of the RPG series. Article Quantity Code kg Multifunctional tool MFWP Multifunctional tool MFWP Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

33 Tube Squaring Machines Squaring tube ends with a highquality finish Burrfree and square Quick clamping system for tools, clamping shells and tubes Preparation of thinwalled stainless steel tubes (V4A) Highperformance coated tool bit with two cutting edges Builtin electronic speed regulation Micrometer feed for optimum results No additional tools required for operation Space saving, light weight and portable machine for a mobile and secure application RPG 4.5, RPG 8.6 RPG 4.5 Designed for burrfree squaring of thinwalled stainless steel tubes. Clean and secure working area with a clear view of the cutting head. Machine with rotating/removable bench stand. Machine comes with: 1 Tube Squaring Machine RPG 4.5 or RPG Durable storage and shipping case 1 Tool holder (Code ) with multifunctional tool (Code ) 1 Tool set 1 Set of operating instructions and spare parts list RPG 8.6 Electric drive with singlephase AC motor: Power: 1010 W Protection class II (double insulated) Builtin electronic variable cutting speed: RPG 4.5: 8 52 rpm; RPG 8.6: 7 18 rpm Application range RPG 4.5 RPG 8.6 Tube OD Wall thickness max RPG V, 50/60 Hz EU RPG V, 50/60 Hz EU RPG V, 50/60 Hz EU RPG V, 50/60 Hz EU Pipe End Preparation Technology 33 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

The twopiecedesign with click mechanism ensures accurate centering and quick clamping shell change without any tools. Further dimensions of clamping shells are available.

34 Accessories for RPG 4.5, RPG 8.6 Please check the outer diameter of the tubes before ordering the clamping shells. The different standards sometimes involve a special size (particularly for tubes in accordance with DIN 2430). Clamping shells Extremely durable. The twopiecedesign with click mechanism ensures accurate centering and quick clamping shell change without any tools. Further dimensions of clamping shells are available. Stainless steel clamping shell for RPG 4.5 Aluminum clamping shell for RPG 8.6 Usable for Version Tube OD Tube OD Code kg RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

35 Usable for Version Tube OD Tube OD Code kg RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 4.5 Stainless steel RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Aluminum RPG 8.6 Stainless steel RPG 8.6 Stainless steel RPG 8.6 Stainless steel RPG 8.6 Stainless steel RPG 8.6 Stainless steel RPG 8.6 Stainless steel RPG 8.6 Stainless steel Tool holder WH Fits multifunctional tool Incl. Torx fixing screw. Tool holder WH Multifunctional tool MFW Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. Usable for all machines of the RPG series. Article Quantity Code kg Multifunctional tool MFWP Multifunctional tool MFWP Pipe End Preparation Technology 35 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Boiler Pipe Preparation Machines Compact design for precise and reproducible weld prep profiles Maximum performance and lightweight Highperformance coated tool bit with two cutting edges Quick

36 Boiler Pipe Preparation Machines Compact design for precise and reproducible weld prep profiles Maximum performance and lightweight Highperformance coated tool bit with two cutting edges Quick clamping system for tools with easy adjustment Adjustable air outlet Ergonomic handling Easy to change tools Tools adaptable on all BRB machines Low noise level Application optimized housing design BRB 2 Lightweight and robust Boiler Prep Machine. counterboring and axial turning of pipes made from highalloy steel (stainless steel), lowalloy and carbon steel with the unique tool system QTC. Designed for pipe end preparations and boiler pipe applications. Up to 3 tools can be used at the same time. Machine comes with: 1 Boiler Pipe Preparation Machine BRB 2 1 Durable storage and shipping case 1 Mandrel 3 Clamping sets (Kit 1) or 8 clamping sets (Kit 2) 1 Tool retainer 1 KSSTOP lubricant spray pump (Code ) 1 Tool set 1 Set of operating instructions and spare parts list Pneumatic power drive: Power: 0.38 kw (0.52 HP) Air supply requirement: 0.7 m 3 /min at 6 bar (24.7 cfm at 90 PSI) Manufacturer s warranty can only be given when using the original mobile air unit from Orbitalum Tools, Code (see page 48). Application range / Characteristics BRB 2 Kit 1 BRB 2 Kit 2 Pipe ID Wall thickness with steel Wall thickness with stainless steel (max. OD 40 mm/1.57") Mandrel Ø Tool retainer Ø 50 / / / / 0.75 BRB 2, Kit 1 Pneumatic drive BRB 2, Kit 2 Pneumatic drive Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

37 Retrofit kits for BRB 2 Retrofit kits are available for both basic machines. Retrofit kit to basic machine 1 consists of: 7 Clamping sets 1 Mandrel complete with spindle Retrofit kit to basic machine 2 consists of: 2 Clamping sets 1 Mandrel complete with spindle Application range Retrofit kit for BRB 2 Kit 1 Retrofit kit for BRB 2 Kit 2 Pipe ID Pipe ID Mandrel Ø Mandrel Ø Clamping sets [pieces] 7 2 Retrofit kit for BRB 2, basic machine Retrofit kit for BRB 2, basic machine Pipe End Preparation Technology 37 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

