IE100: Siemens SIMATIC S7 Maintenance, Configuration & Troubleshooting
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1 IE100: Siemens SIMATIC S7 Maintenance, Configuration & Troubleshooting IE100 Rev.001 CMCT COURSE OUTLINE Page 1 of 5
2 Training Description: This course introduces to a Siemens integrated automation system. Participants will build skills on commissioning, troubleshooting and upgrading an automation system complete with HMI, PLC, drive and communications network. Students will learn to navigate STEP7, use the built-in diagnostics tools and perform basic program modifications. Profibus DP configuration and troubleshooting are included using remote I/O, a touch panel display and a drive system. The course format is a combination of instruction and hands-on exercises. A realistic conveyor model is used for demonstrations and participant exercises. Exercises allow students to practice tasks such as testing, debugging and using diagnostic tools. Training Objective: By the end of the training, participants will be able to: Identify the components and performance characteristics of the SIMATIC S7-300/400 PLC Install a PLC system, including the communication cabling and wiring of I/O Use the various address types to edit, reload, structure and run a program. Document, test, and basically troubleshoot the control system and its program Diagnose and repair simple hardware problems Utilize binary operations, timers, counters, comparators, and arithmetic operations for program modifications Integrate and troubleshoot an HMI and Drive system within the control system Configure and troubleshoot Profibus DP nodes Training Designed for: This course is intended for service/maintenance personnel who install or maintain automation systems and their application programs. Training Program: DAY ONE: PRE-TEST Introduction Simatic S7 system overview Siemens SIMATIC S7 modules Siemens SIMATIC S7 CPU design CPU properties memory, protection and clock Programming devices PC requirements for installing step7 Step 7 software Insights into determining a modules status Memory concepts and layout SIMATIC S7 System Family overview IE100 Rev.001 CMCT COURSE OUTLINE Page 2 of 5
3 Installation and maintenance of a PLC The SlMATIC Manager software package Hardware configuration Hardware commissioning Block architecture and Program Editors Symbols Binary Operations Digital Operations Introduction to HMI and Profibus DP Rewiring Introduction to Drive Systems Program documenting, saving and archiving Troubleshooting DAY TWO: Configuring hardware Module status Symbols Bit logic instructions Review of the numbering system Load and transfer instructions Timers Counters Data Blocks Clock byte OB Blocks Math operations Compare operations DAY THREE: Monitor with path Jump instructions Analog, I/O Profibus DP Searching Reference data Compare blocks Forcing Troubleshooting Common tasks Accumulator memory How to address IE100 Rev.001 CMCT COURSE OUTLINE Page 3 of 5
4 DAY FOUR: Synchronous blocks How to use function calls, function blocks and monitoring specific Various type of jump operations Introduce I/O used on profibus Creating a project HW preset configuration and downloading in module Displaying HW in the Sematic Manager Possible problems with configuration Variable addressing Accessing the symbol table DAY FIVE: Reading out and adapting the actual configuration Assign parameters to clock memory and test it Downloading and saving modified blocks Opening and editing FC1 and changing the programming language Saving FC1 and Downloading a Block into the PLC Calling FC1 in OB1 Expanding the program in the FC1 BLOCK Setup of training area with S7-300 Setup of training area with S7-400 Configuration of the training unit S7-400 Set the PG interface Course Conclusion POST-TEST and EVALUATION Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test IE100 Rev.001 CMCT COURSE OUTLINE Page 4 of 5
5 Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registrations or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: or Mob.: Training & Career Development Department IE100 Rev.001 CMCT COURSE OUTLINE Page 5 of 5
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