MINI-BEAM DC Voltage Series
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1 Quick Start Guide Self-contained photoelectric sensors Sensor Features Gain (Sensitivity) Adjustment Screw Alignment Indicator Device (AID)* Light/Dark Operate Select Switch Clockwise: Light Operate (outputs conduct when sensing light is received). Counterclockwise: Dark Operate (outputs conduct when sensing light is not received). WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. *U.S. Patent no Models Integral 2 m (6.5 ft) unterminated cable models are listed. To order the 9 m (3 ft) PVC cable model, add the suffix "W/3" to the cabled model number. For example, SM3EW/3. To order the 4-pin M2/Euro-style QD models, add the suffix QD to the model number. For example, SM3EQD. To order the 5 mm (6 in) cable with QD, add the suffix QDP to the model number. For example, SM3EQDP. To order a.3 ms response time model, add the suffix MHS to the model number. For example, SM3EMHS. Sensing Mode Range LED Model OPPOSED Opposed Emitter Opposed Receiver Opposed Emitter - Long Range Opposed Receiver - Long Range 3 m ( ft) 3 m ( ft) Infrared, 88 nm SM3E SM3R SM3EL SM3RL OPPOSED Opposed Emitter - Clear Plastic Detection Opposed Receiver - Clear Plastic Detection to 3 mm ( to ) Actual range varies, depending on the light transmission properties of the plastic material being sensed. SM3EPD SM3RPD Non-Polarized Retroreflective 5 m (5 ft) Visible red, 65 nm SM32LV RETRO P POLAR RETRO Polarized Retroreflective 55 mm to 2 m ( to 7 ft) SM32LVAG Extended-Range Polarized Retroreflective mm to 3 m (. to ft) SM32LP Diffuse 38 mm (5 in) SM32D 3 mm () SM32DBZ DIFFUSE CONVERGENT Divergent Diffuse 3 mm (5 in) Infrared, 88 nm SM32W 6 mm (.65 in) Focus SM32C Convergent 43 mm (.7 in) Focus SM32C2 Original Document Rev. F 26 January
2 Sensing Mode Range LED Model CONVERGENT 6 mm (.65 in) Focus SM32CV Visible red, 65 nm 43 mm (.7 in) Focus SM32CV2 CONVERGENT 6 mm (.65 in) Focus SM32CVB Visible blue, 475 nm 49 mm (.9 in) Focus SM32CV2B CONVERGENT 6 mm (.65 in) Focus SM32CVG Visible green, 525 nm 49 mm (.9 in) Focus SM32CV2G Infrared, 88 nm SM32F GLASS FIBER Glass Fiber Optic Visible red, 65 nm Visible blue, 475 nm SM32FV SM32FVB Range varies, depending on sensing mode and fiber optics used. Visible green, 525 nm Visible red, 65 nm SM32FVG SM32FP Plastic Fiber Optic Visible blue, 475 nm SM32FPB PLASTIC FIBER Visible green, 525 nm SM32FPG Special High-Power Option Plastic Fiber Optic Visible red, 65 nm SM32FPH Wiring Diagrams Emitters with Attached Cable All Other Models with Attached Cable bn bu + -3V dc bn bu wh bk Load Load + -3V dc Emitters with Quick Disconnect (4-pin Euro-Style) All Other Models with Quick Disconnect (4-pin Euro-Style) bn bu wh bk + -3V dc bn bu wh bk Load Load + -3V dc The output type for all models is Bipolar NPN/PNP; load 5 ma max., each output. Sensor Mounting and Alignment MINI-BEAM sensors perform most reliably if they are properly aligned and securely mounted. For maximum mechanical stability, mount MINI-BEAM sensors through 8 mm diameter holes by their threaded barrel (where available), or use a mounting bracket. A complete selection of mounting brackets is available. Visit or contact Banner Engineering for information on mounting options. Begin with line-of-sight positioning of the MINI-BEAM sensor to its emitter (opposed-mode sensing) or to its target (all other sensing modes). When using a retroreflective sensor, the target is the retroreflector ( retro target ). For diffuse or convergent sensing modes, the target is the object to be detected Tel: P/N Rev. F