38 Boiler Pipe Preparation Machines Compact design for precise and reproducible weld prep profiles Maximum performance and lightweight Highperformance coated tool bit with two cutting edges Quick clamping system for tools with easy adjustment Adjustable air outlet Ergonomic handling Easy to change tools Tools adaptable on all BRB machines Low noise level Application optimized housing design BRB 4 Lightweight and robust Boiler Prep Machine. counterboring and axial turning of pipes made from highalloy steel (stainless steel), lowalloy and carbon steel with the unique tool system QTC. Designed for pipe end preparations and boiler pipe applications. Up to 3 tools can be used at the same time. Available in pneumatic and electric versions. BRB 4 pneumatic Machine comes with: 1 Boiler Pipe Preparation Machine BRB 4 1 Durable storage and shipping case 1 KSSTOP lubricant spray pump (Code ) 1 Tool set 1 Set of operating instructions and spare parts list BRB 4 electric Additional parts BRB 4 Kit 1 BRB 4 Kit 2 BRB 4 Kit 3 BRB 4 Kit 4 BRB 4 Kit 5 Clamping sets [pieces] Clamping range Clamping disc Ø with threaded spindle M Mandrel Ø Tool retainer Ø 68 / / / / / / / / / / / / / / / / Electric drive with singlephase AC motor: Power: 1.2 kw (1.63 HP) Protection class II (double insulated) Builtin electronic variable cutting speed: rpm Pneumatic power drive: Power: 1 kw (1.36 HP) Air supply requirement: 1 m 3 /min at 6 bar (35.3 cfm at 90 PSI) Speed: rpm 38 Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Manufacturer s warranty can only be given when using the original mobile air unit from Orbitalum Tools, Code 790 093 060 (see page 48).

39 Manufacturer s warranty can only be given when using the original mobile air unit from Orbitalum Tools, Code (see page 48). Application range BRB 4, Kit 1 BRB 4, Kit 2 BRB 4, Kit 3 BRB 4, Kit 4 BRB 4, Kit 5 Pipe ID Pipe OD Wall thickness min. max BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit V, 50 Hz EU BRB 4, Kit 1 Pneumatic drive BRB 4, Kit 2 Pneumatic drive BRB 4, Kit 3 Pneumatic drive BRB 4, Kit 4 Pneumatic drive BRB 4, Kit 5 Pneumatic drive Retrofit kits for BRB 4 Retrofit kits comprising: Comes with / For application range Kit 1 to Kit 4 Kit 1 to Kit 3 Kit 2 to Kit 1 / Kit 3 to Kit 1 Kit 2 to Kit 3 / Kit 4 to Kit 5 Kit 1 to Kit 5 Kit 3 to Kit 2 Mandrel Ø Tool support Ø Extension of dimension to pipe ID Extension of dimension to pipe OD max Kit 1 to Kit Kit 1 to Kit Kit 2 to Kit 1 / Kit 3 to Kit Kit 2 to Kit 3 / Kit 4 to Kit Kit 1 to Kit Kit 3 to Kit Pipe End Preparation Technology 39 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Accessories for BRB machines Tool retainer Ø 90 mm (3.543 inch) For Mandrel Ø 31.5 mm (1.240 inch). While stocks last. Tool retainer Ø 90 mm (3.543 inch) 790 086 207 1.

40 Accessories for BRB machines Tool retainer Ø 90 mm (3.543 inch) For Mandrel Ø 31.5 mm (1.240 inch). While stocks last. Tool retainer Ø 90 mm (3.543 inch) Tool holder WH for Iprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. Article Version Height Height WH5I for BRB WH4I* for BRB WH12I for BRB WH5I for BRB WH5I for BRB * Special tool holder for facing pipes in pipe plates Code kg Adjustable tool holder WH for Iprep Combination possibilities of tool holder and multifunctional tools, see page 50. Comes with: Adjustable tool holder Multifunctional tool MFW 15V / I4, Code Torx screws Adjusting plates Article Version Height Height WH15I for BRB Code kg Tool holder WH for V and Yprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5V30 for BRB WH12V30 for BRB WH12V37.5 for BRB WH12V80 for BRB WH12V35 for BRB WH15V30 for BRB WH15V37.5 for BRB WH15V60 for BRB Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Tool holder WH for Uprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5U20 for BRB 2 790 085 228 0.014 WH12U10 for BRB 4 790 086 208 0.

41 Tool holder WH for Uprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5U20 for BRB WH12U10 for BRB WH12U20 for BRB WH12U25 for BRB WH30U7 for BRB WH30U10 for BRB WH30U20 for BRB Tool holder WH for counterboring With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5ID14, 10 mm (0.394") deep for BRB WH5ID14 for BRB WH5ID45 for BRB WH10ID14 for BRB WH10ID14, 30 mm (1.181") deep for BRB WH12ID10 for BRB Tool holder WH for cutting tubes from tube sheets With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH10ID80 for BRB 2 / BRB Tool holder WH for cutting tubes from tube sheets With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5ID45 for BRB 2 / BRB Multifunctional tool MFW For pipe wall thicknesses up to 6 mm (0.236 inch) Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. For WH5I and WH5U20 MFW5V / I2 for BRB Pipe End Preparation Technology 41 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

