DN40 (1 1/2") - DN200 (8") Hot Tappings
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1 DN40 ( /2") - DN200 (8") Hot Tappings TONISCO B30 Hot Tapping Machine is versatile and easy to operate. It has a full range capability of setting valves DN40 DN200 by completing it with proper adapters. With suitable adapter TONISCO B30 can be used in flanged, threated or weldable connections. All TONISCO Hot Tapping Machine provide an efficient and economical way of making connections to mains for repairs, relocations or additions. TONISCO B30 Hot tapping machine Typical setup up Features TONISCO B30 Hot tapping machine Description The lightweight and robust TONISCO B30 is equipment designed for making connections to pipelines, tanks and plant piping. By using TONISCO B30 it is possible to take new connections from DN40 to DN200. All the connections can be made without stopping the flow inside the mains up to the pressure of 60 bar. TONISCO B30 Hot Tapping Machine can be used in temperature maximum of 200 C and pressure up to 60 bar. TONISCO Jr. is equipped normally with electric drive unit. Other possible drive types are hand drive, pneumatic drive or hydraulic drive. TONISCO B30 Hot Tapping Machine weighs only 24 kg. and it can be operated by one man. TONISCO B30 can be completed by wide range of hole saws, pilot drills and adapters to fit it with all mainline materials and substances. By using TONISCO Hot Tapping Machines it is possible to make pipeline alteration works in pressurized pipelines without shutdowns. By choosing the right adapter the TONISCO B30 hot tapping machine can be used with most of the standard valves equipped with flanged, threaded, welded and clamp connections TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
2 TONISCO B30 Hot Tapping Machine specifications Branch Size: DN40-DN200 ( With special adapters up to DN250) Drive unit: Electric v / Hz 000 VA Pneumatic 6-7 bar / 500 l / min Hydraulic Body material: 42CrMo4 Feed Unit material: S355J264 Sealings: EPDM (Viton) Inspection: Pressure test and construction inspection Pressure test: 60 bar Max. operating pressure: 40 bar (60 bar with High Pressure version) Max. operating temperature: 60 C (200 C with Viton sealings) Weight of the machine: 24,00 kg Working mediums: * See the spesifications of the sealing manufacturer Water, Steam, Gas and other substances* TONISCO B30 Item Item no. Quantity BASIC SET Electric drive B30 Electric drive b30 compl Base unit Feed device B30, compl Body B30, complete Shaft and accessories Pressure monitoring Pilot drills Consumables Operating tools Washer Base Shaft B30 Shaft extension B30 Shaft extension pusher Chuck B30 <02 mm Chuck B30 >02 mm Fastening screwv Adapter B30/B40 Press. monit. Set 40 bar Press. relief hose w. Pilot Drill HM B30 long Pilot Drill HM B30 TONISCO Cut-paste TONISCO Sealan Wrench 30 mm TONISCO Wrench B30 Pipe wrench 3 mm Allen key 5 mm Allen key 4 mm Shaft opening pin Jr/B30 Shaft Brake B30 Magnet for Jr./B30 cent Magnet > 45 mm * TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
3 TONISCO B30 Hot tapping machine