3 Apply power to the sensor (and to the emitter, if using the opposed mode). Advance the 5-turn Gain control to maximum (clockwise end of rotation) using a small flat-blade screwdriver. The Gain control is clutched at both ends to avoid damage and will free-wheel when either endpoint is reached. If the MINI-BEAM sensor is receiving its light signal, the red LED Alignment indicator will be ON and flashing at a rate proportional to the signal strength (faster = more signal). Move the sensor (or retro target, if applicable) up-down-right-left (including angular rotation) to find the center of the movement zone within which the LED indicator remains ON. Reducing the Gain setting reduces the size of the movement zone for more precise alignment. Repeat the alignment motions after each Gain reduction. When optimum alignment is achieved, mount sensor(s) (and the retro target, if applicable) solidly in that position. Increase the Gain to maximum. Test the sensor by placing the object to be detected in the sensing position, then removing it. The Alignment indicator LED should come ON when the sensing beam is established (Light condition) or be ON when the beam is broken (Dark condition). If the Alignment indicator LED stays ON for both sensing conditions, consider the following tips for each sensing mode. Alignment Emitter Object Flooding occurs when a portion of the sensing beam passes around the object to be sensed. Burn-through occurs when a portion of the emitter s light energy passes through a thin or translucent object, and is sensed by the receiver. To correct either problem, do one or more of the following to reduce the light energy: Reduce the Gain adjustment on the receiver Add an aperture to one or both lenses (MINI-BEAM apertures, available from Banner, fit neatly inside the lens assembly) Intentionally misalign the emitter and receiver Receiver Note: Light condition: sensor output is ON when there is no object in the beam Dark condition: sensor output is ON when there is an object in the beam Alignment Object If the Alignment LED does not go OFF when the object is removed from the beam, the sensor is probably detecting light reflected from some background object. To remedy this problem: Reduce the reflectivity of the background by painting the surface(s) flat-black, scuffing any shiny surface, or drilling a large hole, directly opposite the diffuse sensor Move the sensor closer to the object to be detected and reduce the Gain adjustment. Rule of thumb for diffuse sensing: The distance to the nearest background object should be at least three times the sensing distance Note: Light condition: sensor output is ON when there is no object in the beam Dark condition: sensor output is ON when there is an object in the beam P/N Rev. F - Tel:
4 Alignment Retro Target A highly reflective object may reflect enough light back to a retroreflective sensor to allow that object to slip through the beam, without being detected. This problem is called proxing, and the following methods may be used to correct it: Position the sensor and retro target so the beam will not strike a shiny surface perpendicular to the sensor lens Reduce the Gain adjustment Add a polarizing filter (for model SM32LV) Note: Light condition: sensor output is ON when there is no object in the beam Dark condition: sensor output is ON when there is an object in the beam Alignment Low Reflectivity Background Object The sensing