42 Multifunctional tool MFW For pipe wall thicknesses up to 4 mm (0.157 inch) Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. For WH4I2 (special holder) MFW4I2 for BRB Multifunctional tool MFW For pipe wall thicknesses from 2 to 15 mm ( inch) Foursided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. V, Y, Ipreps MFW15V / I4 for BRB Multifunctional tool MFW For pipe wall thicknesses from 2 to 12 mm ( inch) Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. V, Y, I and Upreps with a prep radius 1.2 mm (0.047 inch) MFW12V / I2 for BRB Multifunctional tool MFW For counterboring ID Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes for WH5ID14 with a prep radius 0.4 mm (0.016 inch) for WH5ID for WH10ID80 MFW5ID2R0.4 (14 ) for BRB MFW5ID2R0.4 (45 ) for BRB MFW10ID2R0.4 (80 ) for BRB Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Pipe End Preparation Machines Compact design for precise and reproducible weld prep profiles QuickToolChange QTC Square and burrfree Highperformance coated tool bit with two or four cutting edges

preparation solution. counterboring and axial turning of pipes made from highalloy steel (stainless steel), lowalloy and carbon steel with the unique tool system QTC.

Machine comes with: 1 Pipe End Preparation Machine REB 6, REB 14 or REB 20 1 Transportation case 1 Clamping chuck (REB 6 und REB 14) or 2 clamping chucks (REB 20) 5 Clamping sets, each with 3

43 Pipe End Preparation Machines Compact design for precise and reproducible weld prep profiles QuickToolChange QTC Square and burrfree Highperformance coated tool bit with two or four cutting edges Sturdy construction Tools adaptable on all REB machines Optimized performance and ergonomic drive system Portable with an integral carrying handle REB 6, REB 14, REB 20 The most powerful pipe end preparation solution. counterboring and axial turning of pipes made from highalloy steel (stainless steel), lowalloy and carbon steel with the unique tool system QTC. Up to 4 tools can be used at the same time. Machine comes with: 1 Pipe End Preparation Machine REB 6, REB 14 or REB 20 1 Transportation case 1 Clamping chuck (REB 6 und REB 14) or 2 clamping chucks (REB 20) 5 Clamping sets, each with 3 clamping wedges (REB 6) or 6 Clamping sets, each with 3 clamping wedges (REB 14 and REB 20) 1 Tool set 1 KSSTOP lubricant spray pump (Code ) 1 Set of operating instructions and spare parts list Pneumatic power drive: Power: 1.8 kw (2.45 HP) Air supply requirement: 2 m 3 /min at 6 bar (70.6 cfm at 90 PSI) Nominal speed range: REB 6: 0 26 rpm, REB 14: 0 13 rpm, REB 20: 0 13 rpm REB 6 electric REB 14 pneumatic Manufacturer s warranty can only be given when using the original mobile air unit from Orbitalum Tools, Code (see page 48). Electric drive with singlephase AC motor (only REB 6 and REB 14): Power: 1.2 kw (1.63 HP) Voltage: 230 V, 50/60 Hz Builtin electronic variable cutting speed: REB 6: rpm, REB 14: 5 16 rpm Application range* Pipe ID Wall thickness s Pipe OD REB 6 min max REB 14 min max REB 20 min max REB 20 pneumatic * It is possible to extend the dimensions by using the optional clamping wedges (accessories). REB 6 Pneumatic drive REB V, 50/60 Hz EU REB 14 Pneumatic drive REB V, 50/60 Hz EU REB 20 Pneumatic drive Pipe End Preparation Technology 43 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

44 Accessories for REB machines Tool holder WH for Iprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. Article Height Height WH5I WH5I WH30I WH30I Code kg Adjustable tool holder WH for Iprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. Comes with: Adjustable tool holder Multifunctional tool MFW 15V / I4, Code Torx screws Adjusting plates Article Height Height WH15I Code kg Tool holder WH for V and Yprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH12V WH15V WH15V WH15V WH30V WH30V WH30V WH30V WH30V WH30V Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

45 Tool holder WH for Uprep With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH30U WH30U WH30U WH30U WH30U Tool holder WH for counterboring With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 50. WH5ID WH5ID WH10ID WH10ID14, 30 mm (1.181") deep WH12ID Multifunctional tool MFW For pipe wall thicknesses from 2 to 30 mm ( inch) Foursided tool bits with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes for V, Y, Ipreps for I, V, Y, Uprep with a prep radius 5 mm (0.197 inch) for I, V, Y, Uprep with a prep radius 2 mm (0.078 inch) MFW30V / I MFW30U4R MFW30U4R Multifunctional tool MFW For pipe wall thicknesses from 2 to 15 mm ( inch) Foursided tool bits with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. V, Y, Ipreps MFW15V / I Pipe End Preparation Technology 45 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Multifunctional tool MFW For counterboring ID Twosided tool bit with highperformance Balinit Futura protective coating against tool wear.

003 MFW5ID2R0.4 (45 ) WH5ID45 with a prep radius 0.4 mm (0.016 inch) 790 086 061 0.002 MFW10ID2R0.8 (14 ) WH10ID14 with a prep radius 0.8 mm (0.032 inch) 790 093 038 0.002 MFW10ID2R3.