4 Applications - Build your Own TONISCO B30 TONISCO Hot tapping machines are designed completely according the needs of the customer. The Hot tapping machines are used in various different fields and in changing enviroments. TONISCO 's Team of engineers is constantly designing new features to the machines in order to find solutions that helps the customer to use the same basic TONISCO Hot tapping machine with the valves that best fit the customers needs. The three core-foundations in TONISCO 's designs are SAFETY, EASE of USE and FLEXIBILITY. The Option-Chart in the left shows the basic principle of how to build your own TONISCO Hot tapping machine. Everything starts from the Power unit. Choose the most suitable Power unit according to the circumstances where the machine is mostly used. The Pneumatic and Hydraulic drive units are designed for ATEX-Environments. The Electric Drive unit is the most common choice because it's is extremely easy to operate and it can be attached to the normal 230 V electric network. Basic TONISCO B30 Hot tapping machine can be used with various different hot tapping valves simply by choosing the right Adapter. TONISCO B30 Adapters comes in three basic options for threaded, flanged and welded connections. The maximum operating pressure for the threaded Adapters is 60 bar and the Flanged adapters reach up to PN64. Also AISI standard flange Adapters are available. TONISCO Offers a wide range of different hole saws for every pipe material used in pressurized pipelines. Complete your own TONISCO B30 Hot tapping machine with the suitable Hole Saw Set and the hot tapping system is ready for use. TONISCO System - The Open-Source of Hot tapping DRIVE UNIT OPTIONS FOR TONISCO B30. Ratched Drive, Manual, for plastic pipes 2. Electric Drive Unit, For all materials 3. Pneumatic Drive Unit, ATEX-approved 4. Hydraulic Drive Unit* HOLE SAW OPTIONS FOR TONISCO B30 5. Bi-Metal (HSS) Hole Saws, Steel, Ductile and Cast Iron 6. Carbide Grit tooth (GE) Hole Saws, Concreted Pipes 7. Carbide tipped (HM) Hole Saws, PE, PVC and Clay Pipes 8. TONISCO Hole Saws for other materials* ADAPTER OPTIONS FOR TONISCO B30 9. Adapters for TONISCO drilling valves >DN00 0. Adapters with Inner-threads, for TONISCO & VEXVE valves. Adapters with multi-threads, for DANFOSS Drilling valves 2. Adapters for ball valves with welded ends 3. Adapters with outer R (BSP) threads, for Ball valves with inner threads 4. Aluminium Adapters for flanged valves, PN0,6 (also AISI) 5. Steel Adapters for flanged valves, PN0,6,25,40,64 (also AISI) EXAMPLES OF HOT TAPPING VALVES SUITABLE FOR TONISCO B30 6. TONISCO Hot Tapping valves DN25-DN TONISCO Hot Tapping valves DN20-DN00 7. VEXVE Hot tapping ball valves DN20-N00 8. DANFOSS Hot Tapping valves DN20-DN00 9. Weldable Ball valves with weld ends* 20. R-Threaded Ball valves 2. Sluice, Gate and Ball valves with flanged connections (PN0,6,25,40,64) 2. Sluice, Gate and Ball valves with flanged connections (PN0,6,25,40) Also available in other standards etc. *Contact sales for more information 2. 2.
5 TONISCO B30 is also available for weldable ball valves, flanged valves and valves with R(G) thread just by completing it with the suitable dapters TONISCO Adapters Nominal size Item no. Adapter DN Adapter DN Adapter DN Adapter DN Adapter DN Adapter DN Adapter DN Adapter DN Adapter TONISCO B30/B Claw + bolts Adapter Case S Adapter Case L Adapters for Danfoss Drilling valves Nominal size Item no. Danfoss Adapter DN Danfoss Adapter DN Danfoss Adapter DN Danfoss Adapter DN Adapters with outer R (BSP) threads Nominal size Item no. Fastening Adapters / Fastening Adapter Fastening Adapter 2/ Fastening Adapter Fastening Adapter Adapters with inner R (BSP) threads Nominal size Item no. Fastening Adapter / Fastening Adapter Fastening Adapter 2 / Fastening Adapter TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