energy of a convergent mode sensor is concentrated at the specified focus point. Convergent mode sensors are less sensitive to background reflections, compared with diffuse mode sensors. However, if background reflections are a problem: Skew the sensor position at a to 25 angle to eliminate direct reflections from shiny background surfaces Reduce the reflectivity of the background by painting the surface(s) flat-black, scuffing any shiny surface, or drilling a large hole, directly opposite the sensor Reduce the Gain adjustment Note: Light condition: sensor output is ON when there is no object in the beam Dark condition: sensor output is ON when there is an object in the beam Plastic Fiber Installation Sensor Face Gripper Unlock Lock Adapters for.25- and.5-mm fibers Trimmed fiber control ends. With supplied fiber cutter, make a clean cut at the control ends of fibers. 2. Unlock the fiber gripper as shown in the drawing. 3. Apply appropriate fiber adaptors to the fiber, if needed. 4. Gently insert the prepared fiber ends into the ports as far as they will go. 5. Slide the fiber gripper back to lock, as shown in the drawing. Plastic fiber receiver port Plastic fiber emitter port Tel: P/N Rev. F
5 Glass Fiber Installation Retaining Clip O-ring. Install the O-ring (supplied with the fiber) on each fiber end, as shown in the drawing. 2. While pressing the fiber ends firmly into the ports on the sensor front, slide the U-shaped retaining clip (supplied with the sensor) into the slot in the sensor's barrel, until it snaps into place. Specifications Supply Voltage and Current to 3 V dc (% maximum ripple) at less than 25 ma (exclusive of load) Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Bipolar: One current sourcing (PNP) and one current sinking (NPN) open collector transistor Output Rating 5 ma maximum each output at 25 C, derated to ma at 7 C (derate ma per C) OFF State Leakage Current: less than microamp Output Saturation Voltage (PNP Output): less than volt at ma, less than 2 volts at 5 ma Output Saturation Voltage (NPN Output): less than 2 millivolts at ma, less than volt at 5 ma Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs Output Response Time Sensors will respond to either a light or dark signal of millisecond or longer duration, 5 Hz maximum. Modification for.3 millisecond response is available (MHS-suffix models; these models also feature reduced sensitivity range and reduced repeatability.) Note: Outputs are non-conducting during millisecond delay on power-up. Repeatability Opposed:.4 milliseconds Non-Polarized and Polarized Retro, Diffuse, Convergent, Glass Fiber Optic, and Plastic Fiber Optic:.3 milliseconds Response time and repeatability specifications are independent of signal strength. Adjustments Light/Dark Operate Select switch 5-turn slotted brass screw Gain (sensitivity) adjustment potentiometer (clutched at both ends of travel) Located on the rear panel, protected by a gasketed, clear acrylic cover. Indicators Patented alignment Indicator Device system (AID, US patent # ) lights a rear-panel-mounted LED indicator when the sensor sees light. Its pulse rate is proportional to the light signal strength (the stronger the signal, the faster the pulse rate). Construction Reinforced thermoplastic polyester housing, totally encapsulated, o-ring sealing, acrylic lenses, stainless steel screws Environmental Rating Meets NEMA standards, 2, 3, 3S, 4, 4X, 6, 2, and 3; IEC IP67. Connections PVC-jacketed 4-conductor 2 m (6.5 ft) or 9 m (3 ft) cables, or 