46 Multifunctional tool MFW For counterboring ID Twosided tool bit with highperformance Balinit Futura protective coating against tool wear. For highalloy steel (stainless steel) lowalloy steel, carbon steel and cast iron pipes. Article for WH Code kg MFW5ID2R0.4 (14 ) WH5ID14 with a prep radius 0.4 mm (0.016 inch) MFW5ID2R0.4 (45 ) WH5ID45 with a prep radius 0.4 mm (0.016 inch) MFW10ID2R0.8 (14 ) WH10ID14 with a prep radius 0.8 mm (0.032 inch) MFW10ID2R3.0 (14 ) WH10ID14 with a prep radius 3.0 mm (0.032 inch) Elbow clamping system For REB 6. For preparing elbows with ID mm ( inch). Comes with: 1 Durable storage and shipping case 1 Mandrel with clamping mechanism for elbows 1 Straightening tool 8 Sets with 3 pins for dimension range mm ( inch). Elbow clamping system for REB 6 complete Optional clamping wedges To extend the dimension of the REB standard machines. Article Pipe ID Pipe ID for REB for REB for REB Code kg 46 Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Plastic (POM) clamping shell segments Customized plastic (POM) clamping shell segments for thinwalled pipes. Deformationfree clamping system.

47 Plastic (POM) clamping shell segments Customized plastic (POM) clamping shell segments for thinwalled pipes. Deformationfree clamping system. Comes with: 6 Cylinder head screws 3 Clamping shells 3 Plastic (POM) clamping shell segments Other dimensions are available. Article Pipe ID Pipe ID for REB for REB for REB for REB for REB for REB for REB for REB for REB for REB Code kg ID tracking for REB 14 and 20 The REB ID tracking can be used to prepare thinwalled, largescale pipes for welding, where precise pipeend preparation and an exact base width are required. The module measures the pipe ID. The force of the spring rounds out imperfect sections of the pipe and so maintains an even base height for preparation. All weld preparations such as V, Y and Upreps can be realized with the ID tracking module. Comes with: ID tracking module Mount for plane Assembly instructions Application range ID tracking for REB 14 ID tracking for REB 20 Pipe ID Wall thickness max ID tracking for REB 14 and REB Pipe End Preparation Technology 47 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Accessories for BRB and REB machines Mobile air unit DWE 10 Lubricator and air filter adjustable pressure range 0 10 bar. Flow max. 2.6 m 3 /min (91.8 cfm).

200 Air hose with quick coupling To connect the REB or BRB machine with the mobile air unit DWE 10. Length: 4 m (157.5 inch). ID: 19.1 mm (0.752 inch). Air inlet side: ½" quick coupling.

48 Accessories for BRB and REB machines Mobile air unit DWE 10 Lubricator and air filter adjustable pressure range 0 10 bar. Flow max. 2.6 m 3 /min (91.8 cfm). Air inlet side: ½" clutch coupling (DIN 3481). Air outlet side: ½" quick coupling. Suitable for air hose Mobile air unit DWE Air hose with quick coupling To connect the REB or BRB machine with the mobile air unit DWE 10. Length: 4 m (157.5 inch). ID: 19.1 mm (0.752 inch). Air inlet side: ½" quick coupling. Air outlet side: 90 angle screw with ½" quick coupling and a nipple to screw into the speed regulation handle on REB or BRB. Air hose with quick coupling Cutting lubrication KSSTOP The water soluble, fully synthetic cooling fluid extends the tool life of the tool bits. Contains no hazardous substances (no labeling requirements according to GefStoffV.). Fulfils DVGW requirements, regarding drinking water, work sheet W 521. Good anticorrosion properties. Cutting lubrication KSSTOP Pump sprayer with 500 ml Cutting lubrication KSSTOP refill canister Canister with 10 l Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

The different weld prep profiles I V Y U ID Facing Iseam Plain beveling Vseam Beveling, facing Yseam Jprepping Useam Counterboring IDseam Description of the tools made by Orbitalum Tools

49 The different weld prep profiles I V Y U ID Facing Iseam Plain beveling Vseam Beveling, facing Yseam Jprepping Useam Counterboring IDseam Description of the tools made by Orbitalum Tools Multifunctional tool MFW for working on the pipe OD: MFW 30 V / I 4 R5 Prep radius in mm R5 Number of cutting edges 4 Weld prep profiles V and I max. workable wall thickness in mm 30 Multifunctional tool MFW for working on the pipe ID: MFW 10 ID 2 R0.8 Prep radius in mm R0.8 Number of cutting edges 2 for working on the inner diameter ID max. length on the counterbore / bevel 10 mm Tool holder WH for beveling: WH 30 V 30 Prep angle 30 Weld prep profile V max. workable wall thickness in mm 30 Tool holder WH for facing: WH 30 I H27 Holder height in mm H27 Weld prep profile I max. workable wall thickness in mm 30 Tool holder WH for counterboring ID: WH 10 ID 14 Counterbore angle 14 for working on the inner diameter ID max. length on the counterbore / bevel 10 mm Holder height H Pipe End Preparation Technology 49 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