6 Adapters for weld. ball valves (long end) Nominal size Item no. DN 40 ( PN 25 ) DN 50 ( PN 25 ) DN 65 ( PN 25 ) DN 80 ( PN 25 ) DN 00 ( PN 25 ) DN 25 ( PN 25 ) DN 50 ( PN 25 ) DN 200 ( PN 25 ) Adapter screw 220 ( DN32-DN50 ) Adapter screw 260 ( DN50-DN80 ) Adapter screw 280 ( DN80-DN00 ) Adapter screw 350 ( DN00 ) Steel Adapters for flanged valves Nominal size Item no. DN 40/32 PN6 ( PN 6-63 ) DN 50/40 PN6 ( PN 6-63 ) DN 65 PN6 ( PN 6-63 ) DN 80 PN6 ( PN 6-63 ) DN 00 PN6 ( PN 6-63 ) DN 25 PN6 ( PN 0-63 ) DN 50 PN6 ( PN 0-63 ) DN 200 PN6 ( PN 0-63 ) Aluminium Adapters for flanged valves Nominal size Item no. DN 80 PN DN 00 PN DN 50 PN DN 200 PN Hole Saw Chucks Item Item no. 30 mm - 02 mm /2 " UNF-thread mm mm 3X Pilot Drills Item Item no. Normal Pilot Drill (HM) Long Pilot Drill (HM) TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
7 Bi-Metal (HSS) Hole Saws Nominal size diam./mm thread Item no. for Steel, Ductile and Cast Iron DN 40 ( /2") 32 5/8 " UNF DN 40 ( /2") 38 5/8 " UNF DN 50 ( 2" ) 44 5/8 " UNF DN 65 ( 2 /2") 48 5/8 " UNF DN 65 ( 2 /2") 57 5/8 " UNF DN 80 ( 3" ) 64 5/8 " UNF DN 80 ( 3 ") 70 5/8 " UNF DN 00 ( 4 ") 89 5/8 " UNF DN 00 ( 4 ") 95 5/8 " UNF DN 00 ( 4" ) 89 Ø45 / 3x DN 00 ( 4" ) 95 Ø45 / 3x DN 25 ( 5") 4 Ø45 / 3x DN 25 ( 5") 2 Ø45 / 3x DN 50 ( 6") 40 Ø45 / 3x DN 200 ( 8") 80 Ø45 / 3x Carbide Grit tooth (GE) Hole Saws Nominal size diam./mm thread Item no. for Concreted Pipes DN 40 ( /2 " ) 32 5/8 " UNF DN 40 ( /2 " ) 35 5/8 " UNF DN 50 ( 2 " ) 38 5/8 " UNF DN 50 ( 2 " ) 44 5/8 " UNF DN 65 ( 2 /2") 57 5/8 " UNF DN 65 ( 2 /2"") 64 5/8 " UNF DN 80 ( 3") 68 5/8 " UNF DN 80 ( 3 " ) 70 5/8 " UNF DN 00 ( 4 " ) 83 5/8 " UNF DN 00 ( 4" ) 89 Ø45 / 3x DN 00 ( 4" ) 95 Ø45 / 3x DN 25 ( 5" ) 4 Ø45 / 3x DN 25 ( 5" ) 2 Ø45 / 3x DN 50 ( 6 " ) 40 Ø45 / 3x DN 200 ( 8 " ) 80 Ø45 / 3x Carbide tipped (HM) Hole Saws Nominal size diam./mm thread Item no. for PE, PVC and Clay Pipes DN 40 ( /2") 32 5/8 " UNF DN 50 ( 2 " ) 38 5/8 " UNF DN 65 ( 2 /2") 44 5/8 " UNF DN 80 ( 3 ) 64 5/8 UNF DN 80 ( 3 " ) 68 5/8 " UNF DN 00 ( 4 " ) 83 5/8 " UNF TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
8 Electric Drive Unit Pneumatic Drive Unit Operationality: DN40 ( /2 ") - DN200 (8 ") Power: Weight: * V, Hz 00 W (*available also 0 V) 4,8 kg Operationality: DN40 ( /2 ") - DN200 (8 ") Power:,3KW Air consumption:,8 m 3 / min 6-8 bar Weight: 4,8 kg Ratchet Drive Item Item no. TONISCO B30 ratchet drive Shafts & Shaft extensions Type Specs. Item no. Diameter 30 mm Base shaft Norm. shaft Shaft extension 55mm Shaft extension socket 50 mm Gear fastening screw M8X Washer DIN Shaft brake Item Item no. TONISCO B30 Shaft brake Shaft Opener & Opening Pins Item Item no. TONISCO B30 Special wrench TONISCO Jr./B30 Opening Pin TONISCO Sealant & Cutting Paste Item Item no. TONISCO Cutting Paste TONISCO sealant TONISCO System Oy Kalkun kehätie Tampere FINLAND Tel
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