4-pin Eurostyle QD fitting; QD cables available separately Operating Conditionsperating Conditions Temperature: 2 C to +7 C ( 4 F to +58 F) Humidity: 9% at +5 C maximum relative humidity (non-condensing) Application Note The NPN (current sinking) output of dc MINI-BEAM sensors is directly compatible as an input to Banner logic modules, including all non-amplified MAXI-AMP and MICRO-AMP modules. MINI-BEAMs are TTL compatible. Required Overcurrent Protection WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to Certifications Supply Wiring (AWG) Required Overcurrent Protection (Amps) P/N Rev. F - Tel:
6 Performance Curves for SM3Ex Emitter and SM3Rx Receiver Models Beam Pattern for SM3E/R Curve for SM3E/R Beam Pattern for SM3EL/RL Curve for SM3EL/RL 3 mm 2 mm mm mm 2 mm SM3E & SM3R SMA3E & SM2A3R 2. in 8. in 4. in 4. in 8. in SM3E & SM3R SMA3E & SM2A3R 5 mm 5 mm SM3EL & SM3RL SMA3EL & SM2A3RL 3. in 2. in. in. in 2. in SM3EL & SM3RL SMA3EL & SM2A3RL 3 mm 2. in 3. in.6 m 2 ft.2 m 4 ft.8 m 6 ft 2.4 m 8 ft 3. m ft. m.33 ft. m. m.33 ft 3.3 ft m 33 ft 6 m 2 ft 2 m 4 ft 8 m 6 ft 24 m 8 ft 3 m ft. m.33 ft. m m 3.3 ft 33 ft m 33 ft Effective Beam: 3.5 mm Effective Beam: 3 mm Performance Curves for the SM32Lx ls Beam Pattern for SM32LVxx Curve for SM32LVxx Beam Pattern for SM32LP Curve for SM32LP 5 mm 5 mm SM32LV SM2A32LV 3. in 2. in. in. in 2. in SM32LV SM2A32LV 6 mm 4 mm 2 mm 2 mm 4 mm SM32LP SM2A32LP 2..6 in.8 in.8 in.6 in SM32LP SM2A32LP 3. in 6 mm 2. m 3 ft 2 m 6 ft 3 m 9 ft 4 m 2 ft 5 m 5 ft. m.33 ft. m. m.33 ft 3.3 ft m 33 ft.6 m 2 ft.2 m 4 ft.8 m 6 ft 2.4 m 8 ft 3. m 2 ft. m.3 ft. m.3 ft m 3 ft m 3 ft 5 mm 5 mm SM32LVAG SM2A32LVAG 3. in 2. in. in. in 2. in SM32LVAG SM2A32LVAG 3. in.6 m 2 ft.2 m 4 ft.8 m 6 ft 2.4 m 8 ft 3. m ft. m.33 ft. m. m.33 ft 3.3 ft m 33 ft Performance Curves for the SM32Dx and SM32W ls Beam Pattern for SM32Dx Curve for SM32Dx Beam Pattern for SM32W Curve for SM32W 5 mm mm 5 mm 5 mm mm SM32D, SM2A32D.6 in.... SM32D, SM2A32D 5. mm 5. mm SM32W, SM2A32W.9 in.6 in...6 in SM32W SM2A32W 5 mm.6 in.9 in 3. in 5 mm 6. in 2 9. in 3 mm 2. in 3 5. in mm. mm. mm mm. in 5 mm 2. in 3. in mm 4. in 5. in mm. mm. mm mm Tel: P/N Rev. F
7 Beam Pattern for SM32Dx Curve for SM32Dx Beam Pattern for SM32W Curve for SM32W 5 mm mm SM32DBZ, SM2A32DBZ.6 in. SM32DBZ SM2A32DBZ 5 mm. 5 mm mm.. 5 mm.6 in 3. in 5 mm 6. in 2 9. in 3 mm 2. in 3 5. in mm. mm. mm 4. in mm Performance Curves for the SM32Cx ls Beam Pattern for SM32C Curve for SM32C Beam Pattern for SM32CV Curve for SM32CV.2 mm.2 mm SM32C, SM2A32C.5".".5".5"." SM32C, SM2A32C 3. mm 2. mm. mm. mm 2. mm SM32CV, SM2A32CV.2".8".4".4".8" SM32CV SM2A32CV.5" 3. mm.2" (") 5 mm (2") (3") mm (5") mm (.4") mm mm (.4") mm (.3") 5 mm (.6") (.9") 3 mm (.2") 3 (.5") mm (.4") mm mm (.4") mm SM32C2, SM2A32C2.5"." SM32C2 SM2A32C2 3. mm 2. mm SM32CV2, SM2A32CV2.2".8" SM32CV2 SM2A32CV2.2 mm.2 mm.5".5".". mm. mm 2. mm.4".4".8".5" 3. mm.2" (") 5 mm (2") (3") mm (5") mm (.4") mm mm (.4") mm (") 5 mm (2") (3") mm (5") mm (.4") mm (.4") mm mm Performance is based on a 9% reflectance white test card. Beam Pattern for SM32CVB Curve for SM32CVB Beam Pattern for SM32CVG Curve for SM32CVG.2 mm.8 mm.4 mm.4 mm.8 mm SM32CVB.45".3".5".5".3" SM32CVB.2 mm.8 mm.4 mm.4 mm.8 mm SM32CVG, SM2A32CVG.45 in..5 in.5 in. SM32CVG, SM2A32CVG.2 mm.45".2 mm.45 in (.3") 5 mm (.6") (.9") 3 mm (.2") 3 (.5") mm (.4") mm mm (.4") mm. 5 mm.6 in.9 in 3 mm. 3.5 in mm. mm. mm mm P/N Rev. F - Tel:
