Remote Condition Monitoring

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1 Remote Condition Monitoring

2 Remote Condition Monitoring Condition Monitoring Solution INGESYS TM RCM is a remote condition monitoring solution which allows you to capture and log operational data on the various elements of a train, for subsequent analysis in a remote, cloud-based control centre using advanced monitoring and analysis tools. It is designed to improve the preventive maintenance of assets on a train with the aim of increasing their availability and reducing operational costs. Data Acquisition The acquisition of data associated to the different elements of the train is performed based on a modular hardware platform either using wired signals or a wide range of communication interfaces (Ethernet, CAN, PROFINET, MVB, RS232/485, Ethernet IP, TRDP). The information collected is sent to the monitoring centres wirelessly using 3G/4G, Wi-Fi links. The system temporarily stores data locally until it can be downloaded to the control centre for analysis. The INGESYS TM RCM platform complies with EN50155, EN45545 standards. Remote Monitoring and Parametrisation The INGESYS TM RCM system provides the user with a monitoring platform based on INGESYS TM TOOL SUITE web technology, with an advanced online data display tool using dashboard panels with the status of the train's elements, errors and alarms, tasks and user management, instructions, etc. INGESYS TM TOOL SUITE also allows you to upload and download operational files and parameters to and from the various elements in a train for remote configuration and parametrisation tasks. Big Data Analysis INGESYS TM RCM's CBM software allows users to apply big data analysis techniques to data acquired from the various elements in a train by establishing behaviour models of specific operating parameters over long periods of time, comparatively studying them, etc. The results obtained from this analysis makes it possible to adjust the thresholds of critical parameters to be monitored from the maintenance control centre. Advantages A wide range of communication protocols for data acquisition and transmission using wired or wireless interfaces Powerful monitoring and analysis tool based on latest technologies System adapted to the requirements of the railway sector Optimum cost solution

3 Doors 8 Remote Monitoring Tool Suite Client Big Data Analysis Tool Suite Client WC Traction Lights Event recorder CO 9 Data Acquisition Emergency communications Train-to-wayside communications 5-2 Gateway N T HVAC M PL IA VCU EN EN 45

4 INGESYS Technical Features Data to Log Record Types Data Transmission to CBM Permanent Data Storage Access to Sensors Communication Ports Optional Communication Ports (max. 4) Train-Ground Communications Clock Synchronisation Configuration Monitoring Big Data Analysis RCM Unit Signals from wired sensors Files with data acquired by communication Cyclical or per event data log Log trigger conditions defined using logic opera-tions (AND, OR) on train variables Log data prior to and after the event for user-selected variables Alert levels by parameter and ALARM, PRE-ALARM, ERROR status Actions as a consequence of exceeding thresholds (log generation, sending SMS/ , digital signal activation, etc.) CBM request, by event or periodically Up to 8Gb Additional wired digital and analog inputs 2 Ethernet Ports 10/100-Base-TX (M12,internal switch) with Modbus TCP, TRDP, EthernetIP protocols 1 USB port CANOpen, Profibus, RS232/485, MVB (ESD+, OGF),1 Ethernet port GSM/GPRS/3G/4G SNTP CBM Functional Features Trigger conditions and diagnostics data configuration Definition of operation statuses based on train data Permission and user configuration Configuration of operating procedures Advanced functional features for monitoring train data based on dashboards, alarms and error panels, customised user reports generation Identification and monitoring of time trends of critical operational parameters Definition of thresholds on critical parameters Post-processing functions for optimising data analysis Establishment of behaviour models based on MATLAB/SIMULINK

5 INGESYS Services As a result of over thirty years experience in developing hardware and software for railway, industrial and energy sector applications, Ingeteam has an extended catalogue of control and monitoring systems adapted to the demanding standards of the railway sector. As a product manufacturer, one of Ingeteam s priorities is to be available and accessible to our clients during the process of choosing the solution that best fits their requirements. Following services are considered: Product customisation to client-specific requirements Advanced manufacturing & testing facilities to ensure product quality and flexibility Application software design and coding, according to international standards System engineering Commissioning support Cloud-based monitoring data services for system maintenance 20 years product availability, ensuring repair and maintenance service during 10 additional year More than 30 years experience

6 The technical data in this catalogue is subject to change without prior notice. FY61IPTT01_ 04/2017 Ingeteam Power Technology S.A.

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