50 Combination possibilities of tool holder WH and multifunctional tools MFW for REB and BRB machines CodeNo. Tool holder Torx screw Multifunctional tool Tools for Iseam WH 4 I with R WH 5 I with R WH 12 I H 20 mm with R WH 15 I H 20 mm with R WH 15 I H 27 mm with R WH 30 I H 20 mm with R WH 30 I H 27 mm with R WH 15 I H 23 mm (adjustable) / with R 0 Tools for V and Yseam WH 5 V with R WH 12 V with R WH 12 V with R WH 12 V with R WH 12 V with R WH 15 V with R WH 15 V with R WH 15 V with R WH 30 V with R WH 30 V/U with R WH 30 V with R WH 30 V with R WH 30 V with R WH 30 V with R WH 30 V with R WH 30 V with R 0 Tools for Useam WH 5 U with R WH 12 U with R WH 12 U with R WH 12 U with R WH 30 U with R 5 / with R WH 30 U with R 5 / with R WH 30 U with R 5 / with R WH 30 V/U with R 5 / with R WH 30 U with R 5 / with R WH 30 U with R 5 / with R 2 Tools for beveling / counterboring WH 5 ID with R WH 5 ID with R WH 5 ID with R WH 10 ID with R 0.8 / with R WH 10 ID 14 / 30 mm deep with R 0.8 / with R WH 10 ID with R 0.8 / with R WH 10 ID with R WH 12 ID with R Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

51 Application range of tool holder for Jprep CodeNo. Description BRB 2 Mandrel Ø 12.7 WZTØ 51 ID max WH 5 U WH 30 U WH 30 U WH 30 V/U WH 30 U WH 30 U WH 30 U WH 12 U WH 12 U WH 12 U U 25 R U 20 R U 25 R2 ID min BRB 2 Mandrel Ø 19 WZTØ 51 ID max ID min. BRB 4 Mandrel Ø 19 WZTØ 68 ID max. BRB 4 Mandrel Ø 32 WZTØ 68 BRB 4 Mandrel Ø 32 WZTØ 90 Max. ID with a height of land 1 mm (0.039 in) ID min. ID max. ID min. ID max. ID min Application range of tool bits for Jprep BRB 4 Mandrel Ø 32 WZTØ 120 ID max ID min REB 6 Mandrel Ø 40 WZTØ 183 ID max ID min REB 14 Mandrel Ø 63 WZTØ 375 ID max ID min Application range of tool holders for counterboring CodeNo. Counterboring Description WH 5 ID 14 / 10 mm deep BRB 2 Mandrel Ø 12.7 WZTØ 51 ID max WH 10 U WH 10 U 14 * WH 5 ID 14 * WH 10 ID 14 / 30 mm deep WH 5 ID WH 10 ID ID min BRB 2 Mandrel Ø 19 WZTØ 51 ID max ID min BRB 4 Mandrel Ø 19 WZTØ 68 BRB 4 Mandrel Ø 32 WZTØ 68 BRB 4 Mandrel Ø 32 WZTØ 90 BRB 4 Mandrel Ø 32 WZTØ 120 Workable pipe inner diameter (0.5 mm / inch safe distance to mandrel) ID max ID min ID max ID min * * * * * * * * * * * * * * * * * * * * * * 20** Application range of tool holders for facing ID max ID min ID max ID min REB 6 Mandrel Ø 40 WZTØ 183 ID max ID min REB 14 Mandrel Ø 63 WZTØ 375 ID max ID min * Tool holder cannot be clamped / is not usable ** With diameter 20 mm: max. length of bevel 4 5 mm ( inch). Abbreviations: WH = Tool holder WZT = Tool support / Tool retainer Pipe End Preparation Technology 51 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

52 Length of land with the use of tool holder for facing / and CodeNo. Description (α) MFW 12V/I2R MFW 30U4R Length of land (X1) MFW 30U4R WH 5 U 20 * * * * * * WH 30 U 2 * * WH 30 U 10 * * WH 30 U 7 * * WH 30 U 14 * * WH 30 U 25 * * WH 30 V/U 15 * * Land < 0 Land < 0 Land < 0 Land < WH 12 U * * * * WH 12 U * * * * WH 12 U * * * * Length of land with the use of tool holder for facing (adjustable) CodeNo. Description (α) MFW 12V/I2R MFW 30U4R Length of land (X1) MFW 30U4R WH 30 U 7 * * WH 30 U 1 * * WH 30 U 14 * * WH 30 U 20 * * WH 30 U 25 * * WH 30 V/U 15 * * Land < 0 Land < 0 Land < 0 Land < WH 12 U * * * * WH 12 U * * * * WH 12 U * * * * * Multifunctional tool not usable with tool holder Abbreviations: WH = Tool holder MFW = Multifunctional tool α / Prep Angle given by the angle of the tool holder WH R / Radius given by the radius of the multifunctional tool MFW X 1 / Length of land from the pipe end to the beginning of the radius 52 Pipe End Preparation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

53 Page Tungsten Grinder ESG Plus, ESG Plus 2 54 Accessories 55 Tungsten Grinding Technology 53 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