8 Beam Pattern for SM32CVB Curve for SM32CVB Beam Pattern for SM32CVG Curve for SM32CVG 3. mm 2. mm. mm. mm 2. mm 3. mm SM32CV2B.2".8".4".4".8".2" SM32CV2B 3. mm 2. mm. mm. mm 2. mm 3. mm SM32CV2G..8 in...8 in. SM32CV2G (") 5 mm (2") (3") mm (5") mm. mm mm. mm in 5 mm mm 5 in mm. mm. mm mm Performance Curves for the SM32F Glass Fiber Optic Models Beam Pattern for SM32F Curve for SM32F Beam Pattern for SM32F Curve for SM32F.9 mm.3 mm.65 mm.65 mm.3 mm.9 mm BT3S SM32F, SM2A32F BT23S.75 in.5 in.25 in.25 in.5 in.75 in BT3S Fiber SM32F, SM2A32F Glass Fibers BT23S Fiber 5 mm 5 mm SM32F, SM2A32F IT3S IT23S in in IT3S Fibers SM32F, SM2A32F IT23S Fibers Glass Fibers IT23S Fibers w/l9 lenses. 5 mm.6 in.9 in 3 mm. 3.5 in mm. mm mm. mm mm 2 mm 8 in 3 mm 4 mm 6 in 5 mm. m.33 ft. m.33 ft m 3.3 ft m 33 ft Beam Pattern for SM32FV Curve for SM32FV Beam Pattern for SM32FV Curve for SM32FV.95 mm.3 mm.65 mm.65 mm.3 mm SM32FV, SM2A32FV BT3S BT23S.75 in.5 in.25 in.25 in.5 in SM32FV SM2A32FV BT23S Fiber 5 mm 5 mm SM32FV, SM2A32FV IT3S IT23S in in IT3S Fiber SM32FV SM2A32FV IT23S Fiber.95 mm.75 in BT3S Fiber 5 mm. mm. 5 mm.6 in 2 mm.8 in. in. mm. mm. mm. mm 5 mm mm 5 mm 6 in 2 mm 8 in in mm. mm. mm 4. in mm Beam Pattern for SM32FVB Curve for SM32FVB Beam Pattern for SM32FVG Curve for SM32FVG 3. mm SM32FVB.2" 2. mm.8" SM32FVB 3. mm SM32FVG. 2. mm.8 in SM32FVG. mm. mm BT3S BT23S.4".4" 2. mm.8" BT23S Fiber. mm. mm BT3S BT23S.. 2. mm.8 in BT23S Fiber 3. mm.2" BT3S Fiber 3. mm. BT3S Fiber 8 mm (.3") 6 mm (.6") 24 mm (.9") 32 mm (.2") 4 mm (.5"). mm (.4") mm (.4") mm (.4") mm 8 mm. 6 mm.6 in 24 mm.9 in 32 mm. 4 mm.5 in. mm. mm. mm. mm Tel: P/N Rev. F
9 Performance Curves for the SM32FP Plastic Fiber Models Beam Pattern for SM32FP Curve for SM32FP Beam Pattern for SM32FP Curve for SM32FP.2 mm.2 mm SM32FP/SM2A32FP PBT26U PBT46U.5 in. in.5 in.5 in. in SM32FP SM2A32FP Plastic Fibers PBT46U Fiber 45 mm 3 mm 5 mm 5 mm 3 mm SM32FP/SM2A32FP PIT26U PIT46U.8 in..6 in.6 in. PIT26U Fiber SM32FP SM2A32FP Plastic Fibers PIT46U Fiber.5 in PBT26U Fiber 45 mm.8 in. 5 mm.6 in.9 in 3 mm. 3.5 in. mm. mm. mm. mm in 5 mm mm 5 in mm. mm. mm 4. in mm Beam Pattern for SM32FPB Curve for SM32FPB Beam Pattern for SM32FPG Curve for SM32FPG 3. mm 2. mm. mm. mm 2. mm SM32FPB PBT46U.2".8".4".4".8" SM32FPB Plastic Fiber PBT46U Fiber 3. mm 2. mm. mm. mm 2. mm SM32FPG PBT46U..8 in...8 in SM32FPG Plastic Fiber PBT46U Fiber 3. mm.2" 3. mm. 4 mm (.5") 8 mm (.3") 2 mm (.45") 6 mm (.6") 2 mm (.75"). mm (.4") mm (.4") mm (.4") mm 4 mm.5 in 8 mm. 2 mm.45 in 6 mm.6 in 2 mm.75 in. mm. mm. mm. mm Dimensions Cabled Models (Suffix E, EL, EPD, R, RL, RPD, LV, LVAG, LP, LPC, D, C, C2, CV, CV2, CVG, CV2G, CVB, CV2B, CVW ) 3.7 mm (.2 ) 24. mm (.95 ) 3.2 mm (.3 ) 2.2 mm (.48 ) 3 mm dia Clearance (2) Divergent ls (Suffix DBZ and W) 3 mm dia Clearance (2) Bezel 8. mm (.7 ) M8 5 mm Thread (Mounting nut supplied) 2 m (6.5 ) Cable Mounting peg (6.3 mm dia ) 9. mm (.75 ) 39. mm (.54 ) 3.2 mm (.52 ) 53.3 mm (2. ) 27.4 mm (.8 ) P/N Rev. F - Tel:
10 Glass Fiber Models (Suffix F, FV, FVB, FVG, FVW) Plastic Fiber Models (Suffix FP, FPB, FPG, FPH, FPW) 3.2 mm (.3 ) 2.2 mm (.48 ) M8 x x 9 mm Thread (Mounting Nut Supplied) Fiber Optic Fitting 3.7 mm (.2 ) 2 m (6.5 ) Cable 24. mm (.95 ) 3 mm dia clearance (2) Fiber Optic Fitting 5 (2.27") Mounting Peg (6.3 mm dia ) 9. mm (.75 ) 22.3 mm (.88 ) 3.2 mm (.23") 42. mm (.66 ) 6.2 mm (.64 ) QD Models 2 mm Thread Quick-disconnect 2. mm (.79 ) Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: Banner Engineering Corp. All rights reserved
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