PREMIUM FU HSC. mill. Safety Integrated. Optimum Premium 5-axis universal machining center with SIEMENS SINUMERIK 840D sl

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1 mill FU HSC Optimum Premium 5-axis universal machining center with SIEMENS SINUMERIK 840D sl Heavy type High productivity Precision linear guidings in all axes High rapid traverse rate of 36 m/min of all axes Tool changer double arm gripper - 24 tool stations Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P12 X c3 Directly driven high speed spindle High working feed up to 10 m/min Powerful servo drives directly on the ball screws in all 3 axis Spindle in P5-precision bearings, permanently lubricated Coolant through spindle CTS 20 bar Crash-proof software Coolant pump with chip flushing system and built-in coolant tank Chip conveyor band design Cleaning gun Automatic central lubrication with minimal prior warning Portable electronic handwheel RJ45 plug connection, USB connection and power connection 230V Telescopic guide rail cover of all 3 axes Including 2-year Siemens Warranty Warranty extension on page 5 5-Axis simultanious Siemens Safety Integrated Set up with opened door including: Safety Integrated Residual material detection and operation for contour pockets and guying. ShopMill Working step programming Managing network drive 3-D Simulation Advanced surface Spline interpolation Transmit and peripheral surface transformation Measuring cycles Simultaneous recording HMI user memory on CF card SIEMENS-control SINUMERIK 840D sl PREMIUM Img. FU HSC 1

2 Model FU HSC 12 FU HSC 18 Item No Dimensions Model FU HSC 15 FU HSC 24 Item No Electrical connection Electrical connection 400 V / 3 Ph ~ 50 Hz 400 V / 3 Ph ~ 50 Hz Total connected load 70 kw 70 kw Milling spindle Drive motor S1-S6 20 (S1) /30 kw (S6) 20 (S1) /25 kw (S6) Torque driving motor 96 Nm 32 Nm Spindle seat ISO 40 DIN HSK-A63 Milling table Rotating table diameter 600 mm 600 mm Swiveling axis A ± ± Rotation axis C Table length x width 1'400 x 610 mm 1'400 x 610 mm T-slot size / number / distance 14 mm / 7 / 75 mm 14 mm / 7 / 75 mm Load (max.) 600 kg 600 kg Milling accuracy Repeating accuracy ± 0,004 mm ± 0,004 mm Positioning accuracy ± 0,008 mm ± 0,008 mm Tool changer Number of tool stations 24 tools 24 tools Tool diameter max. 78 mm 78 mm Tool diameter max. next tool location empty 120 mm 120 mm Tool length 300 mm 300 mm Tool weight max. 7 kg 7 kg Time - tool changing Tool to tool 1.55 seconds 1.55 seconds Travels X axis 580 mm 580 mm Y axis 500 mm 500 mm Z axis 500 mm 500 mm Feed drive axes max. speed of A-axis 16,6 min -1 16,6 min -1 max. speed of C-axis 90 min min -1 Acceleration (X / Y / Z axis) 7 ms- 2 7 ms- 2 Rapid feed X / Y / Z axis 36'000 mm/min. 36'000 mm/min. Speed range Speed 12'000 min -1 HSC 12 18'000 min -1 HSC 18 Speed 15'000 min -1 HSC 15 24'000 min -1 HSC 24 Pneumatic air pressure 6 bars 6 bars Dimensions Length mm mm Width x Height 4'440 x 3'000 mm 4'440 x 3'000 mm Total weight 7'500 kg 7'500 kg Starter kit ISO40/DIN Here Standard equipment Tool changer double arm gripper - 24 tool stations Chip flushing system Halogen illumination Machine feet's Chip conveyor band design Chips trolley Oil separator EMC Starter kit HSK A 63 Here Heat exchanger Coolant through spindle CTS 20 bar Automatic lubrication system Milling technology package SINUMERIK MDynamics 3 axes Sinumerik Operate Siemens kinematics measuring cycle CYCLE 996 including kinematic ball Workpiece touch probe Heidenhain TS 750 and S 640 Startersatz SK 40 / DIN Artikel Nr Startersatz HSK A-63 Artikel Nr inclusive Siemens kinematics measurement cycle CYCLE996 Simplification during the determination of geometric vectors The principle of this measuring variant due to the fact that three pivot positions of the calibration ball are measured each rotary axis using the probe. No detailed knowledge is required about the applied mechanics of the machine. Measurement is carried out without dimension drawings of the machine No need to manually start the pivot positions of the calibration ball. Saving of time for determining the axis vectors of up to a day. 2

3 mill FU HSC Standard equipment Cast iron body made of quality "MEEHANITE" cast iron, low-vibration Precision linear roller guides for rigidity in the structure and high-speed motion Machine base Heavily ripped quality cast, torsion-free machine basis Guidings The high-precision linear roller guidings on the X axis The front guideways contain additional blocks to ensure dynamic stability Spindle protection The collision protection function protects the spindle and table in complicated processing. Spindle Various spindle speeds can be selected. In-line 12'000 min -1 and 15'000 min -1 HF spindle 18'000 min -1 and 24'000 min -1 Central drive Y axis Automatic tool changer Tool changer carousel type - 24 tool stations Swivel table Load capacity up to 600 kg Easy accessibility of the parts for easy loading and unloading Simple chip removal and easy to clean 3

4 Optional ACCESSORIES 4 Air conditioning 1 Coolant through spindle 2 Tool changer 3 Laser control Coolant through spindle CTS 20 bar as external unit; tank capacity 165 l Coolant through spindle CTS 70 bar as external unit; tank capacity 165 l Tool changer 32-fold magazine double arm gripper Instead of standard equipment - 24-fold magazine tool changer with double arm gripper Blum Laser Control fast, precise and automatic tool setting or identification. Length, radius and radial runout can be measured in real clamping system at rated speed. Faults on tool, spindle and tool holder are directly detected and corrected. Your advantage: Highest manufacturing quality, minimal set-up time and maximum security Air conditioning Instead of standard equipment - heat exchanger 4