54 Tungsten Grinder No adjustment needs to be done before operation Repeatable points every time due to preset grinding angles Easy and fast to use Optimum preparation for orbital and manual welding Longitudinal grinding for optimum arc ignition and excellent arc stability Guarantees longer tool life and ease of ignition of the tungsten electrode Specially designed for oneoff jobs on site Compact design, optimum resilience and perfect reproducibility Solid, functional design Precise orbital grinding, very well centered Beveling angles 15 ; 18 ; 22.5 ; 30 Facility for easy trimming of the electrodes (optional) External dust extractor can be easily adapted Short preparation times with high grinding performance ESG Plus ESG Plus This ESG Plus is the perfect handheld grinder for cutting, grinding and planing electrodes which are used in WIG or TIG welding machines. Consider countryspecific regulations, standards and guidelines when using tungsten electrodes with thorium. Versions: ESG Plus 2 A sensation: The first portable tungsten grinder with two different grinding wheels. This allows the electrode to be preground with the coarse diamond wheel then finished with the fine diamond wheel. ESG Plus 2 Comes with: 1 Tungsten Grinder ESG Plus or ESG Plus 2 1 Powdercoated steel carrying case 1 Diamond grinding wheel (fine, Code ) 1 Tool to replace the grinding wheel 1 Set of operating instructions and spare parts list Optional for the ESG Plus 2 1 Diamond grinding wheel (coarse, Code ) Electric drive with singlephase AC motor: Power: 500 W Speed drive: 30,000 rpm 100% poweron time Application range ESG Plus, ESG Plus 2 Electrode Ø 1.0 / 1.6 / 2.0 / 2.4 / 3.2 / 4.0 Electrode Ø / 1/16 / / 3/32 / 1/8 / 5/32 Grinding angles [ ] 15 / 18 / 22.5 / 30 ESG Plus 230 V, 50/60 Hz EU ESG Plus V, 50/60 Hz EU Tungsten Grinding Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

55 Accessories for ESG Plus Diamond grinding wheels Exchangeable grinding wheel diamondcoated on both sides for optimal performance. For 1.0 and 1.6 mm (0.039 and inch) electrodes we recommend the standard grinding wheel. For 2.0 mm (0.078 inch) and larger electrodes, a medium to coarse grained grinding wheel is advisable. Article Version Grinding wheel Ø s Diamond grinding wheel* Standard Diamond grinding wheel** Fine Diamond grinding wheel** Medium Diamond grinding wheel** Coarse * for ESG 4 ** for ESG Plus Code kg Cutting device To cut tungsten electrodes to length. Application range Electrode Ø 1.0 / 1.6 / 2.0 / / 1/16 / / 3/32 Fixed cutting lengths* 12 / 13 / 15 / / / / * Other cutting lengths possible. Cutting device for ESG Plus Electrode holder With clamping collet for clamping range mm ( inch), Code Electrode holder Clamping collet To center the electrode in the holder. For easy grinding of smaller electrodes. Flexible clamping collet for clamping range mm ( inch). Article Clamping range Clamping range Clamping collet Code kg Tungsten Grinding Technology 55 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Wall/table/vicemounting plate For stationary ESG Plus setup. Wall/table/vicemounting plate 790 052 483 0.102 Protective cover Easy to adapt on the ESG Plus head.

220 DoubleDecker Kit Easy to mount to the ESG Plus. This attachment makes it possible to use 2 different grinding wheels at the same time.

56 Wall/table/vicemounting plate For stationary ESG Plus setup. Wall/table/vicemounting plate Protective cover Easy to adapt on the ESG Plus head. With integrated retainer for suction units. For use on electrodes with thorium. Protective cover for ESG Plus Protective cover for ESG Plus DoubleDecker Kit Easy to mount to the ESG Plus. This attachment makes it possible to use 2 different grinding wheels at the same time. The kit contains a head and a diamond grinding wheel (Code ) with an extension shaft. DoubleDecker Kit Tungsten Grinding Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

57 Page Accessories for Pipe Threading 58 Thread Jointing Technology 60 Seals 61 Threading, Jointing and Sealing Technology 57 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

58 Accessories for Pipe Threading Technology Automatic quickchange dieheads ASK for Whitworth pipe threads according to DIN 2999 For threaded pipes according to DIN 2440 and 2441 as well as for stainless steel pipes. For KM 2. Dieheads are equipped with threading chasers made of HSS (highspeed steel). In the factory the dieheads are precisionadjusted to the requirements according to the thread standards. Righthanded. Dieheads ASK are also applicable for: up to R 2 on KM 2 and GTM 2 up to R 1 1/4 on TGA R 3/ R 1/ R 3/ R R 1 1/ R 1 1/2* R 2* * not for TGA Replacement set of threading chasers for Whitworth pipe threads according to DIN 2999 Made of HSS (highspeed steel). Righthanded. R 1/ R 3/ R 1/ R 3/ R R 1 1/ R 1 1/2* R 2* * not for TGA Replacement set of threading chasers for pipe threads according to DIN 2440 and 2441 Made of HSS (highspeed steel). Righthanded. G G 1 1/ G 1 1/2* G 2* * not for TGA 58 Threading, Jointing and Sealing Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Replacement set of threading chasers for GA 2 and SGM 2 Made of HSS (highspeed steel), for Whitworth pipe threads according to DIN 2999 Righthanded. R 3/4 790 011 215 0.730 R 1 790 011 216 0.

740 DN 32 R 1 1/4 790 002 104 1.120 DN 40* R 1 1/2 790 002 105 1.420 DN 50* R 2 790 002 106 2.

On synthetic basis for drinkingwater installations and for the food industries, conforms to requirements regarding food and beverage stuff legislation set out in DVGW/SVGW/ ÖVGW, environmentally

59 Replacement set of threading chasers for GA 2 and SGM 2 Made of HSS (highspeed steel), for Whitworth pipe threads according to DIN 2999 Righthanded. R 3/ R Nipple holder With internal clamping. Selfclamping. For pipes according to DIN Article Thread Code kg DN 15 R 1/ DN 20 R 3/ DN 25 R DN 32 R 1 1/ DN 40* R 1 1/ DN 50* R * not for TGA Thread cutting compound SPN PARALIQ PLUS Pressure absorption capacity 4 times higher than required according to DVGW worksheet W521. Readily biodegradable. On synthetic basis for drinkingwater installations and for the food industries, conforms to requirements regarding food and beverage stuff legislation set out in DVGW/SVGW/ ÖVGW, environmentally friendly. SPN PARALIQ PLUS Canister with 10 l SPN PARALIQ PLUS, pump sprayer (refillable) Bottle with 500 ml Thread cutting compound NORMOLIC S For drinkingwater installations according to SVGW regulations. NORMOLIC S Canister with 10 l Threading, Jointing and Sealing Technology 59 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

60 Thread Jointing Technology Thread jointing compound PARALIQ PM 35 For gas, air and water up to 130 C. Approved by the DVGW/SVGW/ÖVGW in accordance with DIN EN 751, part 2 (DIN ) in the house installation, especially for drinkingwater installations. For use with flax. Thread jointing compound PARALIQ PM 35 Can of 600 g Thread sealing tape PARALIQ PM 35 For gas, air and water up to 130 C. Approved by the DVGW/SVGW/ÖVGW in accordance with DIN EN 751, part 2 (DIN ) in the house installation, especially for drinkingwater installations. Also applicable for sealings conforming to standards for petrol, heating oil, diesel and fuel installations. Synthetic tape. For use without flax. Thread sealing tape PARALIQ PM 35 Roll of 25 m, 16 mm wide Flax dispenser (retail pack) Including 10 flax bobbins. Innovative and unique retail pack for the presentable display of flax bobbins at the sales counter. Flax dispenser, retail pack of 10 bobbins * Flax dispenser, retail pack of 10 bobbins, Set incl. flax pocket dispenser * Price refers to a single flax bobbin. Minimum purchase: 10 bobbins = 1 retail pack. Flax dispenser Empty, with fixing plate for mounting on wall or work bench. Easy to use, no waste, optimal proportioning. Flax dispenser Flax bobbin pocket dispenser For the fitters pocket. Easy to use, no waste, optimal proportioning. Flax bobbin pocket dispenser with flax bobbin Flax bobbin pocket dispenser without flax bobbin Threading, Jointing and Sealing Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Seals Seal dispenser For gas and water installations. Approved by the DVGW in accordance with DIN 3535, Part 6. With 225 asbestosfree seals and protective covering. Seal dispenser 790 052 721 0.

Explanations R = Raccord (union/fittings) RV = Radiator valve H = Dutchman seal HK = Dutchman seal, small HG = Dutchman seal, large Article Dimension Quantity per pack Code kg* R 1/4 10 x 6 100 790

61 Seals Seal dispenser For gas and water installations. Approved by the DVGW in accordance with DIN 3535, Part 6. With 225 asbestosfree seals and protective covering. Seal dispenser Seal dispenser, empty Protective covering for seal dispenser Seals for seal dispenser ITseals, asbestosfree. Explanations R = Raccord (union/fittings) RV = Radiator valve H = Dutchman seal HK = Dutchman seal, small HG = Dutchman seal, large Article Dimension Quantity per pack Code kg* R 1/4 10 x R 3/8 14 x R 3/8 15 x R 3/8 15 x R 1/2 18 x R 1/2 18 x R 1/2 18 x R 3/4 23 x R 3/4 24 x R 1 30 x R 1 1/4 37 x R 1 1/4 39 x R 1 1/2 44 x R 2 56 x Leather 3/4 23 x RV 3/4 23 x H 3/4 38 x H 1 44 x H 1 1/4 55 x H 1 1/2 62 x H 2 78 x HK 3/8 24 x HK 1/2 30 x HG 3/8 27 x HG 1/2 34 x * Weight per seal Threading, Jointing and Sealing Technology 61 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

62 Notes 62 Threading, Jointing and Sealing Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Page Accessories for LAM 1500, LAM 1600 64 Cleaning brushes and calibrating tools 65 Copper Pipe Installation Technology 63

63 Page Accessories for LAM 1500, LAM Cleaning brushes and calibrating tools 65 Copper Pipe Installation Technology 63 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Accessories for LAM 1500, LAM 1600 Clamp holder with carbon Velectrode Made of stainless steel. Clamp holder with carbon Velectrode 790 057 020 0.038 Carbon Velectrode Minimum purchase: 10 pieces.

64 Accessories for LAM 1500, LAM 1600 Clamp holder with carbon Velectrode Made of stainless steel. Clamp holder with carbon Velectrode Carbon Velectrode Minimum purchase: 10 pieces. Carbon Velectrode Stick electrode Minimum purchase: 6 pieces. Stick electrode Heating tongs with cable Complete. Cable length 2.7 m (106.3 inch). Only for LAM Heating tongs with cable Copper Pipe Installation Technology orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Cleaning brushes and calibrating tools Cleaning brushes Metal brushes to clean copper fittings on the inner diameter Extended service life through highgrade steel alloy. Pipe ID Pipe ID Code 12 0.

027 kg Cleaning brushes Ring brushes to clean copper pipes on the outer diameter Extended service life through highgrade steel alloy. Pipe OD Pipe OD Code 10 0.394 790 072 301 0.021 18 0.