5 SIEMENS SINUMERIK 840D sl The SINUMERIK 840D sl is rightly regarded as standard in the CNC premium class. A maximum of CNC performance as well as an unmatched flexibility and openness are the basis for almost any machine concept. Drive-based modular CNC Multi-technology CNC Up to 93 axis/spindles Up to 30 processing channels Modular panel concept Up to 19 colour display SIMATIC S7-300 PLC Warranty extension With the warranty extension you protect your new machine for another 12 / 24 or 36 months against damages covered by warranty after the expiry of the two-year Siemens warranty. (can only be bought within the two-year Siemens warranty) Item No: 12 months; Item No months; Item No months; Item No

6 Ultimate performance in the premium class Compact and robust With a maximum of CNC performance as well as a unique flexibility and openness unique on the market the SINUMERIK 840D sl is the basis for almost any machine concept. Efficient hardware architecture and intelligent control algorithms as well as a drive and motor technique of the top class provide for highest dynamic and accuracy during operation. The CNC SINUMERIK 840D sl is completed by a comprehensive range of solutions for the IT integration. With these innovative, future-oriented solutions Siemens machine tool systems ensures a maximum of productivity and availability The suitable solution for any technological challenge With the premium CNC SINUMERIK 840D sl Siemens machine tool systems opens up all important technologies in the machine tool market. At the same time the SINUMERIK 840D sl is setting standards in the combination of different technologies for multitasking concepts Modular and scalable Beside scalable NCU performance the SINUMERIK 840D sl also offers high modularity of the operating components. With a flexible M:N operating concept e.g. the combination of any control panels with the NCU the SINUMERIK 840D sl is perfectly adapted to the operating philosophy of modern premium machine concepts. Benchmark in open architecture The system openness of the SINUMERIK 840D sl is searching for its match. In this way the CNC can perfectly adapted to the technology of the machine and has a high degree of freedom in the production automation. Communicative on all levels With PROFINET the SINUMERIK 840D sl perfectly suits into the Siemens TIA world. Totally integrated automation stands for unique continuity form field level over production up to the Enterprise Resource Planning SINAMICS S120 The servo drive is the perfect basis for modular system and machine concepts by an innovative system architecture and digital communication options Large range of control modes and drive near technology functions Integrated safety functions Efficient engineering and rapid commissioning due to the tool SIZER (drive design) and STARTER (commissioning) Auto configuration and auto tuning of the control functions Low-expenditure and continuous solutions by Totally Integrated Automation (TIA) and continuity of SINAMICS for automation level Integrated SINAMICS S120 Webserver Voltage and performance range: kw for the supply voltages 1AC 230 V, 3AC V, 3AC V Control: U/f control vector control with/without encoder servo control with/without encoder OPTIMUM machines with Sumerik 840D sl F 311HSC F 411HSC FU HSC 6

7 Starter kit ISO40/DIN Starter kit ISO 40 / DIN Item No Collet fixture ER Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 pc. drill chuck 1-13 mm 2 pcs. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 2 pcs. Weldon 20 mm 1 pc. adapter SK 40 on MT 3 3 pc. collet fixture ER 32 1 pc. collet key ER pcs. collet kit ER 32 1 device of height adjustment 1 assembly and tool setting aid 1 pc. cone wiper 15 pcs. draw-in bolts Collet fixture key ER Collet kit ER collets, sizes Ø 1-16 mm Fixture cutter head Seat 27 mm Drill chuck Clamping range from 1-13 mm Device for height adjustment Analogue type For rapid and easy determining of the reference point in the Z axis and/or to set the tools zeroing (e.g. for milling or drilling) without damaging the workpiece Housing height 50 mm Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Assembly and tool setting aid For easy and exact setting of the tools Vertical and horizontal fixture for tools with steep taper Cone wiper Adapter SK40 on MT 3 Draw-in bolts

8 Starter kit HSK A 63 Starter kit HSK A-63 Item No Consisting of: 1 pc. fixture cutter head with arbor 27 mm 1 pc. drill chuck 1-13 mm 1 pc. Weldon 6 mm 1 pc. Weldon 8 mm 1 pc. Weldon 10 mm 1 pc. Weldon 12 mm 1 pc. Weldon 16 mm 1 pc. Weldon 20 mm 1 pc. adapter HSK63 on MT 3 1 pc. collet fixture ER pcs. collet kit ER 32 1 pc. collet key ER 32 1 pc. mounting block slewable 1 pc. cone wiper Collet fixture ER To clamp tools with cylinder shaft in ER collets Clamping range mm Collet fixture key ER Fixture cutter head Seat 27 mm Adapter SK40 on MT 3 Inside and outside ground with exact gradients Drill chuck High precision and true running accuracy Safe clamping of the tool by mechanic intensification of clamping force No automatic release of the clamping during processing in left or right handed rotation as well as when stopping the spindle Collet kit ER collets, sizes Ø 1-16 mm Weldon fixture To clamp tools with lateral driving plane High smooth running Weldon fixture Ø 6 mm Weldon fixture Ø 8 mm Weldon fixture Ø 10 mm Weldon fixture Ø 12 mm Weldon fixture Ø 16 mm Weldon fixture Ø 20 mm Mounting block For easy and exact setting of the tools Slewable Cone wiper To clean the machine taper from dust, chips and dirt Fleece edging 8