65 Cleaning brushes and calibrating tools Cleaning brushes Metal brushes to clean copper fittings on the inner diameter Extended service life through highgrade steel alloy. Pipe ID Pipe ID Code kg Cleaning brushes Ring brushes to clean copper pipes on the outer diameter Extended service life through highgrade steel alloy. Pipe OD Pipe OD Code kg Calibrating tools In order to get a capillary gap according to standard DIN Pipe OD Pipe OD Pipe ID Pipe ID Code kg Copper Pipe Installation Technology 65 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

66 Notes 66 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

67 Page Work benches, tool box 68 Pipe vices, deburring tool 69 Accessories for Workshop workshop and Site site 67 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Work benches, tool box Work bench Dismountable.

53 59.06 x 39.37 Work bench, large Work bench, small 790 052 001 64.000 Work bench, large* 790 052 004 95.000 * while stocks last.

56 Load capacity [kg] 650 Collapsible work bench Collapsible work bench 790 052 030 32.

68 Work benches, tool box Work bench Dismountable. Small: with 1 tool box support Large: with 2 tool box supports Dimensions Work bench small Work bench large [cm] 120 x x x x Work bench, large Work bench, small Work bench, large* * while stocks last. Collapsible work bench Dimensions Collapsible work bench Dimensions [cm] 100 x 70 Dimensions x Load capacity [kg] 650 Collapsible work bench Collapsible work bench Tool box For mounting under the work benches Code and Dimensions Tool box Outside dimensions [cm] 100 x 40 x 65 Outside dimensions x x Tool box Accessories for Workshop and Site orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Pipe vices, deburring tool Chain pipe vice Complete with pipe support. Application range Pipe OD up to 165 up to 6.

870 Bench vice For plastic and stainless steel pipes. Application range Pipe OD 20 250 0.8 9.8 Bench vice 790 052 231 5.

100 Deburring tool For inner and outer deburring of stainless steel, mild steel, aluminum, nonferrous metal and plastic tubes and pipes.

69 Pipe vices, deburring tool Chain pipe vice Complete with pipe support. Application range Pipe OD up to 165 up to Pipe OD with extension roller chain up to 230 up to Chain pipe vice Extension roller chain Bench vice For plastic and stainless steel pipes. Application range Pipe OD Bench vice Pipe support Spare belt (930 x 28 mm / 36.6 x 1.1 inch) Deburring tool For inner and outer deburring of stainless steel, mild steel, aluminum, nonferrous metal and plastic tubes and pipes. Application range Pipe OD max Pipe ID max Deburring tool Accessories for Workshop and Site 69 orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

70 Notes Waste disposal / environmental protection Disposal of electrical (electronic) devices Returning of batteries (RL 2002/96/EC) Cd Electrical (electronic) devices which are marked with the symbol above, may not be Some of our products work with batteries. disposed of with household waste in accordance to the EU directive 2002/96/EC. Batteries which are marked with the symbol above may not be disposed of together with By actively using the offered return and collection systems, you actively contribute to the household waste according to the applicable EU directive 91/157/EEC. reuse, recycling and utilisation of electrical (electronic) devices. With batteries containing hazardous substances, the chemical symbol for the heavy Electrical (electronic) used devices contain parts which must be handled selectively metal content is indicated below the waste bin. according to the EU directive. Separate collection and selective treatment is the basis for environmentfriendly disposal and the protection of human health. Cd = Cadmium 70 Pb = Lead Zubehör für Werkstatt und Baustelle Our products that were sold to you after August 13 th, 2005 are taken back and treated according to legal standards. These products have to be sent free of charge. The return of used devices which pose a health or safety risk for human beings due to contamination during use may be refused. The legally compliant disposal of electrical (electronic) devices that were placed on the market before August 13th, 2005 are in the responsibility of the enduser. Hg = Mercury orbitalum tools gmbh JosefSchüttlerStrasse 17 D78224 Singen Tel. +49 (0) Fax +49 (0)

Worldwide customer focus Acclaimed stateoftheart technology Competent contact partners Fast, comprehensive delivery service

Our aim is to offer you inspiring customer service you can measure us against this promise.

customers Costeffective replacement devices on request Spare parts service Approx.

purchase Longterm rental Rental with operator on request Further support services Pickup ser vice from the customer Used

71 Worldwide customer focus Acclaimed stateoftheart technology Competent contact partners Fast, comprehensive delivery service Reliable product support Practical training programs Certified company You can count on our comprehensive range of services. Our aim is to offer you inspiring customer service you can measure us against this promise. Technical support Repairs, maintenance, replacement Advance cost estimates Onsite ser vice Ser vice training for our customers Costeffective replacement devices on request Spare parts service Approx. 2,000 spare parts always in stock Stateoftheart logistics systems Rental/used machine service Weekly rental charges Hire purchase Longterm rental Rental with operator on request Further support services Pickup ser vice from the customer Used machines with warranty Our customer service team Service hotline: +49 (0) orbitalum tools gmbh Freibühlstrasse 19 D78224 Singen Tel. +49 (0) Fax +49 (0)

Power. > 02/2011 Catalogue. beveling. facing. welding. l complete solutions. one source. Machines and tools for tube and pipe preparation.

Power. > 02/2011 Catalogue. beveling. facing. welding. l complete solutions. one source. Machines and tools for tube and pipe preparation. Power. Machines and tools for tube and pipe preparation. > 02/2011 Catalogue EN orbital cutting. beveling. facing. welding. l complete solutions. one source. precision. power. simplicity. Neuheiten. New